A guide roller for a twenty-roller rolling machine with a speed measuring structure
By designing the speed measurement structure on the guide roller of the twenty-roller tying machine, using inertia and encoder measurement technology, the tension unstable caused by the speed difference during the acceleration and deceleration of the guide roller is solved, and a more stable strip tension and a lower belt breaking rate are achieved.
Patent Information
- Application Number
- CN202411443305.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-10-16
AI Technical Summary
During the acceleration and deceleration process of the guide rollers of the existing twenty-roller treading machine, the rotation speed difference is caused by the assembly gap between the flat key connection, which affects the tension stability of the strip, and easily leads to the strip breakage.
A guide roller with a speed measurement structure is designed. By installing a rotating cylinder and a mounting cylinder on the rotating roller, and a fixing mechanism, a rotating mechanism and a speed measurement mechanism are provided. The rotating cylinder continues to rotate when decelerating by an inertia, and the speed of the rotating cylinder is measured by an encoder to control the speed of the twenty-roller troller.
The stability of tension is improved in the twenty-roller zipper, reducing the occurrence of strip steel strip breakage, and by rapidly improving the existing guide rollers, there is no need to redesign the entire roller parts.
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Figure CN118950723B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of roller rolling machines, in particular to a guide roller for a twenty-roller rolling machine with a speed measuring structure. Background Art
[0002] At present, the speed of the twenty-high rolling mill depends on the speed of the rolling mill guide roller. The guide roller is driven by a variable frequency motor with an encoder to detect the running speed of the motor. The purpose of using the motor to drive the guide roller is to use the motor to overcome the rotational inertia of the guide roller, especially in the acceleration and deceleration process, to avoid the speed difference between the guide roller and the rolling mill, which will cause scratches on the strip surface.
[0003] However, since the motor and guide roller are connected by a flat key, there is a certain assembly gap in the flat key. During the acceleration and deceleration process, the gap will produce a certain speed difference. When rolling extremely thin strip steel, a small speed difference will affect the stability of the tension, causing the tension to fluctuate and cause the strip to break.
[0004] In view of the above problems, an improved guide roller for a twenty-roller rolling machine with a speed measuring structure is now designed. Summary of the invention
[0005] The object of the present invention is to provide a guide roller for a twenty-roller rolling mill with a speed measuring structure to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A guide roller for a twenty-roller rolling machine with a speed measuring structure comprises a rotating roller and a bearing seat, wherein rotating roller rotating shafts are installed at both ends of the rotating roller, and the rotating roller rotating shaft is connected to the twenty-roller rolling machine through the bearing seat, a rotating cylinder is sleeved on the rotating roller, and first rotating rings are installed at both ends of the inner wall of the rotating cylinder, a rotating seat is rotatably sleeved on the inner wall of the first rotating ring, and a mounting cylinder is installed on the inner wall of the rotating seat, the mounting cylinder is sleeved on the rotating roller, and a fixing mechanism for fixing the mounting cylinder to the side wall of the rotating roller is provided on the mounting cylinder, and a rotating mechanism for allowing the rotating cylinder to continue to rotate under the action of inertia when the rotating roller slows down is provided on the mounting cylinder and the rotating cylinder, and a speed measuring mechanism for measuring the speed of the rotating cylinder is provided on the side of the rotating roller away from the driving end of the rotating cylinder.
[0008] As a further solution of the present invention: the fixing mechanism includes a plurality of internally threaded fixing cylinders, which are installed on the mounting cylinder in a circular array, and the internally threaded fixing cylinder is arranged on a side of the rotating seat away from the center of the rotating cylinder, and the inner wall of the internally threaded fixing cylinder is rotatably connected to a threaded rod through a thread, and one end of the threaded rod close to the rotating roller passes through the internally threaded fixing cylinder and is rotatably connected to a clamping block for clamping and fixing the rotating roller, and one end of the threaded rod away from the clamping block passes through the internally threaded fixing cylinder and is installed with a gear for driving the threaded rod to rotate, and a driving assembly for uniformly driving all gears to rotate is arranged on the mounting cylinder.
[0009] As a further solution of the present invention: a friction pad is installed at one end of the clamping block close to the rotating roller to facilitate clamping and fixing the rotating roller.
