A ceramic material glaze detection device
By designing the ceramic material glaze detection device, using pressure step-by-step adjustment part and corrosion smear part, the problems of inconvenience in detection and high leakage detection rate in the existing technology are solved, and fast and accurate glaze wear and corrosion resistance detection is achieved. .
Patent Information
- Application Number
- CN202411337940.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-09-25
AI Technical Summary
The existing ceramic material glaze detection device is not convenient to achieve negative pressure glaze corrosion-resistant crack detection, nor is it convenient to wear-resistant detection at one time with different pressures. It usually requires multiple inspections and relies on manual observation, so the missed detection rate is relatively high. high.
A ceramic material glaze detection device is designed, using a pressure step-by-step adjustment part and a corrosion coating part, which can perform friction pressure adjustment and wear resistance detection at one time, and at the same time, using negative pressure suction and corrosive solution to quickly test the glaze. degree of wear of the surface.
It achieves rapid and accurate testing of the wear and corrosion resistance of ceramic glaze surfaces, reduces the detection leakage detection rate, and improves detection efficiency and accuracy.
Smart Images

Figure CN118883339B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic glaze detection, and in particular to a ceramic material glaze detection device. Background Art
[0002] Ceramic materials are widely used in the processing of ceramic bottles and other items. Ceramic bottles are made of ceramic raw materials fired at high temperatures. In the actual production and manufacturing process of ceramic materials, in order to understand whether the glaze wear resistance and hardness of the ceramic materials meet the standards, it is necessary to test the glaze of the ceramic materials. The test is carried out by firing a piece of ceramic sample to facilitate the subsequent adjustment of glaze thickness and other data. The current ceramic material glaze detection device is not convenient for realizing negative pressure glaze corrosion cracking detection, and it is also not convenient for one-time wear resistance detection of different pressures on the glaze. It usually takes multiple tests, and it is not convenient to quickly know the degree of wear of the glaze. It relies on manual observation based on experience, and the detection missed rate is high. Summary of the invention
[0003] An embodiment of the present invention relates to a ceramic material glaze detection device, whose step-by-step pressure adjustment part can perform the friction pressure adjustment work at one time, which can more conveniently and quickly test the wear resistance of the glaze under different pressures. At the same time, this structure cooperates with the corrosion smearing part, utilizing the smooth characteristics of the ceramic material glaze, and can quickly test the degree of wear.
[0004] According to a first aspect of the present invention, there is provided a ceramic material glaze detection device, which specifically includes a detection mounting member, on which a closing device is installed; the closing device is used to seal and fit the sample to be tested; a reciprocating driving part is installed on the detection mounting member; the reciprocating driving part is used to reciprocate and scrape the ceramic glaze; a pressure step-by-step adjustment part is installed on the reciprocating driving part; a row of wear-resistant detection parts are slidably installed on the reciprocating driving part, and the tops of a row of wear-resistant detection parts are respectively attached to the pressure step-by-step adjustment part; the pressure step-by-step adjustment part is used to press and adjust the downward pressure of a row of wear-resistant detection parts; a row of the wear-resistant detection parts are respectively installed with glaze extrusion parts, and a corrosion smearing part is installed on the glaze extrusion part; the corrosion smearing part is used to wipe the ceramic glaze; the detection mounting member includes: a detection platform and a plug-in slot, and the detection platform is provided with a plug-in slot; a through hole is opened on the detection platform; the through hole opened on the detection platform is used for negative pressure suction; and four supporting legs are provided on the detection platform.
[0005] In at least some embodiments, the reciprocating drive part includes: a driving motor, a reciprocating screw, a movable connecting frame and a sliding sleeve, the driving motor is fixedly mounted on the bottom of the detection platform; a reciprocating screw is fixedly mounted on the output shaft of the driving motor; a bidirectional thread is provided on the reciprocating screw; the movable connecting frame is slidably mounted on both sides of the detection platform; the bottom of the movable connecting frame is threadedly connected to the reciprocating screw; a row of sliding sleeves is fixedly mounted on the movable connecting frame; the movable connecting frame is used to drive the wear-resistant detection part to reciprocate and rub the ceramic glaze.
