Precast concrete slab shearing machine

By designing separation components, connection components and angle adjustment components in the concrete precast panel shearing machine, combined with modular shearing blades, the problems of low cutting efficiency and limited direction in the existing technology are solved, and rapid cutting of various shapes is achieved. Cut and use efficiently.

CN118906193BActive Publication Date: 2025-01-21YANGZHOU POLYTECHNIC COLLEGE
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Patent Information

Application Number
CN202411279827.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-01-21
Estimated Expiration
2044-09-12

AI Technical Summary

Technical Problem

The blades of the existing concrete prefabricated plate shearing machines are a whole piece, which leads to inefficient cutting efficiency, and cannot quickly cut into multiple small pieces, and can only shear in one direction, making it difficult to process special-shaped plates.

Method used

A concrete prefabricated plate shearing machine is designed. Through the cooperation of the separation component, the connection component and the angle adjustment component, combined with the modular design of the shearing blade, it can realize the synchronous adjustment and angle adjustment of multiple sets of shearing blades, and can shear into different shapes.

Benefits of technology

The practicality and functional diversity of the concrete precast panel shearing machine are improved. It can quickly and flexibly cut into a variety of shapes to meet different building needs and extend the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a concrete precast panel shearing machine, comprising: a processing bed, a lifting seat is provided on the upper surface of the processing bed, a cutting piece is provided at the bottom of the lifting seat, and the cutting piece is composed of a plurality of shearing blades; a partition assembly, the partition assembly is composed of a partition driving component and a transmission component, the partition driving component is provided on one side of the lifting seat, and the plurality of shearing blades are movably connected to the partition driving component. The present invention has a shearing blade with a modular design, which can enable the shearing machine to shear the concrete precast panels into different shapes, thereby effectively improving the practicality of the shearing machine. Secondly, through the design of the fine-tuning component, the modularity of the plurality of shearing blades can be further improved, thereby further improving the practicality and functional diversity of the shearing machine. Therefore, the advantage of realizing multiple shearing functions by one machine can be achieved.
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Description

Technical Field

[0001] The invention belongs to the technical field of precast concrete panels, and in particular relates to a precast concrete panel shearing machine. Background Art

[0002] Precast concrete panels are a type of prefabricated component commonly used in the construction industry. They are concrete structures that are prefabricated in factories or other places other than construction sites. After being transported to the construction site, these precast panels can be installed in place by lifting machinery, which can speed up the construction schedule and improve the quality and consistency of the structure. However, precast concrete panels may need to be sheared during the manufacturing process or before use. Precast panels may need to be sized according to specific building design and construction requirements. Shearing can make precast panels reach the precise size required to adapt to different installation locations. Different construction projects may require precast panels of specific shapes, such as special-shaped panels or panels with special edges to meet design requirements or aesthetic standards. At the same time, shearing can remove excess parts of precast panels, optimize their structure, reduce material waste, and improve the overall performance of the structure. Therefore, precast concrete panels require special shearing machines to optimize them for reuse.

[0003] However, there are some problems with the prior art: however, the blade used by the current precast concrete panel shearing machine is a whole piece, which results in the need to repeatedly reprocess the precast concrete panel after cutting when the precast concrete panel needs to be cut into multiple small pieces, which makes it impossible to shear quickly and cannot meet the current situation. Secondly, the shearing machine can only shear in one direction, which results in the need to manually hold the precast panel and constantly adjust the position when processing special-shaped panels. This type of shearing is inefficient and has certain limitations. Therefore, we propose a precast concrete panel shearing machine. Summary of the invention

[0004] In view of the problems existing in the prior art, the purpose of the present invention is to provide a concrete precast panel shearing machine, which can shear the concrete precast panels into different shapes through the mutual cooperation of the partition component, the connection component and the angle adjustment component, and the modularly designed shearing blades, thereby effectively improving the practicability of the shearing machine. Secondly, through the design of the fine-tuning component, the modularity of multiple groups of shearing blades can be further improved, thereby further improving the practicability and functional diversity of the shearing machine, and therefore, one machine can realize multiple shearing functions.

[0005] The present invention is achieved in that a precast concrete slab shearing machine comprises:

[0006] A processing bed, wherein a lifting seat is provided on the upper surface of the processing bed for lifting, a cutting blade is provided at the bottom of the lifting seat, and the cutting blade is composed of multiple sets of shear blades;

[0007] A partition assembly, the partition assembly is composed of a partition driving component and a transmission component, the partition driving component is arranged on one side of the lifting seat, and the multiple groups of shear blades are movably connected to the partition driving component, so that the multiple groups of shear blades are separated from or approached by the partition driving component, and the transmission component is in transmission connection with the partition driving component;

[0008] An angle adjustment component is arranged at one end of the upper surface of the lifting seat, and the transmission component is arranged between the angle adjustment component and the partition driving component, so that the angle adjustment component is rotatably connected with the partition driving component through the transmission component, and multiple groups of shearing blades are rotatably arranged at the bottom of the lifting seat through the angle adjustment component, and multiple groups of shearing blades are provided with a connecting component in the middle of the upper surface, and the shearing blades are rotatably connected with the lifting seat through the connecting component, and the connecting component is movably connected with the partition driving component.

