Preparation Method and System of Communication Mold Based on Semi-Solid Magnesium Alloy

Abstract

The present invention relates to the technical field of mold preparation, and discloses a method for preparing a communication mold based on semi-solid magnesium alloy. The method includes: obtaining the preparation materials for the communication mold; dissolving the target materials to obtain the first processed materials; stirring the first processed materials to obtain the stirred materials, analyzing the solid-phase particle distribution state of the stirred materials, and obtaining the second processed materials when the solid-phase particle distribution state meets the preset state; performing a cooling treatment on the second processed materials to obtain the third processed materials, performing a material die-casting on the third processed materials to obtain the initial mold, performing a toughness test on the initial mold, and obtaining the target mold when the test result of the toughness test is excellent; performing rough machining on the target mold to obtain the first processed mold; performing defect repair on the first processed mold to obtain the repaired mold, and performing finish machining on the repaired mold to obtain the target communication mold. The present invention can improve the performance of the communication mold.

Description

Technical Field

[0001] The present invention relates to the technical field of mold preparation, and particularly to a method for preparing a communication mold based on semi-solid magnesium alloy. Background Art

[0002] A communication mold of semi-solid magnesium alloy is a mold for manufacturing semi-solid magnesium alloy parts. The semi-solid forming technology of magnesium alloy is a new type of metal forming technology, which combines the advantages of casting and forging and can manufacture parts with high precision, high strength and high toughness. A communication mold is a mold for manufacturing communication equipment parts, such as mobile phone casings, antennas, etc. Using a communication mold of semi-solid magnesium alloy can manufacture thinner, higher-strength communication equipment parts and improve the performance and quality of communication equipment.

[0003] At present, traditional methods for preparing communication molds mainly rely on single metal materials and conventional manufacturing processes. Although these methods can produce communication molds to a certain extent, they have obvious limitations. Among them, single metal materials may not meet the increasingly complex requirements of communication equipment in terms of strength, corrosion resistance and weight; conventional manufacturing processes may have deficiencies in precision control, forming of complex structures and production cycle. Therefore, a method for preparing a communication mold based on semi-solid magnesium alloy is needed to improve the performance of the mold. Summary of the Invention

[0004] To solve the above problems, the present invention provides a method for preparing a communication mold based on semi-solid magnesium alloy, which can improve the performance of the communication mold.

[0005] In a first aspect, the present invention provides a method for preparing a communication mold based on semi-solid magnesium alloy, including:

[0006] Obtaining the preparation materials for the communication mold, analyzing the component ratio of the preparation materials, and obtaining the target materials when the component ratio meets the preset ratio, wherein the preparation materials refer to semi-solid magnesium alloy materials;

[0007] Dissolving the target materials by using a pre-configured furnace to obtain liquid materials, analyzing the liquid phase distribution state of the liquid materials, and obtaining the first processing materials when the liquid phase distribution state meets the preset state;

[0008] Stirring the first processing materials by using a pre-configured stirring device to obtain stirred materials, analyzing the solid phase particle distribution state of the stirred materials, and obtaining the second processing materials when the solid phase particle distribution state meets the preset state;

[0009] Cool the second processed material using a pre-configured cooling device, and complete the cooling when the second processed material presents a semi-solid state to obtain a third processed material. Use a pre-configured die-casting device to perform die-casting on the third processed material to obtain an initial mold. Conduct a toughness test on the initial mold. When the test result of the toughness test is excellent, obtain a target mold, and perform rough machining on the target mold to obtain a first processed mold;

[0010] Conduct defect detection on the first processed mold. When there are defects in the first processed mold, repair the defects of the first processed mold to obtain a repaired mold, and perform finish machining on the repaired mold to obtain a target communication mold.

[0011] In a possible implementation manner of the first aspect, after analyzing the component ratio of the prepared material, it further includes:

[0012] Query the measured ratio of each element in the prepared material;

[0013] Based on the measured ratio, calculate the variance test statistic of the magnesium alloy component in the prepared material by combining the following formula:

[0014]

[0015] Where β represents the variance test statistic of the magnesium alloy component, A represents element A in the magnesium alloy semi-solid material, A% represents the ideal ratio of element A, a% represents the measured ratio of element A, B represents element B in the magnesium alloy semi-solid material, B% represents the ideal ratio of element B, b% represents the measured ratio of element B, C represents element C in the magnesium alloy semi-solid material, C% represents the ideal ratio of element C, c% represents the measured ratio of element C, N represents element N in the magnesium alloy semi-solid material, N% represents the ideal ratio of element N, and n% represents the measured ratio of element N.

