A workpiece rapid bending device

By designing a quick bending device for workpieces, the clamping of pin blocks and slabs, the rotation bending of the bent plates and the support of the drive components is solved in the prior art stress transmission, plating damage and low discharge efficiency in the prior art. The problem of achieving high-quality and efficient pin bending process.

CN118926439BActive Publication Date: 2024-12-13SHANDONG FANGZHUO INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411428042.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2024-12-13
Estimated Expiration
2044-10-14

AI Technical Summary

Technical Problem

The existing pin bending technology has problems such as stress transmission, plating damage and low cutting efficiency, especially during the bending process, which can easily affect the connection quality and efficiency of components.

Method used

A quick bending device for workpieces is designed, including mounting plates, bending stations, compression drive mechanisms and bending mechanisms, clamping through the matching of pin blocks and shaped plates, rotary bending of bending plates and Drive the support of the assembly to achieve stable and high-quality bending, and realize automatic discharge through the discharge mechanism.

Benefits of technology

It improves the stability and quality of pin bending, avoids stress transmission and plating damage, ensures the accuracy of 90-degree bending and the smooth discharge of components, and improves the overall bending efficiency.

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Abstract

The present invention relates to the field of workpiece bending, and specifically to a workpiece rapid bending device, including a mounting plate, a bending station and a feeding mechanism are arranged on the front side of the mounting plate, a clamping drive mechanism and a bending mechanism are arranged on the mounting plate, which are respectively located on the upper and lower sides of the bending station, and an up and down moving mechanism is arranged on the top of the clamping drive mechanism. The present invention arranges a pin pressing block at the front end of the lower pressing plate. When the lower pressing plate presses the components, the pin pressing block and the horizontal section at the top of the U-shaped plate cooperate to clamp and fix the non-bending part of the pin synchronously, thereby improving the stability of the pin during bending, avoiding additional deformation of the non-bending part of the pin and avoiding the connection between the pin and the component from being affected, which is beneficial to improving the quality of the bending of the component. At the same time, the pin pressing block and the support block can be adjusted forward and backward to meet the needs of bending the pins of different lengths, thereby expanding the scope of use of the device.
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Description

Technical Field

[0001] The invention relates to the technical field of workpiece bending, and in particular to a workpiece rapid bending device. Background Art

[0002] Electronic components are the basic units that make up electronic devices. They can be used alone or combined to form more complex circuits or systems. Electronic components mainly include passive components: capacitors, resistors, etc.; active components: diodes, transistors, etc. Most electronic components have metal contact points, i.e. pins, for electrical connection with other circuit components or systems. During the processing and assembly of electronic components, the pins need to be bent as required in order to better fix the components and correctly install them on the circuit board or other carriers. Bending is an important operation step, especially for those electronic components that use through-hole insertion technology.

[0003] Existing pin bending generally adopts mechanical bending. When bending, the component with pins is first placed on the base, so that the pins to be bent extend out of the base, and then the component body is fixed, and the suspended part of the pin is stamped and bent by moving the bending head downward. However, the above bending method still has the following shortcomings: 1. During the bending process, the bending stress will be more or less transmitted to the component through the root of the pin, which is easy to affect the connection quality of the connection between the pin and the component, and then affect the use of the component; 2. When the pin is bent by moving the bending head vertically downward, the bending head slides close to the surface of the pin, and the plating on the surface of the pin is easily damaged by friction, which will affect the quality of the pin; 3. After the pin is bent into a 90-degree L shape, if the component body simultaneously contacts the side of the base, the pin and the component will be stuck on the base as a whole, which will affect the material cutting efficiency of the component. Summary of the invention

[0004] In order to solve the above problems, the present invention provides a workpiece rapid bending device, including a mounting plate, a bending station and a loading mechanism are arranged on the front side of the mounting plate, a clamping drive mechanism and a bending mechanism are installed on the mounting plate, which are respectively located on the upper and lower sides of the bending station, an up and down moving mechanism is installed on the top of the clamping drive mechanism, a driving motor for driving the loading mechanism and the up and down moving mechanism is installed on the rear side of the mounting plate, and a unloading mechanism is also installed on the mounting plate.

[0005] The clamping drive mechanism includes a lower pressure plate arranged above the bending station, a pin pressure block is slidably installed on the front side of the lower pressure plate, a fixing bolt is threadedly connected to the top of the lower pressure plate, and a lower pressure component for elastically clamping the lower pressure plate is installed on the top of the mounting plate.

[0006] The bending mechanism includes a support block arranged below the clamping drive mechanism, a C-shaped plate is slidably installed on the front side of the support block, and bending plates are installed on the left and right sides of the support block through round rods for joint rotation. A driving component for driving the bending plate and the C-shaped plate to move is installed on the support block, an adjusting component for adjusting the support block forward and backward is installed at the bottom of the support block, and a movable component for driving the adjusting component to reciprocate forward and backward is installed on the mounting plate.

