A zirconium-hafnium alloy production process and equipment
By designing automatic clamping and processing of zirconium hafnium alloy production equipment, the problem of low clamping and position calibration efficiency during cutting and grinding of zirconium chromium alloy is solved, and a more efficient production and processing process is achieved.
Patent Information
- Application Number
- CN202411407096.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-10
AI Technical Summary
Existing zirconium chromium alloys require multiple clamping and position calibration during cutting and grinding, resulting in inefficient production and processing.
A zirconium hafnium alloy production equipment is designed, including a base, feeding mechanism, clamping mechanism and processing mechanism, which automatically adjusts clamping and processing through the motor and gear system to reduce manual operation time.
It improves the convenience and efficiency of production and processing, reduces the clamping and position calibration time, and improves the processing efficiency of zirconium and hafnium alloy materials.
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Figure CN118905664B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of production equipment, and in particular to a zirconium-hafnium alloy production process and equipment. Background Art
[0002] Titanium alloy and zirconium alloy are one of the main corrosion-resistant materials, both of which have strong corrosion resistance and have their own advantages for different corrosive media. Relatively speaking, for most corrosive media, the corrosion resistance of zirconium alloy is stronger than that of titanium alloy, and the corrosion resistance of hafnium alloy is equivalent to that of zirconium alloy, but it is less used due to its high price. Titanium, zirconium and hafnium are rare metals of the same family. Titanium has excellent properties such as low density, high strength and strong corrosion resistance, and is an important alloying element. Zirconium has excellent properties such as high melting point, high strength and strong corrosion resistance. Hafnium has excellent properties such as high density, high melting point and strong corrosion resistance.
[0003] The existing zirconium-chromium alloy production is to use a conveying device to convey the formed zirconium-chromium alloy rod to a cutting assembly, cut the zirconium-chromium alloy rod into sections of rods of different specifications by a cutting wheel, and then use a conveying device to transfer the zirconium-chromium alloy rod to the inside of a grinding assembly, and then use the grinding assembly to grind and polish the cut ends of the cut rods;
[0004] However, the existing zirconium-chromium alloy requires a clamping component to separately clamp and lift the rod from the conveying component during the cutting and grinding process. Re-position calibration is required during the clamping process, which consumes more operation time and affects the efficiency of production and processing. Summary of the invention
[0005] The purpose of the present invention is to provide a zirconium-hafnium alloy production process and equipment, which is used to solve the problem that the existing zirconium-chromium alloy needs a clamping component to re-clamp and lift the rod from the conveying component separately during the cutting and grinding process, and re-position calibration is required during the clamping process, which consumes more operation time and affects the efficiency of production and processing.
[0006] Therefore, the present invention provides a zirconium-hafnium alloy production process and equipment, including a base, a feeding mechanism, a clamping mechanism and a processing mechanism, a feeding mechanism for adjusting the lateral position of a clamping assembly is arranged on the upper side of the left end of the base, a clamping mechanism for clamping zirconium-chromium alloy bars of different diameters is arranged on the upper end of the feeding mechanism, vertical plates are installed on the front and rear sides of the right end of the base, inner grooves are opened on the opposite sides of the vertical plates, an electric lifting plate is slidably installed in the inner groove, and a processing mechanism capable of multiple production operations is arranged between the front and rear electric lifting plates.
[0007] Preferably: the feeding mechanism includes a slide groove, a slide plate is installed in the slide groove, limiting grooves are provided on the front and rear sides of the slide groove, limiting plates are installed on the front and rear sides of the slide plate, a first gear is installed on the lower end of the slide plate, a first motor is connected to the rear end of the first gear, a bottom groove is provided on the lower side of the slide groove, and a tooth plate is installed in the bottom groove.
[0008] Preferably: the clamping mechanism includes a center groove, a first bevel gear is installed on the inner wall of the lower end of the center groove, a second motor is connected to the lower end of the first bevel gear, a second bevel gear is installed on the inner walls of the front and rear sides of the center groove, a slot is opened on the outside of the front and rear sides of the center groove, a first screw is installed in the slot, an outer wall of the first screw is fitted with an inlay plate, an outer plate is installed on the outer side of the inlay plate, and a clamp is installed on the upper end of the outer plate.
