A chemical fiber cloth sizing and drying integrated machine and process thereof
By designing an integrated chemical fiber cloth sizing and drying machine that includes cloth sizing adjustment, slurry mixing and spray drying mechanisms, it solves the problems of high equipment cost, low efficiency and uneven sizing in the traditional process, and achieves high efficiency and high efficiency of chemical fiber cloth. Sizing and drying evenly.
Patent Information
- Application Number
- CN202411348819.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-09-26
AI Technical Summary
The sizing and drying process of traditional chemical fiber cloth is carried out separately, resulting in high investment costs, low production efficiency, and uneven sizing effects, affecting the quality and performance of chemical fiber cloth.
Design an integrated machine for sizing and drying chemical fiber cloth, which includes a cloth sizing adjustment mechanism, a slurry mixing mechanism and a spray drying mechanism. Through these mechanisms, uniform sizing and efficient drying of chemical fiber cloth can be achieved.
It achieves uniform sizing of chemical fiber cloth, avoids uneven distribution or excessive accumulation of slurry, improves drying efficiency and product quality, and meets the molding quality requirements for actual use.
Smart Images

Figure CN118880572B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of chemical fiber cloth processing, and in particular to a chemical fiber cloth sizing and drying integrated machine and a process thereof. Background Art
[0002] In the textile industry, the production process of chemical fiber fabrics includes several key steps, among which sizing and drying are two crucial links. Sizing refers to the uniform coating of a specific slurry on the surface of chemical fiber fabrics to improve their wear resistance, wrinkle resistance and dimensional stability. Drying, on the other hand, is to dry the sizing chemical fiber fabrics through a heat source to evaporate the water in the slurry, solidify the slurry and firmly attach it to the fibers. These two links directly affect the quality and performance of the final product.
[0003] The sizing and drying processes of traditional chemical fiber cloth are usually carried out separately and require different equipment. This production method not only occupies a large area, has high equipment investment costs, but also has low production efficiency. At the same time, when the chemical fiber cloth is placed in the slurry for sizing treatment, the current conventional measure is to conduct the cloth into a pool containing the slurry, but the fluidity of the slurry is one of the key factors to ensure the sizing effect and quality. If the slurry does not flow or has poor fluidity, it will directly lead to its inability to evenly cover the surface of the chemical fiber cloth, which will cause the sizing layer to be uneven in thickness. Some areas may fail to form an effective protective layer due to too little slurry, while other areas may accumulate due to too much slurry, seriously affecting the appearance and performance of the chemical fiber cloth. However, if the slurry is stirred uninterruptedly for a long time, the molecular structure in the slurry may be destroyed, resulting in a decrease in the stability of the slurry, thereby affecting the sizing effect. At the same time, there is a lack of corresponding pretreatment measures before drying the chemical fiber cloth, resulting in poor overall molding quality of the chemical fiber cloth, which cannot meet the actual use requirements.
[0004] Therefore, it is necessary to provide a chemical fiber cloth sizing and drying integrated machine and process thereof, aiming to solve the above problems. Summary of the invention
[0005] In view of the deficiencies in the prior art, an object of the embodiments of the present invention is to provide a chemical fiber cloth sizing and drying integrated machine and a process thereof, aiming to solve the technical problems raised in the background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A chemical fiber cloth sizing and drying integrated machine, comprising a bottom plate, a sizing box and a processing box are arranged on the bottom plate, the sizing box and the processing box are connected to each other, a release roller for releasing the chemical fiber cloth is arranged on one side of the sizing box, a winding roller for winding the chemical fiber cloth is arranged on one side of the processing box, and further comprising:
[0008] The cloth sizing adjustment mechanism is installed in the sizing box and is used to adjust the sizing and squeeze the incoming chemical fiber cloth. The sizing box is provided with a filter plate for slurry filtering;
[0009] A slurry mixing mechanism is installed in the sizing box and is synchronously driven by the rotation of the release roller, and is used for intermittently disturbing the lower layer and mixing the upper layer of the slurry in the sizing box. The slurry mixing mechanism includes a rotating plate, a tooth plate, a clamping slide plate and a half gear for intermittent driving. The half gear is fixedly connected to the first stirring shaft, and the first stirring shaft is rotatably connected to the sizing box. The tooth plate is limitedly slidable and meshingly connected to the half gear through the clamping slide plate. One end of the tooth plate is rotatably connected to one end of the rotating plate through a third connecting shaft. The other end of the rotating plate is fixedly connected to the second connecting shaft, and the clamping slide plate is rotatably connected to the half gear through a fourth connecting shaft.
[0010] A spray drying mechanism is installed on the processing box and is synchronously driven by the rotation of the winding roller. It is used to perform spray chemical treatment and drying treatment on the incoming chemical fiber cloth. The spray drying mechanism includes a spray plate and a conveying box for spray chemical treatment. The chemical fiber cloth is transmission-connected to the inside of the spray plate. The spray plate is connected to the conveying box through a first connecting pipe. The conveying box is installed on the outside of the processing box.
