A kind of petrochemical pipeline surface coating spraying equipment
By designing an automated petrochemical pipeline surface coating spraying equipment, the driving gear and servo motor drive the rotation of the round table to achieve automatic rotation and position adjustment of the pipeline, solving the problems of cumbersome operation of existing equipment and coating scraping problems, and improving the spraying efficiency and coverage effect.
Patent Information
- Application Number
- CN202411395274.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing petrochemical pipeline surface coating spraying equipment is complicated to operate, and requires frequent adjustment of the pipe or nozzle position, resulting in inefficiency and easily lead to paint scratches when flipping the pipe, affecting the effect.
A petrochemical pipeline surface coating spraying equipment including spraying tables and fixed components is designed. The circular tables and connecting columns are driven by driving gears and servo motors to realize automatic rotation and position adjustment of the petrochemical pipelines to ensure uniform coating of the paint. At the same time, the pipe is securely fixed by using multiple fixing components and spring mechanisms to avoid friction and paint scratches.
The automation of coating spraying of petrochemical pipeline surface coatings has been achieved, reducing the number of manual adjustments, improving the efficiency of spraying, saving time and labor costs, and ensuring the uniformity and coverage effect of the paint.
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Figure CN118874739B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of petrochemical pipeline surface spraying equipment, in particular to a petrochemical pipeline surface coating spraying equipment. Background Art
[0002] Petrochemical pipeline surface coating spraying equipment is usually used to protect pipelines from corrosion, wear and oxidation, and extend the service life of pipelines. Therefore, petrochemical pipeline surface coating spraying equipment is needed.
[0003] The current petrochemical pipeline surface coating spraying equipment has been found to have at least the following technical problems:
[0004] First, in the process of coating the surface of petrochemical pipelines, the existing coating spraying equipment requires the staff to constantly adjust the position of the petrochemical pipelines or coating nozzles, which is cumbersome to operate, increases time and labor costs, and has low automation, which reduces the efficiency of coating the surface of petrochemical pipelines;
[0005] Second, petrochemical pipelines are usually placed on a support platform. After spraying paint on one side of the petrochemical pipeline, the staff needs to adjust and turn the petrochemical pipeline over to spray paint on other parts. During the adjustment and turning process of the petrochemical pipeline, friction will be generated between the petrochemical pipeline and the support platform, which will cause the paint sprayed on the petrochemical pipeline to be scraped off, affecting the effect of spraying paint on the surface of the petrochemical pipeline. Summary of the invention
[0006] 1. Technical issues to be resolved
[0007] In view of the deficiencies in the prior art, the present invention provides a petrochemical pipeline surface coating spraying device to solve the above-mentioned technical problems.
[0008] (II) Technical solution
[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0010] A coating spraying device for the surface of a petrochemical pipeline comprises a coating platform and fixed components arranged on both sides above the coating platform, a coating device body is arranged above the coating platform, a coating spray head is connected to the bottom end of the coating device body, the fixed components comprise a frustum, a connecting column, a support plate, a round block, a push plate and two servo motors, the connecting column is fixedly mounted in the middle of one end of the frustum, three through grooves are equidistantly formed on the circumference of the end face of the frustum, three grooves are equidistantly formed on the circumference of the outer surface of the connecting column, the number of the support plate is the same as that of the grooves, a connecting block is fixedly mounted on the end of each of the support plates, a contact block is fixedly mounted on each of the connecting blocks, and each One end of the abutment plate is movable through the groove, the interior of the truncated cone is designed as a cavity, and push blocks with the same number of contact blocks are fixedly installed at equidistant intervals on the outer end of the circular block. The surface of each push block is tightly fitted with the surface of each contact block, and each contact block and each push block are located inside the truncated cone. A spring three is fixedly installed between the circular block and the inner wall of the truncated cone, a circular ring is fixedly installed at the end of the truncated cone, and a driven gear is fixedly installed on the circular ring. A servo motor two is fixedly installed at the end of the ring near the spraying equipment body, and a driving gear is fixedly installed on the output shaft two of the servo motor two, and the driving gear is meshed with the driven gear.
[0011] Preferably: the outer surface of each of the abutment plates is designed as a rough surface, the surfaces of each of the contact blocks that contact each of the push blocks are designed as inclined surfaces, a round rod is fixedly installed in each of the through grooves, each of the round rods movably penetrates the abutment plates, a spring is movably sleeved on each of the round rods, each of the abutment plates is fixedly connected to the inner wall of the through groove via the spring, a fixed column is fixedly installed in the middle of one end of the round block, the fixed column movably penetrates the frustum, three limit blocks are fixedly installed on the circumference of the round block at equal intervals, three limit grooves are opened inside the frustum, and each of the limit blocks is slidably installed in the limit groove.