[0007] In one possible implementation, the feeding mechanism includes a pulley rotatably mounted on the front side of a mounting plate and distributed on the left and right sides of the bending station, a conveyor belt is transmission-connected between the outsides of the two pulleys, the top of the conveyor belt passes through the bending station, a support plate for supporting the top of the conveyor belt is fixedly connected to the front side of the mounting plate, a groove wheel assembly is rotatably mounted on the rear side of the mounting plate, and the drive motor is transmission-connected to the pulley on the right side through the groove wheel assembly.

[0008] In one possible implementation, the down-pressing assembly includes a guide frame fixedly connected to the top of the mounting plate, an upper pressure plate is slidably mounted on the front side of the guide frame, the bottom of the upper pressure plate is fixedly connected to the top of the lower pressure plate via a first elastic telescopic rod fixedly connected thereto, the up and down moving mechanism includes a central axis rotatably mounted on the top of the guide frame, a turntable is coaxially fixedly connected to the front side of the central axis, a connecting rod is rotatably connected to the edge of the front side of the turntable, the lower end of the connecting rod is rotatably connected to the top of the upper pressure plate, and the drive motor and the central axis are connected by a belt drive.

[0009] In one possible implementation, a baffle is fixedly connected to the rear side of the bottom horizontal section of the C-shaped plate, a baffle groove is opened inside the support block, the baffle is slidably installed inside the baffle groove, and a return spring is fixedly connected between the rear side of the vertical section of the C-shaped plate and the support block.

[0010] In one possible implementation, the driving assembly includes a guide rail symmetrically fixedly installed on a support block, a slider is installed inside the guide rail for sliding up and down, a return spring 2 is fixedly connected between the bottom of the slider and the inner bottom wall of the guide rail, a rack is fixedly connected to the front side of the slider, gears are coaxially fixedly connected to the left and right sides of the bending plate, the gears are meshed with the corresponding racks, a wedge block 1 is fixedly connected to the side of the slider close to the center of the support block, the rear end of the bottom inclined surface of the wedge block 1 is tilted downward, a wedge block 2 is fixedly connected to the rear side of the wedge plate symmetrically, the rear end of the top inclined surface of the wedge block 2 is tilted downward, and the wedge block 1 cooperates with the corresponding wedge block 2.

[0011] In one possible implementation, the movable component includes a slide fixedly mounted on the front side of a mounting plate, a slide seat is mounted on the top of the slide so as to slide back and forth, a return spring three is fixedly connected between the front side of the slide seat and the front end of the slide, a cam located on the rear side of the slide seat is rotatably mounted on the rear end of the slide, a transmission rod is rotatably mounted on the mounting plate, the transmission rod is connected to the cam via a bevel gear set, and the drive motor and the transmission rod are connected via a belt drive.

[0012] In one possible implementation, the adjustment assembly includes a slide groove opened on the top of the slide seat, the support block is installed inside the slide groove for sliding back and forth, a screw is rotatably installed inside the slide groove, the screw is threadedly connected to the support block, and the front end of the screw extends to the front of the slide seat and is fixedly connected to a handwheel.

[0013] In one possible implementation, the material unloading mechanism includes a material guide assembly installed on the upper side and located on the right side of the bending station, a clamping assembly is installed on the lower pressure plate, and a collection box is arranged below the right end of the material guide assembly.

[0014] In one possible implementation, the material guide assembly includes an inclined groove opened on the mounting plate, the right end of the inclined groove is inclined downward, and a material removal plate with a right end inclined downward is arranged at the front end of the mounting plate, and the material removal plate is slidably connected along the length direction of the inclined groove, and the front end of the mounting plate is fixedly connected to a fixed plate located below the material removal plate, and a return spring four is fixedly connected between the left side of the fixed plate and the bottom of the material removal plate, and the rear side of the upper pressure plate is fixedly connected to the material removal plate by a fixedly connected pull rope.

[0015] In one possible implementation, the clamping assembly includes a through slot opened on the left and right sides of the lower pressure plate, the interior of the through slot is fixedly connected to an axle rod, the exterior of the axle rod is rotatably installed with a blanking clamp, the bottom end of the blanking clamp is provided with an inclined hook and the end of the inclined hook close to the center of the lower pressure plate is inclined upward, and the exterior of the axle rod is also installed with a torsion spring for driving the bottom end of the blanking clamp to move toward the middle of the lower pressure plate, the front end of the guide frame is fixedly connected to a triangular inclined block matching the blanking clamp, the triangular inclined block is a right triangle and the top of the inclined surface is inclined toward the center of the guide frame.