[0011] As a further solution of the present invention, the slurry mixing mechanism also includes a second stirring shaft and a third stirring shaft for intermittent stirring of the upper layer, the second stirring shaft and the third stirring shaft are both rotatably connected to the interior of the slurry box, a plurality of first stirring blades are provided on the second stirring shaft and the third stirring shaft, the second stirring shaft is rotatably connected to the third stirring shaft via a third synchronous belt, and the second stirring shaft is rotatably connected to the second connecting shaft via a second synchronous belt.
[0012] As a further solution of the present invention, the slurry mixing mechanism also includes an incomplete gear for intermittent mixing drive and a first connecting gear, the first connecting gear is fixedly connected to the second connecting shaft, the first connecting gear is meshingly connected with an incomplete gear, the incomplete gear is rotatably installed on the outside of the slurry box through the first connecting shaft, the first connecting shaft is rotatably connected to a release roller through a first synchronous belt, the release roller is rotatably installed on one side of the slurry box through a first mounting frame, the release roller is fixedly connected to the output shaft of the first motor, and the first motor is fixedly installed on the first mounting frame.
[0013] As a further scheme of the present invention, the slurry mixing mechanism also includes a spoiler blade and an elliptical wheel for driving intermittent turbulence in the lower layer, the elliptical wheel is fixedly connected to the first stirring shaft, a plurality of second stirring blades are arranged on the first stirring shaft, the elliptical wheel is rotatably connected to one side of the guide slide, the guide slide is slidably connected to the interior of the slurry box through a first connecting seat, a first spring is arranged at the connection between the guide slide and the first connecting seat, an L-shaped connecting rod is fixedly connected to the guide slide, the L-shaped connecting rod is slidably connected to the interior of the slurry box through a second connecting seat, the spoiler blade is rotatably installed at the bottom of the slurry box through the blade shaft, a second connecting gear is fixedly connected to the blade shaft, and a plurality of teeth meshing with the second connecting gear are arranged on the L-shaped connecting rod.
[0014] As a further solution of the present invention, the spray drying mechanism also includes a pressing plate and a piston plate for pumping drive, the piston plate is connected to the interior of the conveying box through a piston rod limited sliding connection, one end of the piston rod is fixedly connected to the pressing plate, a second spring is provided at the connection between the pressing plate and the conveying box, the conveying box is connected to the interior of the liquid storage tank through a second connecting pipe, the liquid storage tank is fixedly installed on the outside of the treatment box, the first connecting pipe is provided with a first one-way valve, the second connecting pipe is provided with a second one-way valve, and the treatment liquid is stored in the liquid storage tank.
[0015] As a further solution of the present invention, the spray drying mechanism also includes a cam for driving the piston plate to reciprocate, the cam is rotatably connected to one side of the pressing plate, the cam is rotatably connected to the processing box through a fifth connecting shaft, the fifth connecting shaft is rotatably connected to a winding roller through a fourth synchronous belt, the winding roller is rotatably installed on the outside of the processing box through a second mounting bracket, the winding roller is fixedly connected to the output shaft of the second motor, and the second motor is fixedly installed on the second mounting bracket.
[0016] As a further solution of the present invention, the cloth sizing adjustment mechanism includes a sizing pressure roller for sizing adjustment inside a sizing box and a lower squeezing roller and an upper squeezing roller for cloth squeezing, the sizing pressure roller is rotatably connected to a first roller frame, the first roller frame is fixedly connected to the output end of an electric push rod, the electric push rod is fixedly installed on the top of the sizing box, the lower squeezing roller and the upper squeezing roller are both rotatably installed inside the sizing box through a second roller frame, and the sizing box is also provided with a first guide roller and a second guide roller for transmission connection of chemical fiber cloth, and the first guide roller and the second guide roller are both rotatably installed inside the sizing box.
[0017] As a further solution of the present invention, a third guide roller and a fourth guide roller for transmission connection of the chemical fiber cloth are provided in the processing box, and the third guide roller and the fourth guide roller are rotatably installed inside the processing box, and dryers for drying are provided on the upper and lower sides of the fourth guide roller, and the dryers are fixedly installed inside the processing box.
[0018] A chemical fiber cloth sizing and drying integrated machine process, comprising the following steps:
[0019] Step 1: The chemical fiber cloth is released by the release roller driven by the first motor, and is rolled up by the winding roller driven by the second motor, so that the chemical fiber cloth is sizing and conveyed. The chemical fiber cloth is connected to the sizing box through the first guide roller and the second guide roller, and the filter plate arranged in the sizing box performs separation and filtration;
[0020] Step 2: The electric push rod drives the sizing roller to rise and fall to adjust the tension of the chemical fiber cloth. After the chemical fiber cloth is sizing, the lower squeezing roller and the upper squeezing roller squeeze the chemical fiber cloth to squeeze out the excess slurry from the chemical fiber cloth.
