Motorcycle frame grinding device and working method thereof
By designing the slide rail and grinding chamber structure, combining chip push separation plate, magnetic roller, barrier plate and electric push rod, the problem of shutting down the machine to replace workpieces and scrap cleaning during the motorcycle skeleton grinding process is solved, and automatic waste chips are realized Improved collection and grinding accuracy, improving productivity and safety.
Patent Information
- Application Number
- CN202411377426.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-09-30
AI Technical Summary
During the grinding process, the motorcycle skeleton needs to be frequently shut down to replace the workpiece, resulting in low production efficiency and dispersed grinding waste chips require manual cleaning, which affects efficiency and safety.
A motorcycle skeleton grinding device is designed, using slide rails and grinding chamber structures, and automatic classification and collection of waste chips is achieved through chip-push separation plates and magnetic rollers, and the workpiece loading and unloading and waste chip discharge are optimized using barrier plates and electric push rods. , combine hydraulic rod and flipped seat to improve grinding accuracy.
It realizes seamless replacement of workpieces, automatic classification and collection of waste chips, improves grinding efficiency and accuracy, reduces manual cleaning burden, and improves production efficiency and safety.
Smart Images

Figure CN118893542B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of motorcycle frame grinding, in particular to a motorcycle frame grinding device and a working method thereof. Background Art
[0002] The frame is the skeleton of a motorcycle. As the core supporting structure of a motorcycle, the frame mainly carries important components such as the engine, gearbox, front and rear shock absorbers, and directly affects the overall performance, stability and safety of the motorcycle. During the manufacturing process of the frame, welding points or connections may have uneven surfaces or burrs due to factors such as welding technology and material properties. These unevenness or burrs will affect the overall strength and appearance of the frame, so it needs to be smoothed through grinding and polishing to remove excess material and improve surface finish and dimensional accuracy.
[0003] After searching, the invention patent with publication number CN111496590A discloses a support rod grinding device for automobile seat frame processing. The support rod is ground to avoid the sparks flying during the grinding process from causing harm to the workers, which greatly improves the safety and also greatly improves the grinding efficiency.
[0004] In the existing scheme, the motorcycle frame is usually placed directly into the grinding chamber. After the grinding is completed, the grinding chamber is opened and the ground workpiece is taken out. The machine needs to be stopped to replace the new motorcycle frame workpiece. The downtime leads to increased grinding time and low production efficiency. In addition, grinding waste chips are generated during the grinding of the workpiece, and these waste chips usually fall directly on the grinding table and are too scattered. After each use, they need to be cleaned manually. Summary of the invention
[0005] The object of the present invention is to provide a motorcycle frame grinding device and a working method thereof to solve the problems mentioned in the above background technology.
[0006] The technical problems mainly solved by the present invention are:
[0007] The motorcycle frame is usually placed directly into the grinding chamber. After grinding, the grinding chamber is opened and the ground workpiece is taken out. The machine needs to be stopped to re-place the new motorcycle frame workpiece. The downtime increases the grinding time and reduces production efficiency. In addition, grinding waste chips are generated during the grinding process, and these waste chips usually fall directly onto the grinding table. After each use, they need to be cleaned manually.
[0008] The present invention can be achieved through the following technical solutions:
[0009] A motorcycle frame grinding device, comprising two slide rails mounted on the upper surface edge of a base and a grinding chamber, wherein a grinding assembly is slidably arranged inside the grinding chamber, a bearing bracket is slidably arranged on the slide rail, two bottom plates for supporting a motorcycle frame are arranged on the upper surface of the bearing bracket, and a positioning assembly for limiting the position of the motorcycle frame is installed on the upper surface of each bottom plate; the positioning assembly comprises a side plate mounted on the upper surface edge of the bottom plate, a wrapping portion is installed on the inner side wall surface of the side plate, and an elastic sponge is arranged on the side of the wrapping portion in contact with the motorcycle frame;
[0010] The upper surface of the bottom plate is slidably provided with a chip pusher separation plate at one end adjacent to the side plate, one end surface of the chip pusher separation plate is set as an inclined surface, and a push plate that abuts against the chip pusher separation plate is arranged inside the bottom plate, a sliding groove is penetrated through the upper surface of the push plate, a metal waste chip groove is arranged on the side surface of the chip pusher separation plate away from the inclined surface, and a magnetic roller for magnetically adsorbing metal waste chips is rotatably installed inside the chip pusher separation plate, a chip pusher groove is arranged on the side of the lower surface of the chip pusher separation plate adjacent to the magnetic roller, and a chip pusher piece is fixedly arranged on the inner wall surface of the chip pusher groove;
[0011] The chip pusher comprises a plurality of U-shaped gathering parts, and the end of each gathering part is connected to a guiding part inclined outwards;
[0012] A plurality of chip removal grooves corresponding to the guide portions are formed through the upper surface of the bottom plate, and the plurality of chip removal grooves are arranged parallel to the sliding grooves.