[0016] In a possible implementation manner of the first aspect, the step of dissolving the target material using a pre-configured furnace to obtain a liquid material includes:

[0017] After injecting a pre-configured inert gas into the pre-configured furnace, start the pre-configured furnace to dissolve the target material;

[0018] During the material dissolution process, control the temperature of the pre-configured furnace within a preset range, and when the target material becomes a liquid, obtain a liquid material.

[0019] In a possible implementation manner of the first aspect, the step of analyzing the liquid phase distribution state of the liquid material includes:

[0020] Collect the surface image of the liquid material;

[0021] Perform image enhancement processing on the surface image to obtain an enhanced image;

[0022] Extract the image texture and image shape of the enhanced image, and calculate the average diameter of the particles in the liquid phase of the liquid material;

[0023] Based on the image texture, the image shape, and the average diameter, analyze the liquid phase distribution state of the liquid material.

[0024] In a possible implementation manner of the first aspect, the analyzing the liquid phase distribution state of the liquid material based on the image texture, the image shape, and the average diameter includes:

[0025] Based on the image texture and the image shape, calculate the distribution density and uniformity of the particles in the liquid material;

[0026] Based on the distribution density, the uniformity, and the average diameter, use the following formula to calculate the distribution difference of the liquid material:

[0027]

[0028] where S represents the distribution difference, D 1 represents the average diameter, D 0 represents the ideal average diameter corresponding to the average diameter, ρ 1 represents the distribution density, ρ 0 represents the ideal distribution density corresponding to the distribution density, K 1 represents the uniformity, K 0 represents the ideal uniformity corresponding to the uniformity;

[0029] Based on the distribution difference, determine the liquid phase distribution state of the liquid material.

[0030] In a possible implementation manner of the first aspect, the using a pre-configured stirring device to stir the first processed material to obtain a stirred material includes:

[0031] Obtain the stirring process of the material stirring;

[0032] Using the stirring process, set the stirring speed and stirring time of the pre-configured stirring device;

[0033] Based on the stirring speed and the stirring time, use the pre-configured stirring device to stir the first processed material to obtain a stirred material.

[0034] In a possible implementation of the first aspect, analyzing the solid-phase particle distribution state of the stirred material includes:

[0035] Obtaining a microscopic image of the stirred material;

[0036] Identifying the solid-phase particles in the microscopic image, labeling the solid-phase particles to obtain labeled particles;

[0037] Identifying the particle positions, particle sizes, and particle shapes of the labeled particles;

[0038] Based on the particle positions, the particle sizes, and the particle shapes, determining the solid-phase particle distribution state of the stirred material.

[0039] In a possible implementation of the first aspect, using a pre-configured cooling device to perform a cooling process on the second processed material, and completing the cooling when the second processed material presents a semi-solid state to obtain a third processed material, includes:

[0040] Designing a cooling channel and arranging a water channel for the pre-configured cooling device to obtain a target cooling device;

[0041] Setting parameters for the cooling medium corresponding to the target cooling device to obtain a set cooling medium;

[0042] Using the target cooling device and the set cooling medium to perform a cooling process on the second processed material;

[0043] Completing the cooling when the second processed material presents a semi-solid state to obtain a third processed material.

[0044] In a second aspect, the present invention provides a communication mold preparation system based on magnesium alloy semi-solid state, and the system includes:

[0045] A composition ratio analysis module, configured to obtain the preparation material of the communication mold, analyze the composition ratio of the preparation material, and obtain a target material when the composition ratio meets a preset ratio, where the preparation material refers to a magnesium alloy semi-solid material;

[0046] A liquid-phase distribution analysis module, configured to use a pre-configured melting furnace to dissolve the target material to obtain a liquid material, analyze the liquid-phase distribution state of the liquid material, and obtain a first processed material when the liquid-phase distribution state meets a preset state;

[0047] A solid-phase particle distribution analysis module, configured to use a pre-configured stirring device to stir the first processed material to obtain a stirred material, analyze the solid-phase particle distribution state of the stirred material, and obtain a second processed material when the solid-phase particle distribution state meets a preset state;

[0048] The rough machining module of the mold is used to cool the second processed material by using a pre-configured cooling device, and when the second processed material presents a semi-solid state, complete the cooling to obtain a third processed material. Use a pre-configured die-casting device to perform die-casting on the third processed material to obtain an initial mold, perform a toughness test on the initial mold, and when the test result of the toughness test is excellent, obtain a target mold, and perform rough machining on the target mold to obtain a first processed mold;

[0049] The finish machining module of the mold is used to detect defects in the first processed mold. When there are defects in the first processed mold, repair the defects in the first processed mold to obtain a repaired mold, and perform finish machining on the repaired mold to obtain a target communication mold.