[0006] In at least some embodiments, the step-by-step pressure adjustment part also includes: an adjusting threaded rod and an adjusting nut, the adjusting threaded rod is fixedly mounted on a movable connecting frame; an adjusting nut is threadedly connected to the adjusting threaded rod; the adjusting threaded rod is located on the inner side of the adjusting slot; and the adjusting nut is used to limit the adjustment pressure arm.
[0007] In at least some embodiments, the closing device includes: a plug-in frame, a bolt pressure plate, a sealing pressure ring and a glazed sealing plate, the plug-in frame is slidably plugged into the plug-in slot; four bolt pressure plates are fixedly installed on the plug-in frame; four sealing positioning bolts are respectively located on the inner sides of the four bolt pressure plates; four handwheels on the top of the sealing positioning bolts press the bolt pressure plates respectively; a sealing pressure ring is fixedly installed on the outside of the plug-in frame; a rubber coating is provided at the bottom of the sealing pressure ring; the bottom of the sealing pressure ring is attached to the inspection table; a glazed sealing plate is fixedly installed on the top of the plug-in frame by bolts, and a rubber pad is provided at the bottom of the glazed sealing plate; the rubber pad provided at the bottom of the glazed sealing plate is used to fit and press the ceramic glaze seal.
[0008] In at least some embodiments, the step-by-step pressure adjustment part includes: an adjusting connecting seat, an adjusting pressure arm and an adjusting slide groove, the adjusting connecting seat is fixedly mounted on a movable connecting frame; an adjusting pressure arm is rotatably mounted on the adjusting connecting seat; an adjusting slide groove is provided at the end of the adjusting pressure arm; and the adjusting pressure arm is used to rotatably press the wear-resistant detection part.
[0009] In at least some embodiments, the detection mounting component also includes: a vacuum suction pump and a sealing positioning bolt, the vacuum suction pump is fixedly installed at the bottom of the detection platform; the vacuum suction pump is connected to the through hole opened on the detection platform; the detection platform is threadedly connected with four sealing positioning bolts, and hand wheels are respectively provided on the four sealing positioning bolts.
[0010] In at least some embodiments, the glaze extrusion part includes: an extrusion mounting cylinder, a fitting sliding column and a downward pressure spring, wherein the extrusion mounting cylinder is fixedly mounted on the side of the sliding sleeve; a fitting sliding column is slidably inserted on the extrusion mounting cylinder, and the fitting sliding column is a hexagonal column structure; a downward pressure spring is sleeved inside the extrusion mounting cylinder, and both ends of the downward pressure spring are connected between the extrusion mounting cylinder and the fitting sliding column.
[0011] In at least some embodiments, the wear-resistant detection part includes: a spring tube, a pressure-adjusting shaft, a frosting head and an extrusion spring, wherein the spring tube is slidably sleeved on the sliding sleeve; the pressure-adjusting shaft is slidably connected to the spring tube; the top of the pressure-adjusting shaft is a hemispherical structure; the top of the pressure-adjusting shaft is attached to the adjusting pressure arm; a frosting head is fixedly installed at the bottom of the spring tube, and a frosted surface is provided at the bottom of the frosting head; the extrusion spring is sleeved inside the spring tube; the two ends of the extrusion spring are connected between the spring tube and the pressure-adjusting shaft; the extrusion spring is used to elastically extrude the frosting head to fit the ceramic glaze.
[0012] In at least some embodiments, the corrosion smearing part further includes: a rubber scraper and a liquid absorbing sponge, wherein the rubber scraper is fixedly mounted on the bottom of the corrosion smearing box; the liquid absorbing sponge is fixedly mounted on the bottom of the corrosion smearing box; and the liquid absorbing sponge is used to wipe the ceramic glaze surface.
[0013] In at least some embodiments, the corrosion smearing part includes: a corrosion smearing box and a smearing cotton pad, the smearing cotton pad absorbs a corrosive solution mixed with ink; the corrosion smearing box is fixedly installed at the bottom of the fitting sliding column; the corrosion smearing box is fixedly installed inside the corrosion smearing box, and the smearing cotton pad passes through the corrosion smearing box; the smearing cotton pad is used to apply the corrosive solution on the ceramic glaze surface.
