A device for rapidly cooling outer film for vacuum coating
By designing an outer film rapid cooling device for vacuum coating, spiral cooling tubes and air compressors are used to achieve efficient and rapid cooling, which solves the problems of slow cooling and pollution by natural cooling and ensures the cleanliness and integrity of the coating layer.
Patent Information
- Application Number
- CN202411428797.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-14
AI Technical Summary
In the existing vacuum coating technology, the cooling rate of natural cooling mode is slower, and cooling under the external environment can easily lead to coating contamination and uneven cooling.
A fast cooling device for the outer membrane for vacuum coating is designed, including cooling boxes, cooling mechanisms, placing mechanisms and control mechanisms. The cooling mechanism uses a spiral coolant and air compressor to achieve efficient and fast cooling through circulating coolant and low temperature airflow.
It achieves efficient and rapid cooling of coated pipe fittings, reduces the production cycle, avoids contamination of the coated surface by external impurities, ensures the cleanliness and integrity of the coated layer, and achieves uniform cooling through the control mechanism.
Smart Images

Figure CN118960437B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of vacuum coating, and in particular to an outer film rapid cooling device for vacuum coating. Background Art
[0002] Vacuum coating refers to a method of heating metal or non-metallic materials under high vacuum conditions to evaporate and condense on the surface of the coated object (metal, semiconductor or insulator) to form a thin film. For example, vacuum aluminum plating, vacuum chromium plating, etc. There are many different processes involved in the vacuum coating process. Each process requires a different temperature. The product needs to be cooled after high temperature. The temperature change directly affects the quality of the coated product. The coating is carried out in a highly sealed vacuum environment.
[0003] The existing cooling methods all use natural cooling, which generally has a slow cooling speed and cools the coated pipes in an external environment. Since the coating on the outer layer of the pipes is in a high temperature state, impurities are easily blown onto the coated surface of the pipes during the cooling process, causing contamination of the coating layer, affecting the cleanliness and integrity of the coating layer, and too many coated pipes cause uneven cooling. Summary of the invention
[0004] To this end, the present invention provides a device for rapid cooling of the outer film for vacuum coating to solve the problem of natural cooling, which generally has a slow cooling speed and cools the coated pipes in an external environment. Since the coating on the outer layer of the pipes is in a high temperature state, impurities are easily blown onto the coated surface of the pipes during the cooling process, causing contamination of the coating layer, affecting the cleanliness and integrity of the coating layer, and the problem of uneven cooling caused by too many coated pipes.
[0005] In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a device for rapid cooling of an outer film for vacuum coating, comprising a cooling box, wherein a cooling mechanism, a placement mechanism and a control mechanism are arranged inside the cooling box;
[0006] The cooling mechanism includes an annular shell, which is arranged inside the cooling box, a spiral cooling pipe is fixedly provided on the inner side of the annular shell, a first cavity and multiple second cavities are opened inside the annular shell, multiple openings are opened between the first cavity and the second cavity, multiple air outlets are opened on the inner side of the annular shell, multiple baffles are fixedly provided on the inner side of the annular shell, an air compressor is fixedly provided on the top of the cooling box, a third hose is fixedly connected to the output end of the air compressor, and the third hose is fixedly connected to the annular shell, a storage box and a pump are fixedly provided on the top of the cooling box, the input end of the pump extends into the storage box, the output end of the pump is fixedly connected to the first hose, one end of the first hose is fixedly connected to one end of the spiral cooling pipe, the output end of the storage box is connected to the second hose, and the second hose is fixedly connected to the other end of the spiral cooling pipe.
[0007] Preferably, two first motors are fixedly provided on the top of the cooling box body, and the output ends of the two first motors are fixedly connected with screw rods, the two screw rods pass through the cooling box body and are connected to the cooling box body through bearings, the outsides of the two screw rods are provided with side blocks through threaded sleeves, and the two side blocks are fixedly connected to the annular shell.
[0008] Preferably, a second motor is fixedly provided on the top of the cooling box, an output end of the second motor extends into the interior of the cooling box, a fan blade is fixedly connected to the output end of the second motor, and a wind tube is fixedly provided on the top of the inner cavity of the cooling box.