[0050] Compared with the prior art, the technical principle and beneficial effects of this solution are as follows:

[0051] In the embodiment of the present invention, the basic material for preparing the mold can be obtained by obtaining the preparation material of the communication mold. Among them, the preparation material refers to the magnesium alloy semi-solid material, and the target material is dissolved by using a pre-configured furnace to obtain a liquid material, which can make the elements in the target material mix more fully, so that the composition is more uniform, ensuring that the mold has consistent performance in different parts. Further, in the embodiment of the present invention, the first processed material is stirred by using a pre-configured stirring device to obtain a stirred material, and the shear force generated by the stirring can be used to break the growing grains in the material, inhibit the grain growth, so as to obtain a finer grain structure and improve the strength and toughness of the mold. Furthermore, in the embodiment of the present invention, the second processed material is cooled by using a pre-configured cooling device, and when the second processed material presents a semi-solid state, the cooling is completed to obtain a third processed material, which can obtain a solid material for the processing of the communication mold, and detecting defects in the first processed mold can understand whether there are defects inside the first processed mold, such as cracks, unevenness, etc., to avoid producing defective products in subsequent production. A method and system for preparing a communication mold based on magnesium alloy semi-solid proposed in the embodiment of the present invention can improve the performance of the communication mold. Description of the Drawings

[0052] The drawings here are incorporated into the specification and constitute a part of this specification, showing embodiments consistent with the present invention, and are used together with the specification to explain the principles of the present invention.

[0053] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0054] Figure 1 It is a schematic flowchart of a method for preparing a communication mold based on semi-solid magnesium alloy provided by an embodiment of the present invention;

[0055] Figure 2 It is a schematic block diagram of a system for preparing a communication mold based on semi-solid magnesium alloy provided by an embodiment of the present invention. Specific embodiments

[0056] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0057] The embodiments of the present invention provide a method for preparing a communication mold based on semi-solid magnesium alloy. The execution subject of the method for preparing a communication mold based on semi-solid magnesium alloy includes, but is not limited to, at least one of electronic devices such as a server, a terminal, etc. that can be configured to execute the method provided by the embodiments of the present invention. In other words, the method for preparing a communication mold based on semi-solid magnesium alloy can be executed by software or hardware installed on a terminal device or a server device, and the software can be a blockchain platform. The server includes, but is not limited to: a single server, a server cluster, a cloud server, or a cloud server cluster, etc. The server can be an independent server or a cloud server that provides basic cloud computing services such as cloud services, cloud databases, cloud computing, cloud functions, cloud storage, network services, cloud communications, middleware services, domain name services, security services, Content Delivery Network (CDN), and big data and artificial intelligence platforms.

[0058] Refer to Figure 1 As shown, it is a schematic flowchart of a method for preparing a communication mold based on semi-solid magnesium alloy provided by an embodiment of the present invention. Among them, Figure 1 The method for preparing a communication mold based on semi-solid magnesium alloy described in

[0059] S1. Obtain the preparation materials for the communication mold, analyze the component ratio of the preparation materials, and obtain the target materials when the component ratio meets the preset ratio. Among them, the preparation materials refer to semi-solid magnesium alloy materials.

[0060] Through the step of obtaining the preparation materials for the communication mold in the embodiments of the present invention, the basic materials for preparing the mold can be obtained. Among them, the preparation materials refer to semi-solid magnesium alloy materials.

[0061] Further, in the embodiment of the present invention, by analyzing the component ratio of the preparation material, it can be understood whether the preparation material meets the preset ratio, and the component ratio can be obtained through actual detection.

[0062] Further, after analyzing the component ratio of the preparation material, the embodiment of the present invention further includes: querying the measured ratio of each element in the preparation material, and based on the measured ratio, calculating the variance test statistic of the magnesium alloy component in the preparation material by combining the following formula:

[0063]

[0064] Wherein, β represents the variance test statistic of the magnesium alloy component, A represents element A in the semi-solid material of the magnesium alloy, A% represents the ideal ratio of element A, a% represents the measured ratio of element A, B represents element B in the semi-solid material of the magnesium alloy, B% represents the ideal ratio of element B, b% represents the measured ratio of element B, C represents element C in the semi-solid material of the magnesium alloy, C% represents the ideal ratio of element C, c% represents the measured ratio of element C, N represents element N in the semi-solid material of the magnesium alloy, N% represents the ideal ratio of element N, and n% represents the measured ratio of element N.