[0013] A further technical improvement of the present invention is that a lead screw is installed at the bottom of the inner cavity of the base plate, located below the sliding groove; a sealing gasket that fits each other is installed on the inner wall of the sliding groove; a slide plate is provided on the external threaded sleeve of the lead screw; a mounting rod is movably connected to the top of the slide plate; the end of the mounting rod is fixed to the bottom surface of the chip pusher separation plate; and the push plate is used for horizontal sliding of the slide plate and the mounting rod.
[0014] A further technical improvement of the present invention is that the magnetic roller is in contact with the metal waste chip trough, and a channel is provided between the chip pusher separation plate and the metal waste chip trough.
[0015] A further technical improvement of the present invention is that a blocking plate 2 and a blocking plate 1 which do not move simultaneously are respectively installed on both sides of the interior of the grinding chamber; in the working state, the blocking plate 2 and the blocking plate 1 are both located between the two bottom plates.
[0016] A further technical improvement of the present invention lies in that two groups of chip removal cavities are penetrated through the upper surface of the bearing bracket, and a plurality of chip falling holes are provided on the surface of each group of chip removal cavities, and a hole blocking plate is rotatably provided on the bottom surface of each chip removal cavity. The two hole blocking plates have different heights, and gear rings are installed on the outer walls of the two hole blocking plates, and a thrust ring is fitted under the gear ring, and through holes corresponding to the chip falling holes are provided on the surface of the hole blocking plate, and a power adjustment component for rotating the angle of the hole blocking plate is installed inside the bearing bracket.
[0017] A further technical improvement of the present invention is that the power adjustment component includes two electric push rods arranged inside the bearing bracket and moving synchronously, a driving shaft is installed inside the bearing bracket, a driving gear meshing with a gear ring is installed on the outer limit of the driving shaft, an annular groove is provided on the upper surface of the driving gear, and a sliding block sliding in the annular groove is fixed to the pushing end of each electric push rod, and the driving gear meshes with the driven gear after moving down in height.
[0018] A further technical improvement of the present invention is that a bearing seat is installed on the bottom surface of the chip removal chamber, a sleeve is rotatably arranged on the bottom surface of the bearing seat, a limiting column connected to the hole blocking plate is clamped inside the sleeve, a fixing seat is fixed outside the sleeve, and the fixing seat and the hole blocking plate are fixed by bolts.
[0019] A further technical improvement of the present invention is that: an entry cavity is provided inside the wrapping portion for the grinding assembly to slide into, and a plurality of grinding through grooves are provided on the inner wall surface of the wrapping portion that are in communication with the entry cavity and for the grinding assembly to pass through;
[0020] The grinding assembly includes a hydraulic rod installed on a slider in a linear guide rail, the pushing end of the hydraulic rod is connected to a mounting plate, a guide seat is slidably provided on the lower surface of the mounting plate, a flip seat is rotatably installed on the end of the lower surface of the guide seat, and a grinding disc driven by a grinding motor is rotatably provided in the middle of the lower surface of the flip seat.
[0021] A working method of a motorcycle frame grinding device, the working method comprising the following steps:
[0022] Step 1: After the motorcycle frame is positioned and loaded into one of the bottom plates, the first barrier plate enters between the two adjacent bottom plates to block and isolate, and then the motorcycle frame is loaded into the other vacant bottom plate, and the bearing bracket slides on the slide rail to discharge the completed workpiece from the other side, and the second barrier plate moves down to enter between the two bottom plates to block, and the motorcycle frame on the other bottom plate continues to be ground;
[0023] Step 2: During positioning, the two side plates push the corresponding wrapping part to contact the motorcycle frame and position it elastically. The grinding assembly enters the entry cavity, and the grinding position is changed by the sliding of the linear guide rail. During grinding, the angle of the grinding sheet is changed in the vertical direction by the rotation of the guide seat and the flip seat, and the distance between the grinding sheet and the grinding position is changed by the rotation of the flip seat and the grinding motor. The guide seat slides at the bottom of the mounting plate to grind the frames of different widths.
[0024] Step 3: During grinding, the chip-falling holes in one group of bottom plates are connected to the through holes. When the grinding is finished, the driving gear drives the gear ring and drives the hole-blocking plate to rotate. At this time, the chip-falling holes in one group of chip removal chambers are blocked. After the bottom plates in the other group are ground, the electric push rod pushes the driving gear to slide downward in the driving shaft and then meshes with the driven gear, thereby blocking the chip-falling holes in the other group of chip removal chambers.