[0009] Optionally, a stabilizing groove is provided on the same side of two adjacent groups of shear blades, and a stabilizing plate is fixedly mounted on one end of one group of shear blades, and the stabilizing plate is arranged corresponding to the stabilizing groove.

[0010] Optionally, the separation driving component includes multiple groups of variable pitch plates, and multiple groups of adjustment holes are opened at the lower end of one side of the lifting seat. The variable pitch plates are slidably installed inside the adjustment holes. The multiple groups of variable pitch plates are all inclined, and the inclination angle increases from left to right. A variable pitch cavity is opened on the upper surface of the variable pitch plate, and the connecting component is located inside the variable pitch cavity.

[0011] Optionally, a mounting groove is opened on one side of the lifting seat, a remote control motor is arranged inside the mounting groove, a screw rod is fixedly installed on one end of the output shaft of the remote control motor, an adjustment plate is connected to the outer side of the screw rod through a thread, and multiple groups of variable pitch plates are fixedly connected to the adjustment plate.

[0012] Optionally, the connecting assembly includes a connecting column and a transmission column, the connecting column is elastically connected to the transmission column, and the upper end of the transmission column is transmission-connected to the angle adjustment assembly, a plurality of avoidance holes are opened at the bottom of the lifting seat, and the avoidance holes are communicated with the interior of the adjustment holes, the upper end of the transmission column passes through the avoidance holes to the interior of the variable pitch cavity, and the lower end of the connecting column is fixedly connected to the shear blade.

[0013] Optionally, a sliding column is fixedly installed in the middle of the upper surface of the connecting column, a deceleration groove is opened at the bottom of the transmission column, the upper end of the sliding column is vertically slidably installed in the deceleration groove, a deceleration pad is fixedly installed at the upper end of the deceleration groove, the sliding column is located at the bottom of the deceleration pad, and a plurality of groups of connecting rods are rotatably connected to the upper surface of the connecting column, and the plurality of groups of connecting rods are equidistantly arranged in a ring, and the upper ends of the plurality of groups of connecting rods are rotatably connected to sliding seats, and the sliding seats are slidably installed on the bottom of the transmission column, and a plurality of groups of spring push rods are fixedly installed around the bottom of the transmission column, and one end of the spring push rod piston rod is fixedly connected to the sliding seat.

[0014] Optionally, a plurality of first mitigation blocks are slidably connected to the bottom of the transmission column, and a second mitigation block is fixedly installed on one side of the plurality of sliding seats away from the center of the transmission column, and the second mitigation blocks and the first mitigation blocks are both arranged in an arc shape.

[0015] Optionally, the angle adjustment assembly includes multiple groups of main gears and multiple groups of driven gears, the main gears and driven gears are arranged in pairs, and the main gears are arranged in pairs with a transmission column, the upper end of the transmission column is fixedly installed at the bottom center of the main gear, a transmission groove is opened inside the lifting seat, multiple groups of avoidance holes are connected to the inside of the transmission groove, and multiple groups of driven gears are equidistantly arranged, the driven gears are rotatably installed at the lower end of the transmission groove, and a sprocket synchronization mechanism is commonly provided on the upper surfaces of multiple groups of driven gears, multiple groups of main gears are movably installed in the transmission groove, multiple groups of main gears and driven gears are arranged at the same level, one group of main gears and one group of driven gears are meshed with each other, and one group of main gears are rotatably installed at the lower end of the transmission groove.

[0016] Optionally, a protective shell is provided at one end of the upper surface of the lifting seat, and a lifting groove is provided at the bottom of the protective shell, a return spring is fixedly installed at the upper end of the lifting groove, a servo motor is fixedly installed at the lower end of the return spring, a lifting sleeve is provided on the outer fixed sleeve of the servo motor, a docking hole is provided at one end of the upper surface of the lifting seat, and the docking holes are communicated with the lifting groove and the interior of the transmission groove, a multilateral docking block is fixedly installed at one end of the output shaft of the servo motor, a docking groove is provided in the middle of the upper surface of one group of main gears, and the multilateral docking block is engaged with the inside of the docking groove.

[0017] Optionally, the transmission component includes two groups of synchronous wheels and a winding wheel, one group of synchronous wheels is fixedly installed between the output shaft of the remote control motor and the lead screw, a protective shell is fixedly installed on one side of the lifting seat, a protective groove is opened inside the protective shell, the two groups of synchronous wheels are rotatably installed inside the protective groove, and a first synchronous belt is commonly sleeved between the two groups of synchronous wheels, a mounting shell is fixedly installed on one end of one side of the protective shell, and the interior of the mounting shell is communicated with the protective groove, the other group of synchronous wheels is fixedly connected to the winding wheel, the winding wheel is rotatably installed inside the mounting shell, and a pull rope is wound around and connected to the outside of the winding wheel, a threading hole is opened on the upper surface of the mounting shell, an avoidance groove is opened on one side of the protective shell, one end of the lifting sleeve passes through the inside of the avoidance groove to the outside of the protective shell, and one end of the pull rope passes through the inside of the threading hole and is fixedly connected to the lifting sleeve, a reset rod is fixedly installed at the center of one side of the winding wheel, a reset groove is opened at one end inside the mounting shell, and one end of the reset rod is rotatably installed inside the reset groove, and a spring spring is fixedly installed inside the reset groove, and one end of the spring spring is fixedly connected to the reset rod.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. Through the cooperation of the partition assembly and the angle adjustment assembly, multiple sets of shear blades are first spaced apart by the partition assembly, and then rotated by the angle adjustment assembly to achieve angle adjustment, so that the multiple sets of shear blades can be adjusted synchronously, so that the concrete precast panels can be cut into any shape by the multiple sets of shear blades with completed angle adjustment, thereby improving the practicality of the concrete precast panel shearing machine.