[0009] Preferably, the control mechanism includes a base frame, the base frame is fixedly arranged at the bottom of the cooling box body, a third motor is fixedly arranged at the bottom of the base frame, the output end of the third motor is fixedly connected with a transmission shaft, the transmission shaft is connected to the bottom of the cooling box body through a bearing, a fourth gear is fixedly sleeved on the outside of the transmission shaft, a rotating tube is arranged at the bottom of the cooling box body, the rotating tube passes through the bottom of the cooling box body and is connected to the cooling box body through a bearing, a first gear is fixedly sleeved on the outside of the rotating tube, the first gear is meshed with the fourth gear, a connecting shell is fixedly arranged on one side of the rotating tube, a round rod and a threaded rod are respectively connected to the inside of the connecting shell through bearings, a third bevel gear is fixedly sleeved on the outside of the round rod, a fourth motor is fixedly arranged at the bottom of the base frame, a transmission rod is fixedly connected to the output end of the fourth motor, the transmission rod passes through the connecting shell and is connected with the connecting shell through a bearing, one end of the transmission rod is fixedly connected to the second bevel gear, the second bevel gear is meshed with the third bevel gear, the outside of the round rod and the threaded rod are respectively fixedly sleeved with a second gear and a third gear, the second gear is meshed with the third gear, and the outside of the threaded rod is provided with a third gear through a threaded sleeve.
[0010] Preferably, the control mechanism includes a control component, the control component includes a variable volume vacuum pump, the variable volume vacuum pump is fixedly arranged at the bottom of the base frame, the output end of the variable volume vacuum pump is fixedly connected with a fourth hose, the fourth hose passes through the connecting shell, the fourth hose is connected to the L-shaped connecting block through a sealed bearing, an air chamber is opened inside the L-shaped connecting block, an air duct is opened inside the L-shaped connecting block, the air duct connects the fourth hose with the air chamber, and two clamping blocks are provided inside the air chamber.
[0011] Preferably, the placement mechanism includes a moving block, one side of the moving block is provided with a side groove, the L-shaped connecting block extends into the side groove, the moving block is provided with two slots, the slots are engaged with the slots, the top of the moving block is fixedly provided with a support shell, both sides of the support shell are fixedly provided with a plurality of side shells, the top of the support shell is provided with a knob, the bottom of the knob is fixedly provided with a rotating shaft, the rotating shaft passes through the supporting shell and is connected to the supporting shell through a bearing, one end of the rotating shaft is connected to the moving block through a bearing, the external fixed sleeve of the rotating shaft is provided with a plurality of first bevel gears, both sides of the first bevel gear are provided with fourth bevel gears, the first bevel gear is meshed with the fourth bevel gear, one side of the fourth bevel gear is fixedly connected with a connecting rod, one end of the connecting rod is connected to the side wall of the side shell through a bearing, the external fixed sleeve of the connecting rod is provided with a worm, one side of the side shell is provided with a rotating rod, the rotating rod passes through the side shell and passes through the bearing of the side shell, the external fixed sleeve of the rotating rod is provided with a worm wheel, the worm wheel is meshed with the worm, and one side of the rotating rod is fixedly connected with a plurality of placement rods.
[0012] Preferably, the bottom of the moving block is connected to a plurality of moving wheels via bearings, and the moving wheels are in contact with the connecting shell.
[0013] Preferably, a ventilation pipe is fixedly provided on the top of the cooling box.
[0014] Preferably, both sides of the cooling box are provided with box doors.
[0015] Preferably, a first slide rail is fixedly provided on one side of the cooling box body, a second slide rail is fixedly provided on the other side of the cooling box body, and a vacuum chamber is fixedly provided on one side of the second slide rail.
[0016] The embodiments of the present invention have the following advantages:
[0017] 1. By integrating spiral cooling tubes and air compressors, efficient and rapid cooling of coated pipes is achieved. The coolant in the spiral cooling tube circulates and effectively absorbs the heat of the pipes. At the same time, the compressed gas generated by the air compressor is blown out through the annular shell to form a low-temperature airflow, which directly acts on the surface of the pipes, greatly accelerating the cooling speed and reducing the production cycle. Cooling is performed in a relatively sealed environment to avoid contamination of the coating surface by external impurities. During the cooling process, the pipes are always in a sealed cooling box, reducing the problem of coating layer contamination caused by the external environment and ensuring the cleanliness and integrity of the coating layer.