[0025] Step 4: Drive the slide plate and the mounting rod to slide in a limited position through the lead screw. Under the push of the chip pusher plate and the sliding groove, the chip pusher plate drives the mounting rod and the slide plate to elastically extend. The chip pusher plate slides on the top surface of the base, and the mounting rod and the slide plate slide into the interior of the push plate. The waste chips on the upper surface of the bottom plate enter the corresponding gathering parts along the two guide parts, and then fall into the interior of the chip removal groove. The metal chips in the waste chips are magnetically adsorbed by the rolling magnetic roller and collected by classification.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] 1. Install a bottom plate on the bearing bracket into the motorcycle frame, move the two side plates closer, fix the motorcycle frame by covering it with elastic sponge, and slide it into the grinding chamber. At this time, the bottom plate on the other side is exposed, and the motorcycle frame is installed from the other side. The motorcycle frame can be installed from both sides of the grinding chamber, saving the time of stopping the machine to install the workpiece. The scattered waste chips are gathered together by the chip pusher, and the rolling magnetic roller rotates to magnetically absorb the metal waste chips. The scattered waste chips are guided to the position of the gathering part by the guide part, and the gathering part is connected with the chip discharge groove. At this time, the chip pusher in the chip pusher groove pushes the waste chips into multiple chip discharge grooves, and the magnetic roller rotates to absorb the magnetic waste chips in the waste chips. The rotating magnetic roller puts the metal waste chips into the metal waste chip groove, and the two different waste chips are classified and collected;
[0028] 2. After the motorcycle frame is positioned and loaded into one of the bottom plates and enters the grinding chamber, the first barrier plate enters between the two adjacent bottom plates to block and isolate, and the motorcycle frame is loaded on the other vacant bottom plate. The bearing bracket slides on the slide rail to discharge the finished workpiece from the other side, and the second barrier plate moves down to enter between the two bottom plates to block, and the motorcycle frame on the other bottom plate continues to be ground to protect it;
[0029] 3. During chip removal, the through hole in the hole blocking plate is aligned with the hole position of the chip falling hole, so that the waste chips fall and enter the chip collecting groove cavity. The driving gear drives the gear ring and drives the hole blocking plate to rotate. At this time, the through hole is not connected with the chip falling hole, and the hole blocking plate blocks the chip falling holes in one group of chip removal cavities; after the bottom plate in the other group is ground, the electric push rod pushes the driving gear to slide downward in the driving shaft and then meshes with the driven gear, so that the other gear ring and its hole blocking plate rotate to block the chip falling holes in the other group of chip removal cavities. When not in use, the chip removal cavity is blocked, which adapts to the discharge and blocking of grinding waste materials of the two bottom plates and meets the use of different states;
[0030] 4. During grinding, the angle of the grinding sheet is changed in the vertical direction by the rotation of the guide seat and the flip seat, the distance between the grinding sheet and the grinding position is changed by the rotation of the flip seat and the grinding motor, and the skeletons of different widths are ground by the sliding of the guide seat at the bottom of the mounting plate to improve the grinding quality of the motorcycle skeleton. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0032] Figure 1 It is a schematic diagram of the internal structure of the present invention;
[0033] Figure 2 It is a schematic diagram of the three-dimensional installation structure of the side panel and the wrapping part of the present invention;
[0034] Figure 3 For the present invention Figure 1 A partial enlarged view of the middle A;
[0035] Figure 4 For the present invention Figure 1 A partial enlarged view of point B in the middle;
[0036] Figure 5 It is a three-dimensional structural schematic diagram of the ring gear and the driving gear of the present invention;
[0037] Figure 6 It is a schematic diagram of the installation structure of the chip pusher separation plate and the push plate of the present invention;
[0038] Figure 7 It is a schematic diagram of the structural connection of the grinding assembly of the present invention;
[0039] Figure 8 It is a schematic diagram of the three-dimensional structure of the chip pusher of the present invention.