[0012] Preferably: the push plate is connected with a ring, the ring is movably sleeved on the surface of the truncated table, the inner wall of the ring is provided with an annular groove, a limiting ring matched with the ring is fixedly mounted on the truncated table, the limiting ring is located in the annular groove, a rotating sleeve matched with the fixed column is rotatably mounted in the push plate, a plurality of ball bearings are arranged on the inner wall of the rotating sleeve, four round rods II are fixedly mounted at equal intervals on the circumference of the push plate, each of the round rods II movably passes through the ring, each of the round rods II is movably sleeved with a spring II, the push plate is fixedly connected to the ring through four spring IIs, a stopper is fixedly mounted on one end of each of the round rods II, and the four stops are located at the outer end of the ring.
[0013] The top end face of said sliding seat is fixedly mounted on the two pushing plates, and said two sliding seats have threaded holes on the surfaces of said sliding seats, and said threaded directions of said two threaded holes are opposite, and said two sliding seats are provided with a slide groove on both sides of the upper surface of said spraying platform. Each slide seat is slidably mounted in said slide groove, and one end of said spraying platform is fixedly mounted with a servo motor, and an output shaft one of said servo motor one is fixedly connected with a threaded rod one, and said threaded rod one is rotatably mounted in said spraying platform, and said threaded rod one passes through two threaded holes. A slide rod is fixedly mounted on the main body of said spraying equipment, and a slide groove two is provided on the upper surface of said spraying platform, and a rectangular rod is fixedly mounted in said slide groove two, and the bottom end of said slide rod is slidably mounted in said slide groove two, and said rectangular rod movably passes through said slide rod, and a servo motor three is fixedly mounted on said spraying platform, and an output shaft three of said servo motor three is fixedly connected with a threaded rod two, and said threaded rod two is rotatably mounted on said spraying platform, and said threaded rod two passes through said slide rod and is threadedly connected to said slide rod.
[0014] Preferably: a support assembly is provided in the middle of the upper end of the spraying platform, and the support assembly includes an arc-shaped support plate and a connecting rod, a rectangular tube is provided below the arc-shaped support plate, the rectangular tube is fixedly installed in the middle of the upper end of the spraying platform, a cross slider is fixedly installed in the middle of the bottom end of the arc-shaped support plate, the cross slider is movably inserted into the rectangular tube, a spring four is fixedly installed in the rectangular tube, the cross slider is fixedly connected to the upper end of the spraying platform through the spring four, one end of the cross slider is fixedly connected to a fixed block one, the connecting rod is fixedly connected to the sliding seat on one side, the connecting rod is slidably installed on one side of the spraying platform, the upper end of the connecting rod is fixedly installed with a rectangular support rod, one end of the rectangular support rod is fixedly connected to a fixed block two, the fixed block two is designed to be staggered with the fixed block one, and the fixed block one and the fixed block two are both triangular in shape.
[0015] (III) Beneficial effects
[0016] 1. The driven gear is driven to rotate by the rotation of the driving gear, and the table is driven to rotate by the rotation of the driven gear. The connecting column and the abutment plate are driven to rotate by the rotation of the table, so that the petrochemical pipeline can be driven to rotate. By driving the petrochemical pipeline to rotate, its relative position with the paint nozzle can be changed, which can ensure that the paint is evenly sprayed on the pipeline surface. The servo motor is used to control the spraying equipment body and the paint nozzle to move along the length direction of the petrochemical pipeline, so that the paint spraying of the entire pipeline can be achieved. In the process of spraying paint on the petrochemical pipeline, there is no need for the staff to manually adjust the position of the petrochemical pipeline or the paint nozzle, which reduces repeated operations at work, improves spraying efficiency, saves time and labor costs, and has high automation.
[0017] Second: The movement of the round block will drive the three push blocks to move, so that the three push blocks exert force on the contact blocks respectively, so that the three abutment plates expand outward respectively, so that each abutment plate is tightly against the inner wall of the petrochemical pipeline, and two round tables are used to clamp the two ends of the petrochemical pipeline, and the two groups of abutment plates are used to clamp the inner wall of the petrochemical pipeline to achieve multiple and multi-node fixation of the petrochemical pipeline, which is more stable and convenient for the fixation of the petrochemical pipeline, so that the petrochemical pipeline can be stably driven to rotate, so as to spray paint on the surface of the petrochemical pipeline.