[0014] The present invention provides a ceramic material glaze detection device, which has the following beneficial effects:
[0015] The present invention adopts a corrosion smearing part, and utilizes the corrosive solution mixed with ink absorbed on the smearing cotton pad. On the one hand, the corrosive liquid can be smeared during the movement of a row of sanding heads, so that the wear resistance and the overall corrosion resistance of the ceramic sample after the scratch can be tested, which can facilitate the understanding of the compressive strength of the ceramic sample after wear. On the other hand, the corrosive solution mixed with ink absorbed on the smearing cotton pad can be applied to facilitate the staff to more intuitively understand the current degree of wear; the glaze surface of the ceramic material is smooth and not easy to absorb ink, but the ceramic matrix itself has gaps and permeability, which can facilitate the staff to understand the degree of wear of the glaze surface of the ceramic sample, and can facilitate the staff to quickly know whether the current glaze surface is completely ground, and more accurately know the wear resistance time and other parameters under the current glaze coating thickness.
[0016] In addition, by adopting the step-by-step pressure adjustment part, the extrusion springs on a row of wear-resistant detection parts can be controlled to gradually increase the compression degree in sequence by means of inclined extrusion, so as to realize the detection pressure regulation work. By adopting the step-by-step pressure adjustment part, a row of grinding heads can be controlled at one time to adjust the pressure on the ceramic detection sample. The control is more flexible, and there is no need to manually debug multiple times and then perform wear detection multiple times. The staff can understand the wear-resistant effect more intuitively.
[0017] In addition, the use of a closing device can quickly seal and clamp ceramic samples to ensure the stability of subsequent testing. At the same time, in conjunction with the testing mounting parts, negative pressure suction can be performed. This can be used to perform suction after the glaze on the surface of subsequent ceramic samples is worn. The negative pressure generated applies stress to the ceramic material, making it easier for staff to understand the structural strength of the ceramic material when it is worn. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0019] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0020] In the attached picture:
[0021] Figure 1 A schematic diagram showing the overall structure of the present application;
[0022] Figure 2 A schematic diagram showing the bottom structure of the present application;
[0023] Figure 3 A cross-sectional view showing the internal structure of the present application;
[0024] Figure 4 A schematic diagram showing the structure of the detection mounting member of the present application is shown;
[0025] Figure 5 A schematic diagram showing the overall structure of the closure device of the present application;
[0026] Figure 6 A schematic diagram showing the overall structure of the reciprocating drive unit of the present application is shown;
[0027] Figure 7 A schematic diagram showing the overall structure of the step-by-step pressure adjustment unit of the present application is shown;
[0028] Figure 8 A cross-sectional view showing the structure of the wear-resistant detection part of the present application;
[0029] Fig. 9 This application shows Figure 8 A magnified view of the structure of the middle C region;
[0030] Fig.10 This application shows Figure 3 A magnified view of the structure of the middle D region;
[0031] Fig.11 This application shows Figure 6 Enlarged view of the structure of region E in the middle.
[0032] Reference numerals list