[0016] The beneficial effects of the present invention are as follows: 1. The present invention arranges a pin pressing block at the front end of the lower pressing plate. When the lower pressing plate presses the components, the pin pressing block and the horizontal section at the top of the C-shaped plate cooperate to simultaneously clamp and fix the non-bending part of the pin, thereby improving the stability of the pin during bending, avoiding additional deformation of the non-bending part of the pin, and avoiding affecting the connection between the pin and the component, which is beneficial to improving the quality of the bending of the component. At the same time, the pin pressing block and the support block can be adjusted forward and backward to meet the needs of bending the pins to different lengths, thereby expanding the scope of use of the device.

[0017] 2. The present invention uses a bending plate to rotationally bend the pin. After the pressing assembly pushes the pressing plate downward to press the components, the pressing assembly can continue to move downward and drive the driving assembly to operate. Then the driving assembly drives the bending plate to rotationally bend the pin. The bending plate rotates with the pin to avoid slipping along the surface of the pin, preventing the coating on the surface of the pin from being damaged by friction, thereby further improving the bending quality of the pin.

[0018] 3. In the present invention, when the driving assembly drives the bending plate to rotate to bend the pin, the driving assembly can also move the C-shaped plate forward to be flush with the front side of the support block, and use the C-shaped plate to support the pin to ensure that the pin is bent ninety degrees on the surface of the C-shaped plate. After the bending is completed, the driving assembly drives the bending plate to reset upward and cancels the front support of the C-shaped plate, so that the C-shaped plate moves backward under the pull of the reset spring, avoiding the pin from being stuck and facilitating the unloading of components.

[0019] 4. The present invention utilizes a blanking mechanism to unload components. When the lower pressure plate presses the components, the material guide assembly can clamp the components. When the lower pressure plate moves upward to reset, the material guide assembly can drive the components to move upward together and out of the bending station. At the same time, the upward lower pressure plate can also pull the blanking plate to the left to the bottom of the lower pressure plate. When the lower pressure plate moves to the triangular bevel block, the triangular bevel block is used to push the blanking clamp to release the clamping of the components, so that the components fall onto the blanking plate and then slide into the collection box, which is convenient for automatic unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure from the first viewing angle of the present invention.

[0021] Figure 2 It is a schematic diagram of the stereoscopic structure from a second viewing angle of the present invention.

[0022] Figure 3 It is a three-dimensional structural schematic diagram of the feeding mechanism of the present invention.

[0023] Figure 4 It is a three-dimensional structural schematic diagram of the compaction drive mechanism of the present invention.

[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the bending mechanism of the present invention from a first viewing angle.

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the bending mechanism of the present invention from a second viewing angle.

[0026] Figure 7 It is a left-side half-section structural schematic diagram of the support block of the present invention.

[0027] Figure 8It is a three-dimensional structural schematic diagram of the U-shaped plate of the present invention.

[0028] Fig. 9 It is a three-dimensional structural schematic diagram of the driving component of the present invention.

[0029] Fig.10 It is a schematic cross-sectional structural diagram of the clamping assembly of the present invention.

[0030] In the figure: 1, mounting plate; 2, bending station; 3, feeding mechanism; 31, pulley; 32, conveyor belt; 33, support plate; 34, groove wheel assembly; 4, clamping drive mechanism; 41, lower pressure plate; 42, pin pressure block; 43, fixing bolt; 44, lower pressure assembly; 441, guide frame; 442, upper pressure plate; 443, first elastic telescopic rod; 5, up and down moving mechanism; 51, central axis; 52, turntable; 53, connecting rod; 6, bending mechanism; 61, support block; 62, U-shaped plate; 621, baffle plate; 622, baffle groove; 623, reset spring 1; 63, bending plate; 64, drive assembly; 641, guide rail; 642, slider; 643, reset spring 1 644. rack; 645. gear; 646. wedge block one; 647. wedge block two; 65. adjustment assembly; 651. slide; 652. lead screw; 653. handwheel; 66. movable assembly; 661. slide; 662. slide seat; 663. reset spring three; 664. cam; 665. transmission rod; 7. drive motor; 8. unloading mechanism; 81. material guide assembly; 811. inclined slot; 812. unloading plate; 813. fixed plate; 814. reset spring four; 815. pull rope; 82. clamping assembly; 821. through slot; 822. shaft; 823. unloading clamp; 824. torsion spring; 825. triangular inclined block; 83. collection box. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described below, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0032] See also Figure 1 , Figure 2 and Figure 3A workpiece rapid bending device comprises a mounting plate 1, a bending station 2 and a feeding mechanism 3 are arranged on the front side of the mounting plate 1, a clamping drive mechanism 4 and a bending mechanism 6 are respectively installed on the upper and lower sides of the bending station 2, an up and down moving mechanism 5 is installed on the top of the clamping drive mechanism 4, a driving motor 7 for driving the feeding mechanism 3, the up and down moving mechanism 5 and the bending mechanism 6 is installed on the rear side of the mounting plate 1, and a feeding mechanism 8 is also installed on the mounting plate 1.