[0040] In the figure: 1, base; 2, chip collecting groove cavity; 3, slide rail; 4, grinding chamber; 5, grinding assembly; 6, bearing bracket; 7, bottom plate; 8, barrier plate 1; 9, barrier plate 2; 10, side plate; 11, wrapping part; 12, entering cavity; 13, grinding through groove; 14, chip pusher separation plate; 15, sliding groove; 16, chip removal groove; 17, electric push rod; 18, driving shaft; 19, driving gear; 20, Driven gear; 21, chip drop hole; 22, hole blocking plate; 23, gear ring; 24, push ring; 25, annular groove; 26, bearing seat; 27, sleeve; 28, fixed seat; 29, magnetic roller; 30, chip push groove; 31, push plate; 32, slide plate; 33, mounting rod; 34, grinding disc; 36, mounting plate; 37, guide seat; 38, flip seat; 40, guiding part; 41, gathering part. DETAILED DESCRIPTION
[0041] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0042] See also Figure 1-Figure 8 As shown, the present invention provides a motorcycle frame grinding device, including a base 1, two edges of the upper surface of the base 1 are installed with slide rails 3, and a grinding chamber 4 is arranged above the base 1, and a grinding assembly 5 is slidably installed on the inner cavity top surface of the grinding chamber 4, and a bearing bracket 6 is slidably arranged on the slide rail 3, and two bottom plates 7 for supporting the motorcycle frame are arranged on the upper surface of the bearing bracket 6, and a positioning assembly for limiting the motorcycle frame is installed on the upper surface of each bottom plate 7; the positioning assembly includes a side plate 10 installed at the edge of the upper surface of the bottom plate 7, and a wrapping part 11 is installed on the inner wall surface of the side plate 10, and an elastic sponge is arranged on the side of the wrapping part 11 that contacts the motorcycle frame, and the motorcycle frame is placed on the corresponding bottom plate 7, and the two side plates 10 move close to each other through the elastic sponge. The motorcycle frame is covered and fixed; a chip pusher plate 14 is slidably provided on one end of the upper surface of the bottom plate 7 adjacent to the side plate 10, one end surface of the chip pusher plate 14 is set as an inclined surface, a push plate 31 is provided inside the bottom plate 7 to abut against the chip pusher plate 14, a sliding groove 15 is penetrated on the upper surface of the pusher plate 31, a metal waste chip groove is provided on the side surface of the chip pusher plate 14 away from the inclined surface, and a magnetic roller 29 for magnetically adsorbing metal waste chips is rotatably installed inside the chip pusher plate 14, a chip pusher groove 30 is provided on the side of the lower surface of the chip pusher plate 14 adjacent to the magnetic roller 29, and a chip pusher piece is fixedly provided on the inner wall surface of the chip pusher groove 30, and the scattered waste chips are gathered together by the chip pusher piece, and the metal waste chips are magnetically adsorbed by the rotating magnetic roller 29 at the same time;
[0043] The chip pusher comprises a plurality of U-shaped gathering parts 41, and the end of each gathering part 41 is connected to a guide part 40 inclined outward; a plurality of chip removal grooves 16 corresponding to the guide part 40 are provided through the upper surface of the bottom plate 7, and the plurality of chip removal grooves 16 are arranged in parallel with the sliding groove 15. When in use, a bottom plate 7 on the bearing bracket 6 is installed into the motorcycle frame, and then the surface of the motorcycle frame is fixed by the movable side plates 10 on both sides, and the bearing bracket 6 slides on the slide rail 3 into the grinding chamber 4. At this time, the bottom plate 7 on the other side is exposed, and the motorcycle frame is installed from the other side. The motorcycle frame can be installed from both sides of the grinding chamber 4, which saves the time of stopping the machine to install the workpiece. 5 is used to grind the motorcycle frame in the grinding chamber 4, and the waste chips generated by the grinding fall on the upper surface of the bottom plate 7, and are slid in the sliding groove 15 by the chip pusher separation plate 14. In this process, the end surface of the chip pusher separation plate 14 abuts against the push plate 31, so that the chip pusher separation plate 14 moves upward. When pushing chips, the scattered waste chips are guided by the guide part 40 to the position of the gathering part 41, and the gathering part 41 is connected with the chip discharge groove 16. At this time, the chip pusher in the chip pusher groove 30 pushes the waste chips into the multiple chip discharge grooves 16, and the magnetic roller 29 rotates to absorb the magnetic waste chips in the waste chips. The rotating magnetic roller 29 puts the metal waste chips into the metal waste chip groove, and the two different waste chips are classified and collected.
[0044] See also Figure 2 and Figure 6 As shown, a lead screw is installed at the bottom of the inner cavity of the base plate 7 below the sliding groove 15, and a sealing gasket that fits each other is installed on the inner wall of the sliding groove 15. A slide plate 32 is provided on the external threaded sleeve of the lead screw, and a mounting rod 33 is movably connected to the top of the slide plate 32. The end of the mounting rod 33 is fixed to the bottom surface of the chip pushing and separating plate 14, and the push plate 31 is used for the horizontal sliding of the slide plate 32 and the mounting rod 33. Initially, the chip pushing and separating plate 14 is flush with the upper surface of the base plate 7 and is located at the end position. When the lead screw rotates, it drives the slide plate 32 to move, so that the mounting rod 33 and the chip pushing and separating plate 14 move together. Under the thrust of the chip pushing and separating plate 14 and the push plate 31, the chip pushing and separating plate 14 drives the mounting rod 33 to move up and enter the interior of the sliding groove 15. When sliding, the sealing gasket passing the sliding position is opened, and the waste chips have reached the position of the gathering portion 41 through the push of the chip pushing member. When the sliding is restored, the sealing gasket is reset.