[0018] 3: When the push plate and the slide seat continue to move, the slide seat will drive the connecting rod to move, so that the connecting rod drives the rectangular support rod to move, so that the rectangular support rod and the fixed block 1 are misaligned, and the reset effect of the spring 4 is used to make the bottom surface of the fixed block 1 fit with the upper surface of the fixed block 2, so that the arc support plate moves down and no longer contacts the surface of the petrochemical pipeline, effectively preventing the rotation of the petrochemical pipeline from contacting and rubbing with the surface of the arc support plate when the petrochemical pipeline is sprayed with paint, causing the sprayed paint to be scraped off, thereby ensuring the rationality of the structural design, and there is no need for the staff to manually adjust the position of the arc support plate, which is more convenient to use.
[0019] Four: Four round rods II are fixedly installed on the push plate at equal distances from the circumference, and each round rod II is movable and passes through the ring to avoid rotational offset between the ring and the push plate. A limit ring is fixedly installed on the round table, and a ring groove limit ring is provided on the surface of the ring. The limit ring is arranged in the ring groove, so that the round table and the ring can rotate relative to each other to avoid motion interference, and the structural design is reasonable.
[0020] Five: After the paint spraying of the petrochemical pipeline is completed, the two fixed components are reset, and the two push plates no longer apply force to the fixed column. The reset effect of spring three is used to reset the round block, the push block and the limit block, so that the push block no longer applies force to the contact block. The reset effect of spring one is used to reset the back plate to the groove. At this time, the clamping of the back plate on the inner wall of the pipeline is released, so that the connecting column and the back plate can be smoothly separated from the pipeline, and the two fixed components can be smoothly reset, so as to facilitate the subsequent continuous paint spraying of the petrochemical pipeline, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings.
[0022] Figure 1 This is a structural diagram of the entire petrochemical pipeline surface coating spraying equipment of the present invention;
[0023] Figure 2 is a structural diagram of the slide bar of the present invention;
[0024] Figure 3 It is a structural diagram of the push plate of the present invention;
[0025] Figure 4 It is a structural diagram of the sleeve ring of the present invention;
[0026] Figure 5 It is a structural diagram of a cutaway truncated cone of the present invention;
[0027] Figure 6 It is a structural diagram of the ring of the present invention;
[0028] Figure 7 It is a structural diagram of the abutment plate of the present invention;
[0029] Figure 8 It is a structural diagram of the push block of the present invention;
[0030] Fig. 9 It is a structural diagram of the arc support plate of the present invention.
[0031] Legend: 1. Round table; 11. Round ring; 12. Limiting ring; 13. Through groove; 14. Round rod; 15. Spring; 16. Spraying table; 17. Slide groove; 18. Servo motor; 19. Threaded rod; 2. Connecting column; 21. Groove; 3. Plate; 31. Connecting block; 32. Contact block; 4. Round block; 41. Push block; 42. Limiting block; 43. Fixed column; 5. Push plate; 51. Ring; 52. Sliding seat; 53. Round rod 2; 54. Spring 2; 55. Block; 57. Rotating sleeve; 6. Servo motor 2; 61. Driving gear; 62. Driven gear; 7. Spraying equipment body; 71. Paint nozzle; 72. Slide rod; 73. Servo motor 3; 74. Slide 2; 75. Threaded rod 2; 8. Arc support plate; 81. Rectangular cylinder; 82. Cross slide block; 83. Spring 4; 84. Fixed block 1; 9. Connecting rod; 91. Rectangular support rod; 92. Fixed block 2. DETAILED DESCRIPTION
[0032] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0033] Embodiment: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9As shown, in view of the problems existing in the prior art, the present invention provides a petrochemical pipeline surface coating spraying equipment, including a coating platform 16 and fixed components arranged on both sides above the coating platform 16, a coating equipment body 7 is arranged above the coating platform 16, and a coating spray head 71 is connected to the bottom end of the coating equipment body 7, and the fixed components include a round table 1, a connecting column 2, a plate 3, a round block 4, a push plate 5 and a servo motor 6, the connecting column 2 is fixedly installed in the middle of one end of the round table 1, three through grooves 13 are equidistantly opened on the end surface circumference of the round table 1, and three grooves 21 are equidistantly opened on the outer surface circumference of the connecting column 2, the number of the plate 3 is the same as that of the grooves 21, and the end of each plate 3 is fixed A connecting block 31 is fixedly installed, and a contact block 32 is fixedly installed on each connecting block 31. One end of each abutment plate 3 movably penetrates the groove 21. The interior of the truncated table 1 is designed as a cavity. The outer end of the round block 4 is equidistantly fixedly installed with push blocks 41 of the same number as the contact blocks 32. The surface of each push block 41 is tightly fitted with the surface of each contact block 32. Each contact block 32 and each push block 41 are located inside the truncated table 1. A spring 3 is fixedly installed between the round block 4 and the inner wall of the truncated table 1. A ring 11 is fixedly installed at the end of the truncated table 1, and a driven gear 62 is fixedly installed on the ring 11. A servo motor 1 is fixedly installed at the end of the sleeve ring 51 near the spraying equipment