[0018] 2. Through the design of the control mechanism, uniform cooling of the coated pipes is achieved. The spiral cooling pipe and the annular shell inside the cooling box can move up and down to ensure that the cooling gas can evenly cover the surface of the pipes. At the same time, the control mechanism can also rotate the placement mechanism during the cooling process, further improving the uniformity of cooling and avoiding the problem of uneven cooling caused by the shape or position of the pipes. The high degree of automation reduces the difficulty and labor intensity of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0020] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0021] Figure 1 The front view of the overall structure provided by the present invention;
[0022] Figure 2 A rear view of the overall structure provided by the present invention;
[0023] Figure 3 A side view of the cooling box provided by the present invention;
[0024] Figure 4 A three-dimensional diagram of the cooling mechanism provided by the present invention;
[0025] Figure 5 A three-dimensional diagram of the annular housing provided by the present invention;
[0026] Figure 6 A top sectional view of the annular housing provided by the present invention;
[0027] Figure 7 A side sectional view of the annular housing provided by the present invention;
[0028] Figure 8 A cross-sectional view of the placement mechanism provided by the present invention;
[0029] Fig. 9 A three-dimensional diagram of the placement mechanism provided by the present invention;
[0030] Fig.10 A cross-sectional view of an L-shaped connecting block provided by the present invention;
[0031] Fig.11 A cross-sectional view of the control mechanism provided by the present invention;
[0032] Fig.12 The present invention provides Figure 8 A magnified view of the structure of the middle part A;
[0033] Fig.13 The present invention provides Figure 8 A magnified view of the structure of the middle B section;
[0034] Fig.14 The present invention provides Fig.10 Enlarged view of the structure of the middle C section;
[0035] Fig.15 The present invention provides Fig.11 Enlarged view of the structure of part D in the middle.
[0036] In the figure: 1, cooling box; 2, box door; 3, storage box; 4, pump; 5, first motor; 6, ventilation pipe; 7, air compressor; 8, first slide rail; 9, second slide rail; 10, vacuum chamber; 11, second motor; 12, first hose; 13, second hose; 14, connecting shell; 15, screw rod; 16, L-shaped connecting block; 17, supporting shell; 18, side shell; 19, annular shell; 20, side block; 21, fan blade; 22, air cylinder; 23, moving block; 24, rotating rod; 25, placing rod; 26, third hose; 27, third motor; 28, spiral cooling pipe; 29, baffle; 30, first cavity; 31. second cavity; 32. through port; 33. air outlet; 34. base frame; 35. knob; 36. rotating shaft; 37. rotating tube; 38. first gear; 39. fourth motor; 40. fourth hose; 41. transmission rod; 42. round rod; 43. threaded rod; 44. variable capacity vacuum pump; 45. second gear; 46. third gear; 47. air duct; 48. fourth gear; 49. first bevel gear; 50. moving wheel; 51. second bevel gear; 52. third bevel gear; 53. fourth bevel gear; 54. connecting rod; 55. worm gear; 56. worm; 57. air chamber; 58. slot; 59. block; 60. transmission shaft. DETAILED DESCRIPTION
[0037] The following is a description of the implementation of the present invention by specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See attached Figure 1 -Attached Fig.15 The present invention provides a device for rapid cooling of an outer film for vacuum coating, comprising a cooling box 1, wherein a cooling mechanism, a placement mechanism and a control mechanism are arranged inside the cooling box 1;
[0039] The cooling mechanism includes an annular shell 19, which is arranged inside the cooling box 1, and a spiral cooling pipe 28 is fixedly arranged inside the annular shell 19. A first cavity 30 and a plurality of second cavities 31 are opened inside the annular shell 19, and a plurality of through openings 32 are opened between the first cavity 30 and the second cavity 31. A plurality of air outlets 33 are opened inside the annular shell 19, and a plurality of baffles 29 are fixedly arranged inside the annular shell 19. An air compressor 7 is fixedly arranged on the top of the cooling box 1, and a third hose 26 is fixedly connected to the output end of the air compressor 7, and the third hose 26 is fixedly connected to the annular shell 19. A storage Box 3 and pump 4, the input end of the pump 4 extends into the interior of the storage box 3, the output end of the pump 4 is fixedly connected with a first hose 12, one end of the first hose 12 is fixedly connected to one end of the spiral cooling tube 28, the output end of the storage box 3 is connected with a second hose 13, the second hose 13 is fixedly connected to the other end of the spiral cooling tube 28, two first motors 5 are fixedly provided on the top of the cooling box 1, the output ends of the two first motors 5 are fixedly connected with screws 15, the two screws 15 pass through the cooling box 1 and are connected to the cooling box 1 at the connection through bearings, the outsides of the two screws 15 are provided with side blocks 20 through threaded sleeves, and the two side blocks 20 are fixedly connected to the annular shell 19.