[0045] like Figure 6 As shown, the magnetic roller 29 abuts against the metal waste chip groove, and a channel is provided between the chip pusher separation plate 14 and the metal waste chip groove. After the magnetic roller 29 rotates, the metal waste chips attracted by the magnetism enter the metal waste chip groove through the channel.
[0046] See also Figure 1As shown, a blocking plate 2 9 and a blocking plate 1 8 which do not move at the same time are respectively installed on both sides of the interior of the grinding chamber 4; in the working state, the blocking plate 2 9 and the blocking plate 1 8 are both located between the two bottom plates 7. After the motorcycle frame is positioned and loaded into one of the bottom plates 7, the blocking plate 1 8 enters between the two adjacent bottom plates 7 for blocking and isolation, and then the motorcycle frame is loaded into the other vacant bottom plate 7, and the supporting bracket 6 slides on the slide rail 3 to discharge the completed workpiece from the other side, and the blocking plate 2 9 moves down to enter between the two bottom plates 7 for blocking, and the motorcycle frame on the other bottom plate 7 continues to be ground.
[0047] See also Figure 3 and Figure 5 As shown, two groups of chip removal cavities are provided on the upper surface of the bearing bracket 6, and the surface of each group of chip removal cavities is provided with a plurality of chip falling holes 21, and a hole blocking plate 22 is rotatably provided on the bottom surface of each chip removal cavity. The two hole blocking plates 22 have different heights, and the outer wall surfaces of the two hole blocking plates 22 are installed with gear rings 23, and a push ring 24 is fitted under the gear ring 23. The surface of the hole blocking plate 22 is provided with through holes corresponding to the chip falling holes 21, and a power adjustment component for rotating the hole blocking plate 22 is installed inside the bearing bracket 6. When the hole blocking plate 22 rotates, that is, the through hole is not connected with the chip falling hole 21, the chip removal cavity is blocked to avoid leakage when the bottom plate 7 moves. Different hole blocking plates 22 are driven to rotate by the power adjustment component to adapt to the discharge and blocking of grinding waste of the two bottom plates 7 and meet the use of different states.
[0048] A chip collecting groove cavity 2 is provided on the upper surface of the base 1 below the push ring 24 . The chip collecting groove cavity 2 is located between the two slide rails 3 . Grinding waste chips enter the chip collecting groove cavity 2 through the through hole in the hole blocking plate 22 and are collected by the chip collecting groove cavity 2 .
[0049] See also Figure 3 As shown, the power adjustment component includes two electric push rods 17 arranged inside the bearing bracket 6 for synchronous movement, a driving shaft 18 is installed inside the bearing bracket 6, and a driving gear 19 meshing with the ring gear 23 is installed on the external limit of the driving shaft 18. The upper surface of the driving gear 19 is provided with an annular groove 25, and the pushing end of each electric push rod 17 is fixed with a slider sliding in the annular groove 25. After the driving gear 19 moves down in height, it meshes with the driven gear 20. The driving gear 19 drives the ring gear 23 and drives the hole blocking plate 22 to rotate, and the chip falling holes 21 in one group of chip removal cavities are blocked by the hole blocking plate 22; after the bottom plate 7 in the other group is ground, the electric push rod 17 pushes the driving gear 19 to slide downward in the driving shaft 18 and meshes with the driven gear 20, and the other hole blocking plate 22 blocks the chip falling holes 21 in the other group of chip removal cavities, blocks the chip removal cavity when not in use, and adapts to the waste chip removal of the motorcycle frame in the two bottom plates 7 when in use.
[0050] See also Figure 4As shown, a bearing seat 26 is installed on the bottom surface of the chip removal chamber, and a sleeve 27 is rotatably set on the bottom surface of the bearing seat 26. A limiting column connected to the hole blocking plate 22 is clamped inside the sleeve 27, and a fixing seat 28 is fixed to the outside of the sleeve 27. The fixing seat 28 and the hole blocking plate 22 are fixed by bolts. The limiting column in the hole blocking plate 22 is inserted into the sleeve 27, and then it is connected to the fixing seat 28 with bolts. The bearing seat 26 serves as a rotation fulcrum, and the hole blocking plate 22 is driven to rotate together by the gear ring 23. At this time, the sleeve 27 and its fixing seat 28 rotate with the bearing seat 26.