[0020] 2. The cutting disc is designed to be composed of multiple sets of shear blades, and the angle of the shear blades can be changed twice through the fine-tuning component, thereby realizing the modularization of multiple sets of shear blades. Multiple sets of shear blades can be combined to form any cutting method, so that the precast concrete panels can be sheared into the required irregular types. Therefore, various types of shearing of the precast concrete panels can be realized without the need to use customized shearing machines, thereby further improving the practicality of the precast concrete panels shearing machine.

[0021] 3. Through the design of the connecting components, when multiple sets of shear blades are pressed down to achieve shearing, the connecting components rely on the reduction block and the reduction pad to effectively differentiate the vertical pressure of the shear blades on the main gear, thereby further improving the service life of both parties.

[0022] Further features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0024] Figure 1 The present invention provides an overall structural diagram.

[0025] Figure 2 Schematic diagram of the shear blade provided by the present invention.

[0026] Figure 3 This is a schematic diagram of the connecting column provided by the present invention.

[0027] Figure 4 A schematic diagram of a stabilizing plate provided by the present invention.

[0028] Figure 5 This is a schematic diagram of the separation driving component provided by the present invention.

[0029] Figure 6 This is a schematic diagram of the lifting seat provided by the present invention.

[0030] Figure 7 This is a schematic diagram of the angle adjustment component provided by the present invention.

[0031] Figure 8 A schematic diagram of a connection assembly provided by the present invention.

[0032] Fig. 9 A schematic diagram of a replacement assembly provided by the present invention.

[0033] Fig.10 This is a schematic diagram of the fine-tuning component provided by the present invention.

[0034] In the figure: 1 processing bed; 2 lifting seat; 3 shear blade; 4 angle adjustment assembly; 5 stabilizing plate; 6 stabilizing slot; 7 adjustment hole; 8 spring spring; 9 connecting assembly; 10 partition assembly; 11 replacement assembly; 12 reset spring; 13 lifting sleeve; 14 reset rod; 15 fine adjustment assembly; 101 partition driving component; 1011 pitch change plate; 1012 remote control motor; 1013 lead screw; 1014 adjustment plate; 102 transmission component; 1021 protective shell; 1022 installation shell; 1023 synchronous wheel; 1024 first synchronous belt; 1025 winding wheel; 1026 Pull rope; 401 sprocket synchronization mechanism; 402 protective shell; 403 servo motor; 404 multilateral docking block; 405 main gear; 406 driven gear; 901 transmission column; 902 connecting column; 903 first deceleration block; 904 second deceleration block; 905 sliding seat; 906 connecting rod; 907 spring top rod; 908 sliding column; 909 deceleration pad; 1101 gear ring; 1102 linkage rod; 1103 second synchronous belt; 1104 positioning seat; 1105 transmission gear; 1501 first fastening rod; 1502 second fastening rod; 1503 fastening plate. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] like Figures 1 to 10 As shown, a concrete precast slab shearing machine provided by an embodiment of the present invention comprises: a processing bed 1, a lifting seat 2 is provided on the upper surface of the processing bed 1 for lifting, a cutting blade is provided at the bottom of the lifting seat 2, and the cutting blade is composed of a plurality of shear blades 3; a partition assembly 10, the partition assembly 10 is composed of a partition driving component 101 and a transmission component 102, the partition driving component 101 is arranged on one side of the lifting seat 2, and the plurality of shear blades 3 are movably connected to the partition driving component 101, so that the plurality of shear blades 3 are separated from or approached by the partition driving component 101, and the transmission component 102 is connected to the partition driving component 102. Component 101 is transmission connected; the angle adjustment component 4 is arranged at one end of the upper surface of the lifting seat 2, and the transmission component 102 is arranged between the angle adjustment component 4 and the partition driving component 101, so that the angle adjustment component 4 is rotationally connected to the partition driving component 101 through the transmission component 102, and multiple groups of shearing blades 3 are rotationally arranged at the bottom of the lifting seat 2 through the angle adjustment component 4, and the middle part of the upper surface of the multiple groups of shearing blades 3 is provided with a connecting component 9, the shearing blades 3 are rotationally connected to the lifting seat 2 through the connecting component 9, and the connecting component 9 is movably connected to the partition driving component 101.