[0040] In this embodiment, the pump 4 is started, and the pump 4 transports the coolant inside the storage box 3 to the spiral cooling pipe 28 through the first hose 12 and re-inputs it into the storage box 3 through the second hose 13 to complete the circulation of the coolant. At the same time, the first motor 5 is started, and the first motor 5 controls the rotation of the screw 15, and the screw 15 drives the side block 20 to move, and the moving wheel 50 drives the annular shell 19 to move, and the annular shell 19 drives the spiral cooling pipe 28 to move. The spiral cooling pipe 28 is fixedly connected to the annular shell 19 by bolts, and the first hose 12 and the second hose 13 on the spiral cooling pipe 28 can be stretched and contracted. The air compressor 7 is started, and the air compressor 7 transports the compressed gas to the first cavity 30 inside the annular shell 19 through the third hose 26. The compressed gas enters the second cavity 31 through the opening 32, and the gas is blown out through the air outlet 33, so that the compressed gas first contacts the spiral cooling pipe 28, and the annular shell 19 moves up and down and blows the low-temperature gas on the pipe fittings, thereby cooling the pipe fittings.
[0041] Among them, in order to achieve the purpose of cooling, the present device is implemented by adopting the following technical scheme: a second motor 11 is fixedly provided on the top of the cooling box 1, the output end of the second motor 11 extends into the interior of the cooling box 1, the output end of the second motor 11 is fixedly connected with a fan blade 21, and a wind tube 22 is fixedly provided on the top of the inner cavity of the cooling box 1. When the second motor 11 is started, the second motor 11 controls the rotation of the fan blade 21, and the fan blade 21 cools and dissipates heat for the coated pipes on the placement mechanism.
[0042] Among them, in order to achieve the purpose of control, the present device is implemented by the following technical solutions: the control mechanism includes a base frame 34, the base frame 34 is fixedly arranged at the bottom of the cooling box 1, the bottom of the base frame 34 is fixedly provided with a third motor 27, the output end of the third motor 27 is fixedly connected with a transmission shaft 60, the transmission shaft 60 is connected to the bottom of the cooling box 1 through a bearing, the outer fixed sleeve of the transmission shaft 60 is provided with a fourth gear 48, the bottom of the cooling box 1 is provided with a rotating tube 37, the rotating tube 37 passes through the bottom of the cooling box 1 and is connected to the cooling box 1 through a bearing, the outer fixed sleeve of the rotating tube 37 is provided with a first gear 38, the first gear 38 is meshed with the fourth gear 48, and one side of the rotating tube 37 is fixedly provided with a connecting shell The connecting housing 14 has a round rod 42 and a threaded rod 43 connected thereto through bearings, a third bevel gear 52 is fixedly sleeved on the outside of the round rod 42, a fourth motor 39 is fixedly provided at the bottom of the base frame 34, a transmission rod 41 is fixedly connected to the output end of the fourth motor 39, the transmission rod 41 penetrates the connecting housing 14 and is connected to the connecting housing 14 through a bearing, a second bevel gear 51 is fixedly connected to one end of the transmission rod 41, the second bevel gear 51 is meshed with the third bevel gear 52, a second gear 45 and a third gear 46 are fixedly sleeved on the outside of the round rod 42 and the threaded rod 43, the second gear 45 is meshed with the third gear 46, and the third gear 46 is provided on the outside of the threaded rod 43 through a threaded sleeve.