body 7. The output shaft 2 of the motor 2 6 and the servo motor 2 6 is fixedly mounted with a driving gear 61, which meshes with the driven gear 62 and is placed on the arc-shaped support plate 8 of the petrochemical pipeline. The servo motor 1 18 is started to move the two fixed components closer to each other, so that the two connecting columns 2 are respectively inserted into the two ends of the petrochemical pipeline, and the abutment plate 3 is used to expand outward to abut against the inner wall of the pipeline to complete the limit fixation of the two ends of the petrochemical pipeline. The spraying equipment body 7 is started to spray the paint from the paint nozzle 71 to the surface of the pipeline. The servo motor 2 6 is started to rotate the driving gear 61, and the driven gear 62 is driven to rotate by the rotation of the driving gear 61. The rotary drive truncated table 1 rotates, and the rotation of the truncated table 1 drives the connecting column 2 and the abutment plate 3 to rotate, thereby driving the petrochemical pipeline to rotate. By driving the petrochemical pipeline to rotate, the relative position between the petrochemical pipeline and the paint nozzle 71 can be changed, which can ensure that the paint is evenly sprayed on the pipeline surface. The servo motor 3 73 is used to control the spraying equipment body 7 and the paint nozzle 71 to move along the length direction of the petrochemical pipeline, so that the paint spraying of the entire pipeline can be achieved. In the process of spraying the paint on the petrochemical pipeline, there is no need for the staff to manually adjust the position of the petrochemical pipeline or the spraying equipment body 7, which reduces repeated operations at work, improves the spraying efficiency, saves time and labor costs, and has high automation.
[0034] The outer surface of each abutment plate 3 is designed as a rough surface, and the surfaces of each contact block 32 that contact each push block 41 are designed as inclined surfaces. A round rod 14 is fixedly installed in each through groove 13, and each round rod 14 is movably inserted into the abutment plate 3. A spring 15 is movably sleeved on each round rod 14, and each abutment plate 3 is fixedly connected to the inner wall of the through groove 13 through the spring 15. A fixed column 43 is fixedly installed in the middle of one end of the round block 4, and the fixed column 43 movably penetrates the round table 1. Three limit blocks 42 are fixedly installed on the circumference of the round block 4 at equal intervals. Three limit grooves are opened inside the round table 1, and each limit The positioning blocks 42 are slidably installed in the limit grooves. When the petrochemical pipeline needs to be fixed, the servo motor 18 is started to rotate the threaded rod 19. The rotation of the threaded rod 19 drives the two slides 52 to move closer to each other. The two slides 52 move closer to each other. The two slides 52 move closer to each other. The two push plates 5 move closer to each other. Each push plate 5 is fixedly connected to the collar 51 through four springs 2 54. The two push plates 5 move closer to each other. The two collars 51 move closer to each other. The two round tables 1 move closer to each other. The two connecting columns 2 are moved closer to each other by the two truncated tables 1 moving closer to each other, so that the two connecting columns 2 are respectively inserted into the two ends of the petrochemical pipeline, and the two opposite ends of the two truncated tables 1 are tightly fitted with the two ends of the petrochemical pipeline respectively. The two truncated tables 1 clamp and fix the petrochemical pipeline, and the two ends of the petrochemical pipeline are respectively in two circular rings 11. At this time, the two slide seats 52 are driven to continue to move, so that the two push plates 5 continue to move closer to each other, so that the spring 2 54 is compressed, so that the push plate 5 moves closer to the truncated table 1, and the push plate 5 applies a force to the fixed column 43, so that the fixed column 4 3 drives the round block 4 to move, and the movement of the round block 4 drives the three push blocks 41 to move, so that the three push blocks 41 respectively apply forces to the contact block 32, so that the three abutment plates 3 respectively expand outward, so that each abutment plate 3 is tightly against the inner wall of the petrochemical pipeline, and the two round tables 1 are used to clamp the two ends of the petrochemical pipeline, and the two groups of abutment plates 3 are used to clamp the inner wall of the petrochemical pipeline, so as to realize multiple and multi-node fixation of the petrochemical pipeline, which is more stable and convenient for fixing the petrochemical pipeline, so that the petrochemical pipeline can be stably driven to rotate, so as to spray the paint on the surface of the petrochemical pipeline;
[0035] A collar 51 is connected to the push plate 5, and the collar 51 is movably sleeved on the surface of the truncated table 1. An annular groove is provided on the inner wall of the collar 51. A limit ring 12 adapted to the collar 51 is fixedly installed on the truncated table 1, and the limit ring 12 is located in the annular groove. A rotating sleeve 57 adapted to the fixed column 43 is rotatably installed in the push plate 5, and a plurality of balls are arranged on the inner wall of the rotating sleeve 57. Four round rods 53 are equidistantly fixedly installed on the circumference of the push plate 5, and each round rod 53 movably passes through the collar 51. A spring 54 is movably sleeved on each round rod 53. The push plate 5 is fixedly connected to the collar 51 through four springs 54. A stopper 55 is fixedly installed at one end of each round rod 53, and the four stoppers 55 are located at the outer end of the collar 51.