[0037] By designing that the cutting piece is composed of multiple groups of shear blades 3, the multiple groups of shear blades 3 can be separated from each other by the separation driving component 101, so that a gap can be generated between two adjacent groups of shear blades 3, and rotation can be achieved through the angle adjustment component 4, so that the shearing direction of the multiple groups of shear blades 3 on the precast panels is changed, thereby, the concrete precast panels can be cut into different shapes.

[0038] As described above, since multiple sets of shear blades 3 can cut the concrete precast panels into different shapes through the separation drive component 101 and the angle adjustment component 4, a single concrete precast panel shearing machine can achieve multiple cutting methods, effectively improving the practicality and functional diversity of the equipment.

[0039] Furthermore, two adjacent sets of shear blades 3 are provided with a stabilizing groove 6 on the same side, and a stabilizing plate 5 is fixedly installed at one end of one set of shear blades 3, and the stabilizing plate 5 is arranged correspondingly to the stabilizing groove 6;

[0040] like Figures 1 to 10 As shown, through the design in which the stabilizing plate 5 and the stabilizing groove 6 are arranged in correspondence, when the angles of multiple groups of shear blades 3 are synchronously rotated to a horizontal state, the adjacent shear blades 3 can move the stabilizing plate 5 into the stabilizing groove 6, so that when the multiple groups of shear blades 3 are synchronously downward for shearing work, the stabilizing plate 5 and the stabilizing groove 6 can further improve the stability of the adjacent shear blades 3 during shearing, thereby effectively improving the stability of the modularly designed shear blades 3 during shearing.

[0041] It should be noted that one side of one of the plurality of shear blades 3 is not provided with a stabilizing groove 6. Figure 1 As shown, one set of shear blades 3 is located at the far left.

[0042] Further, the separation driving component 101 includes a plurality of sets of pitch-changing plates 1011, a plurality of sets of adjustment holes 7 are provided at the lower end of one side of the lifting seat 2, the pitch-changing plates 1011 are slidably installed inside the adjustment holes 7, the plurality of sets of pitch-changing plates 1011 are all inclined, and the inclination angle increases from left to right, a pitch-changing cavity is provided on the upper surface of the pitch-changing plates 1011, and the connecting component 9 is located inside the pitch-changing cavity; a mounting groove is provided on one side of the lifting seat 2, a remote control motor 1012 is provided inside the mounting groove, a screw rod 1013 is fixedly installed at one end of the output shaft of the remote control motor 1012, an adjustment plate 1014 is connected to the outer side of the screw rod 1013 by a thread, and the plurality of sets of pitch-changing plates 1011 are all fixedly connected to the adjustment plate 1014;

[0043] It should be noted that, combined with Figure 2 and Figure 5As shown, no pitch variable plate 1011 is arranged above the shear blade 3 below the angle adjustment assembly 4 , so the position of the shear blade 3 below the angle adjustment assembly 4 is fixed, while the remaining shear blades 3 are all provided with pitch variable plates 1011 above them.

[0044] like Figures 1 to 10 As shown, due to the design that the tilt angles of the multiple sets of variable pitch plates 1011 gradually increase from left to right, when the multiple sets of variable pitch plates 1011 move at the same time, since the connecting component 9 is located inside the variable pitch cavity, the spacings between the multiple sets of shear blades 3 are changed synchronously and at the same distance. Therefore, gaps are generated between the multiple sets of shear blades 3, which facilitates the subsequent rotation of the multiple sets of shear blades 3 through the angle adjustment component 4. Therefore, before the multiple sets of shear blades 3 rotate, they need to be moved by the separation drive component 101 to avoid collision between the multiple sets of shear blades 3 when rotating, thereby shortening their service life.

[0045] Further, the connecting assembly 9 includes a connecting column 902 and a transmission column 901, the connecting column 902 is elastically connected to the transmission column 901, and the upper end of the transmission column 901 is transmission-connected to the angle adjustment assembly 4, a plurality of avoidance holes are provided at the bottom of the lifting seat 2, and the avoidance holes are communicated with the inside of the adjustment hole 7, the upper end of the transmission column 901 passes through the inside of the avoidance holes to the inside of the variable pitch cavity, and the lower end of the connecting column 902 is fixedly connected to the shear blade 3;

[0046] like Figures 1 to 10 As shown, through the design that the upper end of the transmission column 901 passes through the inside of the avoidance hole to the inside of the variable pitch cavity, the connecting column 902 can slide along the axial direction of the avoidance hole through the design of the variable pitch plate 1011 and the avoidance hole, thereby creating gaps between multiple groups of shear blades 3.