[0033] See also Figure 1 and Figure 4 The clamping drive mechanism 4 includes a lower pressing plate 41 arranged above the bending station 2, a pin pressing block 42 is slidably installed on the front side of the lower pressing plate 41, a fixing bolt 43 for fixing the pin pressing block 42 is threadedly connected to the top of the lower pressing plate 41, and a lower pressing component 44 for elastically clamping the lower pressing plate 41 is installed on the top of the mounting plate 1.

[0034] See also Figure 1 , Figure 3 , Figure 5 , Figure 6 and Figure 8 The bending mechanism 6 includes a support block 61 arranged below the clamping drive mechanism 4, a C-shaped plate 62 is slidably installed on the front side of the support block 61, a bending plate 63 is installed between the left and right sides of the support block 61 through a round rod for common rotation, a driving component 64 for driving the bending plate 63 and the C-shaped plate 62 to move is installed on the support block 61, an adjusting component 65 for adjusting the support block 61 forward and backward is installed at the bottom, and a movable component 66 for driving the adjusting component 65 to reciprocate forward and backward is installed on the mounting plate 1.

[0035] See also Figure 1 , Figure 2 and Figure 3 The feeding mechanism 3 includes a pulley 31 rotatably mounted on the front side of the mounting plate 1 and distributed on the left and right sides of the bending station 2. A conveyor belt 32 is transmission-connected between the outsides of the two pulleys 31. The top conveyor belt 32 passes through the bending station 2. A support plate 33 for supporting the top of the conveyor belt 32 is fixedly connected to the front side of the mounting plate 1. A groove wheel assembly 34 is rotatably mounted on the rear side of the mounting plate 1. The drive motor 7 is transmission-connected to the pulley 31 on the right side through the groove wheel assembly 34.

[0036] The driving motor 7 drives the pulley 31 on the right to rotate intermittently through the groove wheel assembly 34, and then the pulley 31 drives the conveyor belt 32 to rotate clockwise, so that the conveyor belt 32 gradually moves the components to be bent to the right, and transports the components one by one to the bending station 2 for bending.

[0037] See also Figure 1 , Figure 2 and Figure 4The lower pressing assembly 44 includes a guide frame 441 fixedly connected to the top of the mounting plate 1, an upper pressing plate 442 is slidably installed on the front side of the guide frame 441, and the bottom of the upper pressing plate 442 is fixedly connected to the top of the lower pressing plate 41 through a fixedly connected first elastic telescopic rod 443, and the up and down moving mechanism 5 includes a central axis 51 rotatably installed on the top of the guide frame 441, a turntable 52 is coaxially fixedly connected to the front side of the central axis 51, and a connecting rod 53 is rotatably connected to the edge of the front side of the turntable 52, and the lower end of the connecting rod 53 is rotatably connected to the top of the upper pressing plate 442, and the driving motor 7 and the central axis 51 are connected by a belt drive.

[0038] The central axis 51 and the turntable 52 are driven to rotate by the driving motor 7, and then the turntable 52 drives the upper pressure plate 442 to move reciprocatingly up and down through the connecting rod 53. When the upper pressure plate 442 moves downward, the upper pressure plate 442 pushes the lower pressure plate 41 to move downward and press on the components through the first elastic telescopic rod 443 to fix the components. At the same time, the pin pressing block 42 at the front end of the lower pressure plate 41 can be pressed on the non-bending part of the pin, thereby improving the stability of the pin when bending, preventing stress from being transferred from the root of the pin to the component, avoiding additional deformation of the non-bending part of the pin, and avoiding affecting the connection between the pin and the component.

[0039] See also Figure 5 , Figure 6 , Figure 7 and Figure 8 A baffle 621 is fixedly connected to the rear side of the horizontal section at the bottom of the U-shaped plate 62, a baffle groove 622 is opened inside the support block 61, the baffle 621 is slidably installed inside the baffle groove 622, and a return spring 623 is fixedly connected between the rear side of the vertical section of the U-shaped plate 62 and the support block 61.

[0040] After the pin is bent, the C-shaped plate 62 is controlled to move backward and compress the return spring 623, so that the vertical section of the C-shaped plate 62 is away from the bending section of the pin, so that the pin can be quickly unloaded after bending. The retaining groove 622 is used to limit the baffle 621 and control the forward and backward movement of the C-shaped plate 62, so that the C-shaped plate 62 can be flush with the front side of the support block 61 when moving forward, which is convenient for the C-shaped plate 62 to support the pin and ensure accurate bending of the pin.