[0010] As a further solution of the present invention: the driving assembly includes a second rotating ring, which is rotatably connected to the side wall of the mounting cylinder, and the second rotating ring is arranged at an end of the mounting cylinder away from the center of the rotating cylinder. A gear ring used in conjunction with the gear is installed at the end of the second rotating ring close to the gear, and the gear ring and the gear are meshed with each other. The length of the teeth on the gear ring is greater than the length of the teeth on the gear. A plurality of sockets are provided in a circular array at one end of the second rotating ring away from the rotating seat, which is convenient for the staff to use a pin rod to rotate the second rotating ring.
[0011] As a further solution of the present invention: the second rotating ring is rotationally connected to the mounting cylinder via a limiting track.
[0012] As a further scheme of the present invention: the rotating mechanism includes a plurality of inclined plates, which are installed in a circular array on the inner wall of the rotating cylinder on the side of the mounting cylinder close to the rotating seat, and a plurality of baffles corresponding to the inclined plates are installed on the side wall of the mounting cylinder, and the baffles have the same inclination angle as the inclined plates, and the inclination direction of the baffles is the same as the conveying direction of the rotating cylinder strip steel, and the lower end of the side wall of the baffle close to the corresponding inclined plate is rotatably connected with a swinging plate used in conjunction with the inclined plate through a hinge, and when the rotating roller accelerates, the swinging plate pushes the inclined plate to rotate, and a spring plate for pushing the swinging plate to swing toward the baffle is installed on the side wall of the swinging plate away from the baffle, and the end of the spring plate away from the swinging plate is installed on the side wall of the mounting cylinder.
[0013] As a further solution of the present invention: the speed measuring mechanism includes an encoder, which is installed on the upper end of the bearing seat on the side of the rotating roller away from the driving end, the detection end of the encoder is installed with a rotating disk, the side wall of the rotating disk is installed with a rubber ring, and the end of the rotating cylinder close to the encoder is installed with a plurality of friction bumps in a circular array to facilitate the rotation of the rubber ring.
[0014] As a further solution of the present invention: the encoder is detachably mounted on the upper end of the bearing seat by bolts.
[0015] As a further solution of the present invention: a ball bearing is installed on the inner wall of the rotating seat to facilitate the rotation of the first rotating ring.
[0016] As a further solution of the present invention: reinforcing support ribs for improving the structural strength of the rotating drum are installed on the inner wall of the rotating drum.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The present invention can quickly improve the existing guide roller by sleeved the installation cylinder on the side wall of the existing rotating roller (ie, guide roller) and fixed it, without redesigning the entire roller rolling machine guide roller component, and has a simple structure and is easy for users to use.
[0019] When the rotating roller of the present invention decelerates, the rotating drum can continue to rotate under the action of inertia, so that the rotating drum can decelerate smoothly, the stability of the tension is improved, and the user is convenient to use.
[0020] The present invention directly measures the rotating drum through an encoder, and then adjusts the speed of the twenty-high rolling mill according to the speed of the rotating drum, thereby improving the tension stability in the production process of ultra-thin strip steel. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the present invention.
[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention.
[0023] Figure 3 It is a structural schematic diagram of the fixing mechanism in the present invention.
[0024] Figure 4 It is a structural schematic diagram of the rotating mechanism in the present invention.
[0025] Among them: 1. rotating cylinder; 2. rotating roller; 3. rotating seat; 4. first rotating ring; 5. gear; 6. internal thread fixing cylinder; 7. mounting cylinder; 8. rotating roller rotating shaft; 9. second rotating ring; 10. gear ring; 11. baffle; 12. friction cam; 13. jack; 14. inclined plate; 15. swing plate; 16. spring piece; 17. bearing seat; 18. encoder; 19. rubber ring; 20. rotating disk; 21. threaded rod; 22. clamping block. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figure 1-Figure 4 In an embodiment of the present invention, a guide roller for a twenty-roller rolling machine with a speed measuring structure comprises a rotating roller 2 and a bearing seat 17, wherein rotating roller rotating shafts 8 are installed at both ends of the rotating roller 2, and the rotating roller rotating shaft 8 is connected to the twenty-roller rolling machine through the bearing seat 17, and a rotating cylinder 1 is sleeved on the rotating roller 2, and first rotating rings 4 are installed at both ends of the inner wall of the rotating cylinder 1, and a rotating seat 3 is rotatably sleeved on the inner wall of the first rotating ring 4, and a mounting cylinder 7 is installed on the inner wall of the rotating seat 3, and the mounting cylinder 7 is sleeved on the rotating roller 2, and a fixing mechanism for fixing the mounting cylinder 7 on the side wall of the rotating roller 2 is provided on the mounting cylinder 7, and a rotating mechanism for making the rotating cylinder 1 continue to rotate under the action of inertia when the rotating roller 2 decelerates is provided on the mounting cylinder 7 and the rotating cylinder 1, and a speed measuring mechanism for measuring the speed of the rotating cylinder 1 is provided on the side of the rotating roller 2 away from the driving end of the rotating cylinder 1.