[0043] The control mechanism includes a control component, and the control component includes a variable volume vacuum pump 44, and the variable volume vacuum pump 44 is fixedly arranged at the bottom of the base frame 34, and the output end of the variable volume vacuum pump 44 is fixedly connected with a fourth hose 40, and the fourth hose 40 passes through the connecting shell 14, and the fourth hose 40 is connected to the L-shaped connecting block 16 through a sealed bearing, and an air chamber 57 is provided inside the L-shaped connecting block 16, and an air duct 47 is provided inside the L-shaped connecting block 16, and the air duct 47 connects the fourth hose 40 with the air chamber 57, and two blocks 59 are provided inside the air chamber 57, and the fourth motor is started. 39, the fourth motor 39 controls the transmission rod 41 to rotate, the transmission rod 41 controls the second bevel gear 51 to rotate, the second bevel gear 51 drives the third bevel gear 52 to rotate, the third bevel gear 52 drives the round rod 42 to rotate, the round rod 42 drives the second gear 45 to rotate, the second gear 45 drives the third gear 46 to rotate, the third gear 46 drives the threaded rod 43 to rotate, the threaded rod 43 drives the L-shaped connecting block 16 to move, the L-shaped connecting block 16 moves with the fourth hose 40, so that the L-shaped connecting block 16 is moved out of the cooling box 1 and inserted into the side groove inside the moving block 23, and then the variable capacity vacuum pump 44 is started, the variable capacity The vacuum pump 44 delivers gas to the air duct 47 through the fourth hose 40, and the gas enters the air chamber 57 and pushes out the block 59, so that the block 59 is engaged with the slot 58, thereby completing the fixed docking of the L-shaped connecting block 16 and the moving block 23. Then, by controlling the movement of the L-shaped connecting block 16, the L-shaped connecting block 16 drives the moving block 23 and the placement mechanism to move into the cooling box 1, and the third motor 27 is started. The third motor 27 controls the transmission shaft 60 to rotate, and the transmission shaft 60 drives the fourth gear 48 to rotate, and the fourth gear 48 drives the first gear 38 to rotate, and the first gear 38 drives the rotating tube 37 to rotate. The rotating tube 37 drives the connecting shell 14 to rotate, and the connecting shell 14 drives the L-shaped connecting block 16 and the placing mechanism to rotate. The specific control method is to control the placing mechanism to rotate 180 degrees clockwise, and then control the placing mechanism to rotate 180 degrees counterclockwise to make the pipe cooling uniform. After the cooling is completed, the placing mechanism is controlled by the L-shaped connecting block 16 to move the other side of the cooling box 1 out and fall on the first slide rail 8, and then the variable volume vacuum pump 44 is used to evacuate the air to retract the card block 59 into the air chamber 57. The card block 59 is not engaged with the card slot 58, so that the L-shaped connecting block 16 can be separated from the moving block 23.
[0044] Among them, in order to achieve the purpose of placement, the present device is implemented by the following technical solutions: the placement mechanism includes a moving block 23, a side groove is provided on one side of the moving block 23, the L-shaped connecting block 16 extends into the side groove, two card slots 58 are provided inside the moving block 23, and the card block 59 is buckled with the card slot 58, a support shell 17 is fixedly provided on the top of the moving block 23, and a plurality of side shells 18 are fixedly provided on both sides of the support shell 17, a knob 35 is provided on the top of the support shell 17, and a rotating shaft 36 is fixedly provided on the bottom of the knob 35, the rotating shaft 36 penetrates the supporting shell 17 and is connected to the supporting shell 17 through a bearing, one end of the rotating shaft 36 is connected to the moving block 23 through a bearing, and a plurality of first bevel gears 49 are fixedly sleeved on the outside of the rotating shaft 36, and fourth bevel gears 53 are provided on both sides of the first bevel gear 49, the first bevel gear 49 is meshed with the fourth bevel gear 53, and the fourth bevel gear A connecting rod 54 is fixedly connected to one side of the wheel 53, one end of the connecting rod 54 is connected to the side wall of the side shell 18 through a bearing, a worm 56 is fixedly sleeved on the outside of the connecting rod 54, a rotating rod 24 is provided on one side of the side shell 18, the rotating rod 24 passes through the side shell 18 and passes through a bearing with the side shell 18, a worm wheel 55 is fixedly sleeved on the outside of the rotating rod 24, the worm wheel 55 is meshed with the worm 56, a plurality of placement rods 25 are fixedly connected to one side of the rotating rod 24, the pipe fitting to be coated is sleeved on the placement rod 25, the knob 35 is turned, the knob 35 drives the rotating shaft 36 to rotate, the rotating shaft 36 drives the first bevel gear 49 to rotate, the first bevel gear 49 drives the fourth bevel gear 53 to rotate, the fourth bevel gear 53 drives the connecting rod 54 to rotate, the connecting rod 54 drives the worm 56 to rotate, the worm 56 drives the worm wheel 55 to rotate, the worm wheel 55 drives the rotating rod 24 to rotate, the rotating rod 24 drives the placement rod 25 to rotate, and the rapid unloading of the pipe fittings can be completed.