[0047] Furthermore, a sliding column 908 is fixedly installed in the middle of the upper surface of the connecting column 902, a deceleration groove is opened at the bottom of the transmission column 901, the upper end of the sliding column 908 is vertically slidably installed inside the deceleration groove, and a deceleration pad 909 is fixedly installed at the upper end of the deceleration groove, and the sliding column 908 is located at the bottom of the deceleration pad 909, and multiple groups of connecting rods 906 are rotatably connected to the upper surface of the connecting column 902, and the multiple groups of connecting rods 906 are arranged in a ring and equidistantly, and the upper ends of the multiple groups of connecting rods 906 are rotatably connected to sliding seats 905, and the sliding seats 905 are slidably installed at the bottom of the transmission column 901, and multiple groups of spring push rods 907 are fixedly installed around the bottom of the transmission column 901, and one end of the piston rod of the spring push rod 907 is fixedly connected to the sliding seat 905; multiple groups of first deceleration blocks 903 are slidably connected to the bottom of the transmission column 901, and the multiple groups of sliding seats 905 are fixedly installed on the side away from the center of the transmission column 901, and the second deceleration blocks 904 and the first deceleration blocks 903 are both arranged in an arc shape;

[0048] like Figure 3 and Figure 8 As shown, by the design that the sliding column 908 is located at the bottom of the relief pad 909, when the shear blade 3 below is sheared by extrusion, the sliding column 908 reduces the vertical pressure by extruding the relief pad 909, and relies on the multiple groups of second relief blocks 904 and first relief blocks 903 arranged in a ring. The second relief block 904 relies on the elastic relief pad 909 to move a short distance, thereby being squeezed with the first relief block 903, and the multiple groups of second relief blocks 904 and first relief blocks 903 arranged in a ring can differentiate the vertical extrusion force of the shear blade 3, thereby reducing the extrusion force of the transmission column 901 on the angle adjustment component 4, thereby effectively improving the service life of both parties.

[0049] It should be noted that, since the first relief block 903 and the second relief block 904 are both designed to be arc-shaped, the second relief block 904 can better fit inside the first relief block 903, thereby more fully contacting the differentiated extrusion force.

[0050] It is worth noting that the internal spring force of the spring top rod 907 is set toward the center of the transmission column 901. Therefore, the sliding seat 905 can automatically approach the transmission column 901 under the action of the spring top rod 907, thereby effectively preventing the sliding column 908 from squeezing the bottom of the mitigation pad 909 when the shear blade 3 is not in use.

[0051] Furthermore, the angle adjustment component 4 includes multiple sets of main gears 405 and multiple sets of driven gears 406, the main gears 405 and the driven gears 406 are arranged in pairs, and the main gears 405 are arranged in pairs with the transmission column 901, the upper end of the transmission column 901 is fixedly installed at the bottom center of the main gear 405, a transmission groove is opened inside the lifting seat 2, multiple sets of avoidance holes are connected to the inside of the transmission groove, and multiple sets of driven gears 406 are arranged at equal distances, the driven gears 406 are rotatably installed at the lower end of the transmission groove, and the upper surfaces of the multiple sets of driven gears 406 are jointly provided with sprocket synchronization mechanisms 401, the multiple sets of main gears 405 are movably installed inside the transmission groove, the multiple sets of main gears 405 and the driven gears 406 are arranged at the same level, and one set of main gears 405 is arranged at the same level. 05 and one of the driven gears 406 are meshed with each other, and one of the main gears 405 is rotatably installed at the lower end of the transmission slot; a protective shell 402 is provided at one end of the upper surface of the lifting seat 2, and a lifting slot is provided at the bottom of the protective shell 402, a reset spring 12 is fixedly installed at the upper end of the lifting slot, a servo motor 403 is fixedly installed at the lower end of the reset spring 12, and a lifting sleeve 13 is fixedly provided on the outer side of the servo motor 403, a docking hole is provided at one end of the upper surface of the lifting seat 2, and the docking holes are communicated with the lifting slot and the inside of the transmission slot, a multilateral docking block 404 is fixedly installed at one end of the output shaft of the servo motor 403, a docking slot is provided in the middle of the upper surface of one of the main gears 405, and the multilateral docking block 404 is engaged in the docking slot;

[0052] It should be noted that the sprocket synchronization mechanism 401 mentioned above adopts a plurality of sprockets and chains to achieve synchronous rotation of the plurality of sprockets, thereby achieving synchronous rotation of the plurality of driven gears 406 .

[0053] like Figures 1 to 10 As shown, the main gear 405 and the driven gear 406 are designed to be arranged at the same level. The main gear 405 is matched with the pitch change plate 1011 and the transmission column 901, close to the driven gear 406, and meshes with it. When multiple groups of driven gears 406 rotate simultaneously through the sprocket synchronization mechanism 401, multiple groups of shear blades 3 can be synchronously adjusted in angle.

[0054] By providing a liftable servo motor 403, a modular design is achieved. When the servo motor 403 is damaged and needs to be repaired, the servo motor 403 can be easily disassembled and maintained separately. Therefore, the servo motor 403 with this modular design is more convenient.

[0055] It is worth mentioning that, through the design of the multilateral docking block 404 and the docking groove, the multilateral docking block 404 can fit more closely into the docking groove due to its multilateral characteristics, and when the multilateral docking block 404 is slightly misaligned with the docking groove, the output shaft of the servo motor 403 does not need to rotate too much to complete the docking, thereby improving the convenience of docking the servo motor 403 with one set of main gears 405.