[0021] Step 3: The release roller drives the incomplete gear on the first connecting shaft to rotate synchronously under the synchronous drive of the first synchronous belt, and the incomplete gear is meshed with the first connecting gear to drive the rotating plate to rotate intermittently, and the gear plate moves back and forth continuously and meshes with the half gear, and the half gear drives the second stirring blade on the first stirring shaft to swing back and forth continuously, so as to achieve stirring of the lower part of the sizing box;
[0022] Step 4: The first stirring shaft drives the elliptical wheel to rotate back and forth, so that the L-shaped connecting rod moves back and forth inside the second connecting seat, and the fan blade shaft drives the turbulent fan blade to swing back and forth continuously, so as to stir the lower part of the sizing box by turbulent flow;
[0023] Step 5: The second connecting shaft drives the second stirring shaft to rotate under the synchronous drive of the second synchronous belt, and the second stirring shaft drives the third stirring shaft to rotate under the synchronous drive of the third synchronous belt, and the second stirring shaft and the third stirring shaft drive the first stirring blade to rotate back and forth continuously, so as to reciprocate and stir the upper layer in the sizing box;
[0024] Step six: The fifth connecting shaft drives the cam to rotate, causing the piston plate to reciprocate inside the conveying box, so that the processing liquid in the liquid storage tank is transported to the spray plate through the conveying box and sprayed out to spray the chemical fiber cloth. The chemical fiber cloth is transported to the inside of the processing box, and the dryer in the processing box performs drying treatment.
[0025] In summary, compared with the prior art, the embodiments of the present invention have the following beneficial effects:
[0026] The present invention can realize sizing treatment of chemical fiber cloth through the cloth sizing adjustment mechanism, the filter plate arranged in the sizing box can isolate pollutants to prevent the chemical fiber cloth from being contaminated during the sizing process, and the lifting and lowering of the sizing roller is realized by the electric push rod to adjust the tension of the chemical fiber cloth transmission. This tension-adjustable mode can ensure that the slurry penetrates between the fibers evenly and stably during the sizing process, effectively avoiding the uneven distribution of slurry or excessive accumulation caused by insufficient tension. After the chemical fiber cloth is sizing, the chemical fiber cloth can be squeezed by the lower squeezing roller and the upper squeezing roller, so that excess slurry can be squeezed out of the chemical fiber cloth, which is convenient for subsequent drying treatment, thereby improving the drying efficiency. When the chemical fiber cloth is conveyed to the inside of the processing box, it is dried by the dryer in the processing box.
[0027] The slurry mixing mechanism is provided to achieve turbulent stirring treatment at the bottom of the sizing box. Through this intermittent reciprocating stirring method, the local uneven state in the lower slurry layer can be more effectively broken. At the same time, the reciprocating stirring treatment of the upper layer in the sizing box can be achieved, so as to maintain continuous and uniform mixing of the upper layer of the slurry, reduce the unstable factors caused by changes in stirring speed, and improve the uniformity of the entire slurry system. By combining the upper layer stirring with the lower layer turbulent stirring, the uniformity of the entire slurry system can be greatly improved, which helps to break the precipitation and local uneven state, and make the solid particles, adhesives and other additives in the slurry evenly distributed in the liquid, thereby improving the uniformity of the slurry, so as to make the sizing effect of the chemical fiber cloth better.
[0028] The spray drying mechanism can be used to spray the chemical fiber cloth. This synchronous spray treatment method can make the chemical agent or treatment liquid evenly distributed on the surface of the chemical fiber cloth. The subsequent drying process will further consolidate this uniformity and make the treatment effect more consistent. At the same time, the high temperature during the drying process will help these chemicals to better penetrate into the fibers of the chemical fiber cloth, thereby achieving a better bonding effect and realizing good processing of the chemical fiber cloth.
[0029] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of an embodiment of the invention.
[0031] Figure 2 It is a side structural schematic diagram of an embodiment of the invention.
[0032] Figure 3 It is a schematic diagram of the connection structure on the upper part of the sizing box in an embodiment of the invention.
[0033] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of A.
[0034] Figure 5 It is a schematic diagram of the connection structure of the tooth plate in the embodiment of the invention.
[0035] Figure 6 It is a schematic diagram of the connection structure inside the processing box in an embodiment of the invention.
[0036] Figure 7 It is a schematic diagram of the connection structure at the lower part of the sizing box in an embodiment of the invention.
[0037] Figure 8 It is a schematic diagram of the side view of the lower part of the sizing box in an embodiment of the invention.
[0038] Fig. 9 Schematic diagram of the connection structure of the L-shaped connecting rod in the embodiment of the invention.
[0039] Fig.10 It is a schematic diagram of the top view of the interior of the processing box in the embodiment of the invention.
[0040] Fig.11 It is a schematic diagram of the connection structure inside the conveying box in an embodiment of the invention.