[0041] Please refer to Figure 1 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9The driving assembly 64 includes a guide rail 641 which is symmetrically fixedly installed on the support block 61, a slider 642 is installed inside the guide rail 641 for sliding up and down movement, a return spring 2 643 is fixedly connected between the bottom of the slider 642 and the inner bottom wall of the guide rail 641, a rack 644 is fixedly connected to the front side of the slider 642, and gears 645 are coaxially fixedly connected to the left and right sides of the bending plate 63, and the gears 645 are meshed with the corresponding racks 644, a wedge block 1 646 is fixedly connected to the side of the slider 642 close to the center of the support block 61, and the rear end of the bottom inclined surface of the wedge block 1 646 is inclined downward, and a wedge block 2 647 is fixedly connected to the rear side of the shaped plate 62 symmetrically, and the rear end of the top inclined surface of the wedge block 2 647 is inclined downward, and the wedge block 1 646 cooperates with the corresponding wedge block 2 647.

[0042] After the upper pressure plate 442 pushes the lower pressure plate 41 downward to press the component, the upper pressure plate 442 continues to move downward, and the upper pressure plate 442 pushes the rack 644 downward, and the rack 644 drives the gear 645 to rotate, and then the gear 645 drives the bending plate 63 to rotate downward to bend the pin. Before the bending plate 63 contacts the pin, the downward-moving rack 644 pushes the slider 642 to move downward, and then the slider 642 drives the wedge block 1 646 to move downward, and the inclined surfaces of the wedge block 1 646 and the wedge block 2 647 cooperate to push the wedge block 2 647 and the C-shaped plate 62 to move forward, and then the wedge block 1 646 will slide downward along the vertical section on the rear side of the wedge block 2 647, keeping the C-shaped plate 62 flush with the front side of the support block 61, and then the bending plate 63 contacts the pin to bend it, so that the pin can be bent ninety degrees and fit to the surface of the C-shaped plate 62.

[0043] See also Figure 2 , Figure 5 and Figure 6 The movable component 66 includes a slide 661 fixedly mounted on the front side of the mounting plate 1, a slide seat 662 is slidably mounted on the top of the slide 661, a return spring 663 is fixedly connected between the front side of the slide seat 662 and the front end of the slide 661, a cam 664 located on the rear side of the slide seat 662 is rotatably mounted on the rear end of the slide 661, a transmission rod 665 is rotatably mounted on the mounting plate 1, the transmission rod 665 is transmission-connected to the cam 664 through a bevel gear set, and the drive motor 7 is connected to the transmission rod 665 through a belt transmission.

[0044] The transmission rod 665 is driven to rotate by the driving motor 7, and then the transmission rod 665 drives the cam 664 to rotate, so that the cam 664 pushes the slide 662 to move forward and backward periodically, and the slide 662 drives the support block 61, the bending plate 63 and the driving assembly 64 to move forward to avoid the bending plate 63 and the rack 644 from blocking the pins, so as to facilitate the movement of components to the bending station 2, and then the rebound force of the reset spring three 663 is used to push the slide 662 to move backward for reset.

[0045] See also Figure 4 , Figure 5 and Figure 6 The adjustment component 65 includes a slide groove 651 opened on the top of the slide seat 662, and the support block 61 is installed inside the slide groove 651 for sliding back and forth. A screw 652 is rotatably installed inside the slide groove 651. The screw 652 is threadedly connected to the support block 61. The front end of the screw 652 extends to the front of the slide seat 662 and is fixedly connected to a hand wheel 653.

[0046] By rotating the handwheel 653 to drive the lead screw 652 to rotate, the support block 61 can be moved forward and backward along the slide groove 651, which is convenient for adjusting the distance between the top horizontal section of the C-shaped plate 62 and the mounting plate 1, and then the pin pressing block 42 is moved synchronously to adjust its front and rear position. After adjustment, the pin pressing block 42 is pressed and fixed by rotating the fixing bolt 43 to move it downward, and the pin is fixed by using the pin pressing block 42 and the C-shaped plate 62, which is convenient for bending the pin to different lengths.

[0047] See also Figure 1 , Figure 2 and Figure 4 The material discharge mechanism 8 includes a material guide assembly 81 installed on the upper side and located on the right side of the bending station 2 , a clamping assembly 82 is installed on the lower pressing plate 41 , and a collection box 83 is arranged below the right end of the material guide assembly 81 .