[0009] Preferably: the processing mechanism includes a third motor and a second gear, telescopic grooves are opened on the outside of both sides of the third motor, a second screw is installed in the telescopic groove, a telescopic plate is mounted on the outer wall of the second screw, a clamping plate is installed on the outer side of the telescopic plate, the second gear is installed on the side wall of the electric lifting plate, a connecting plate is installed between the front and rear second gears, an electric cutting wheel is installed on the outer wall of the lower end of the connecting plate, and an electric grinding wheel is installed on the outer wall of the upper end of the connecting plate.
[0010] Preferably, the cross-sectional dimensions of the limiting plate and the cross-sectional dimensions of the limiting groove are consistent with each other.
[0011] Preferably, the first gear and the toothed plate are meshed with each other.
[0012] Preferably, the second bevel gear meshes with the first bevel gear.
[0013] Preferably, the card grooves on the surface of the card plate and the tooth grooves on the surface of the second gear match each other.
[0014] Preferably, the cross-sectional dimensions of the telescopic plate and the cross-sectional dimensions of the telescopic slot coincide with each other.
[0015] A production process of a zirconium-hafnium alloy production equipment based on any one of the above items comprises the following steps:
[0016] Step 1: Control the second motor to rotate and drive the first bevel gear to rotate, meshing and driving the front and rear second bevel gears to rotate, driving the connected first screw to rotate, meshing and driving the insert plate to slide relatively in the slot, driving the front and rear outer plates to move toward or away from each other, thereby driving the upper clamping plate to adjust the spacing, and adjusting the spacing of the positioning components according to the zirconium-chromium alloy materials of different diameters;
[0017] Step 2: After clamping, the first motor is controlled to rotate to drive the first gear to rotate, so that the first gear rotates in relative meshing on the surface of the tooth plate, and the slide plate slides horizontally to the right in the slide groove stably under the limit of the limit plate embedded in the limit groove, thereby driving the zirconium-chromium alloy clamped on the upper side to move rightward to the lower side of the processing component;
[0018] Step 3: Control the third motor to drive the second screw to rotate, mesh and drive the telescopic plate to move outward stably in the telescopic slot, drive the card plate to move outward and leave the surface of the second gear, control the second gear to rotate and drive the connecting plate to rotate, thereby driving the electric cutting wheel to rotate downward vertically to the ground;
[0019] Step 4: Control the third motor to reverse and drive the second screw to reverse, mesh and drive the telescopic plate to move inward so that the clamping plate moves toward the surface of the second gear and engages, thereby locking the second gear to ensure the vertical stability of the electric cutting wheel, and control the electric lifting plate to move vertically downward in the inner groove, driving the electric cutting wheel to move downward to cut the zirconium-chromium alloy;
[0020] Step 5: After cutting, control the card plate to disengage from the second gear, control the second gear to rotate so that the electric grinding wheel rotates downward vertically, and then control the card plate to move and embed outside the second gear, move the electric lifting plate downward, and grind the cutting edge of the zirconium-chromium alloy with the electric grinding wheel.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] The present invention controls the second motor to rotate and mesh with the front and rear second bevel gears to rotate, which drives the connected first screw to rotate, and the meshing drives the panel to slide relatively in the slot, drives the front and rear outer plates to move toward or away from each other, thereby driving the upper clamping plate to adjust the spacing, and adjust the spacing of the positioning assembly according to the zirconium-chromium alloy materials of different diameters, so as to clamp and fix the alloy material, and after clamping, controls the first motor to rotate and mesh with the first gear, so that the first gear meshes and rotates relatively on the surface of the tooth plate, and when the limit plate is embedded in the limit groove, the slide plate slides horizontally to the right in the slide groove stably, thereby