[0036] The bottom ends of the two push plates 5 are fixedly installed with slide seats 52, and the surfaces of the two slide seats 52 are provided with threaded holes, and the thread directions of the two threaded holes are opposite. Both sides of the upper surface of the spray coating platform 16 are provided with slide grooves 17, and each slide seat 52 is slidably installed in the slide groove 17. A servo motor 18 is fixedly installed at one end of the spray coating platform 16, and the output shaft of the servo motor 18 is fixedly connected with a threaded rod 19, which is rotatably installed in the spray coating platform 16. The threaded rod 19 passes through the two threaded holes, and the spray coating A slide bar 72 is fixedly installed on the equipment body 7, a slide groove 2 74 is opened on the upper surface of the spray coating platform 16, a rectangular rod is fixedly installed in the slide groove 2 74, the bottom end of the slide bar 72 is slidably installed in the slide groove 2 74, and the rectangular rod movably penetrates the slide bar 72, and a servo motor 3 73 is fixedly installed on the spray coating platform 16, and the output shaft 3 of the servo motor 3 73 is fixedly connected with a threaded rod 2 75, and the threaded rod 2 75 is rotatably installed on the spray coating platform 16, and the threaded rod 2 75 penetrates the slide bar 72 and is threadedly connected to the slide bar 72, and is pushed through the push plate 5 is fixedly installed with four round rods 53 at equal intervals on the circumference, and each round rod 53 is movable through the collar 51 to avoid rotational deviation between the collar 51 and the push plate 5. A limit ring 12 is fixedly installed on the truncated table 1, and a ring groove limit ring 12 is opened on the surface of the collar 51. The limit ring 12 is arranged in the ring groove, so that the truncated table 1 and the collar 51 can rotate relative to each other to avoid motion interference. The structural design is reasonable. After the petrochemical pipeline coating is sprayed, the two fixed components are reset and the two push plates are 5 no longer applies force to the fixing column 43, and the round block 4, the push block 41 and the limit block 42 are reset by the reset action of the spring three, so that the push block 41 no longer applies force to the contact block 32, and the return action of the spring one 15 is used to return the plate 3 to the groove 21. At this time, the clamping of the plate 3 on the inner wall of the pipeline is released, so that the connecting column 2 and the plate 3 can be smoothly separated from the pipeline, and the two fixing components can be smoothly reset, so as to facilitate the subsequent continuous coating spraying of the petrochemical pipeline, which is more convenient to use;
[0037] A support assembly is provided at the middle part of the upper end of the spray coating platform 16, and the support assembly includes an arc-shaped support plate 8 and a connecting rod 9. A rectangular cylinder 81 is provided below the arc-shaped support plate 8, and the rectangular cylinder 81 is fixedly installed in the middle part of the upper end of the spray coating platform 16. A cross slider 82 is fixedly installed in the middle part of the bottom end of the arc-shaped support plate 8, and the cross slider 82 is movably inserted into the rectangular cylinder 81. A spring four 83 is fixedly installed in the rectangular cylinder 81, and the cross slider 82 is fixedly connected to the upper end of the spray coating platform 16 through the spring four 83. One end of the cross slider 82 is fixedly connected to a fixed block one 84, and the connecting rod 9 is fixedly connected to a sliding seat 52 on one side. The connecting rod 9 is slidably installed on one side of the spray coating platform 16, and a rectangular support rod 91 is fixedly installed on the upper end of the connecting rod 9, and one end of the rectangular support rod 91 is fixedly connected to a fixed block two 92. The fixed block two 92 is designed to be staggered with the fixed block one 84. The fixed block one 84 and the fixed block two 92 are both triangular in shape. Before movement, that is, in the initial state, the upper surface of the rectangular support rod 91 is tightly fitted with the bottom surface of the fixed block 84, and the rectangular support rod 91 supports the arc support plate 8 and the cross slide block 82. The arc support plate 8 is used to support the placed petrochemical pipeline. When the push plate 5 and the slide seat 52 continue to move, the slide seat 52 will drive the connecting rod 9 to move, so that the connecting rod 9 drives the rectangular support rod 91 to move, so that the rectangular support rod 91 and the fixed block 84 are misaligned. The reset effect of the spring four 83 is used to make the bottom surface of the fixed block 84 fit with the upper surface of the fixed block 2 92, so that the arc support plate 8 moves down and no longer contacts the surface of the petrochemical pipeline, effectively preventing the petrochemical pipeline from rotating and contacting and rubbing with the surface of the arc support plate 8 when the petrochemical pipeline is sprayed with paint, causing the sprayed paint to be scraped off, ensuring the rationality of the structural design, and there is no need for the staff to manually adjust the position of the arc support plate 8, which is more convenient to use.