[0048] See also Figure 1 and Figure 2 The material guide assembly 81 includes an inclined groove 811 opened on the mounting plate 1, the right end of the inclined groove 811 is inclined downward, and a discharge plate 812 with a right end inclined downward is arranged at the front end of the mounting plate 1. The discharge plate 812 slides along the length direction of the inclined groove 811, and the front end of the mounting plate 1 is fixedly connected with a fixed plate 813 located below the discharge plate 812. A return spring 814 is fixedly connected between the left side of the fixed plate 813 and the bottom of the discharge plate 812, and the rear side of the upper pressure plate 442 is fixedly connected to the discharge plate 812 through a fixedly connected pull rope 815.

[0049] See also Figure 4 and Fig.10The clamping assembly 82 includes a through slot 821 opened on the left and right sides of the lower pressure plate 41, and the interior of the through slot 821 is fixedly connected to a shaft rod 822, and a blanking clamp 823 is rotatably installed on the outside of the shaft rod 822. The bottom end of the blanking clamp 823 is provided with an inclined hook, and the end of the inclined hook close to the center of the lower pressure plate 41 is inclined upward. The outside of the shaft rod 822 is also provided with a torsion spring 824 for driving the bottom end of the blanking clamp 823 to move toward the middle of the lower pressure plate 41. The front end of the guide frame 441 is fixedly connected to a triangular inclined block 825 that cooperates with the blanking clamp 823. The triangular inclined block 825 is a right triangle, and the top of the inclined surface is inclined toward the center of the guide frame 441.

[0050] When the lower pressing plate 41 presses the component, the distance between the lowest points of the two oblique hooks is slightly larger than the width of the component, and the oblique sides of the oblique hooks fit the top of the left and right sides of the component. As the lower pressing plate 41 drives the blanking clamp 823 to move downward, the oblique hook and the corresponding guiding blanking clamp 823 rotate outward as a whole under the driving force from the component, and finally contact the left and right sides of the component. At the same time, under the torsional force of the torsion spring 824, the two oblique hooks respectively press the left and right sides of the component to clamp the component. When the lower pressing plate 41 moves upward to reset, the blanking clamp 823 can drive the component to move upward together and leave the bending process. Position 2, and at the same time, the upwardly moved upper pressure plate 442 can also pull the unloading plate 812 to the left to the bottom of the lower pressure plate 41 through the pull rope 815. When the lower pressure plate 41 moves to the triangular bevel block 825, the inclined surface of the triangular bevel block 825 is used to push the upper end of the unloading clamp 823 to deflect toward the center of the guide frame 441, so that the lower end of the unloading clamp 823 releases the clamping of the components, and then the components fall onto the unloading plate 812 and slide into the collection box 83, which is convenient for automatic unloading. When the lower pressure plate 41 moves downward, the return spring four 814 can pull the unloading plate 812 to move to the right and away from the bottom of the lower pressure plate 41.

[0051] See also Figure 1-Figure 10 When used specifically, step one is to rotate the hand wheel 653 to drive the lead screw 652 to rotate, so that the support block 61 can move forward and backward along the slide groove 651, adjust the distance between the top horizontal section of the U-shaped plate 62 and the bending station 2, and then loosen the fixing bolt 43, and then adjust the front and rear position of the pin pressing block 42 so that the pin pressing block 42 is directly above the U-shaped plate 62, and then tighten the fixing bolt 43 to fix the pin pressing block 42.

[0052] Step 2: Drive the transmission rod 665 to rotate through the driving motor 7, and then the transmission rod 665 drives the cam 664 to rotate, so that the cam 664 pushes the slide 662 to move forward periodically, and the slide 662 drives the support block 61, the bending plate 63 and the driving assembly 64 to move forward to avoid the bending plate 63 and the rack 644 from blocking the pin.

[0053] Step three, the driving motor 7 drives the pulley 31 on the right side to rotate intermittently through the groove wheel assembly 34, and then the pulley 31 drives the conveyor belt 32 to rotate clockwise, so that the conveyor belt 32 moves the components to be bent to the right step by step, and conveys the components one by one to the bending station 2. After that, the protrusion of the cam 664 moves away from the slide 662, and the reset spring three 663 is used to push the slide 662 to move backward, so that the slide 662 can move backward and reset, and move the bending plate 63 to the top of the pin.

[0054] Step 4, drive the central axis 51 and the turntable 52 to rotate through the driving motor 7, and then the turntable 52 drives the upper pressure plate 442 to move reciprocatingly up and down through the connecting rod 53. When the upper pressure plate 442 moves downward, the upper pressure plate 442 pushes the lower pressure plate 41 to move downward and press it onto the components through the first elastic telescopic rod 443 to fix the components. At the same time, the pin pressing block 42 at the front end of the lower pressure plate 41 can be pressed onto the pin to improve the stability of the pin when bending. In the process of the lower pressure plate 41 pressing the component, the beveled edge of the bevel hook will guide the blanking clamp 823 to open and clamp it on the left and right sides of the component.