[0041] Fig.12 for Fig.11 Schematic diagram of the enlarged structure of B.
[0042] 1. Bottom plate; 2. Sizing box; 3. Processing box; 4. Chemical fiber cloth; 5. Release roller; 6. First mounting frame; 7. First motor; 8. First guide roller; 9. Sizing roller; 10. First roller frame; 11. Electric push rod; 12. Lower squeeze roller; 13. Upper squeeze roller; 14. Second roller frame; 15. Second guide roller; 16. Spray plate; 17. Third guide roller; 18. Fourth guide roller; 19. Dryer; 20. Winding roller; 21. Second mounting frame; 22. Second motor; 23. First synchronous belt; 24. First connecting shaft; 25. Incomplete gear; 26. First connecting gear; 27. Second connecting shaft; 28. Rotating plate; 29. Third connecting shaft; 30. Tooth plate; 31. Clamping slide plate; 32. Fourth connecting shaft; 33. Half gear; 34, first stirring shaft; 35, second synchronous belt; 36, second stirring shaft; 37, third synchronous belt; 38, third stirring shaft; 39, first stirring blade; 40, second stirring blade; 41, elliptical wheel; 42, guide slide plate; 43, first connecting seat; 44, first spring; 45, L-shaped connecting rod; 46, second connecting seat; 47, teeth; 48, second connecting gear; 49, blade shaft; 50, spoiler blade; 51, fourth synchronous belt; 52, conveying box; 53, fifth connecting shaft; 54, cam; 55, pressing plate; 56, piston rod; 57, piston plate; 58, second spring; 59, first connecting pipe; 60, second connecting pipe; 61, liquid storage tank; 62, first one-way valve; 63, second one-way valve; 64, filter plate. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0044] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments. Example 1
[0045] See also Figures 1 to 10 A chemical fiber cloth sizing and drying integrated machine and process thereof, comprising a bottom plate 1, a sizing box 2 and a processing box 3 are arranged on the bottom plate 1, the sizing box 2 and the processing box 3 are connected inside, a release roller 5 for releasing the chemical fiber cloth 4 is arranged on one side of the sizing box 2, and a winding roller 20 for winding the chemical fiber cloth 4 is arranged on one side of the processing box 3, and also includes:
[0046] The cloth sizing adjustment mechanism is installed in the sizing box 2 and is used for sizing adjustment and extrusion treatment of the incoming chemical fiber cloth 4. The sizing box 2 is provided with a filter plate 64 for slurry filtering.
[0047] Furthermore, the cloth sizing adjustment mechanism includes a sizing roller 9 for sizing adjustment inside the sizing box 2 and a lower squeezing roller 12 and an upper squeezing roller 13 for squeezing the cloth. The sizing roller 9 is rotatably connected to the first roller frame 10. The first roller frame 10 is fixedly connected to the output end of the electric push rod 11. The electric push rod 11 is fixedly installed on the top of the sizing box 2. The lower squeezing roller 12 and the upper squeezing roller 13 are both rotatably installed inside the sizing box 2 through the second roller frame 14. The sizing box 2 is also provided with a first guide roller 8 and a second guide roller 15 for transmission connection with the chemical fiber cloth 4. The first guide roller 8 and the second guide roller 15 are both rotatably installed inside the sizing box 2.
[0048] Furthermore, a third guide roller 17 and a fourth guide roller 18 for transmission connection of the chemical fiber cloth 4 are provided in the processing box 3. The third guide roller 17 and the fourth guide roller 18 are both rotatably installed inside the processing box 3. A dryer 19 for drying is provided on the upper and lower sides of the fourth guide roller 18. The dryer 19 is fixedly installed inside the processing box 3.
[0049] Preferably, the chemical fiber cloth 4 is released by the release roller 5 driven by the first motor 7, and is rotated and wound by the winding roller 20 driven by the second motor 22, so as to realize the continuous conveying and sizing treatment of the chemical fiber cloth 4. When the chemical fiber cloth 4 is connected to the inside of the sizing box 2 through the first guide roller 8 and the second guide roller 15, a certain amount of slurry is input into the sizing box 2 through the external pipeline, and the filter plate 64 arranged in the sizing box 2 can isolate the pollutants to prevent the chemical fiber cloth 4 from being contaminated during the sizing process.
[0050] The sizing roller 9 can be raised and lowered by the electric push rod 11 to adjust the tension of the chemical fiber cloth 4, which is convenient for the chemical fiber cloth 4 to be well sizing. In addition, after the chemical fiber cloth 4 is sizing, it can be squeezed by the lower squeezing roller 12 and the upper squeezing roller 13, so that excess slurry can be squeezed out of the chemical fiber cloth 4, which is convenient for subsequent drying, thereby improving the drying efficiency. When the chemical fiber cloth 4 is conveyed to the inside of the processing box 3, it is mainly dried by the dryer 19 in the processing box 3.