[0051] See also Figure 2 and Figure 7 As shown, an entry cavity 12 for the grinding assembly 5 to slide into is provided inside the wrapping portion 11, and a plurality of grinding through grooves 13 communicating with the entry cavity 12 and for the grinding assembly 5 to pass through are provided on the inner wall surface of the wrapping portion 11;
[0052] The grinding assembly 5 includes a hydraulic rod installed on a slider in the linear guide rail, the pushing end of the hydraulic rod is connected to a mounting plate 36, a guide seat 37 is slidably provided on the lower surface of the mounting plate 36, a flip seat 38 is rotatably installed on the end of the lower surface of the guide seat 37, and a grinding sheet 34 driven by a grinding motor is rotatably provided in the middle of the lower surface of the flip seat 38; during grinding, the angle of the grinding sheet 34 is changed in the vertical direction by the rotation of the guide seat 37 and the flip seat 38, the distance between the grinding sheet 34 and the grinding position is changed by the rotation of the flip seat 38 and the grinding motor, and the guide seat 37 slides at the bottom of the mounting plate 36 to grind the skeleton of different width sections, thereby improving the grinding quality of the motorcycle skeleton.
[0053] The present invention also provides a working method of a motorcycle frame grinding device, which comprises the following steps:
[0054] Step 1: After the motorcycle frame is positioned and loaded into one of the bottom plates 7, the blocking plate 1 8 enters between the two adjacent bottom plates 7 to block and isolate, and then the motorcycle frame is loaded into the other vacant bottom plate 7, and the bearing bracket 6 slides on the slide rail 3 to discharge the completed workpiece from the other side, and the blocking plate 2 9 moves down to enter between the two bottom plates 7 to block, and the motorcycle frame on the other bottom plate 7 continues to be ground;
[0055] Step 2: During positioning, the two side plates 10 push the corresponding wrapping part 11 to contact the motorcycle frame and position it elastically. The grinding assembly 5 enters the entry cavity 12, and the grinding position is changed by the sliding of the linear guide rail. During grinding, the angle of the grinding sheet 34 is changed in the vertical direction by the rotation of the guide seat 37 and the flip seat 38. The distance between the grinding sheet 34 and the grinding position is changed by the rotation of the flip seat 38 and the grinding motor. The guide seat 37 slides at the bottom of the mounting plate 36 to grind the frames of different width sections.
[0056] Step 3: During grinding, the chip-falling holes 21 in one group of bottom plates 7 are connected to the through hole. After grinding, the driving gear 19 drives the gear ring 23 and drives the hole-blocking plate 22 to rotate. At this time, the chip-falling holes 21 in one group of chip removal cavities are blocked. After the bottom plates 7 in the other group are ground, the driving gear 19 is pushed by the electric push rod 17 to slide downward in the driving shaft 18 and mesh with the driven gear 20, thereby blocking the chip-falling holes 21 in the other group of chip removal cavities.
[0057] Step 4: Drive the slide plate 32 and the mounting rod 33 to slide in a limited position through the lead screw. Under the push of the chip pusher plate 14 and the sliding groove 15, the chip pusher plate 14 drives the mounting rod 33 and the slide plate 32 to elastically extend. The chip pusher plate 14 slides on the top surface of the base 1, and the mounting rod 33 and the slide plate 32 slide into the interior of the push plate 31. The waste chips on the upper surface of the bottom plate 7 enter the corresponding gathering part 41 along the two guide parts 40, and then fall into the interior of the chip removal groove 16. The metal chips in the waste chips are magnetically adsorbed by the rolling magnetic roller 29 and collected by classification.