[0055] Step 5. After the upper pressure plate 442 pushes the lower pressure plate 41 downward to press the components, the upper pressure plate 442 continues to move downward, and the rack 644 is pushed downward by the upper pressure plate 442. The downwardly moved rack 644 drives the slider 642 to move downward, and then the slider 642 drives the wedge block 1 646 to move downward, and the wedge block 1 646 is used to push the wedge block 2 647 and the C-shaped plate 62 forward, so that the C-shaped plate 62 is flush with the front side of the support block 61, and then the rack 644 is used to drive the gear 645 to rotate, and then the gear 645 drives the bending plate 63 to rotate downward to bend the pin 90 degrees, so that the pin fits the surface of the C-shaped plate 62.

[0056] Step 6. The rotating turntable 52 then drives the upper pressure plate 442 to move upward through the connecting rod 53, so that the upper pressure plate 442 no longer presses the rack 644. At this time, the slider 642 is pushed to move upward through the reset spring 2 643, and then the slider 642 drives the rack 644 and the wedge block 1 646 to move upward, and the rack 644 drives the gear 645 to rotate in the opposite direction, so that the bending plate 63 rotates upward in the opposite direction and resets, and then the wedge block 1 646 moves to the top of the wedge block 2 647, and then the reset spring 1 623 is used to pull the C-shaped plate 62 backward to prevent the C-shaped plate 62 from being stuck in the pin.

[0057] Step seven, when the first elastic telescopic rod 443 returns to its original length, the upper pressure plate 442 pulls the lower pressure plate 41 upward through the first elastic telescopic rod 443, so that the lower pressure plate 41 and the pin pressing block 42 release the fixation of the components and pins, and at the same time, the lower pressure plate 41 drives the components to move upward and out of the bending station 2 through the blanking clamp 823. At the same time, the upward lower pressure plate 41 can also pull the blanking plate 812 to the left to the bottom of the lower pressure plate 41 through the pull rope 815. When the lower pressure plate 41 moves to the pull rope 815, the inclined surface of the triangular inclined block 825 is used to push the upper end of the blanking clamp 823 to deflect toward the center of the guide frame 441, so that the lower end of the blanking clamp 823 releases the clamping of the LED, and then the LED falls onto the blanking plate 812, so that the components slide along the blanking plate 812 into the collection box 83.

[0058] Step 8. Repeat steps 2 to 7 to bend the pins of subsequent components.