[0051] This tension-adjustable method can ensure that the slurry penetrates evenly and stably between fibers during the sizing process, effectively avoiding uneven distribution or excessive accumulation of slurry due to insufficient tension. It not only improves the overall strength and wear resistance of the fabric, but also improves its wrinkle resistance, smoothness and glossiness.
[0052] Example 2
[0053] like Figures 1 to 9As shown, based on Example 1, this embodiment further includes a slurry mixing mechanism, which is installed in the sizing box 2 and is synchronously driven by the rotation of the release roller 5, and is used for intermittent lower layer turbulence and upper layer mixing of the slurry in the sizing box 2. The slurry mixing mechanism includes a rotating plate 28, a tooth plate 30, a clamping slide plate 31 and a half gear 33 for intermittent drive. The half gear 33 is fixedly connected to the first stirring shaft 34, and the first stirring shaft 34 is rotatably connected to the sizing box 2. The tooth plate 30 is limitedly slid by the clamping slide plate 31 and is meshingly connected to the half gear 33. One end of the tooth plate 30 is rotatably connected to one end of the rotating plate 28 through the third connecting shaft 29, and the other end of the rotating plate 28 is fixedly connected to the second connecting shaft 27, and the clamping slide plate 31 is rotatably connected to the half gear 33 through the fourth connecting shaft 32.
[0054] Furthermore, the slurry mixing mechanism also includes a second stirring shaft 36 and a third stirring shaft 38 for intermittent stirring of the upper layer. The second stirring shaft 36 and the third stirring shaft 38 are both rotatably connected to the interior of the slurry box 2. The second stirring shaft 36 and the third stirring shaft 38 are both provided with a plurality of first stirring blades 39. The second stirring shaft 36 is rotatably connected to the third stirring shaft 38 via a third synchronous belt 37, and the second stirring shaft 36 is rotatably connected to the second connecting shaft 27 via a second synchronous belt 35.
[0055] Furthermore, the slurry mixing mechanism also includes an incomplete gear 25 and a first connecting gear 26 for intermittent mixing drive. The first connecting gear 26 is fixedly connected to the second connecting shaft 27. The first connecting gear 26 is meshingly connected with the incomplete gear 25. The incomplete gear 25 is rotatably installed on the outer side of the slurry box 2 through the first connecting shaft 24. The first connecting shaft 24 is rotatably connected to the release roller 5 through the first synchronous belt 23. The release roller 5 is rotatably installed on one side of the slurry box 2 through the first mounting frame 6. The release roller 5 is fixedly connected to the output shaft of the first motor 7, and the first motor 7 is fixedly installed on the first mounting frame 6.
[0056] Furthermore, the slurry mixing mechanism also includes a turbulence blade 50 and an elliptical wheel 41 for driving intermittent turbulence in the lower layer. The elliptical wheel 41 is fixedly connected to the first stirring shaft 34, and a plurality of second stirring blades 40 are arranged on the first stirring shaft 34. The elliptical wheel 41 is rotatably connected to one side of a guide slide 42. The guide slide 42 is slidably connected to the interior of the slurry box 2 through a first connecting seat 43. A first spring 44 is arranged at the connection between the guide slide 42 and the first connecting seat 43. An L-shaped connecting rod 45 is fixedly connected to the guide slide 42. The L-shaped connecting rod 45 is slidably connected to the interior of the slurry box 2 through a second connecting seat 46. The turbulence blade 50 is rotatably installed at the bottom of the slurry box 2 through a blade shaft 49. A second connecting gear 48 is fixedly connected to the blade shaft 49, and a plurality of teeth 47 meshing with the second connecting gear 48 are arranged on the L-shaped connecting rod 45.
[0057] Preferably, in the present embodiment, when the chemical fiber cloth 4 is conveyed into the sizing box 2, in order to ensure that the slurry is in a good concentration state, the release roller 5 rotates while the incomplete gear 25 on the first connecting shaft 24 is driven to rotate under the synchronous driving action of the first synchronous belt 23, and the rotating plate 28 is driven to rotate intermittently under the meshing connection between the incomplete gear 25 and the first connecting gear 26, so that the tooth plate 30 is driven to move back and forth continuously and mesh with the half gear 33 under the rotational connection between the rotating plate 28 and the tooth plate 30 and the limiting guiding action of the clamping slide plate 31, so that the half gear 33 drives the second stirring blade 40 on the first stirring shaft 34 to swing back and forth continuously, thereby realizing the stirring of the lower part of the sizing box 2.
[0058] In addition, the first stirring shaft 34 rotates back and forth while driving the elliptical wheel 41 to rotate accordingly. Therefore, under the rotation of the elliptical wheel 41 and the reset action of the first spring 44, the L-shaped connecting rod 45 can be driven to move back and forth inside the second connecting seat 46, so that the teeth 47 on the L-shaped connecting rod 45 are engaged with the second connecting gear 48, so that the turbulent blades 50 on the blade shaft 49 are driven to swing back and forth continuously, thereby realizing the turbulent stirring treatment of the lower part of the slurry box 2. Through this intermittent reciprocating stirring method, the local uneven state in the lower layer of slurry can be more effectively broken.