[0045] In order to facilitate movement, the device is implemented by the following technical solution: the bottom of the moving block 23 is connected to a plurality of moving wheels 50 through bearings, and the moving wheels 50 are in contact with the connecting shell 14, so that the moving wheels 50 at the bottom of the moving block 23 facilitate movement of the placement mechanism;
[0046] In order to achieve the purpose of exhaust, the device is implemented by the following technical solution: a ventilation pipe 6 is fixedly provided on the top of the cooling box 1, and the ventilation pipe 6 exhausts the gas inside the cooling box 1;
[0047] In order to achieve the purpose of sealing, the device is implemented by the following technical solution: both sides of the cooling box 1 are provided with box doors 2, and the cooling box 1 is sealed by the box doors 2;
[0048] Among them, in order to achieve the purpose of movement, the present device is implemented by adopting the following technical scheme: a first slide rail 8 is fixedly provided on one side of the cooling box body 1, a second slide rail 9 is fixedly provided on the other side of the cooling box body 1, and a vacuum chamber 10 is fixedly provided on one side of the second slide rail 9. The first slide rail 8 and the second slide rail 9 facilitate the moving wheels 50 at the bottom of the placement mechanism to roll thereon, and the placement rod 25 together with the placement mechanism is pushed into the vacuum chamber 10 for vacuum coating.
[0049] The use process of the present invention is as follows: when using the present invention, the pipe fitting to be coated is sleeved on the placement rod 25, and then the placement rod 25 together with the placement mechanism is pushed into the vacuum chamber 10 for vacuum coating. After the coating is completed, the placement mechanism is moved out of the vacuum chamber 10, and the moving wheel 50 at the bottom of the moving block 23 facilitates the movement of the placement mechanism. The moving wheel 50 moves the placement mechanism to the top of the second slide rail 9, and then the fourth motor 39 is started. The fourth motor 39 controls the transmission rod 41 to rotate, the transmission rod 41 controls the second bevel gear 51 to rotate, the second bevel gear 51 drives the third bevel gear 52 to rotate, the third bevel gear 52 drives the round rod 42 to rotate, the round rod 42 drives the second gear 45 to rotate, the second gear 45 drives the third gear 46 to rotate, and the third gear 46 drives the threaded rod 43 to rotate, the threaded rod 43 drives the L-shaped connecting block 16 to move, the L-shaped connecting block 16 moves with the fourth hose 40, so that the L-shaped connecting block 16 is moved out of the cooling box 1 and inserted into the side groove inside the moving block 23, and then the variable volume vacuum pump 44 is started, and the variable volume vacuum pump 44 transports gas to the inside of the air duct 47 through the fourth hose 40, and the gas enters the air chamber 57 and pushes out the block 59, so that the block 59 is buckled with the groove 58, thereby completing the fixed docking of the L-shaped connecting block 16 and the moving block 23, and then the L-shaped connecting block 16 is controlled to move, so that the L-shaped connecting block 16 drives the moving block 23 and the placement mechanism to move into the cooling box 1, and then the cooling box 1 is closed through the box door 2, and the second motor 11 is started, and the second motor 11 is started. The machine 11 controls the fan blades 21 to rotate, and the fan blades 21 cool and dissipate the coated pipes on the placement mechanism. At the same time, the pump machine 4 is started, and the pump machine 4 transports the coolant inside the storage box 3 to the spiral cooling pipe 28 through the first hose 12 and re-inputs it into the storage box 3 through the second hose 13 to complete the circulation of the coolant. At the same time, the first motor 5 is started, and the first motor 5 controls the screw rod 15 to rotate, and the screw rod 15 drives the side block 20 to move, and the moving wheel 50 drives the annular shell 19 to move, and the annular shell 19 drives the spiral cooling pipe 28 to move. The spiral cooling pipe 28 is fixedly connected to the annular shell 19 by bolts, and the first hose 12 and the second hose 13 on the spiral cooling pipe 28 can be stretched and contracted, and the air compressor 7 is started, and the air compressor 7 compresses the air The compressed gas enters the second cavity 31 through the opening 32, and blows out the gas through the air outlet 33, so that the compressed gas first contacts the spiral cooling tube 28, and the annular shell 19 moves up and down and blows the low-temperature gas on the pipe fittings, thereby cooling the pipe fittings. At the same time, the third motor 27 is started, and the third motor 27 controls the transmission shaft 60 