[0033] 1. Detection installation parts; 101. Detection table; 1011. Plug-in slot; 102. Vacuum suction pump; 103. Sealing positioning bolt; 2. Closing device; 201. Plug-in frame; 2011. Bolt pressure plate; 202. Sealing pressure ring; 203. Glazed sealing plate; 3. Reciprocating drive unit; 301. Drive motor; 3011. Reciprocating screw; 302. Mobile connecting frame; 3021. Sliding sleeve; 4. Pressure step-by-step adjustment unit; 401. Adjustment connection seat; 4 02. Adjusting pressure arm; 4021. Adjusting slide groove; 403. Adjusting threaded rod; 404. Adjusting nut; 5. Wear-resistant detection unit; 501. Spring cylinder; 502. Pressure-adjusting shaft; 503. Frosting head; 504. Extrusion spring; 6. Glaze extrusion unit; 601. Extrusion installation cylinder; 602. Fitting slide column; 603. Pressing spring; 7. Corrosion smearing unit; 701. Corrosion smearing box; 702. Smearing cotton pad; 703. Rubber scraper; 704. Absorbent sponge. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Example 1: Please refer to Figures 1 to 11 :
[0036] The present invention proposes a ceramic material glaze detection device, comprising a detection mounting member 1, on which a sealing device 2 is installed; the sealing device 2 is used to seal and fit the sample to be detected; a reciprocating driving part 3 is installed on the detection mounting member 1; the reciprocating driving part 3 is used to reciprocate and scrape the ceramic glaze; a pressure step-by-step adjustment part 4 is installed on the reciprocating driving part 3; a row of wear-resistant detection parts 5 are slidably installed on the reciprocating driving part 3, and the tops of the row of wear-resistant detection parts 5 are respectively attached to the pressure step-by-step adjustment parts 4; the pressure step-by-step adjustment part 4 is installed on the reciprocating driving part 3. The whole part 4 is used for pressing and adjusting the downward pressure of a row of wear-resistant detection parts 5; a row of wear-resistant detection parts 5 are respectively installed with glaze extrusion parts 6, and the glaze extrusion parts 6 are installed with corrosion smearing parts 7; the corrosion smearing parts 7 are used to wipe the ceramic glaze; the detection mounting part 1 includes: a detection table 101 and a plug-in slot 1011, and the detection table 101 is provided with a plug-in slot 1011; a through hole is opened on the detection table 101; the through hole opened on the detection table 101 is used for negative pressure suction; the detection table 101 is provided with four supporting legs.
[0037] In the embodiment of the present invention, the detection mounting part 1 also includes: a vacuum suction pump 102 and a sealing positioning bolt 103, the vacuum suction pump 102 is fixedly installed at the bottom of the detection platform 101; the vacuum suction pump 102 is connected to the through hole opened on the detection platform 101; four sealing positioning bolts 103 are threadedly connected to the detection platform 101, and hand wheels are respectively provided on the four sealing positioning bolts 103; the closing device 2 includes: a plug-in frame 201, a bolt pressure plate 2011, a sealing pressure ring 202 and a glazed sealing plate 203, the plug-in frame 201 is slidably plugged into the plug-in slot 1011; four bolt pressure plates 2011 are fixedly installed on the plug-in frame 201; the four sealing positioning bolts 103 are respectively located on the inner sides of the four bolt pressure plates 2011; the hand wheels on the top of the four sealing positioning bolts 103 press the bolt pressure plates 2011 respectively; the plug-in frame 201 is fixedly installed outside There is a sealing pressure ring 202; a rubber coating is provided at the bottom of the sealing pressure ring 202; the bottom of the sealing pressure ring 202 is attached to the test bench 101; a glazed sealing plate 203 is fixedly installed on the top of the plug-in frame 201 by bolts, and a rubber pad is provided at the bottom of the glazed sealing plate 203; the rubber pad provided at the bottom of the glazed sealing plate 203 is used to fit and press the ceramic glaze seal; the use of the closing device 2 can quickly seal and clamp the ceramic sample, which can ensure the stability of subsequent detection, and at the same time, in conjunction with the detection mounting part 1, negative pressure suction can be performed, which can be used for suction after the glaze on the surface of the subsequent ceramic sample is worn. Through the generated negative pressure, stress is applied to the ceramic material, which is convenient for the staff to understand the structural strength of the glaze of the ceramic material when there is wear and tear, and at the same time, it is convenient for the staff to understand the corrosion resistance of the glaze of the ceramic material.