[0059] When the second connecting shaft 27 rotates, the second stirring shaft 36 is driven to rotate under the synchronous driving action of the second synchronous belt 35. The second stirring shaft 36 drives the third stirring shaft 38 to rotate under the synchronous driving action of the third synchronous belt 37, thereby realizing the reciprocating rotation of the second stirring shaft 36 and the first stirring blade 39 on the third stirring shaft 38, realizing the reciprocating stirring treatment of the upper layer in the sizing box 2, thereby maintaining continuous and uniform mixing of the upper layer of the slurry, reducing the unstable factors caused by the change of stirring speed, improving the uniformity of the entire slurry system, and facilitating better sizing treatment of the chemical fiber cloth 4.
[0060] By combining the upper layer stirring with the lower layer turbulent stirring, the uniformity of the entire slurry system can be greatly improved, which helps to break the sedimentation and local unevenness, and make the solid particles, adhesives and other additives in the slurry evenly distributed in the liquid, thereby improving the uniformity of the slurry and making the sizing effect of the chemical fiber cloth 4 better.
[0061] Example 3
[0062] like Figures 1 to 12As shown, based on the above embodiments, this embodiment further includes a spray drying mechanism, which is installed on the processing box 3 and is synchronously driven by the rotation of the winding roller 20, and is used to spray chemical treatment and drying treatment on the incoming chemical fiber cloth 4. The spray drying mechanism includes a spray plate 16 and a conveying box 52 for spray chemical treatment. The chemical fiber cloth 4 is transmission-connected to the inside of the spray plate 16, and the spray plate 16 is connected to the conveying box 52 through a first connecting pipe 59. The conveying box 52 is installed on the outside of the processing box 3.
[0063] Furthermore, the spray drying mechanism also includes a pressing plate 55 and a piston plate 57 for pumping drive. The piston plate 57 is connected to the interior of the conveying box 52 by a piston rod 56 through a limited sliding connection. One end of the piston rod 56 is fixedly connected to the pressing plate 55. A second spring 58 is provided at the connection between the pressing plate 55 and the conveying box 52. The conveying box 52 is connected to the interior of a liquid storage tank 61 through a second connecting pipe 60. The liquid storage tank 61 is fixedly installed on the outside of the treatment box 3. A first one-way valve 62 is provided on the first connecting pipe 59, and a second one-way valve 63 is provided on the second connecting pipe 60. The treatment liquid is stored in the liquid storage tank 61.
[0064] Furthermore, the spray drying mechanism also includes a cam 54 for driving the piston plate 57 to move back and forth. The cam 54 is rotatably connected to one side of the pressing plate 55. The cam 54 is rotatably connected to the processing box 3 through the fifth connecting shaft 53. The fifth connecting shaft 53 is rotatably connected to the winding roller 20 through the fourth synchronous belt 51. The winding roller 20 is rotatably installed on the outside of the processing box 3 through the second mounting frame 21. The winding roller 20 is fixedly connected to the output shaft of the second motor 22, and the second motor 22 is fixedly installed on the second mounting frame 21.
[0065] Preferably, in the present embodiment, the second motor 22 drives the winding roller 20 to rotate, and at the same time, the cam 54 on the fifth connecting shaft 53 is driven to rotate continuously under the synchronous driving action of the fourth synchronous belt 51, so that the piston plate 57 is driven to reciprocate inside the conveying box 52 under the eccentricity of the cam 54 and the elastic return action of the second spring 58. Since the liquid storage tank 61 stores the treatment liquid for treating the chemical fiber cloth 4, the treatment liquid is conveniently transported to the spray plate 16 through the conveying box 52 for spraying under the action of the second one-way valve 63 on the second connecting pipe 60 and the first one-way valve 62 on the first connecting pipe 59, so as to spray the chemical fiber cloth 4.
[0066] This synchronous spray treatment method can make the chemical agent or treatment liquid evenly distributed on the surface of the chemical fiber cloth 4. The subsequent drying process will further consolidate this uniformity and make the treatment effect more consistent. At the same time, the high temperature during the drying process will help these chemicals to better penetrate into the fibers of the chemical fiber cloth 4, thereby achieving a better bonding effect. In addition, depending on the different treatment liquids, the dried chemical fiber cloth 4 can obtain different properties such as better softness, better wear resistance, and stronger antistatic properties, thereby achieving good processing of the chemical fiber cloth 4.
[0067] It should be particularly noted that the components in this application are all universal standard parts or components well known to those skilled in the art, which effectively solve the technical problems raised in the background technology.