to rotate, and the transmission shaft 60 drives the fourth gear 48 to rotate, and the fourth gear 48 drives the first gear 38 to rotate, and the first gear 38 drives the rotating tube 37 to rotate, and the rotating tube 37 drives the connecting shell 14 to rotate, and the connecting shell 14 drives the L-shaped connecting block 16 and the placement mechanism to rotate. The specific control method is to control the placement mechanism to rotate 180 degrees clockwise.Then, the placement mechanism is controlled to rotate 180 degrees counterclockwise to make the pipe cool evenly. After the cooling is completed, the placement mechanism is controlled by the L-shaped connection block 16 so that the other side of the cooling box 1 is moved out and falls on the first slide rail 8. Then, the variable volume vacuum pump 44 is used to evacuate air so that the block 59 is retracted into the air chamber 57. The block 59 is not engaged with the slot 58, so that the L-shaped connection block 16 can be separated from the moving block 23. Then, the knob 35 is turned, and the knob 35 drives the rotating shaft 36 to rotate. The rotating shaft 36 drives the first bevel gear 49 to rotate. The first bevel gear 49 drives the fourth bevel gear 53 to rotate. The fourth bevel gear 53 drives the connecting rod 54 to rotate. The connecting rod 54 drives the worm 56 to rotate. The worm 56 drives the worm wheel 55 to rotate. The worm wheel 55 drives the rotating rod 24 to rotate. The rotating rod 24 drives the placement rod 25 to rotate, so that the pipe can be quickly unloaded.
[0050] The above is only a preferred embodiment of the present invention. Any person skilled in the art may modify the present invention by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present invention shall fall within the scope of protection claimed by the present invention.
Claims
1. A device for rapid cooling of an outer film for vacuum coating, comprising a cooling box (1), characterized in that: The cooling box (1) is provided with a cooling mechanism, a placement mechanism and a control mechanism inside; The cooling mechanism comprises an annular shell (19), the annular shell (19) being arranged inside a cooling box (1), a spiral cooling pipe (28) being fixedly arranged inside the annular shell (19), a first cavity (30) and a plurality of second cavities (31) being provided inside the annular shell (19), a plurality of openings (32) being provided between the first cavity (30) and the second cavities (31), a plurality of air outlets (33) being provided inside the annular shell (19), a plurality of baffles (29) being fixedly arranged inside the annular shell (19), and an air compressor (7) being fixedly arranged on the top of the cooling box (1). The output end of the air compressor (7) is fixedly connected to a third hose (26), and the third hose (26) is fixedly connected to the annular housing (19). A storage box (3) and a pump (4) are fixedly provided on the top of the cooling box body (1). The input end of the pump (4) extends into the storage box (3). The output end of the pump (4) is fixedly connected to a first hose (12), and one end of the first hose (12) is fixedly connected to one end of the spiral cooling pipe (28). The output end of the storage box (3) is connected to a second hose (13), and the second hose (13) is fixedly connected to the other end of the spiral cooling pipe (28); The control mechanism comprises a base frame (34), the base frame (34) being fixedly arranged at the bottom of the cooling box (1), a third motor (27) being fixedly arranged at the bottom of the base frame (34), a transmission shaft (60) being fixedly connected to an output end of the third motor (27), the transmission shaft (60) being connected to the bottom of the cooling box (1) via a bearing, a fourth gear (48) being arranged on an outer fixed sleeve of the transmission shaft (60), a rotating tube (37) being arranged at the bottom of the cooling box (1), the rotating tube (37) passing through the bottom of the cooling box (1) and being connected to the cooling box (1) via a bearing, A first gear (38) is fixedly sleeved on the outside of the rotating tube (37), and the first gear (38) meshes with a fourth gear (48). A connecting shell (14) is fixedly provided on one side of the rotating tube (37), and a round rod (42) and a threaded rod (43) are respectively connected to the inside of the connecting shell (14) through bearings. A third bevel gear (52) is fixedly sleeved on the outside of the round rod (42). A fourth motor (39) is fixedly provided on the bottom of the base frame (34), and a transmission rod (41) is fixedly connected to the output end of the fourth motor (39), and the transmission rod (41) passes through the connecting shell. (14) and connected to a connecting housing (14) via a bearing, one end of the transmission rod (41) is fixedly connected to a second bevel gear (51), the second bevel gear (51) is meshed with a third bevel