[0065] Wherein, the test statistic refers to a hypothesis testing method for statistical analysis, usually used to compare whether the variances of two or more groups of data are equal, or to test the significance of certain parameters in the statistical model, etc. When the component ratio meets the preset ratio, obtaining the target material means that the value of β meets the preset ratio, and the preset ratio is usually determined according to specific material requirements, process standards and experience. It is a judgment boundary used to determine whether the component ratio is within an acceptable range.

[0066] S2. Use a pre-configured furnace to dissolve the target material to obtain a liquid material, analyze the liquid phase distribution state of the liquid material, and when the liquid phase distribution state meets the preset state, obtain the first processing material.

[0067] In the embodiment of the present invention, by using a pre-configured furnace to dissolve the target material to obtain a liquid material, it can make the elements in the target material mix more fully, so that the components are more uniform, ensuring consistent performance of the mold in different parts.

[0068] As an embodiment of the present invention, the utilization of a pre-configured furnace to dissolve the target material to obtain a liquid material includes: after injecting a pre-configured inert gas into the pre-configured furnace, starting the pre-configured furnace to dissolve the target material, and during the material dissolution process, controlling the temperature of the pre-configured furnace within a preset range. When the target material becomes liquid, a liquid material is obtained.

[0069] Among them, the pre-configured furnace can be a resistance furnace or a gas furnace. The inert gas refers to argon. During the material dissolution process, controlling the temperature of the pre-configured furnace within a preset range means controlling the change in the temperature of the configured furnace within an interval, such as within ±5°C. The temperature can be detected in real time by a precision temperature sensor, and the heating power of the pre-configured furnace can be adjusted in real time through a temperature control device for feedback.

[0070] Furthermore, in the embodiment of the present invention, by analyzing the liquid phase distribution state of the liquid material, the mass uniformity of the liquid material, whether there is local composition segregation or temperature difference can be evaluated.

[0071] As an embodiment of the present invention, the analysis of the liquid phase distribution state of the liquid material includes:

[0072] Collect the surface image of the liquid material, perform image enhancement processing on the surface image to obtain an enhanced image, extract the image texture and image shape of the enhanced image, calculate the average diameter of the particles in the liquid phase of the liquid material, and analyze the liquid phase distribution state of the liquid material based on the image texture, the image shape, and the average diameter.

[0073] Optionally, the surface image can be collected by a thermal imaging device. Performing image enhancement processing on the surface image to obtain an enhanced image means enhancing the image details, which can be obtained by filtering the surface image through a filter and then sharpening the surface image. The average diameter of the particles in the liquid phase of the liquid material can be measured by a particle size analyzer.

[0074] As an alternative embodiment of the present invention, the analysis of the liquid phase distribution state of the liquid material based on the image texture, the image shape, and the average diameter includes: calculating the distribution density and uniformity of the particles in the liquid material based on the image texture and the image shape, and calculating the distribution difference value of the liquid material based on the distribution density, the uniformity, and the average diameter using the following formula:

[0075]

[0076] Among them, S represents the distribution difference value, D1 Denote the average diameter as D 0 Denote the ideal average diameter corresponding to the average diameter as ρ 1 Denote the distribution density as ρ 0 Denote the ideal distribution density corresponding to the distribution density as K 1 Denote the uniformity as K 0 Denote the ideal uniformity corresponding to the uniformity;

[0077] Based on the distribution difference, determine the liquid-phase distribution state of the liquid material.

[0078] The process of calculating the distribution density and uniformity of the particles in the liquid material based on the image texture and the image shape is as follows: use the image texture and the image shape to identify the texture features and shape features of the particles in the liquid phase, and based on the texture features and the shape features, use machine learning or other data analysis methods to analyze and model the extracted features to calculate the distribution density and uniformity of the particles.

[0079] It should be noted that when the liquid-phase distribution state meets the preset state, obtaining the first processed material means that the calculation result of the distribution difference is not greater than the preset value, and obtaining the material that meets the requirements of subsequent operations,

[0080] The preset value can be set to 0.1, or can be set according to the actual application scenario.

[0081] S3. Use a pre-configured stirring device to stir the first processed material to obtain a stirred material, analyze the solid-phase particle distribution state of the stirred material, and when the solid-phase particle distribution state meets the preset state, obtain a second processed material.

[0082] In the embodiment of the present invention, by using the pre-configured stirring device to stir the first processed material to obtain a stirred material, the shear force generated by the stirring can be used to break the growing grains in the material and inhibit the grain growth, so as to obtain a finer grain structure and improve the strength and toughness of the mold. Among them, the pre-configured stirring device can be a mechanical stirring device.