[0028] The fixing mechanism includes a plurality of internally threaded fixing cylinders 6, which are installed on the mounting cylinder 7 in a circular array. The internally threaded fixing cylinder 6 is arranged on a side of the rotating seat 3 away from the center of the rotating cylinder 1. The inner wall of the internally threaded fixing cylinder 6 is rotatably connected to a threaded rod 21 through a thread. One end of the threaded rod 21 close to the rotating roller 2 passes through the internally threaded fixing cylinder 6 and is rotatably connected to a clamping block 22 for clamping and fixing the rotating roller 2. One end of the threaded rod 21 away from the clamping block 22 passes through the internally threaded fixing cylinder 6 and is installed with a gear 5 for driving the threaded rod 21 to rotate. A driving component for uniformly driving all the gears 5 to rotate is provided on the mounting cylinder 7.
[0029] The driving assembly includes a second rotating ring 9, which is rotatably connected to the side wall of the mounting tube 7. The second rotating ring 9 is arranged at one end of the mounting tube 7 away from the center of the rotating tube 1. A gear ring 10 used in conjunction with the gear 5 is installed at the end of the second rotating ring 9 close to the gear 5. The gear ring 10 and the gear 5 are meshed with each other. The length of the teeth on the gear ring 10 is greater than the length of the teeth on the gear 5. The end of the second rotating ring 9 away from the rotating seat 3 is provided with a plurality of sockets 13 in a circular array for the convenience of the staff to use a pin rod to rotate the second rotating ring 9.
[0030] When in use, the staff inserts the pin rod into the socket 13, and then rotates the second rotating ring 9 through the pin rod, the second rotating ring 9 drives the gear ring 10 to rotate, the gear ring 10 drives the gear 5 to rotate, the gear 5 drives the threaded rod 21 to rotate, and under the action of the thread, the threaded rod 21 drives the clamping block 22 to move, so that the clamping block 22 is clamped and fixed on the side wall of the rotating roller 2.
[0031] The rotating mechanism includes a plurality of inclined plates 14, which are installed in a circular array on the inner wall of the rotating cylinder 1 on the side of the mounting cylinder 7 close to the rotating seat 3. A plurality of baffles 11 corresponding to the inclined plates 14 are installed on the side wall of the mounting cylinder 7. The baffles 11 have the same inclination angle as the inclined plates 14, and the inclination direction of the baffles 11 is the same as the conveying direction of the strip steel of the rotating cylinder 1. The lower end of the side wall of the baffle 11 close to the corresponding inclined plate 14 is rotatably connected with a swing plate 15 used in conjunction with the inclined plate 14 through a hinge. When the rotating roller 2 accelerates, the swing plate 15 pushes the inclined plate 14 to rotate. A spring 16 for pushing the swing plate 15 to swing toward the baffle 11 is installed on the side wall of the swing plate 15 away from the baffle 11, and the end of the spring 16 away from the swing plate 15 is installed on the side wall of the mounting cylinder 7.
[0032] When the rotating roller 2 accelerates, the rotating roller 2 drives the mounting cylinder 7 to rotate, the mounting cylinder 7 drives the baffle 11 and the swing plate 15 to rotate, the swing plate 15 drives the inclined plate 14 to rotate, and the inclined plate 14 drives the rotating cylinder 1 to rotate.
[0033] When the rotating roller 2 decelerates, the rotating cylinder 1 continues to rotate under the action of inertia, the inclined plate 14 contacts the side wall of the swing plate 15 close to the baffle 11, and pushes the swing plate 15 to swing, the swing plate 15 compresses the spring plate 16, and then the inclined plate 14 passes over the swing plate 15 and continues to rotate until the rotation speed of the rotating cylinder 1 is the same as that of the rotating roller 2 and the mounting cylinder 7, so that the rotating roller 2 and the mounting cylinder 7 drive the rotating cylinder 1 to rotate again.