[0059] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an integral connection, or a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0060] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A workpiece rapid bending device, comprising a mounting plate (1), characterized in that: A bending station (2) and a feeding mechanism (3) are arranged on the front side of the mounting plate (1); a clamping drive mechanism (4) and a bending mechanism (6) are respectively arranged on the upper and lower sides of the bending station (2); a vertical moving mechanism (5) is arranged on the top of the clamping drive mechanism (4); a driving motor (7) for driving the feeding mechanism (3) and the vertical moving mechanism (5) is arranged on the rear side of the mounting plate (1); and a feeding mechanism (8) is also arranged on the mounting plate (1); The clamping drive mechanism (4) comprises a lower pressing plate (41) arranged above the bending station (2), a pin pressing block (42) being slidably mounted on the front side of the lower pressing plate (41), a fixing bolt (43) being threadedly connected to the top of the lower pressing plate (41), and a lower pressing assembly (44) for elastically clamping the lower pressing plate (41) being mounted on the top of the mounting plate (1); The bending mechanism (6) comprises a support block (61) arranged below the clamping drive mechanism (4); a C-shaped plate (62) is slidably mounted on the front side of the support block (61); bending plates (63) are mounted on the left and right sides of the support block (61) via round rods for joint rotation; a driving component (64) for driving the bending plate (63) and the C-shaped plate (62) to move is mounted on the support block (61); an adjusting component (65) for adjusting the support block (61) to move forward and backward is mounted on the bottom of the support block (61); and a movable component (66) for driving the adjusting component (65) to move back and forth is mounted on the mounting plate (1); The feeding mechanism (3) comprises a pulley (31) rotatably mounted on the front side of the mounting plate (1) and distributed on the left and right sides of the bending station (2); a conveyor belt (32) is transmission-connected between the outsides of the two pulleys (31); the top of the conveyor belt (32) passes through the bending station (2); a support plate (33) for supporting the top of the conveyor belt (32) is fixedly connected to the front side of the mounting plate (1); a groove wheel assembly (34) is rotatably mounted on the rear side of the mounting plate (1); and the drive motor (7) is transmission-connected to the pulley (31) on the right side via the groove wheel assembly (34); The pressing assembly (44) comprises a guide frame (441) fixedly connected to the top of the mounting plate (1); an upper pressing plate (442) is slidably mounted on the front side of the guide frame (441); the bottom of the upper pressing plate (442) is fixedly connected to the top of the lower pressing plate (41) via a first elastic telescopic rod (443) fixedly connected thereto; the up-and-down moving mechanism (5) comprises a central axis (51) rotatably mounted on the top of the guide frame (441); a rotating disk (52) is coaxially fixedly connected to the front side of the central axis (51); a connecting rod (53) is rotatably connected to the edge of the front side of the rotating disk (52); the lower end of the connecting rod (53) is rotatably connected to the top of the upper pressing plate (442); and the driving motor (7) and the central axis (51) are connected via a belt drive. A baffle (621) is fixedly connected to the rear side of the horizontal section at the bottom of the C-shaped plate (62); a baffle groove (622) is provided inside the support block (61); the baffle (621) is slidably mounted inside the baffle groove (622) forward and backward; and a return spring (623) is fixedly connected between the rear side of the vertical section of the C-shaped plate (62) and the support block (61); The driving assembly (64) comprises a guide rail (641) fixedly mounted on the support block (61) symmetrically on the left and right sides, a slider (642) is mounted inside the guide rail (641) so as to slide up and down, a second return spring (643) is fixedly connected between the bottom of the slider (642) and the inner bottom wall of the guide rail (641), a rack (644) is fixedly connected to the front side of the slider (642), and gears (645) are coaxially fixedly connected to the left and right sides of the bending plate (63). The gear (645) meshes with the corresponding rack (644); a wedge-shaped block (646) is fixedly connected to one side of the slider (642) close to the center of the support block (61); the rear end of the bottom inclined surface of the wedge-shaped block (646) is tilted downward; a wedge-shaped block (647) is fixedly connected to the rear side of the U-shaped plate (62) in a symmetrical manner; the rear end of the top inclined surface of the wedge-shaped block (647) is tilted downward; the wedge-shaped block (646) is matched with the corresponding wedge-shaped block (647); The material unloading mechanism (8) comprises a material guide assembly (81) mounted on the mounting plate (1) and located on the right side of the bending station (2); a clamping assembly (82) is mounted on the lower pressing plate (41); and a collection box (83) is provided below the right end of the material guide assembly (81); The material guide assembly (81) comprises an inclined groove (811) provided on the mounting plate (1), the right end of the inclined groove (811) being inclined downward, a material discharge plate (812) having a right end inclined downward is provided at the front end of the mounting plate (1), the material discharge plate (812) being slidably connected along the length direction of the inclined groove (811), a fixing plate (813) located below the material discharge plate (812) being fixedly connected at the front end of the mounting plate (1), a return spring (814) being fixedly connected between the left side of the fixing plate (813) and the bottom of the material discharge plate (812), and the rear side of the upper pressure plate (442) being fixedly connected to the material discharge plate (812) via a fixedly connected pull rope (815); The clamping assembly (82) includes a through slot (821) provided on the left and right sides of the lower pressing plate (41), the interior of the through slot (821) is fixedly connected with a shaft (822), the exterior of the shaft (822) is rotatably mounted with a blanking clamp (823), the bottom end of the blanking clamp (823) is provided with an inclined hook, and the end of the inclined hook close to the center of the lower pressing plate (41) is inclined upward, and the exterior of the shaft (822) is also mounted with a torsion spring (824) for driving the bottom end of the blanking clamp (823) to move toward the middle of the lower pressing plate (41), the front end of the guide frame (441) is fixedly connected with a triangular inclined block (825) matched with the blanking clamp (823), the triangular inclined block (825) is a right triangle, and the top end of the inclined surface is inclined toward the center of the guide frame (441).

2. A workpiece rapid bending device according to claim 1, characterized in that: The movable component (66) comprises a slide (661) fixedly mounted on the front side of the mounting plate (1); a slide seat (662) is slidably mounted on the top of the slide (661) in a forward and backward manner; a return spring (663) is fixedly connected between the front side of the slide seat (662) and the front end of the slide (661); a cam (664) located on the rear side of the slide seat (662) is rotatably mounted on the rear end of the slide (661); a transmission rod (665) is rotatably mounted on the mounting plate (1); the transmission rod (665) is transmission-connected to the cam (664) via a bevel gear set; and the drive motor (7) and the transmission rod (665) are transmission-connected via a belt.

3. A workpiece rapid bending device according to claim 2, characterized in that: The adjustment assembly (65) comprises a slide groove (651) provided on the top of the slide seat (662); the support block (61) is slidably mounted inside the slide groove (651) in a forward and backward manner; a lead screw (652) is rotatably mounted inside the slide groove (651); the lead screw (652) is threadedly connected to the support block (61); a front end of the lead screw (652) extends to the front of the slide seat (662) and is fixedly connected to a hand wheel (653).