[0038] In the embodiment of the present invention, the reciprocating drive unit 3 includes: a driving motor 301, a reciprocating screw 3011, a movable connecting frame 302 and a sliding sleeve 3021. The driving motor 301 is fixedly installed at the bottom of the detection platform 101; the reciprocating screw 3011 is fixedly installed on the output shaft of the driving motor 301; the reciprocating screw 3011 is provided with a bidirectional thread; the movable connecting frame 302 is slidably installed on both sides of the detection platform 101; the bottom of the movable connecting frame 302 is threadedly connected to the reciprocating screw 3011; a row of sliding sleeves 3021 is fixedly installed on the movable connecting frame 302; the movable connecting frame 302 is used to drive the wear-resistant detection unit 5 to reciprocate and rub the ceramic glaze; the wear-resistant detection unit 5 includes: a spring barrel 501, a pressure regulating shaft 502, a grinding head 503 and an extrusion spring 504, and the spring barrel 501 is slidably sleeved On the sliding sleeve 3021; a pressure regulating shaft 502 is slidably connected to the spring cylinder 501; the top of the pressure regulating shaft 502 is a hemispherical structure; the top of the pressure regulating shaft 502 is attached to the regulating pressure arm 402; a frosting head 503 is fixedly installed at the bottom of the spring cylinder 501, and a frosting surface is provided at the bottom of the frosting head 503; an extrusion spring 504 is sleeved inside the spring cylinder 501; both ends of the extrusion spring 504 are connected between the spring cylinder 501 and the pressure regulating shaft 502; the extrusion spring 504 is used to elastically extrude the frosting head 503 to fit the ceramic glaze surface, and the wear-resistant detection part 5 is used in conjunction with the reciprocating drive part 3, so that reciprocating friction test work can be continuously carried out, and the wear resistance of the ceramic sample glaze surface can be detected, and the hardness of the ceramic sample glaze surface is more convenient to understand. A row of frosting heads 503 also ensures the comprehensiveness of the detection, and the test work can be carried out continuously.
[0039] In the embodiment of the present invention, the step-by-step pressure adjustment unit 4 includes: an adjustment connection seat 401, an adjustment pressure arm 402 and an adjustment slide groove 4021, the adjustment connection seat 401 is fixedly installed on the mobile connection frame 302; the adjustment pressure arm 402 is rotatably installed on the adjustment connection seat 401; the end of the adjustment pressure arm 402 is provided with an adjustment slide groove 4021; the adjustment pressure arm 402 is used to rotate and press the wear-resistant detection unit 5; the step-by-step pressure adjustment unit 4 also includes: an adjustment threaded rod 403 and an adjustment nut 404, the adjustment threaded rod 403 is fixedly installed on the mobile connection frame 302; the adjustment threaded rod 403 is threadedly connected with an adjustment nut 404; the adjustment threaded rod 403 is located on the inner side of the adjustment slide groove 4021; the adjustment nut 404 is used to limit the adjustment pressure Arm 402 adopts a step-by-step pressure adjustment part 4, which can control the extrusion spring 504 on a row of wear-resistant detection parts 5 to gradually increase the compression degree in sequence by means of inclined extrusion, so as to realize the detection pressure regulation work. By adopting the step-by-step pressure adjustment part 4, a row of grinding heads 503 can be controlled at one time to adjust the pressure on the ceramic detection sample. The control is more flexible, and there is no need to manually perform multiple debugging and multiple wear detections one by one. The staff can understand the wear-resistant effect more intuitively. The adjusting nut 404 is rotated. At this time, the adjusting nut 404 can move downward. At this time, the adjusting pressure arm 402 is inclined, which realizes that the wear-resistant detection pressure of a row of grinding heads 503 on the ceramic sample gradually increases, which makes it convenient for the staff to intuitively understand the wear condition.
[0040] Embodiment 2, on the basis of embodiment 1, the glaze extrusion part 6 comprises: an extrusion installation cylinder 601, a fitting slide column 602 and a downward pressure spring 603, the extrusion installation cylinder 601 is fixedly installed on the side of the sliding sleeve 3021; the fitting slide column 602 is slidably inserted on the extrusion installation cylinder 601, and the fitting slide column 602 is a hexagonal column structure; the downward pressure spring 603 is sleeved inside the extrusion installation cylinder 601, and the two ends of the downward pressure spring 603 are connected between the extrusion installation cylinder 601 and the fitting slide column 602; the corrosion smearing part 7 comprises: a corrosion smearing box 701 and a smearing cotton pad 702, the smearing cotton pad 702 absorbs a corrosive solution mixed with ink; the corrosion smearing box 701 is fixedly installed at the bottom of the fitting slide column 602; the corrosion smearing box 701 is fixedly installed at the bottom of the fitting slide column 602; A smear cotton pad 702 is fixedly installed inside the smear box 701, and the smear cotton pad 702 penetrates the corrosion smear box 701; the smear cotton pad 702 is used to smear the corrosive solution on the ceramic glaze surface; the corrosion smearing part 7 also includes: a rubber scraper 703 and a liquid absorbing sponge 704, the rubber scraper 703 is fixedly installed at the bottom