driving the zirconium-chromium alloy clamped on the upper side to move right to the lower side of the processing assembly, and controls the third motor to rotate and mesh with the second screw, so that the meshing drives the telescopic movement. The plate moves stably outward in the telescopic groove, driving the card plate to move outward and disengage from the surface of the second gear, controlling the second gear to rotate and drive the connecting plate to rotate, thereby driving the electric cutting wheel to rotate downward and vertically to the ground, controlling the third motor to reverse and drive the second screw to reverse, and meshing to drive the telescopic plate to move inward so that the card plate moves toward the surface of the second gear and is embedded, thereby locking the second gear to ensure the vertical stability of the electric cutting wheel, controlling the electric lifting plate to move vertically downward in the inner groove, driving the electric cutting wheel to move downward to cut the zirconium-chromium alloy, after cutting, controlling the card plate to disengage from the second gear, controlling the second gear to rotate and causing the electric grinding wheel to rotate downward and vertically, and then controlling the card plate to move and be embedded outside the second gear, moving the electric lifting plate downward, and grinding the cutting edge of the zirconium-chromium alloy by the electric grinding wheel, thereby improving the convenience of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a front perspective view of the present invention;
[0024] Figure 2 It is a side cross-sectional view of the feeding mechanism and the clamping mechanism of the present invention;
[0025] Figure 3 For the present invention Figure 2 Middle A is a partial enlarged view;
[0026] Figure 4 It is a partial top view of the processing mechanism of the present invention.
[0027] In the figure: 1, base; 201, slide; 202, slide plate; 203, first gear; 204, first motor; 205, bottom groove; 206, tooth plate; 207, limit groove; 208, limit plate; 301, center groove; 302, first bevel gear; 303, second motor; 304, second bevel gear; 305, slot; 306, first screw; 307, panel; 308, outer plate; 309, clamp; 4, vertical plate; 5, inner groove; 6, electric lifting plate; 701, third motor; 702, telescopic groove; 703, second screw; 704, telescopic plate; 705, clamping plate; 706, second gear; 707, connecting plate; 708, electric grinding wheel; 709, electric cutting wheel. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Example 1
[0030] See also Figure 1-4 , the figure shows a preferred embodiment of the present invention, a zirconium-hafnium alloy production process and equipment, including a base 1, a feeding mechanism, a clamping mechanism and a processing mechanism, a feeding mechanism for adjusting the lateral position of the clamping assembly is arranged on the upper side of the left end of the base 1, a clamping mechanism for clamping zirconium-chromium alloy bars of different diameters is arranged on the upper end of the feeding mechanism, a vertical plate 4 is installed on the front and rear sides of the right end of the base 1, and the vertical plate 4 is provided with an inner groove 5 on the opposite sides, an electric lifting plate 6 is slidably installed in the inner groove 5, and a processing mechanism capable of multiple production operations is arranged between the front and rear electric lifting plates 6.
[0031] It should be noted that the feeding mechanism, clamping mechanism and processing mechanism of this solution improve the convenience of production.
[0032] Among them, the feeding mechanism includes a slide groove 201, a slide plate 202 is installed in the slide groove 201, a limiting groove 207 is opened on the front and rear sides of the slide groove 201, a limiting plate 208 is installed on the front and rear sides of the slide plate 202, a first gear 203 is installed at the lower end of the slide plate 202, and the rear end of the first gear 203 is connected to the first motor 204, a bottom groove 205 is opened on the lower side of the slide groove 201, and a tooth plate 206 is installed in the bottom groove 205.
[0033] It should be noted that: this solution facilitates the adjustment of the position of the clamping assembly.
[0034] The cross-sectional dimensions of the limiting plate 208 and the cross-sectional dimensions of the limiting groove 207 are consistent with each other.
[0035] It should be noted that this solution facilitates stable adjustment.
[0036] The first gear 203 and the toothed plate 206 are meshed with each other.
[0037] It should be noted that this solution facilitates efficient regulation.