[0034] The speed measuring mechanism includes an encoder 18, which is installed on the upper end of the bearing seat 17 on the side of the rotating roller 2 away from the driving end. A rotating disk 20 is installed at the detection end of the encoder 18, and a rubber ring 19 is installed on the side wall of the rotating disk 20. A plurality of friction bumps 12 are installed in a circular array at one end of the rotating cylinder 1 close to the encoder 18 to facilitate the rotation of the rubber ring 19.
[0035] When the rotating drum 1 rotates, the rotating drum 1 drives the friction protrusion 12 to rotate, the friction protrusion 12 drives the rubber ring 19 to rotate, and the rubber ring 19 drives the rotating disk 20 to rotate, so that the encoder 18 measures various data of the rotating drum 1 and uploads them to the control system.
[0036] Working principle of a guide roller for a twenty-roller rolling machine with a speed measuring structure:
[0037] During installation, the installation tube 7 is sleeved on the side wall of the rotating roller 2, and then the staff inserts the pin rod into the inside of the socket 13, and then rotates the second rotating ring 9 through the pin rod, the second rotating ring 9 drives the gear ring 10 to rotate, the gear ring 10 drives the gear 5 to rotate, and the gear 5 drives the threaded rod 21 to rotate. Under the action of the thread, the threaded rod 21 drives the clamping block 22 to move, so that the clamping block 22 is clamped and fixed on the side wall of the rotating roller 2, thereby fixing the installation tube 7 on the side wall of the rotating roller 2.
[0038] When in use, the driving end motor drives the rotating roller shaft 8 and the rotating roller 2 to rotate. When the rotating roller 2 accelerates or rotates at a constant speed, the rotating roller 2 drives the mounting cylinder 7 to rotate, and the mounting cylinder 7 drives the baffle 11 and the swing plate 15 to rotate. The swing plate 15 drives the inclined plate 14 to rotate, and the inclined plate 14 drives the rotating cylinder 1 to rotate.
[0039] When the rotating roller 2 decelerates, the rotating cylinder 1 continues to rotate under the action of inertia, the inclined plate 14 contacts the side wall of the swing plate 15 close to the baffle 11, and pushes the swing plate 15 to swing, the swing plate 15 compresses the spring plate 16, and then the inclined plate 14 passes over the swing plate 15 and continues to rotate until the rotation speed of the rotating cylinder 1 is the same as that of the rotating roller 2 and the mounting cylinder 7, so that the rotating roller 2 and the mounting cylinder 7 drive the rotating cylinder 1 to rotate again.
[0040] When the rotating drum 1 rotates, the rotating drum 1 drives the friction protrusion 12 to rotate, the friction protrusion 12 drives the rubber ring 19 to rotate, and the rubber ring 19 drives the rotating disk 20 to rotate, so that the encoder 18 measures various data of the rotating drum 1 and uploads it to the control system to regulate the speed of the twenty-roll mill.
[0041] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.