of the corrosion smear box 701; the liquid absorbing sponge 704 is fixedly installed at the bottom of the corrosion smear box 701; the liquid absorbing sponge 704 is used to wipe the ceramic glaze surface. This structure adopts the corrosion smearing part 7, and utilizes the corrosive solution mixed with ink absorbed on the smear cotton pad 702. On the one hand, the corrosive liquid can be smeared during the movement of a row of sanding heads 503, and the wear resistance of the ceramic sample with scratches can be tested. The overall corrosion resistance effect can facilitate understanding of the compressive strength of the ceramic sample after wear. On the other hand, the corrosive solution mixed with ink absorbed on the cotton pad 702 can be applied with ink to facilitate the staff to more intuitively understand the current degree of wear. At the same time, the glaze surface of the ceramic material is smooth and not easy to absorb ink, but the ceramic matrix itself has the characteristics of voids and permeability, which can facilitate the staff to understand the degree of wear of the glaze surface of the ceramic sample, and can facilitate the staff to quickly know whether the current glaze surface is completely worn out, and more accurately know the wear resistance time and other parameters under the current glaze coating thickness. The structure is more reasonable, and there is no need for cumbersome ultrasonic and other measuring instruments. The ceramic characteristics can be used for testing, and corrosion The etching liquid can be diluted sulfuric acid or the like. While the corrosive liquid is being used for etching, ink can penetrate into the scratches, making it easier for the staff to understand the scratches. As the sanding head 503 moves back and forth, the glaze surface can be wiped with the absorbent sponge 704, and the rubber scraper 703 can be used for scraping to better show the strips of ink in the scratches. Once the glaze surface is completely worn away, the internal ceramic substrate has a certain porosity and will penetrate the ink. At this time, the absorbent sponge 704 cannot wipe off the ink that has penetrated the worn surface of the ceramic substrate. At this time, the ink is dyed into the entire worn surface, which is different from the ink display of the worn glaze surface. The staff can judge the current wear-resistant period of the glaze surface, thereby facilitating the subsequent control of the glaze thickness for firing of ceramic bottles and reducing the defective rate.
[0041] The working principle of this embodiment is as follows: four sealing positioning bolts 103 are rotated to release the pressing bolt pressure plate 2011, and then the plug-in frame 201 is manually pulled up to place the ceramic sample on the test bench 101 with the glaze surface of the ceramic sample facing upward, and then the four sealing positioning bolts 103 are tightened to squeeze the bolt pressure plate 2011, driving the glaze sealing plate 203 to press down the edge of the ceramic sample to achieve sealing and sealing. As the glaze surface is rubbed by the wear-resistant detection part 5, suction can be performed by turning on the vacuum suction pump 102 to detect the compressive strength of the ceramic material when it is subjected to negative pressure. The reciprocating screw 301 is driven by the driving motor 301. During the rotation, the mobile connecting frame 302 can be driven to slide back and forth on the test table 101, and the grinding head 503 can be driven to perform wear resistance test on the ceramic material; the adjusting nut 404 is rotated, and the adjusting nut 404 can move downward to press the adjusting pressure arm 402. At this time, the adjusting pressure arm 402 is inclined. Under the pressure of the squeezing spring 504, a row of grinding heads 503 can be attached to the flat ceramic test sample, but the adjusting pressure arm 402 is in an inclined state at this time. At this time, the squeezing compression amount of a row of squeezing springs 504 gradually increases, and the elastic force of the squeezing spring 504 also gradually increases, that is, The wear-resistant test pressure of a row of grinding heads 503 on the ceramic sample is gradually increased. When the wear-resistant test part 5 moves to test the hardness of the ceramic sample, the pressing spring 603 is pressed to squeeze the fitting slide column 602, so that the fitting slide column 602 drives the corrosion smear box 701 to move downward, and the smearing cotton pad 702 is used to smear on the corresponding side of the grinding head 503. While the corrosive liquid is corroded, the ink can penetrate into the scratch, which is convenient for the staff to understand the scratch. As the grinding head 503 moves back and forth, the liquid-absorbing sponge 704 can be used to fit and wipe the glaze surface, and the rubber scraper 703 is used to scrape, so as to better show the scratch. The ink in the scratches, along with the friction of the sanding head 503, the glaze surface is gradually worn away. Because the glaze surface has a high density and good anti-penetration property, when the sanding head 503 has not completely worn away the glaze surface, the glaze surface will not be stained with too much ink when wiped by the absorbent sponge 704. As the wear deepens, once the glaze surface is completely worn away, the internal ceramic substrate has a certain porosity and will penetrate ink. At this time, the absorbent sponge 704 cannot wipe off the ink that has penetrated the worn surface of the ceramic substrate. The staff can then determine the current wear-resistant time period of the glaze surface, thereby facilitating the subsequent glaze surface control for the firing of ceramic bottles.