[0038] Example 2
[0039] See also Figure 1-4 The clamping mechanism includes a center groove 301, a first bevel gear 302 is installed on the inner wall of the lower end of the center groove 301, a second motor 303 is connected to the lower end of the first bevel gear 302, a second bevel gear 304 is installed on the inner walls of the front and rear sides of the center groove 301, a slot 305 is opened on the front and rear sides of the center groove 301, a first screw 306 is installed in the slot 305, an outer wall of the first screw 306 is sleeved with an inlay plate 307, an outer plate 308 is installed on the outer side of the inlay plate 307, and a clamping plate 309 is installed on the upper end of the outer plate 308.
[0040] It should be noted that this solution is convenient for clamping and fixing the zirconium-chromium alloy.
[0041] The second bevel gear 304 and the first bevel gear 302 are meshed with each other.
[0042] It should be noted that this solution facilitates efficient clamping and fixing.
[0043] Example 3
[0044] See also Figure 1-4 The processing mechanism includes a third motor 701 and a second gear 706. Telescopic grooves 702 are opened on the outside of the third motor 701 on both sides. A second screw 703 is installed in the telescopic groove 702. A telescopic plate 704 is sleeved on the outer wall of the second screw 703. A clamping plate 705 is installed on the outer side of the telescopic plate 704. The second gear 706 is installed on the side wall of the electric lifting plate 6. A connecting plate 707 is installed between the front and rear second gears 706. An electric cutting wheel 709 is installed on the outer wall of the lower end of the connecting plate 707, and an electric grinding wheel 708 is installed on the outer wall of the upper end of the connecting plate 707.
[0045] It should be noted that this solution is convenient for carrying out different types of processing.
[0046] The snap grooves on the surface of the snap plate 705 and the tooth grooves on the surface of the second gear 706 match each other.
[0047] It should be noted that this solution facilitates the adjustment of the positioning of the processing components.
[0048] The cross-sectional dimensions of the telescopic plate 704 and the cross-sectional dimensions of the telescopic slot 702 are consistent with each other.
[0049] It should be noted that this solution facilitates stable snap-in fixation.
[0050] Example 4
[0051] The production process of any one of the above-mentioned zirconium-hafnium alloy production equipment comprises the following steps:
[0052] Step 1: Control the second motor 303 to rotate and drive the first bevel gear 302 to rotate, meshing and driving the front and rear second bevel gears 304 to rotate, driving the connected first screw 306 to rotate, meshing and driving the insert plate 307 to slide relatively in the slot 305, driving the front and rear outer plates 308 to move toward or away from each other, thereby driving the upper clamping plate 309 to adjust the spacing, and adjusting the spacing of the positioning components according to the zirconium-chromium alloy materials of different diameters;
[0053] Step 2: After clamping, the first motor 204 is controlled to operate to drive the first gear 203 to rotate, so that the first gear 203 is relatively meshed and rotated on the surface of the tooth plate 206, and the slide plate 202 slides horizontally and stably to the right in the slide groove 201 under the limit of the limit plate 208 embedded in the limit groove 207, thereby driving the zirconium-chromium alloy clamped on the upper side to move rightward to the lower side of the processing assembly;
[0054] Step 3: Control the third motor 701 to rotate and drive the second screw 703 to rotate, mesh and drive the telescopic plate 704 to move outward stably in the telescopic slot 702, drive the clamping plate 705 to move outward and disengage from the surface of the second gear 706, control the second gear 706 to rotate and drive the connecting plate 707 to rotate, thereby driving the electric cutting wheel 709 to rotate downward vertically to the ground;
[0055] Step 4: Control the third motor 701 to reverse and drive the second screw 703 to reverse, mesh and drive the telescopic plate 704 to move inward so that the clamping plate 705 moves toward the surface of the second gear 706 and engages, thereby locking the second gear 706 to ensure the vertical stability of the electric cutting wheel 709, and control the electric lifting plate 6 to move vertically downward in the inner groove 5, driving the electric cutting wheel 709 to move downward to cut the zirconium-chromium alloy;
[0056] Step 5: After cutting, control the card plate 705 to disengage from the second gear 706, control the second gear 706 to rotate so that the electric grinding wheel 708 rotates downward vertically, and then control the card plate 705 to move and embed outside the second gear 706, move the electric lifting plate 6 downward, and grind the cutting edge of the zirconium-chromium alloy through the electric grinding wheel 708.