[0038] Working principle:
[0039] The first step is to place the coating on the petrochemical pipeline arc support plate 8, start the servo motor 18, so that the two fixing components move closer to each other, so that the two connecting columns 2 are respectively inserted into the two ends of the petrochemical pipeline, and use the abutment plate 3 to expand outward to abut the inner wall of the pipeline to complete the limit fixation of the two ends of the petrochemical pipeline, start the spraying equipment body 7, so that the paint is sprayed from the paint nozzle 71 to the surface of the pipeline, start the servo motor 2 6, so that the driving gear 61 rotates, and the driven gear 62 rotates through the rotation of the driving gear 61, and the round table 1 rotates through the rotation of the driven gear 62, and the connecting gear 1 is driven to rotate through the rotation of the round table 1. The connecting column 2 and the abutment plate 3 rotate, thereby driving the petrochemical pipeline to rotate. By driving the petrochemical pipeline to rotate, the relative position between the petrochemical pipeline and the paint nozzle 71 can be changed, which can ensure that the paint is evenly sprayed on the pipeline surface. The servo motor 3 73 is used to control the spraying equipment body 7 and the paint nozzle 71 to move along the length direction of the petrochemical pipeline, so that the paint spraying of the entire pipeline can be achieved. In the process of spraying the paint on the petrochemical pipeline, there is no need for the staff to manually adjust the position of the petrochemical pipeline or the spraying equipment body 7, which reduces repeated operations at work, improves the spraying efficiency, saves time and labor costs, and has high automation.
[0040] In the second step, when the petrochemical pipeline needs to be fixed, the servo motor 18 is started to rotate the threaded rod 19, and the rotation of the threaded rod 19 will drive the two slides 52 to move closer to each other, and the two slides 52 to move closer to each other, and the two slides 52 to move closer to each other will drive the two push plates 5 to move closer to each other, and each push plate 5 is fixedly connected to the ring 51 through four springs 2 54, and the two push plates 5 to move closer to each other will drive the two rings 51 to move closer to each other, and the two rings 51 to move closer to each other will drive the two round tables 1 to move closer to each other, and the two round tables 1 to move closer to each other will drive the two connecting columns 2 to move closer to each other, so that the two connecting columns 2 are respectively inserted into the two ends of the petrochemical pipeline, and the opposite ends of the two round tables 1 are tightly fitted with the two ends of the petrochemical pipeline, and the two round tables 1 clamp and fix the petrochemical pipeline, and the two ends of the petrochemical pipeline are The two ends are respectively in the two circular rings 11. At this time, the two slide seats 52 are driven to continue to move, so that the two push plates 5 continue to move closer to each other, so that the spring 2 54 is compressed, so that the push plate 5 moves closer to the round table 1, and the push plate 5 applies a force to the fixed column 43, so that the fixed column 43 drives the round block 4 to move, and the movement of the round block 4 drives the three push blocks 41 to move, so that the three push blocks 41 respectively apply a force to the contact block 32, so that the three abutment plates 3 are respectively expanded outward, so that each abutment plate 3 is tightly against the inner wall of the petrochemical pipeline, and the two round tables 1 are used to clamp the two ends of the petrochemical pipeline, and the two groups of abutment plates 3 are used to clamp the inner wall of the petrochemical pipeline, so as to realize multiple and multi-node fixation of the petrochemical pipeline, which is more stable and convenient for the fixation of the petrochemical pipeline, so that the petrochemical pipeline can be stably driven to rotate, so as to spray the paint on the surface of the petrochemical pipeline;
[0041] The third step is that before the two fixed components move, that is, in the initial state, the upper surface of the rectangular support rod 91 is tightly fitted with the bottom surface of the fixed block 1 84, and the rectangular support rod 91 supports the arc support plate 8 and the cross slide block 82. The arc support plate 8 is used to support the placed petrochemical pipeline. When the push plate 5 and the slide seat 52 continue to move, the slide seat 52 will drive the connecting rod 9 to move, so that the connecting rod 9 drives the rectangular support rod 91 to move, so that the rectangular support rod 91 and the fixed block 1 84 are misaligned. The reset effect of the spring four 83 is used to make the bottom surface of the fixed block 1 84 fit with the upper surface of the fixed block 2 92, so that the arc support plate 8 moves down and no longer contacts the surface of the petrochemical pipeline, effectively preventing the petrochemical pipeline from rotating and contacting and rubbing with the surface of the arc support plate 8 when the petrochemical pipeline is sprayed with paint, causing the sprayed paint to be scraped off, ensuring the rationality of the structural design, and there is no need for the staff to manually adjust the position of the arc support plate 8, which is more convenient to use;