[0058] When the present invention is in use, a bottom plate 7 on the bearing bracket 6 is installed into the motorcycle frame, and the two side plates 10 are moved close to each other, and the motorcycle frame is fixed by covering with elastic sponge, and then slides into the grinding chamber 4. At this time, the bottom plate 7 on the other side is exposed, and the motorcycle frame is installed from the other side. The motorcycle frame can be installed from both sides of the grinding chamber 4, which saves the time of stopping the machine to install the workpiece. The scattered waste chips are gathered together by the chip pusher, and the rolling magnetic roller 29 rotates to magnetically absorb the metal waste chips. The scattered waste chips are guided by the guide part 40 to the position of the gathering part 41, and the gathering part 41 is connected with the chip discharge groove 16. At this time, the chip pusher in the chip pusher groove 30 pushes the waste chips into the multiple chip discharge grooves 16, and the magnetic roller 29 rotates to absorb the magnetic waste chips in the waste chips. The rotating magnetic roller 29 puts the metal waste chips into the metal waste chip groove, and the two different waste chips are classified and collected;
[0059] After the motorcycle frame is positioned and loaded into one of the bottom plates 7 and enters the grinding chamber 4, the barrier plate 1 8 enters between the two adjacent bottom plates 7 to block and isolate, and the motorcycle frame is loaded on the other vacant bottom plate 7, and the bearing bracket 6 slides on the slide rail 3, and the finished workpiece is discharged from the other side, and the barrier plate 2 9 moves down to enter between the two bottom plates 7 to block, and the motorcycle frame on the other bottom plate 7 continues to be ground to protect it;
[0060] During chip removal, the through hole in the hole blocking plate 22 is aligned with the hole position of the chip falling hole 21, so that the waste chips fall and enter the chip collecting groove cavity 2, and the driving gear 19 drives the gear ring 23 and drives the hole blocking plate 22 to rotate. At this time, the through hole is not connected with the chip falling hole 21, and the chip falling hole 21 in one group of chip removal cavities is blocked by the hole blocking plate 22; after the bottom plate 7 in the other group is ground, the electric push rod 17 pushes the driving gear 19 to slide downward in the driving shaft 18 and then meshes with the driven gear 20, so that the other gear ring 23 and its hole blocking plate 22 rotate to block the chip falling hole 21 in the other group of chip removal cavities, and the chip removal cavity is blocked when not in use, which is suitable for the discharge and blocking of grinding waste of the two bottom plates 7 and meets the use of different states;
[0061] During grinding, the angle of the grinding sheet 34 is changed in the vertical direction by the rotation of the guide seat 37 and the flip seat 38, the distance between the grinding sheet 34 and the grinding position is changed by the rotation of the flip seat 38 and the grinding motor, and the skeleton of different width sections is ground by the sliding of the guide seat 37 at the bottom of the mounting plate 36, thereby improving the grinding quality of the motorcycle skeleton.
[0062] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A motorcycle frame grinding device, characterized in that: The invention comprises two slide rails (3) mounted on the edge of the upper surface of a base (1) and a grinding chamber (4); a grinding assembly (5) is slidably arranged inside the grinding chamber (4); a bearing bracket (6) is slidably arranged on the slide rail (3); two bottom plates (7) for supporting a motorcycle frame are arranged on the upper surface of the bearing bracket (6); a positioning assembly for limiting the position of the motorcycle frame is installed on the upper surface of each bottom plate (7); the positioning assembly comprises a side plate (10) mounted on the edge of the upper surface of the bottom plate (7); a wrapping portion (11) is installed on the inner wall surface of the side plate (10); and an elastic sponge is provided on the side of the wrapping portion (11) that contacts the motorcycle frame; A chip pusher plate (14) is slidably provided at one end of the upper surface of the bottom plate (7) adjacent to the side plate (10), one end surface of the chip pusher plate (14) being set as an inclined surface, a push plate (31) abutting against the chip pusher plate (14) being provided inside the bottom plate (7), a sliding groove (15) being penetrated through the upper surface of the push plate (31), a metal waste chip groove being provided on the side of the chip pusher plate (14) away from the inclined surface, a magnetic roller (29) for magnetically adsorbing metal waste chips being rotatably installed inside the chip pusher plate (14), a chip pusher groove (30) being provided on the side of the lower surface of the chip pusher plate (14) adjacent to the magnetic roller (29), and a chip pusher member being fixedly provided on the inner wall surface of the chip pusher groove (30); The chip pusher comprises a plurality of U-shaped gathering portions (41), and the end of each gathering portion (41) is connected to an outwardly inclined guide portion (40); A plurality of chip removal grooves (16) corresponding to the guide portion (40) are provided through the upper surface of the bottom plate (7), and the plurality of chip removal grooves (16) are all arranged parallel to the sliding groove (15).
2. A motorcycle frame grinding device according to claim 1, characterized in that: A lead screw is installed at the bottom of the inner cavity of the base plate (7) below the sliding groove (15), and a sealing gasket is installed on the inner wall surface of the sliding groove (15) so as to fit each other. The external threaded sleeve of the lead screw is provided with a slide plate (32), and the top of the slide plate (32) is movably connected with a mounting rod (33), and the end of the mounting rod (33) is fixed to the bottom surface of the chip pusher separation plate (14), and the push plate (31) is used for the horizontal sliding of the slide plate (32) and the mounting rod (33).
3. A motorcycle frame grinding device according to claim 2, characterized in that: The magnetic roller (29) abuts against the metal waste chip trough, and a channel is provided between the chip pusher separation plate (14) and the metal waste chip trough.
4. A motorcycle frame grinding device according to claim 3, characterized in that: The grinding chamber (4) has two inner sides respectively provided with a second baffle plate (9) and a first baffle plate (8) which move at different times; in a working state, the second baffle plate (9) and the first baffle plate (8) are both located between the two bottom plates (7).