[0057] The working process and principle of the present invention are as follows: the second motor 303 is controlled to operate to drive the first bevel gear 302 to rotate, and the meshing drives the front and rear second bevel gears 304 to rotate, which drives the connected first screw 306 to rotate, and the meshing drives the panel 307 to slide relatively in the slot 305, and drives the front and rear outer plates 308 to move toward or away from each other, thereby driving the upper clamping plate 309 to adjust the spacing, and adjust the spacing of the positioning assembly according to the zirconium-chromium alloy materials of different diameters, so as to clamp and fix the alloy material, and after clamping, the first motor 204 is controlled to operate to drive the first gear 203 to rotate, so that the first gear 203 is relatively meshed and rotated on the surface of the tooth plate 206, and under the limit of the limit plate 208 embedded in the limit groove 207, the slide plate 202 slides horizontally to the right in the slide groove 201 stably, thereby driving the zirconium-chromium alloy clamped on the upper side to move right to the lower side of the processing assembly, and the third motor 701 is controlled to operate to drive the second screw 703 to rotate, and the meshing drives The telescopic plate 704 moves stably outward in the telescopic groove 702, driving the clamping plate 705 to move outward and disengage from the surface of the second gear 706, controlling the second gear 706 to rotate and drive the connecting plate 707 to rotate, thereby driving the electric cutting wheel 709 to rotate downward and vertically to the ground, controlling the third motor 701 to reverse and drive the second screw 703 to reverse, meshing and driving the telescopic plate 704 to move inward so that the clamping plate 705 moves toward the surface of the second gear 706 and is embedded, so that the second gear 706 can be locked to ensure the vertical stability of the electric cutting wheel 709, controlling the electric lifting plate 6 to move vertically downward in the inner groove 5, driving the electric cutting wheel 709 to move downward to cut the zirconium-chromium alloy, after cutting, controlling the clamping plate 705 to disengage from the second gear 706, controlling the second gear 706 to rotate and cause the electric grinding wheel 708 to rotate downward and vertically, and then controlling the clamping plate 705 to move and be embedded outside the second gear 706, moving the electric lifting plate 6 downward, and grinding the cutting edge of the zirconium-chromium alloy by the electric grinding wheel 708.
[0058] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, some simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.
Claims
1. A zirconium-hafnium alloy production equipment, characterized in that: The invention comprises a base (1), a feeding mechanism, a clamping mechanism and a processing mechanism. The upper side of the left end of the base (1) is provided with a feeding mechanism for adjusting the lateral position of a clamping assembly. The upper end of the feeding mechanism is provided with a clamping mechanism for clamping zirconium-chromium alloy bars of different diameters. The front and rear sides of the right end of the base (1) are provided with vertical plates (4). The vertical plates (4) are provided with inner grooves (5) on the opposite sides. An electric lifting plate (6) is slidably installed in the inner groove (5). A processing mechanism capable of multiple production operations is provided between the front and rear electric lifting plates (6). The processing mechanism comprises a third motor (701) and a second gear ( 706), telescopic grooves (702) are provided on the outside of both sides of the third motor (701), a second screw (703) is installed in the telescopic groove (702), a telescopic plate (704) is sleeved on the outer wall of the second screw (703), a clamping plate (705) is installed on the outer side of the telescopic plate (704), the second gear (706) is installed on the side wall of the electric lifting plate (6), a connecting plate (707) is installed between the front and rear second gears (706), an electric cutting wheel (709) is installed on the outer wall of the lower end of the connecting plate (707), and an electric grinding wheel (709) is installed on the outer wall of the upper end of the connecting plate (707). 708); the feeding mechanism comprises a slide groove (201), a slide plate (202) is installed in the slide groove (201), a limit groove (207) is provided on the front and rear sides of the slide groove (201), a limit plate (208) is installed on the front and rear sides of the slide plate (202), a first gear (203) is installed at the lower end of the slide plate (202), a first motor (204) is connected to the rear end of the first gear (203), a bottom groove (205) is provided on the lower side of the slide groove (201), a tooth plate (206) is installed in the bottom groove (205); the clamping mechanism comprises a central groove (301), the A first bevel gear (302) is mounted on the inner wall at the lower end of the central groove (301), a second motor (303) is connected to the lower end of the first bevel gear (302), a second bevel gear (304) is mounted on the inner walls of the front and rear sides of the central groove (301), a slot (305) is formed on the outer sides of the front and rear sides of the central groove (301), a first screw rod (306) is mounted in the slot (305), an insert plate (307) is sleeved on the outer wall of the first screw rod (306), an outer plate (308) is mounted on the outer side of the insert plate (307), and a clamping plate (309) is mounted on the upper end of the outer plate (308).