gear (52), the outer parts of the round rod (42) and the threaded rod (43) are respectively fixedly sleeved with a second gear (45) and a third gear (46), the second gear (45) and the third gear (46) are meshed, the outer part of the threaded rod (43) is provided with a third gear (46) via a threaded sleeve, the control mechanism comprises a control component, the control component comprises a variable capacity vacuum pump (44), The variable capacity vacuum pump (44) is fixedly arranged at the bottom of the base frame (34); the output end of the third motor (27) is fixedly connected to a fourth hose (40); the fourth hose (40) penetrates the connecting shell (14); the fourth hose (40) is connected to the L-shaped connecting block (16) via a sealing bearing; an air chamber (57) is provided inside the L-shaped connecting block (16); an air duct (47) is provided inside the L-shaped connecting block (16); the air duct (47) connects the fourth hose (40) to the air chamber (57); and two clamping blocks (59) are provided inside the air chamber (57); The placement mechanism comprises a moving block (23), a side groove is provided on one side of the moving block (23), the L-shaped connecting block (16) extends into the side groove, two card slots (58) are provided inside the moving block (23), the card block (59) is engaged with the card slot (58), a support shell (17) is fixedly provided on the top of the moving block (23), a plurality of side shells (18) are fixedly provided on both sides of the support shell (17), a knob (35) is provided on the top of the support shell (17), a rotating shaft (36) is fixedly provided on the bottom of the knob (35), the rotating shaft (36) passes through the supporting shell (17) and is connected to the supporting shell (17) via a bearing, one end of the rotating shaft (36) is connected to the moving block (23) via a bearing, and the rotating shaft (36) is fixedly provided on the outside The fixed sleeve is provided with a plurality of first bevel gears (49), and fourth bevel gears (53) are provided on both sides of the first bevel gears (49). The first bevel gears (49) mesh with the fourth bevel gears (53). A connecting rod (54) is fixedly connected to one side of the fourth bevel gear (53). One end of the connecting rod (54) is connected to the side wall of the side housing (18) via a bearing. A worm (56) is provided on the external fixed sleeve of the connecting rod (54). A rotating rod (24) is provided on one side of the side housing (18). The rotating rod (24) penetrates the side housing (18) and is connected to the side housing (18) via a bearing. A worm wheel (55) is provided on the external fixed sleeve of the rotating rod (24). The worm wheel (55) meshes with the worm wheel (56). A plurality of placement rods (25) are fixedly connected to one side of the rotating rod (24).
2. The outer film rapid cooling device for vacuum coating according to claim 1, characterized in that: Two first motors (5) are fixedly provided on the top of the cooling box (1), and the output ends of the two first motors (5) are fixedly connected to screw rods (15). The two screw rods (15) penetrate the cooling box (1) and are connected to the cooling box (1) at the connection point via bearings. The outsides of the two screw rods (15) are provided with side blocks (20) via threaded sleeves, and the two side blocks (20) are fixedly connected to the annular housing (19).
3. The outer film rapid cooling device for vacuum coating according to claim 1, characterized in that: A second motor (11) is fixedly provided on the top of the cooling box (1), an output end of the second motor (11) extends into the interior of the cooling box (1), a fan blade (21) is fixedly connected to the output end of the second motor (11), and a wind tube (22) is fixedly provided on the top of the inner cavity of the cooling box (1).
4. The device for rapid cooling of outer film for vacuum coating according to claim 1, characterized in that: The bottom of the moving block (23) is connected to a plurality of moving wheels (50) via bearings, and the moving wheels (50) are in contact with the connecting housing (14).
5. The device for rapid cooling of outer film for vacuum coating according to claim 1, characterized in that: A ventilation pipe (6) is fixedly provided on the top of the cooling box (1).
6. The device for rapid cooling of outer film for vacuum coating according to claim 1, characterized in that: The cooling box body (1) is provided with box doors (2) on both sides.
7. The device for rapid cooling of outer film for vacuum coating according to claim 1, characterized in that: A first slide rail (8) is fixedly provided on one side of the cooling box body (1), a second slide rail (9) is fixedly provided on the other side of the cooling box body (1), and a vacuum chamber (10) is fixedly provided on one side of the second slide rail (9).
Citation Information
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