[0056] It should be noted that the servo motor 403 can drive the main gear 405 to rotate forward and reversely, so that the angle rotation direction of multiple sets of shearing blades 3 can be adjusted arbitrarily, thereby improving the freedom of adjusting the angle of the shearing blades 3.

[0057] Specifically, Figure 1 and Fig.10 As shown, except for one group of main gears 405 , the upper surfaces of the remaining main gears 405 are all provided with fine-tuning components 15 , and the main gears 405 are detachably arranged with the transmission column 901 through the fine-tuning components 15 .

[0058] like Figure 1 and Fig.10 As shown, the fine-tuning assembly 15 mentioned above includes a first fastening rod 1501 and a second fastening rod 1502. The first fastening rod 1501 is rotatably installed at the center of the upper surface of the transmission column 901, and the second fastening rod 1502 is rotatably installed at the center of the upper surface of the main gear 405. A plurality of through holes are provided on the upper surface of the lifting seat 2, and the interior of the through holes is connected to the interior of the transmission groove. The second fastening rod 1502 is located inside the through holes. The main gear 405 and the second fastening rod 1502 are both provided with through holes in their centers. The first fastening rod 1501 passes through the through hole to the top of the lifting seat 2, and the upper end of the outer side of the first fastening rod 1501 is threadedly connected with a fastening plate 1503.

[0059] Through the fine-tuning component 15 designed as above, the angles of multiple sets of shear blades 3 can be adjusted separately with the transmission column 901 connected above, so as to further realize the freedom of modular design of multiple sets of shear blades 3. Therefore, the angles of multiple sets of shear blades 3 can be changed differently, so as to be combined with each other, which can facilitate the shearing of irregular concrete precast panels that need to be sheared, thereby effectively improving the practicality and functional diversity of the concrete precast panel shearing machine.

[0060] Furthermore, the transmission component 102 includes two groups of synchronous wheels 1023 and a winding wheel 1025, wherein one group of synchronous wheels 1023 is fixedly installed between the output shaft of the remote control motor 1012 and the screw rod 1013, a protective shell 1021 is fixedly installed on one side of the lifting seat 2, a protective groove is provided inside the protective shell 1021, the two groups of synchronous wheels 1023 are rotatably installed inside the protective groove, and a first synchronous belt 1024 is commonly sleeved between the two groups of synchronous wheels 1023, a mounting shell 1022 is fixedly installed on one end of one side of the protective shell 1021, and the interior of the mounting shell 1022 is communicated with the protective groove, the other group of synchronous wheels 1023 is fixedly connected to the winding wheel 1025, and the winding The wheel 1025 is rotatably mounted inside the mounting shell 1022, and a pull rope 1026 is wound around the outside of the winding wheel 1025. A threading hole is provided on the upper surface of the mounting shell 1022, and an avoidance groove is provided on one side of the protective shell 402. One end of the lifting sleeve 13 passes through the avoidance groove to the outside of the protective shell 402, and one end of the pull rope 1026 passes through the threading hole and is fixedly connected to the lifting sleeve 13. A reset rod 14 is fixedly mounted at the center of one side of the winding wheel 1025, a reset groove is provided at one end of the mounting shell 1022, and one end of the reset rod 14 is rotatably mounted inside the reset groove, and a spring spring 8 is fixedly mounted inside the reset groove, and one end of the spring spring 8 is fixedly connected to the reset rod 14.

[0061] like Figures 1 to 10 As shown, through the design of the winding wheel 1025 and the pull rope 1026, when the distance between the multiple sets of shear blades 3 is changed and increased by the pitch change plate 1011, the remote control motor 1012 can realize the winding wheel 1025 controlling the pull rope 1026 to pull the servo motor 403 downward through the cooperation of the two sets of synchronous wheels 1023 and the first synchronous belt 1024, so that the servo motor 403 automatically docks with one of the sets of main gears 405, and then the staff can control the servo motor 403 to rotate.

[0062] Through the design of the clockwork spring 8 and the reset rod 14, when it is necessary to combine multiple sets of shear blades 3 to form one blade, the servo motor 403 moves upward through the force of the reset spring 12, and the winding wheel 1025 can automatically rotate under the action of the clockwork spring 8 and the reset rod 14, thereby winding up the pull rope 1026 to prevent the pull rope 1026 from loosening.

[0063] Specifically, Figures 1 to 9 As shown, a replacement assembly 11 is fixedly installed at the bottom of the multiple sets of main gears 405.

[0064] like Fig. 9As shown, the replacement component 11 mentioned above includes a gear ring 1101 and a transmission gear 1105, a rotation groove is opened around the bottom of the transmission column 901, and the gear ring 1101 is rotatably installed inside the rotation groove, multiple groups of first deceleration blocks 903 arranged in a ring are fixedly connected to the bottom of the gear ring 1101, multiple groups of positioning seats 1104 are fixedly installed on the bottom of the lifting seat 2, and rotating grooves connected to each other are opened on both sides of the positioning seats 1104, and the transmission gear 1105 is rotatably installed inside the rotating groove, and the bottom center of multiple groups of driven gears 406 are fixedly installed with a linkage rod 1102, and the linkage rod 1102 passes through the lower end of the transmission groove to the bottom of the lifting seat 2, a set groove is opened at the lower end of the outer side of the linkage rod 1102, and another group of set grooves is opened on the outer side of the transmission gear 1105, and a second synchronous belt 1103 is commonly set between the two groups of set grooves.