[0042] In this article, there are a few points to note:
[0043] 1. The drawings of the embodiments of the present invention only involve structures related to the embodiments of the present invention, and other structures can refer to the general design.
[0044] 2. In the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other to obtain new embodiments.
[0045] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A ceramic material glaze detection device, comprising a detection mounting member (1), wherein a sealing device (2) is mounted on the detection mounting member (1); characterized in that: The sealing device (2) is used to seal and fit the sample to be tested; a reciprocating driving part (3) is installed on the testing mounting part (1); the reciprocating driving part (3) is used to reciprocate and scrape the ceramic glaze surface; A step-by-step pressure adjustment unit (4) is installed on the reciprocating drive unit (3); A row of wear-resistant detection parts (5) is slidably mounted on the reciprocating drive part (3), and the tops of the row of wear-resistant detection parts (5) are respectively attached to the step-by-step pressure adjustment parts (4); the step-by-step pressure adjustment parts (4) are used to press and adjust the downward pressure of the row of wear-resistant detection parts (5); A row of the wear-resistant detection parts (5) are respectively provided with glaze extrusion parts (6), and a corrosion smearing part (7) is provided on the glaze extrusion part (6); the corrosion smearing part (7) is used to wipe the ceramic glaze surface; The detection mounting member (1) comprises: a detection platform (101) and a plug-in slot (1011); the detection platform (101) is provided with a plug-in slot (1011); a through hole is provided on the detection platform (101); the through hole provided on the detection platform (101) is used for negative pressure suction; and the detection platform (101) is provided with four supporting legs; The detection mounting member (1) further comprises: a vacuum suction pump (102) and a sealing positioning bolt (103); the vacuum suction pump (102) is fixedly mounted on the bottom of the detection platform (101); the vacuum suction pump (102) is connected to a through hole provided on the detection platform (101); four sealing positioning bolts (103) are threadedly connected to the detection platform (101), and hand wheels are respectively provided on the four sealing positioning bolts (103); The sealing device (2) comprises: a plug-in frame (201), a bolt pressure plate (2011), a sealing pressure ring (202) and a glazed sealing plate (203); the plug-in frame (201) is slidably plugged into the plug-in slot (1011); four bolt pressure plates (2011) are fixedly mounted on the plug-in frame (201); four sealing positioning bolts (103) are respectively located on the inner sides of the four bolt pressure plates (2011); hand wheels on the tops of the four sealing positioning bolts (103) respectively press the bolts to close the plug-in slots (1011); and the hand wheels on the tops of the four sealing positioning bolts (103) respectively press the bolts to close the plug-in slots (1011). A bolt pressure plate (2011); a sealing pressure ring (202) is fixedly installed on the outside of the plug-in frame (201); a rubber coating is provided on the bottom of the sealing pressure ring (202); the bottom of the sealing pressure ring (202) is attached to the inspection table (101); a glazed sealing plate (203) is fixedly installed on the top of the plug-in frame (201) by bolts, and a rubber pad is provided on the bottom of the glazed sealing plate (203); the rubber pad provided on the bottom of the glazed sealing plate (203) is used to fit and press the ceramic glaze surface to seal; The reciprocating drive unit (3) comprises: a drive motor (301), a reciprocating screw (3011), a movable connecting frame (302) and a sliding sleeve (3021); the drive motor (301) is fixedly mounted on the bottom of the detection platform (101); the reciprocating screw (3011) is fixedly mounted on the output shaft of the drive motor (301); the reciprocating screw (3011) is provided with a bidirectional thread; the movable connecting frame (302) is slidably mounted on both sides of the detection platform (101); the bottom of the movable connecting frame (302) is threadedly connected to the reciprocating screw (3011); a row of sliding sleeves (3021) is fixedly mounted on the movable connecting frame (302); the movable connecting frame (302) is used to drive the wear-resistant detection unit (5) to reciprocate and rub the ceramic glaze surface; The step-by-step pressure adjustment portion (4) comprises: an adjustment connection seat (401), an adjustment pressure arm (402) and an adjustment slide groove (4021); the adjustment connection seat (401) is fixedly mounted on the movable connection frame (302); an adjustment pressure arm (402) is rotatably mounted on the adjustment connection seat (401); an adjustment slide groove (4021) is provided at the end of the adjustment pressure arm (402); the adjustment pressure arm (402) is used to rotatably press the wear-resistant detection portion (5); The step-by-step pressure adjustment portion (4) further comprises: an adjustment threaded rod (403) and an adjustment nut (404); the adjustment threaded rod (403) is fixedly mounted on the movable connection frame (302); the adjustment nut (404) is threadedly connected to the adjustment threaded rod (403); the adjustment threaded rod (403) is located inside the adjustment slide groove (4021); and the adjustment nut (404) is used for limiting the adjustment of the pressure arm (402).
2. A ceramic material glaze detection device according to claim 1, characterized in that: The wear-resistant detection part (5) comprises: a spring barrel (501), a pressure-adjusting shaft (502), a grinding head (503) and a pressing spring (504), wherein the spring barrel (501) is slidably sleeved on the sliding sleeve (3021); the pressure-adjusting shaft (502) is slidably connected to the spring barrel (501); the top of the pressure-adjusting shaft (502) is a hemispherical structure; the top of the pressure-adjusting shaft (502) is attached to the adjusting pressure arm (402); the bottom of the spring barrel (501) is fixedly mounted with a grinding head (503), and the bottom of the grinding head (503) is provided with a grinding surface; the pressing spring (504) is sleeved inside the spring barrel (501); the two ends of the pressing spring (504) are connected between the spring barrel (501) and the pressure-adjusting shaft (502); the pressing spring (504) is used for elastically squeezing the grinding head (503) to fit the ceramic glaze surface.
3. A ceramic material glaze detection device according to claim 1, characterized in that: The glaze extrusion part (6) comprises: an extrusion installation tube (601), a fitting sliding column (602) and a downward pressure spring (603); the extrusion installation tube (601) is fixedly installed on the side of the sliding sleeve (3021); a fitting sliding column (602) is slidably inserted on the extrusion installation tube (601), and the fitting sliding column (602) is a hexagonal column structure; a downward pressure spring (603) is sleeved inside the extrusion installation tube (601), and two ends of the downward pressure spring (603) are connected between the extrusion installation tube (601) and the fitting sliding column (602).
4. A ceramic material glaze detection device according to claim 3, characterized in that: The corrosion smearing part (7) comprises: a corrosion smearing box (701) and a smearing cotton pad (702), wherein the smearing cotton pad (702) absorbs a corrosive solution mixed with ink; the corrosion smearing box (701) is fixedly mounted on the bottom of the fitting sliding column (602); the smearing cotton pad (702) is fixedly mounted inside the corrosion smearing box (701), and the smearing cotton pad (702) penetrates the corrosion smearing box (701); the smearing cotton pad (702) is used to smear the corrosive solution on the ceramic glaze surface.
5. A ceramic material glaze detection device according to claim 4, characterized in that: The corrosion smearing part (7) further comprises: a rubber scraper (703) and a liquid absorbing sponge (704); the rubber scraper (703) is fixedly mounted on the bottom of the corrosion smearing box (701); the liquid absorbing sponge (704) is fixedly mounted on the bottom of the corrosion smearing box (701); the liquid absorbing sponge (704) is used to wipe the ceramic glaze surface.
Citation Information
Patent Citations
Thermosensitive paper scratch-resistant standard and quality detection standard determination method and detection method and equipment
CN115112511A
Electric vehicle accessory paint coating hardness detection device
CN216051206U
Ceramic glaze abrasion resistance detection device
CN217765773U
Fixing zig for scratch test
KR2020120003478U