[0042] The fourth step is to fix four round rods 53 equidistantly on the circumference of the push plate 5, and each round rod 53 is movable through the collar 51 to avoid rotational offset between the collar 51 and the push plate 5. A limit ring 12 is fixedly installed on the truncated table 1, and a ring groove limit ring 12 is provided on the surface of the collar 51. The limit ring 12 is arranged in the ring groove, so that the truncated table 1 and the collar 51 can rotate relative to each other to avoid motion interference, and the structural design is reasonable.
[0043] In the fifth step, after the paint spraying of the petrochemical pipeline is completed, the two fixed components are reset, and the two push plates 5 no longer apply force to the fixed column 43. The reset effect of spring three is used to reset the round block 4, the push block 41 and the limit block 42, so that the push block 41 no longer applies force to the contact block 32. The reset effect of spring one 15 is used to reset the abutment plate 3 to the groove 21. At this time, the clamping of the abutment plate 3 on the inner wall of the pipeline is released, so that the connecting column 2 and the abutment plate 3 can be smoothly separated from the pipeline, and the two fixed components can be smoothly reset, so as to facilitate the subsequent continuous paint spraying of the petrochemical pipeline, which is more convenient to use.
[0044] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. A coating spraying device for a petrochemical pipeline surface, comprising a coating spraying platform (16) and fixing components arranged on both sides above the coating spraying platform (16), characterized in that: A coating equipment body (7) is arranged above the coating platform (16), and a coating spray head (71) is connected to the bottom end of the coating equipment body (7). The fixed assembly comprises a truncated table (1), a connecting column (2), a support plate (3), a round block (4), a push plate (5) and a servo motor (6). The connecting column (2) is fixedly mounted at the middle of one end of the truncated table (1). Three through grooves (13) are equidistantly formed on the end surface of the truncated table (1). Three grooves (21) are equidistantly formed on the outer surface of the connecting column (2). The number of the support plates (3) and the number of the grooves (21) are the same. A connecting block (31) is fixedly mounted on the end of each of the support plates (3). A contact block (32) is fixedly mounted on each of the connecting blocks (31). One end of each of the support plates (3) movably passes through the groove (21). The interior of the truncated table (1) is designed as a hollow cavity, and push blocks (41) having the same number as the contact blocks (32) are fixedly installed at equidistant intervals on the outer end of the circular block (4), and the surface of each push block (41) is tightly fitted with the surface of each contact block (32), and each contact block (32) and each push block (41) are located inside the truncated table (1), and a spring (3) is fixedly installed between the circular block (4) and the inner wall of the truncated table (1), wherein a circular ring (11) is fixedly installed at the end of the truncated table (1); The bottom ends of the two push plates (5) are fixedly mounted with a slide seat (52), and the surfaces of the two slide seats (52) are provided with threaded holes, and the thread directions of the two threaded holes are opposite. The upper surface of the spray coating platform (16) is provided with a slide groove (17) on both sides, wherein each of the slide seats (52) is slidably mounted in the slide groove (17), and a servo motor (18) is fixedly mounted on one end of the spray coating platform (16), and an output shaft of the servo motor (18) is fixedly connected to a threaded rod (19), and the threaded rod (19) is rotatably mounted in the spray coating platform (16), and the threaded rod (19) passes through the two threaded holes; A slide bar (72) is fixedly mounted on the spray coating equipment body (7), a slide groove (74) is provided on the upper surface of the spray coating platform (16), a rectangular rod is fixedly mounted in the slide groove (74), the bottom end of the slide bar (72) is slidably mounted in the slide groove (74), and the rectangular rod movably penetrates the slide bar (72), wherein a