[0065] like Figures 1 to 9 As shown, through the design of the toothed ring 1101, the transmission gear 1105, the linkage rod 1102 and the second synchronous belt 1103, when the shear blade 3 drives the transmission column 901 to move through the pitch change plate 1011, and makes the main gear 405 approach the driven gear 406 and mesh with it, at this moment, the toothed ring 1101 will also approach the transmission gear 1105 and mesh with it, so that when the servo motor 403 drives the driven gear 406 to rotate through the sprocket synchronization mechanism 401, the transmission gear 1105 drives the toothed ring 1101, so that the multiple groups of first deceleration blocks 903 arranged in a ring are replaced in position, thereby avoiding the first deceleration block 903 from being used for a long time and multiple times. By using them alternately, the cycle of repairing and replacing the first deceleration block 903 can be slowed down, thereby extending the service life of each first deceleration block 903.

[0066] It should be noted that the multiple sets of first deceleration blocks 903 mentioned above require the shear blade 3 to be rotated 90 degrees for replacement, and the shear blade 3 is commonly adjusted by rotating 90 degrees. Therefore, the first deceleration blocks 903 can only be replaced alternately after the shear blade 3 is rotated 90 degrees.

[0067] Secondly, when the shear blade 3 has not rotated ninety degrees, the position of the first deceleration block 903 will not be aligned with the second deceleration block 904, so that the second deceleration block 904 relies on the maximum sliding distance at the bottom of the transmission column 901 to reduce the vertical squeezing force of the sliding column 908 on the transmission column 901.

[0068] like Fig. 9 As shown, one side of the positioning seat 1104 is arranged in an arc shape, and one side of the positioning seat 1104 relies on the arc to fit around the outer lower end of the transmission column 901. Therefore, the positioning seat 1104 relies on the characteristics of the arc on one side to stably fit with the transmission column 901, thereby ensuring the stability of the gear ring 1101 and the transmission gear 1105 when they are meshed and connected.

[0069] The above embodiments are only used to help understand the method and core idea of ​​the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A concrete precast panel shearing machine, characterized in that: include: A processing bed (1), wherein a lifting seat (2) is provided on the upper surface of the processing bed (1) for lifting, a cutting blade is provided at the bottom of the lifting seat (2), and the cutting blade is composed of a plurality of sets of shear blades (3); A partition assembly (10), the partition assembly (10) comprising a partition driving component (101) and a transmission component (102), the partition driving component (101) being arranged on one side of the lifting seat (2), the plurality of groups of shear blades (3) being movably connected to the partition driving component (101), so that the plurality of groups of shear blades (3) are moved away from or closer to each other through the partition driving component (101), and the transmission component (102) being transmission-connected to the partition driving component (101); An angle adjustment component (4), the angle adjustment component (4) being arranged at one end of the upper surface of the lifting seat (2), the transmission component (102) being arranged between the angle adjustment component (4) and the partition driving component (101), so that the angle adjustment component (4) is rotatably connected to the partition driving component (101) via the transmission component (102), multiple groups of shear blades (3) are rotatably arranged at the bottom of the lifting seat (2) via the angle adjustment component (4), and multiple groups of shear blades (3) are provided with a connecting component (9) at the middle of the upper surface, the shear blades (3) are rotatably connected to the lifting seat (2) via the connecting component (9), and the connecting component (9) is movably connected to the partition driving component (101); A stabilizing groove (6) is provided on the same side of two adjacent sets of shear blades (3), and a stabilizing plate (5) is fixedly mounted on one end of one set of shear blades (3), wherein the stabilizing plate (5) and the stabilizing groove (6) are arranged correspondingly; The partition driving component (101) comprises a plurality of sets of pitch-changing plates (1011), a plurality of sets of adjustment holes (7) are provided at the lower end of one side of the lifting seat (2), the pitch-changing plates (1011) are slidably mounted inside the adjustment holes (7), the plurality of sets of pitch-changing plates (1011) are all arranged in an inclined manner, and the inclination angles increase from left to right, a pitch-changing cavity is provided on the upper surface of the pitch-changing plates (1011), and the connecting assembly (9) is located inside the pitch-changing cavity; A mounting groove is provided on one side of the lifting seat (2), a remote control motor (1012) is arranged inside the mounting groove, a screw rod (1013) is fixedly mounted on one end of the output shaft of the remote control motor (1012), an adjustment plate (1014) is connected to the outside of the screw rod (1013) via a thread, and a plurality of sets of pitch-changing plates (1011) are fixedly connected to the adjustment plate (1014); The connection assembly (9) comprises a connection column (902) and a transmission column (901), wherein the connection column (902) is elastically connected to the transmission column (901), and the upper end of the transmission column (901) is transmission-connected to the angle adjustment assembly (4), a plurality of avoidance holes are provided at the bottom of the lifting seat (2), and the avoidance holes are communicated with the inside of the adjustment hole (7), the upper end of the transmission column (901) passes through the inside of the avoidance holes to the inside of the variable pitch cavity, and the lower end of the connection column (902) is fixedly connected to the shear blade (3).