[0068] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A chemical fiber cloth sizing and drying machine, comprising a bottom plate (1), characterized in that: The bottom plate (1) is provided with a sizing box (2) and a processing box (3), the interiors of the sizing box (2) and the processing box (3) are connected, one side of the sizing box (2) is provided with a release roller (5) for releasing the chemical fiber cloth (4), and one side of the processing box (3) is provided with a winding roller (20) for winding the chemical fiber cloth (4), and further comprising: A cloth sizing adjustment mechanism, which is installed in a sizing box (2) and is used to perform sizing adjustment and extrusion treatment on incoming chemical fiber cloth (4), wherein a filter plate (64) for slurry filtering is arranged in the sizing box (2); A slurry mixing mechanism is installed in a sizing box (2) and is synchronously driven by the rotation of a release roller (5) for intermittently performing lower-layer turbulence and upper-layer mixing processing on the slurry in the sizing box (2). The slurry mixing mechanism comprises a rotating plate (28) for intermittent driving, a tooth plate (30), a clamping slide plate (31) and a half gear (33). The half gear (33) is fixedly connected to a first stirring shaft (34), and the first stirring shaft (34) is rotatably connected to the sizing box (2). The tooth plate (30) is limitedly slidable and meshingly connected to the half gear (33) through the clamping slide plate (31). One end of the tooth plate (30) is rotatably connected to one end of the rotating plate (28) through a third connecting shaft (29). The other end of the rotating plate (28) is connected to the rotating plate (28). The end of the slurry mixing mechanism is fixedly connected to the second connecting shaft (27), and the clamping slide plate (31) is rotatably connected to the half gear (33) through the fourth connecting shaft (32). The slurry mixing mechanism also includes a second stirring shaft (36) and a third stirring shaft (38) for intermittent stirring of the upper layer. The second stirring shaft (36) and the third stirring shaft (38) are both rotatably connected to the inside of the slurry box (2). The second stirring shaft (36) and the third stirring shaft (38) are both provided with a plurality of first stirring blades (39). The second stirring shaft (36) is rotatably connected to the third stirring shaft (38) through a third synchronous belt (37). The second stirring shaft (36) is rotatably connected to the second connecting shaft (27) through a second synchronous belt (35). The slurry mixing mechanism The invention also comprises an incomplete gear (25) and a first connecting gear (26) for intermittent mixing and smoothing drive, wherein the first connecting gear (26) is fixedly connected to the second connecting shaft (27), the first connecting gear (26) is meshingly connected with the incomplete gear (25), the incomplete gear (25) is rotatably mounted on the outer side of the sizing box (2) via the first connecting shaft (24), the first connecting shaft (24) is rotatably connected to a release roller (5) via a first synchronous belt (23), the release roller (5) is rotatably mounted on one side of the sizing box (2) via a first mounting frame (6), the release roller (5) is fixedly connected to the output shaft of the first motor (7), the first motor (7) is fixedly mounted on the first mounting frame (6), and the slurry mixing mechanism The invention also comprises a spoiler blade (50) and an elliptical wheel (41) for driving intermittent spoiler of the lower layer, wherein the elliptical wheel (41) is fixedly connected to the first stirring shaft (34), and the first stirring shaft (34) is provided with a plurality of second stirring blades (40). The elliptical wheel (41) is rotatably connected to one side of a guide slide plate (42), and the guide slide plate (42) is slidably connected to the inside of the sizing box (2) via a first connecting seat (43). A first spring (44) is provided at the connection between the guide slide plate (42) and the first connecting seat (43). An L-shaped connecting rod (45) is fixedly connected to the guide slide plate (42), and the L-shaped connecting rod (45) is slidably connected to the inside of the sizing box (2) via a second connecting seat (46).The spoiler blade (50) is rotatably mounted on the bottom of the sizing box (2) via a blade shaft (49); a second connecting gear (48) is fixedly connected to the blade shaft (49); and a plurality of teeth (47) meshingly connected to the second connecting gear (48) are provided on the L-shaped connecting rod (45); A spray drying mechanism is mounted on a treatment box (3) and is synchronously driven by the rotation of a winding roller (20) for performing spray chemical treatment and drying treatment on an incoming chemical fiber cloth (4). The spray drying mechanism comprises a spray plate (16) for spray chemical treatment and a conveying box (52). The chemical fiber cloth (4) is connected to the inside of the spray plate (16) by transmission. The spray plate (16) is connected to the conveying box (52) via a first connecting pipe (59). The conveying box (52) is mounted on the outside of the treatment box (3). The spray drying mechanism also comprises a pressing plate (55) and a piston plate (57) for pumping drive. The piston The plate (57) is connected to the inside of the delivery box (52) by means of a piston rod (56) in a limited sliding manner. One end of the piston rod (56) is fixedly connected to a pressing plate (55). A second spring (58) is provided at the connection between the pressing plate (55) and the delivery box (52). The delivery box (52) is connected to the inside of a liquid storage tank (61) through a second connecting pipe (60). The liquid storage tank (61) is fixedly installed on the outside of the treatment box (3). A first one-way valve (62) is provided on the first connecting pipe (59), and a second one-way valve (63) is provided on the second connecting pipe (60). Treatment liquid is stored in the liquid storage tank (61).