Claims
1. A guide roller for a twenty-roller rolling mill with a speed measuring structure, comprising a rotating roller (2) and a bearing seat (17), wherein rotating roller rotating shafts (8) are mounted at both ends of the rotating roller (2), and the rotating roller rotating shaft (8) is connected to the twenty-roller rolling mill through the bearing seat (17), characterized in that: The rotating roller (2) is sleeved with a rotating cylinder (1), and first rotating rings (4) are installed at both ends of the inner wall of the rotating cylinder (1). A rotating seat (3) is rotatably sleeved on the inner wall of the first rotating ring (4), and a mounting cylinder (7) is installed on the inner wall of the rotating seat (3). The mounting cylinder (7) is sleeved on the rotating roller (2), and a fixing mechanism for fixing the mounting cylinder (7) to the side wall of the rotating roller (2) is provided on the mounting cylinder (7). A rotating mechanism for causing the rotating cylinder (1) to continue rotating under the action of inertia when the rotating roller (2) slows down is provided on the mounting cylinder (7) and the rotating cylinder (1), and a speed measuring mechanism for measuring the speed of the rotating cylinder (1) is provided on the side of the rotating roller (2) away from the driving end of the rotating cylinder (1); The fixing mechanism comprises a plurality of internally threaded fixing cylinders (6), the internally threaded fixing cylinders (6) being mounted on the mounting cylinder (7) in a circumferential array, the internally threaded fixing cylinders (6) being arranged on a side of the rotating seat (3) away from the center of the rotating cylinder (1), the inner wall of the internally threaded fixing cylinder (6) being rotatably connected to a threaded rod (21) via a thread, one end of the threaded rod (21) close to the rotating roller (2) passing through the internally threaded fixing cylinder (6) and being rotatably connected to a clamping block (22) for clamping and fixing the rotating roller (2), one end of the threaded rod (21) away from the clamping block (22) passing through the internally threaded fixing cylinder (6) and being mounted with a gear (5) for driving the threaded rod (21) to rotate, and a driving assembly for uniformly driving all the gears (5) to rotate is arranged on the mounting cylinder (7); The driving assembly comprises a second rotating ring (9), the second rotating ring (9) being rotatably connected to the side wall of the mounting cylinder (7), the second rotating ring (9) being arranged at an end of the mounting cylinder (7) away from the center of the rotating cylinder (1), a gear ring (10) for use with the gear (5) being arranged at an end of the second rotating ring (9) close to the gear (5), the gear ring (10) and the gear (5) being meshed with each other, the length of the teeth on the gear ring (10) being greater than the length of the teeth on the gear (5), and a plurality of sockets (13) being arranged in a circular array at an end of the second rotating ring (9) away from the rotating seat (3) for facilitating a worker to use a pin to rotate the second rotating ring (9); The rotating mechanism comprises a plurality of inclined plates (14), the inclined plates (14) being mounted in a circular array on the inner wall of the rotating cylinder (1) on the side of the mounting cylinder (7) close to the rotating seat (3), a plurality of baffles (11) corresponding to the inclined plates (14) being mounted on the side wall of the mounting cylinder (7), the baffles (11) and the inclined plates (14) having the same inclination angle, the inclination direction of the baffles (11) being the same as the conveying direction of the strip steel of the rotating cylinder (1), and the baffles (11) A swing plate (15) used in conjunction with the inclined plate (14) is rotatably connected to the lower end of the side wall close to the corresponding inclined plate (14) through a hinge. When the rotating roller (2) rotates at an accelerated speed, the swing plate (15) pushes the inclined plate (14) to rotate. A spring (16) for pushing the swing plate (15) to swing toward the baffle (11) is installed on the side wall of the swing plate (15) away from the baffle (11). One end of the spring (16) away from the swing plate (15) is installed on the side wall of the mounting tube (7).
2. The guide roller for a twenty-roller rolling mill with a speed measuring structure according to claim 1, characterized in that: A friction pad is installed at one end of the clamping block (22) close to the rotating roller (2) to facilitate clamping and fixing the rotating roller (2).
3. The guide roller for a twenty-roller rolling mill with a speed measuring structure according to claim 1, characterized in that: The second rotating ring (9) is rotatably connected to the mounting cylinder (7) via a limiting track.
4. The guide roller for a twenty-roller rolling mill with a speed measuring structure according to claim 1, characterized in that: The speed measuring mechanism comprises an encoder (18), the encoder (18) being mounted on the upper end of a bearing seat (17) on the side of the rotating roller (2) away from the driving end, a rotating disk (20) being mounted on the detection end of the encoder (18), a rubber ring (19) being mounted on the side wall of the rotating disk (20), and a plurality of friction protrusions (12) being mounted in a circular array on one end of the rotating cylinder (1) close to the encoder (18) to facilitate the rotation of the rubber ring (19).
5. The guide roller for a twenty-roller rolling mill with a speed measuring structure according to claim 4, characterized in that: The encoder (18) is detachably mounted on the upper end of the bearing seat (17) by means of bolts.
6. The guide roller for a twenty-roller rolling mill with a speed measuring structure according to claim 1, characterized in that: A ball bearing is mounted on the inner wall of the rotating seat (3) to facilitate the rotation of the first rotating ring (4).
7. The guide roller for a twenty-roller rolling mill with a speed measuring structure according to claim 1, characterized in that: Reinforced support ribs for improving the structural strength of the rotating cylinder (1) are installed on the inner wall of the rotating cylinder (1).
Citation Information
Patent Citations
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