2. The zirconium-hafnium alloy production equipment according to claim 1, characterized in that: The cross-sectional dimensions of the limiting plate (208) match the cross-sectional dimensions of the limiting groove (207).
3. The zirconium-hafnium alloy production equipment according to claim 2, characterized in that: The first gear (203) and the toothed plate (206) are meshed with each other.
4. The zirconium-hafnium alloy production equipment according to claim 3, characterized in that: The second bevel gear (304) meshes with the first bevel gear (302).
5. The zirconium-hafnium alloy production equipment according to claim 1, characterized in that: The snap grooves on the surface of the snap plate (705) match the tooth grooves on the surface of the second gear (706).
6. The zirconium-hafnium alloy production equipment according to claim 1, characterized in that: The cross-sectional dimensions of the telescopic plate (704) match the cross-sectional dimensions of the telescopic slot (702).
7. A production process for a zirconium-hafnium alloy production device according to any one of claims 1 to 6, characterized in that: The following steps are involved: The first step: controlling the second motor (303) to operate and drive the first bevel gear (302) to rotate, meshing and driving the front and rear second bevel gears (304) to rotate, driving the connected first screw (306) to rotate, meshing and driving the insert plate (307) to slide relatively in the slot (305), driving the front and rear outer plates (308) to move toward or away from each other, thereby driving the upper clamping plate (309) to adjust the spacing, and adjusting the spacing of the positioning components according to the zirconium-chromium alloy material with different diameters; Step 2: After clamping, the first motor (204) is controlled to operate to drive the first gear (203) to rotate, so that the first gear (203) rotates in relative meshing engagement with the surface of the tooth plate (206), and the slide plate (202) slides horizontally and stably to the right in the slide groove (201) under the limitation of the limiting plate (208) embedded in the limiting groove (207), thereby driving the zirconium-chromium alloy clamped on the upper side to move rightward to the lower side of the processing component; Step 3: Control the third motor (701) to operate and drive the second screw (703) to rotate, meshing and driving the telescopic plate (704) to move outward stably in the telescopic slot (702), driving the clamping plate (705) to move outward and disengage from the surface of the second gear (706), controlling the second gear (706) to rotate and drive the connecting plate (707) to rotate, thereby driving the electric cutting wheel (709) to rotate downward vertically to the ground; Step 4: Control the third motor (701) to rotate in reverse to drive the second screw (703) to rotate in reverse, meshing and driving the telescopic plate (704) to move inward so that the clamping plate (705) moves toward the surface of the second gear (706) and engages therewith, thereby locking the second gear (706) to ensure the vertical stability of the electric cutting wheel (709), controlling the electric lifting plate (6) to move vertically downward in the inner groove (5), and driving the electric cutting wheel (709) to move downward to cut the zirconium-chromium alloy; Step 5: After cutting, the clamping plate (705) is controlled to be disengaged from the second gear (706), and the second gear (706) is controlled to rotate so that the electric grinding wheel (708) rotates downward and vertically, and then the clamping plate (705) is controlled to move and be embedded outside the second gear (706), and the electric lifting plate (6) is moved downward, and the cutting edge of the zirconium-chromium alloy is polished by the electric grinding wheel (708).
Citation Information
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Corner grinding equipment for carriage machining
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Multi-station grinding device for metal hafnium production
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