[0083] As an embodiment of the present invention, using the pre-configured stirring device to stir the first processed material to obtain a stirred material includes: obtaining the stirring process of the material stirring, using the stirring process to set the stirring speed and stirring time of the pre-configured stirring device, and based on the stirring speed and the stirring time, using the pre-configured stirring device to stir the first processed material to obtain a stirred material. Among them, the stirring process refers to the parameters of the stirring device during stirring, such as the stirring speed is 100-200 revolutions per minute and the stirring time is 10-20 minutes, which can be adjusted according to the specific application scenario.

[0084] Furthermore, in the embodiment of the present invention, the stirring effect of the stirred material can be understood by analyzing the solid-phase particle distribution state of the stirred material.

[0085] As an embodiment of the present invention, analyzing the solid-phase particle distribution state of the stirred material includes: obtaining a microscopic image of the stirred material, identifying the solid-phase particles in the microscopic image, labeling the solid-phase particles to obtain labeled particles, identifying the particle positions, particle sizes, and particle shapes of the labeled particles, and determining the solid-phase particle distribution state of the stirred material based on the particle positions, the particle sizes, and the particle shapes.

[0086] Among them, the microscopic image of the stirred material can be obtained by a scanning electron microscope. The solid-phase particles in the microscopic image can be identified by a deep learning model by identifying the image features of the microscopic image and based on the image features. The process of labeling the solid-phase particles to obtain labeled particles can be performed by a U-Net network. The process of determining the solid-phase particle distribution state of the stirred material based on the particle positions, the particle sizes, and the particle shapes is as follows: using the particle positions to determine whether the solid-phase particles are evenly distributed in the liquid phase of the stirred material, and determining whether the solid-phase particles are fine and smooth based on the particle sizes and the particle shapes.

[0087] It should be noted that when the solid-phase particle distribution state meets the preset state, obtaining the second processed material means that the distribution state of the solid-phase particles is that fine, uniform, and nearly spherical solid-phase particles are evenly distributed in the liquid phase, and the spacing between the solid-phase particles is relatively consistent. If the solid-phase particle distribution state does not meet the preset state, the stirring parameters of the pre-configured stirring device are adjusted until the solid-phase particle distribution state meets the preset state.

[0088] S4. Cool the second processed material using a pre-configured cooling device, and complete the cooling when the second processed material presents a semi-solid state to obtain a third processed material. Use a pre-configured die-casting device to perform die-casting on the third processed material to obtain an initial mold. Perform a toughness test on the initial mold. When the test result of the toughness test is excellent, obtain a target mold, and perform rough machining on the target mold to obtain a first processed mold.

[0089] In the embodiment of the present invention, by using the pre-configured cooling device to cool the second processed material and completing the cooling when the second processed material presents a semi-solid state to obtain a third processed material, a solid material can be obtained, which is convenient for the processing of communication molds.

[0090] As an embodiment of the present invention, cooling the second processed material by using a pre-configured cooling device and completing the cooling when the second processed material presents a semi-solid state to obtain a third processed material, including: designing a cooling channel and arranging a water channel for the pre-configured cooling device to obtain a target cooling device, setting parameters for the cooling medium corresponding to the target cooling device to obtain a set cooling medium, using the target cooling device and the set cooling medium to cool the second processed material, and completing the cooling when the second processed material presents a semi-solid state to obtain a third processed material. Wherein, the pre-configured cooling device is a water-cooled cooling device. Wherein, the semi-solid state refers to an intermediate state where the material is neither completely liquid nor completely solid.

[0091] Optionally, for the designing of the cooling channel and arranging the water channel for the pre-configured cooling device to obtain a target cooling device, the density of the cooling water channels can be increased at the key parts of the mold, or conformal cooling water channels can be used. For setting parameters for the cooling medium corresponding to the target cooling device to obtain a set cooling medium, the temperature, flow rate and pressure of the cooling medium such as water, oil or air can be set, and the cooling rate of the cooling device can be controlled within

[0092] 5 - 10 °C / second, which is specifically set according to the actual application scenario. For completing the cooling when the second processed material presents a semi-solid state to obtain a third processed material, it is determined by analyzing the solid phase ratio (the volume fraction occupied by the solid phase) of the second processed material, and the solid phase ratio is usually between 20% and 80%.

[0093] Furthermore, in the embodiment of the present invention, by using a pre-configured die-casting device to perform die-casting on the third processed material to obtain an initial mold, the semi-solid magnesium alloy slurry can be quickly filled into the mold cavity of the die-casting machine under high pressure, realizing high-precision forming of a mold blank with a complex shape, ensuring the accuracy of dimensions and shapes, and meeting the design requirements of communication molds.