2. The chemical fiber cloth sizing and drying integrated machine according to claim 1, characterized in that: The spray drying mechanism further comprises a cam (54) for driving the piston plate (57) to move back and forth, the cam (54) being rotatably connected to one side of the pressing plate (55), the cam (54) being rotatably connected to the processing box (3) via a fifth connecting shaft (53), the fifth connecting shaft (53) being rotatably connected to a winding roller (20) via a fourth synchronous belt (51), the winding roller (20) being rotatably mounted on the outside of the processing box (3) via a second mounting frame (21), the winding roller (20) being fixedly connected to an output shaft of a second motor (22), and the second motor (22) being fixedly mounted on the second mounting frame (21).
3. The chemical fiber cloth sizing and drying integrated machine according to claim 1, characterized in that: The cloth sizing adjustment mechanism comprises a sizing pressing roller (9) for adjusting sizing inside a sizing box (2) and a lower squeezing roller (12) and an upper squeezing roller (13) for squeezing cloth, the sizing pressing roller (9) being rotatably connected to a first roller frame (10), the first roller frame (10) being fixedly connected to the output end of an electric push rod (11), the electric push rod (11) being fixedly mounted on the top of the sizing box (2), the lower squeezing roller (12) and the upper squeezing roller (13) being rotatably mounted inside the sizing box (2) via a second roller frame (14), the sizing box (2) also being provided with a first guide roller (8) and a second guide roller (15) for transmission connection with the chemical fiber cloth (4), the first guide roller (8) and the second guide roller (15) being rotatably mounted inside the sizing box (2).
4. The chemical fiber cloth sizing and drying integrated machine according to claim 3, characterized in that: A third guide roller (17) and a fourth guide roller (18) for transmission connection with the chemical fiber cloth (4) are arranged in the processing box (3); the third guide roller (17) and the fourth guide roller (18) are both rotatably mounted inside the processing box (3); and dryers (19) for drying are arranged on both upper and lower sides of the fourth guide roller (18); the dryers (19) are fixedly mounted inside the processing box (3).
5. A chemical fiber cloth sizing and drying integrated machine process, applied to the chemical fiber cloth sizing and drying integrated machine as claimed in any one of claims 1 to 4, characterized in that: The chemical fiber cloth sizing and drying integrated machine process comprises the following steps: Step 1: The chemical fiber cloth (4) is released by rotating the release roller (5) driven by the first motor (7), and is reeled up by rotating the winding roller (20) driven by the second motor (22), so that the chemical fiber cloth (4) is sizing and conveyed. The chemical fiber cloth (4) is connected to the sizing box (2) by the first guide roller (8) and the second guide roller (15), and the filter plate (64) provided in the sizing box (2) performs separation and filtration; Step 2: The electric push rod (11) drives the sizing roller (9) to move up and down to adjust the tension of the chemical fiber cloth (4). After the chemical fiber cloth (4) is sizing, the lower squeezing roller (12) and the upper squeezing roller (13) squeeze the chemical fiber cloth (4) to squeeze out excess slurry from the chemical fiber cloth (4); Step 3: The release roller (5) drives the incomplete gear (25) on the first connecting shaft (24) to rotate synchronously under the driving of the first synchronous belt (23); the incomplete gear (25) is meshed with the first connecting gear (26) to drive the rotating plate (28) to rotate intermittently; the toothed plate (30) continuously moves back and forth and meshes with the half gear (33); the half gear (33) drives the second stirring blade (40) on the first stirring shaft (34) to swing back and forth continuously, thereby achieving stirring of the lower part of the sizing box (2); Step 4: The first stirring shaft (34) drives the elliptical wheel (41) to rotate back and forth, causing the L-shaped connecting rod (45) to move back and forth inside the second connecting seat (46), and the fan blade shaft (49) drives the turbulent fan blade (50) to swing back and forth continuously, thereby performing turbulent stirring on the lower part of the sizing box (2); Step 5: The second connecting shaft (27) drives the second stirring shaft (36) to rotate under the synchronous drive of the second synchronous belt (35), and the second stirring shaft (36) drives the third stirring shaft (38) to rotate under the synchronous drive of the third synchronous belt (37), and the second stirring shaft (36) and the third stirring shaft (38) drive the first stirring blade (39) to rotate reciprocatingly, so as to reciprocate and stir the upper layer in the sizing box (2); Step 6: The fifth connecting shaft (53) drives the cam (54) to rotate, causing the piston plate (57) to reciprocate inside the conveying box (52), so that the treatment liquid in the liquid storage box (61) is transported to the spray plate (16) through the conveying box (52) and sprayed out to spray the chemical fiber cloth (4). The chemical fiber cloth (4) is transported to the inside of the processing box (3), and the dryer (19) in the processing box (3) performs a drying process.
Citation Information
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