5. A motorcycle frame grinding device according to claim 4, characterized in that: Two groups of chip removal cavities are penetrated through the upper surface of the bearing bracket (6), and the surface of each group of chip removal cavities is provided with a plurality of chip falling holes (21). A hole blocking plate (22) is rotatably provided on the bottom surface of each chip removal cavity. The two hole blocking plates (22) have different heights, and the outer wall surfaces of the two hole blocking plates (22) are both installed with gear rings (23). A thrust ring (24) is fitted under the gear ring (23). The surface of the hole blocking plate (22) is provided with through holes corresponding to the chip falling holes (21), and a power adjustment component for rotating the angle of the hole blocking plate (22) is installed inside the bearing bracket (6).
6. A motorcycle frame grinding device according to claim 5, characterized in that: The power adjustment component comprises two electric push rods (17) arranged inside a bearing bracket (6) and moving synchronously, a driving shaft (18) is installed inside the bearing bracket (6), a driving gear (19) meshing with a gear ring (23) is installed outside the driving shaft (18), an annular groove (25) is provided on the upper surface of the driving gear (19), a sliding block sliding in the annular groove (25) is fixed to the pushing end of each electric push rod (17), and the driving gear (19) meshes with the driven gear (20) after moving down in height.
7. A motorcycle frame grinding device according to claim 6, characterized in that: A bearing seat (26) is installed on the bottom surface of the chip removal chamber, a sleeve (27) is rotatably arranged on the bottom surface of the bearing seat (26), a limiting column connected to the hole blocking plate (22) is clamped inside the sleeve (27), a fixing seat (28) is fixed outside the sleeve (27), and the fixing seat (28) is fixed to the hole blocking plate (22) by bolts.
8. A motorcycle frame grinding device according to claim 7, characterized in that: An entry cavity (12) for the grinding assembly (5) to slide into is provided inside the wrapping portion (11), and a plurality of grinding through grooves (13) communicating with the entry cavity (12) and for the grinding assembly (5) to pass through are provided on the inner wall surface of the wrapping portion (11); The grinding assembly (5) comprises a hydraulic rod mounted on a slider in the linear guide rail, the pushing end of the hydraulic rod is connected to a mounting plate (36), a guide seat (37) is slidably provided on the lower surface of the mounting plate (36), a flip seat (38) is rotatably mounted on the end of the lower surface of the guide seat (37), and a grinding sheet (34) driven by a grinding motor is rotatably provided in the middle of the lower surface of the flip seat (38).
9. The working method of a motorcycle frame grinding device according to claim 8, characterized in that: The working method comprises the following steps: Step 1: After the motorcycle frame is positioned and loaded into one of the bottom plates (7), the first blocking plate (8) enters between the two adjacent bottom plates (7) to block and isolate, and then the motorcycle frame is loaded into the other vacant bottom plate (7), and the bearing bracket (6) slides on the slide rail (3) to discharge the completed workpiece from the other side, and the second blocking plate (9) moves down to enter between the two bottom plates (7) to block, and the motorcycle frame on the other bottom plate (7) continues to be ground; Step 2: During positioning, the two side plates (10) push the corresponding wrapping part (11) to contact the motorcycle frame and elastically position the motorcycle. The grinding assembly (5) enters the entry cavity (12). The grinding position is changed by sliding the linear guide rail. During grinding, the angle of the grinding sheet (34) is changed in the vertical direction by rotating the guide seat (37) and the flip seat (38). The distance between the grinding sheet (34) and the grinding position is changed by rotating the flip seat (38) and the grinding motor. The guide seat (37) slides on the bottom of the mounting plate (36) to grind the frame of different width sections. Step 3: During grinding, the chip-falling holes (21) in one group of bottom plates (7) are connected to the through hole. When grinding is completed, the driving gear (19) drives the gear ring (23) and drives the hole-blocking plate (22) to rotate, and the chip-falling holes (21) in one group of chip removal chambers are blocked. After the bottom plates (7) in the other group are ground, the driving gear (19) is pushed by the electric push rod (17) to slide downward in the driving shaft (18) and then mesh with the driven gear (20), thereby blocking the chip-falling holes (21) in the other group of chip removal chambers. Step 4: The slide plate (32) and the mounting rod (33) are driven to slide in a limited position by the lead screw. Under the push of the chip pusher plate (14) and the sliding groove (15), the chip pusher plate (14) drives the mounting rod (33) and the slide plate (32) to elastically extend. The chip pusher plate (14) slides on the top surface of the base (1), and the mounting rod (33) and the slide plate (32) slide into the interior of the pusher plate (31). The waste chips on the upper surface of the bottom plate (7) enter the corresponding gathering portion (41) along the two guide portions (40) and then fall into the interior of the chip discharge groove (16). The metal chips in the waste chips are magnetically adsorbed by the rolling magnetic roller (29) and collected by classification.
Citation Information
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