2. A precast concrete slab shearing machine according to claim 1, characterized in that: A sliding column (908) is fixedly installed in the middle of the upper surface of the connecting column (902); a deceleration groove is opened at the bottom of the transmission column (901); the upper end of the sliding column (908) is vertically slidably installed inside the deceleration groove; a deceleration pad (909) is fixedly installed at the upper end of the deceleration groove; the sliding column (908) is located at the bottom of the deceleration pad (909); a plurality of groups of connecting rods (906) are rotatably connected to the upper surface of the connecting column (902), and the plurality of groups of connecting rods (906) are arranged in a ring-shaped and equidistant manner; the upper ends of the plurality of groups of connecting rods (906) are rotatably connected to a sliding seat (905); the sliding seat (905) is slidably installed at the bottom of the transmission column (901); a plurality of groups of spring push rods (907) are fixedly installed around the bottom of the transmission column (901), and one end of the piston rod of the spring push rod (907) is fixedly connected to the sliding seat (905).

3. The precast concrete slab shearing machine according to claim 2, characterized in that: A plurality of first deceleration blocks (903) are slidably connected to a circle around the bottom of the transmission column (901), and a second deceleration block (904) is fixedly mounted on one side of the plurality of sliding seats (905) away from the center of the transmission column (901), and the second deceleration blocks (904) and the first deceleration blocks (903) are both arranged in an arc shape.

4. The precast concrete slab shearing machine according to claim 3 is characterized in that: The angle adjustment assembly (4) comprises a plurality of sets of main gears (405) and a plurality of sets of driven gears (406), wherein the main gears (405) and the driven gears (406) are arranged in pairs, and the main gears (405) and the transmission column (901) are arranged in pairs, wherein the upper end of the transmission column (901) is fixedly mounted at the bottom center of the main gear (405), a transmission groove is provided inside the lifting seat (2), the plurality of avoidance holes are all connected to the inside of the transmission groove, and the plurality of driven gears (406) are arranged at equal distances, The driven gear (406) is rotatably mounted at the lower end of the transmission groove, and a sprocket synchronization mechanism (401) is commonly arranged on the upper surface of the plurality of groups of driven gears (406). The plurality of groups of master gears (405) are movably mounted inside the transmission groove. The plurality of groups of master gears (405) and driven gears (406) are arranged at the same level. One group of master gears (405) and one group of driven gears (406) are meshed with each other, and one group of master gears (405) is rotatably mounted at the lower end of the transmission groove.

5. The precast concrete slab shearing machine according to claim 4, characterized in that: A protective shell (402) is provided at one end of the upper surface of the lifting seat (2), and a lifting groove is provided at the bottom of the protective shell (402); a return spring (12) is fixedly installed at the upper end of the lifting groove, and a servo motor (403) is fixedly installed at the lower end of the return spring (12); a lifting sleeve (13) is fixedly provided on the outer side of the servo motor (403); a docking hole is provided at one end of the upper surface of the lifting seat (2), and the docking holes are communicated with the inside of the lifting groove and the transmission groove; a multilateral docking block (404) is fixedly installed at one end of the output shaft of the servo motor (403); a docking groove is provided in the middle of the upper surface of one set of main gears (405), and the multilateral docking block (404) is engaged with the inside of the docking groove.

6. The precast concrete slab shearing machine according to claim 5, characterized in that: The transmission component (102) comprises two groups of synchronous wheels (1023) and a winding wheel (1025), wherein one group of synchronous wheels (1023) is fixedly mounted between the output shaft of the remote control motor (1012) and the lead screw (1013), a protective shell (1021) is fixedly mounted on one side of the lifting seat (2), a protective groove is provided inside the protective shell (1021), the two groups of synchronous wheels (1023) are rotatably mounted inside the protective groove, and a first synchronous belt (1024) is commonly sleeved between the two groups of synchronous wheels (1023), a mounting shell (1022) is fixedly mounted on one end of one side of the protective shell (1021), and the interior of the mounting shell (1022) is communicated with the protective groove, the other group of synchronous wheels (1023) is fixedly connected to the winding wheel (1025), and the winding wheel ( The protective shell (402) is provided with a ditching groove on one side, and one end of the lifting sleeve (13) passes through the inside of the ditching groove to the outside of the protective shell (402), and one end of the ditching rope (1026) passes through the inside of the ditching hole and is fixedly connected to the lifting sleeve (13). A reset rod (14) is fixedly installed at the center of one side of the winding wheel (1025), a reset groove is provided at one end of the inside of the mounting shell (1022), and one end of the reset rod (14) is rotatably installed in the inside of the reset groove, and a spring spring (8) is fixedly installed in the inside of the reset groove, and one end of the spring spring (8) is fixedly connected to the reset rod (14).

Citation Information

Patent Citations

  • Plate shearing machine tool with material arranging mechanism

    CN113145916A