servo motor (73) is fixedly mounted on the spray coating platform (16), an output shaft (73) of the servo motor (73) is fixedly connected to a threaded rod (75), the threaded rod (75) is rotatably mounted on the spray coating platform (16), the threaded rod (75) penetrates the slide bar (72), and is threadedly connected to the slide bar (72); A support assembly is provided at the middle of the upper end of the spray coating platform (16), the support assembly comprising an arc-shaped support plate (8) and a connecting rod (9), a rectangular tube (81) is provided below the arc-shaped support plate (8), the rectangular tube (81) is fixedly mounted at the middle of the upper end of the spray coating platform (16), a cross slider (82) is fixedly mounted at the middle of the lower end of the arc-shaped support plate (8), the cross slider (82) is movably inserted into the rectangular tube (81), a spring four (83) is fixedly mounted in the rectangular tube (81), the cross slider (82) is fixedly connected to the upper end of the spray coating platform (16) via the spring four (83), wherein one end of the cross slider (82) is fixedly connected to a fixing block one (84); The connecting rod (9) is fixedly connected to the sliding seat (52) on one side, and the connecting rod (9) is slidably mounted on one side of the spray coating platform (16). A rectangular support rod (91) is fixedly mounted on the upper end of the connecting rod (9), and one end of the rectangular support rod (91) is fixedly connected to a second fixing block (92). The second fixing block (92) is designed to be offset from the first fixing block (84), wherein the first fixing block (84) and the second fixing block (92) are both triangular in shape.
2. The coating spraying equipment for petrochemical pipeline surface according to claim 1 is characterized in that: The outer surface of each of the abutment plates (3) is designed to be a rough surface. A driven gear (62) is fixedly mounted on the circular ring (11). A servo motor 2 (6) is fixedly mounted on the end of the sleeve ring (51) near the spraying equipment body (7). A driving gear (61) is fixedly mounted on the output shaft 2 of the servo motor 2 (6). The driving gear (61) meshes with the driven gear (62). Wherein, the surfaces of each contact block (32) that are in contact with each push block (41) are both designed as inclined surfaces.
3. The coating spraying equipment for petrochemical pipeline surface according to claim 1 is characterized in that: A round rod (14) is fixedly installed in each through groove (13), each round rod (14) movably penetrates the stop plate (3), and a spring (15) is movably sleeved on each round rod (14); Wherein, each of the abutment plates (3) is fixedly connected to the inner wall of the through slot (13) via a spring 1 (15).
4. The coating spraying equipment for petrochemical pipeline surface according to claim 1 is characterized in that: A fixing column (43) is fixedly installed in the middle of one end of the circular block (4), and the fixing column (43) movably penetrates the truncated table (1). Three limit blocks (42) are fixedly installed at equal intervals on the circumference of the circular block (4); Wherein, three limiting grooves are provided inside the truncated table (1), and each limiting block (42) is slidably mounted in a limiting groove.
5. The coating spraying equipment for petrochemical pipeline surface according to claim 1 is characterized in that: The push plate (5) is connected with a sleeve ring (51), the sleeve ring (51) is movably sleeved on the surface of the truncated table (1), an annular groove is formed on the inner wall of the sleeve ring (51), a limiting ring (12) matching the sleeve ring (51) is fixedly mounted on the truncated table (1), and the limiting ring (12) is located in the annular groove; A rotating sleeve (57) adapted to the fixed column (43) is rotatably mounted inside the push plate (5), and a plurality of balls are arranged on the inner wall of the rotating sleeve (57).
6. The coating spraying equipment for petrochemical pipeline surface according to claim 5 is characterized in that: Four round rods (53) are fixedly mounted on the push plate (5) at equal intervals on the circumference, each of the round rods (53) movably passes through the collar (51), and each of the round rods (53) is movably sleeved with a spring (54), and the push plate (5) is fixedly connected to the collar (51) via the four springs (54); Wherein, a stopper (55) is fixedly mounted on one end of each of the second round rods (53), and the four stoppers (55) are all located at the outer end of the collar (51).
Citation Information
Patent Citations
High-intelligence-degree automatic plastic coating machine for outer wall of metal pipeline
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Coated steel pipe automatic discharging device provided with guide structure and used for coating process
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