[0094] Optionally, the process of using a pre-configured die-casting device to perform die-casting on the third processed material to obtain an initial mold is as follows: inputting the third processed material into the barrel of the pre-configured die-casting device, setting the die-casting pressure within the range of 50 - 100 MPa, and setting the die-casting speed to 3 - 5 m / s to obtain a preliminarily formed mold blank, and in the microstructure morphology of the mold blank, the solid phase particles should maintain good morphology and distribution.

[0095] Further, in the embodiment of the present invention, by performing a toughness test on the initial mold, it can be determined whether the mold meets the expected toughness standard, and its ability to withstand impact, vibration, and alternating loads during use can be judged, thereby evaluating the quality and reliability of the mold.

[0096] It should be noted that when the test result of the toughness test is excellent, obtaining the target mold means that no cracks and obvious deformations occur in the target mold during the test.

[0097] In the embodiment of the present invention, by performing rough machining on the target mold to obtain the first processed mold, an initial mold with relatively excellent quality can be obtained. Among them, the rough machining refers to the preliminary carving of the mold.

[0098] Optionally, performing rough machining on the target mold to obtain the first processed mold can be achieved by performing hot processing on the target mold to obtain a hot processed mold, and then performing cutting processing on the hot processed mold according to the preset mold shape and size by using a numerical control machine tool.

[0099] S5. Perform defect detection on the first processed mold. When there are defects in the first processed mold, repair the defects of the first processed mold to obtain a repaired mold, and then perform fine machining on the repaired mold to obtain the target communication mold.

[0100] In the embodiment of the present invention, by performing defect detection on the first processed mold, it can be understood whether there are defects inside the first processed mold, such as cracks, unevenness, etc., to avoid producing defective products in subsequent production.

[0101] As an embodiment of the present invention, performing defect detection on the first processed mold includes: collecting a finished product image of the first processed mold, performing image edge detection on the finished product image, based on the result of the image edge detection, performing image segmentation on the finished product image to obtain a segmented image, identifying the image features of the segmented image, and based on the image features, performing defect detection on the first processed mold to obtain a defect detection result.

[0102] Optionally, performing image edge detection on the finished product image refers to the process of identifying and locating the boundaries of objects in digital image processing, which is achieved through Canny edge detection. Performing image segmentation on the finished product image based on the result of the image edge detection to obtain a segmented image is achieved through a target segmentation algorithm. Identifying the image features of the segmented image is achieved through a convolutional neural network algorithm. Performing defect detection on the first processed mold based on the image features to obtain a defect detection result is achieved through image matching analysis of a large number of finished product images related to the first processed mold collected by a deep learning model.

[0103] Furthermore, in the embodiment of the present invention, when there are defects in the first processing mold, the defects of the first processing mold are repaired to obtain a repaired mold, which can make up for the defects in the mold processing to ensure the quality of the finished mold during the production process. The defects of the first processing mold can be repaired by welding or filling methods.

[0104] Furthermore, in the embodiment of the present invention, the repaired mold is finely processed to obtain a target communication mold, which can improve the service life and performance of the mold. Among them, the fine processing refers to using a high-precision numerical control machine tool to process with a cutting depth of 0.1-0.2 mm until the required accuracy and surface roughness requirements of the communication mold are achieved, and the surface of the finely processed mold is treated, and a wear-resistant and corrosion-resistant coating such as nickel or chromium is plated on the mold surface by electroless plating or electroplating methods.

[0105] As an embodiment of the present invention, after the repaired mold is finely processed to obtain a target communication mold, it further includes: calculating the production comprehensive score of the target communication mold by using the following formula:

[0106]

[0107] And, W 1 +W 2 +W 3 +W 4 +W 5 =1

[0108] Among them, ZP represents the production comprehensive score, M represents the average deviation of the elemental composition, L represents the total deviation of the characteristics of the liquid material particles from the ideal value, G represents the total deviation of the characteristics of the solid-phase particles from the ideal value, C represents the deviation of the cooling and die-casting parameters from the ideal value, F represents the deviation of the defect and repair effect from the ideal value, and W 1 represents the weight of M, W 2 represents the weight of L, W 3 represents the weight of G, W 4 represents the weight of C, W 5 represents the weight of F.

[0109] It should be noted that according to the production comprehensive score, the comprehensive and overall evaluation level of the target communication mold can be understood, and the situation of only focusing on a single link and ignoring other factors that may have an important impact on the mold quality can be avoided.

[0110] As Figure 2 shown, it is a functional module diagram of a communication mold preparation system based on magnesium alloy semi-solid state of the present invention.

[0111] The communication mold preparation system 200 according to the present invention can be installed in an electronic device. According to the functions achieved, the communication mold preparation system based on semi-solid magnesium alloy can include a composition ratio analysis module 201, a liquid phase distribution analysis module 202, a solid phase particle distribution analysis 203, a mold rough machining module 204, and a mold finish machining module 205. The modules in the present invention can also be referred to as units, which refer to a series of computer program segments that can be executed by an electronic device processor and can complete fixed functions, and are stored in the memory of the electronic device.

[0112] In the embodiments of the present invention, the functions of each module / unit are as follows:

[0113] The composition ratio analysis module 201 is used to obtain the preparation materials for the communication mold, analyze the composition ratio of the preparation materials, and obtain the target materials when the composition ratio meets the preset ratio, where the preparation materials refer to semi-solid magnesium alloy materials;

[0114] The liquid phase distribution analysis module 202 is used to dissolve the target materials using a pre-configured furnace to obtain liquid materials, analyze the liquid phase distribution state of the liquid materials, and obtain the first processed materials when the liquid phase distribution state meets the preset state;

[0115] The solid phase particle distribution analysis 203 is used to stir the first processed materials using a pre-configured stirring device to obtain stirred materials, analyze the solid phase particle distribution state of the stirred materials, and obtain the second processed materials when the solid phase particle distribution state meets the preset state;

[0116] The mold rough machining module 204 is used to cool the second processed materials using a pre-configured cooling device, complete the cooling when the second processed materials present a semi-solid state to obtain the third processed materials, perform material die-casting on the third processed materials using a pre-configured die-casting device to obtain an initial mold, perform a toughness test on the initial mold, obtain a target mold when the test result of the toughness test is excellent, and perform rough machining on the target mold to obtain the first processed mold;

[0117] The mold finish machining module 205 is used to detect defects in the first processed mold, repair the defects in the first processed mold when there are defects to obtain a repaired mold, and perform finish machining on the repaired mold to obtain the target communication mold.

[0118] Specifically, each module in the scenario modeling system 200 for realizing intelligent transportation based on digital twin in the embodiments of the present invention adopts the same as the above-mentioned Figure 1The same technical means as the scenario modeling method based on digital twins for intelligent transportation described in [reference] can be used and can produce the same technical effects, which will not be elaborated here.

[0119] In several embodiments provided by the present invention, it should be understood that the disclosed systems and methods can be implemented in other ways. For example, the system embodiments described above are merely illustrative. For example, the division of the modules is only a logical function division, and there can be other division methods in actual implementation.

[0120] The modules described as separate components may or may not be physically separated, and the components shown as modules may or may not be physical units, that is, they can be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0121] In addition, in each embodiment of the present invention, the functional modules can be integrated in one processing unit, or each unit can exist physically alone, or two or more units can be integrated in one unit. The above integrated units can be implemented in the form of hardware or in the form of hardware plus software functional modules.

[0122] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms.

[0123] Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0124] It should be noted that, in this text, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

[0125] The above are only specific embodiments of the present invention, enabling those skilled in the art to understand or implement the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but rather will conform to the widest scope consistent with the principles and novel features invented herein.

Claims

1. A method for preparing a communication mold based on a semi-solid magnesium alloy, characterized in that: The method comprises: Acquire the prepared material of the communication mold, analyze the composition ratio of the prepared material, and obtain the target material when the composition ratio meets the preset ratio, wherein the prepared material refers to a magnesium alloy semi-solid material, wherein after analyzing the composition ratio of the prepared material, it also includes: querying the measured ratio of each element in the prepared material, and based on the measured ratio, calculating the variance test statistic of the magnesium alloy composition in the prepared material in combination with the following formula: Wherein, β represents the test statistic of the variance of the magnesium alloy composition, A represents the A element in the magnesium alloy semi-solid material, A% represents the ideal proportion of the A element, a% represents the measured proportion of the A element, B represents the B element in the magnesium alloy semi-solid material, B% represents the ideal proportion of the B element, b% represents the measured proportion of the B element, C represents the C element in the magnesium alloy semi-solid material, C% represents the ideal proportion of the C element, c% represents the measured proportion of the C element, N represents the N element in the magnesium alloy semi-solid material, N% represents the ideal proportion of the N element, and n% represents the measured proportion of the N element; The target material is melted by using a preconfigured melting furnace to obtain a liquid material, and the liquid phase distribution state of the liquid material is analyzed. When the liquid phase distribution state meets a preset state, a first processed material is obtained, wherein the analysis of the liquid phase distribution state of the liquid material includes: collecting a surface image of the liquid material, performing image enhancement processing on the surface image to obtain an enhanced image, extracting the image texture and image shape of the enhanced image, calculating the average diameter of particles in the liquid phase of the liquid material, and analyzing the liquid phase distribution state of the liquid material based on the image texture, the image shape and the average diameter. Further, the analysis of the liquid phase distribution state of the liquid material based on the image texture, the image shape and the average diameter includes: calculating the distribution density and uniformity of particles in the liquid material based on the image texture and the image shape, and calculating the distribution difference of the liquid material based on the distribution density, the uniformity and the average diameter using the following formula: Wherein, S represents the distribution difference, D1 represents the average diameter, D0 represents the ideal average diameter corresponding to the average diameter, ρ1 represents the distribution density, ρ0 represents the ideal distribution density corresponding to the distribution density, K1 represents the uniformity, K0 represents the ideal uniformity corresponding to the uniformity, and the liquid phase distribution state of the liquid material is determined based on the distribution difference; Using a pre-configured stirring device to stir the first processed material to obtain a stirred material, analyzing the solid phase particle distribution state of the stirred material, and obtaining a second processed material when the solid phase particle distribution state meets a preset state; The second processed material is cooled by a pre-configured cooling device, and when the second processed material is in a semi-solid state, the cooling is completed to obtain a third processed material, the third processed material is die-casted by a pre-configured die-casting device to obtain an initial mold, the initial mold is subjected to a toughness test, and when the toughness test result is excellent, a target mold is obtained, and the target mold is rough-processed to obtain a first processed mold; The first processing mold is subjected to defect detection. When the first processing mold has defects, the defects are repaired to obtain a repair mold. The repair mold is finely processed to obtain a target communication mold.

2. The method according to claim 1, characterized in that The method of using a pre-configured melting furnace to melt the target material to obtain a liquid material includes: After adding the preconfigured inert gas into the preconfigured furnace, the preconfigured furnace is started to melt the target material; During the melting process of the material, the temperature of the preconfigured furnace is controlled within a preset range, and when the target material becomes liquid, a liquid material is obtained.

3. The method according to claim 1, characterized in that The method of using a pre-configured stirring device to stir the first processed material to obtain a stirred material includes: Obtaining a mixing process for mixing the material; Using the stirring process, setting the stirring speed and stirring time of the preconfigured stirring device; Based on the stirring speed and the stirring time, the first processed material is stirred using the preconfigured stirring device to obtain a stirred material.

4. The method according to claim 1, characterized in that: The analyzing the distribution state of solid phase particles of the stirred material comprises: Acquiring a microscopic image of the stirred material; Identifying solid phase particles in the microscopic image, and marking the solid phase particles to obtain marked particles; Identifying the particle position, particle size and particle shape of the marked particles; The solid phase particle distribution state of the stirred material is determined based on the particle position, the particle size and the particle shape.

5. The method according to claim 1, characterized in that The method of cooling the second processed material by using a pre-configured cooling device and completing the cooling when the second processed material is in a semi-solid state to obtain a third processed material comprises: Design cooling channels and layout water channels for the preconfigured cooling device to obtain a target cooling device; Setting parameters of the cooling medium corresponding to the target cooling device to obtain a set cooling medium; Cooling the second processed material using the target cooling device and the set cooling medium; When the second processed material is in a semi-solid state, cooling is completed to obtain a third processed material.

6. A communication mold preparation system based on semi-solid magnesium alloy, characterized in that: The system comprises: A component ratio analysis module, used to obtain the prepared material of the communication mold, analyze the component ratio of the prepared material, and obtain the target material when the component ratio meets the preset ratio, wherein the prepared material refers to a magnesium alloy semi-solid material; A liquid phase distribution analysis module, used to melt the target material using a pre-configured furnace to obtain a liquid material, analyze the liquid phase distribution state of the liquid material, and obtain a first processed material when the liquid phase distribution state meets a preset state; a solid phase particle distribution analysis module, configured to stir the first processed material using a pre-configured stirring device to obtain a stirred material, analyze the solid phase particle distribution state of the stirred material, and obtain a second processed material when the solid phase particle distribution state meets a preset state; A mold rough processing module is used to cool the second processing material using a pre-configured cooling device, and complete cooling when the second processing material is in a semi-solid state to obtain a third processing material, and to die-cast the third processing material using a pre-configured die-casting device to obtain an initial mold, and to perform a toughness test on the initial mold. When the test result of the toughness test is excellent, a target mold is obtained, and the target mold is rough-processed to obtain a first processing mold; The mold finishing module is used to perform defect detection on the first processing mold, and when the first processing mold has defects, repair the defects of the first processing mold to obtain a repaired mold, and perform fine processing on the repaired mold to obtain a target communication mold.

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