A metal component bending position processing device

By designing a bending position processing equipment for metal components using angle change units and transmission belt systems, the problem of bent metal plate grinding is solved, deep grinding and stable rotation are achieved, and it is suitable for metal plates of different angles.

CN118977180BActive Publication Date: 2025-02-21TAIZHOU YINGLUOKE TOOLS CO LTD
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Patent Information

Application Number
CN202411474797.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-02-21
Estimated Expiration
2044-10-22

AI Technical Summary

Technical Problem

The prior art is difficult to effectively deal with grinding of the bent parts of the metal plate, especially when the bending angle is large, it is difficult to achieve efficient grinding and rotation.

Method used

A metal component bending position processing device is designed, using an angle change unit and a transmission belt system. Through the adjustable angle of the angle change unit and the support of the elastic parts, the triangular setting of the transmission belt can be realized, which can be different from the bent metal plate. Perform fit and polish.

Benefits of technology

Deep grinding of the bent metal plate is achieved, which avoids deformation caused by extrusion, ensures stable rotation of the transmission belt, is suitable for metal plates with different needs, and improves grinding efficiency and effect.

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Abstract

The present invention relates to the field of metal processing technology, and discloses a bending position processing device for metal components, including a base plate for fixing, a limiting layer is fixed at the lower end of the base plate, two groups of supporting diagonal rods are arranged on both sides of the limiting layer, an elastic member is connected between the two groups of supporting diagonal rods, and a group of supporting rods is also fixed at the lower end of the limiting layer, an angle changing unit is sandwiched between the supporting rods, and a transmission belt is also provided on the outside of the angle changing unit, and the angle changing unit is set at an adjustable angle, which is used to support the transmission belt. The present invention sets an angle changing unit, and under the action of the angle changing unit, the lower end of the transmission belt is triangular, and the transmission belt drives the outer sanding belt to rotate during transmission, so as to realize the operation, grind the metal parts smoothly, avoid deformation caused by extrusion, and keep the abnormal protruding position unchanged. Since the shape of the transmission belt does not change, the degree of extrusion can be controlled at any time to avoid the situation of non-rotation.
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Description

Technical Field

[0001] The invention relates to the technical field of metal processing, and in particular to a device for processing the bending position of a metal component. Background Art

[0002] Metal plates are widely used. Metal processing generally uses abrasive belts for grinding. At the same time, the surface of the cast metal plate is rough and is polished smooth by grinding. Metal castings have bent parts. Due to their shape, the bent parts are difficult to contact with the grinding equipment, making them difficult to grind.

[0003] In the authorization announcement number CN 116572132 B, the name is a metal component surface grinding device, which proposes two guide brackets that can drive the unfolding roller to rotate, so that the connection line between the two unfolding rollers and the driving roller forms a certain angle, which is beneficial to the grinding of metal parts with bent surfaces.

[0004] In the above patent, the metal parts with bent surfaces can be polished by changing the angle between the unfolding roller and the driving roller, but the bending angle cannot be too large and has certain limitations. It is difficult to drive the sanding belt to operate at many angles of ninety degrees, and the deformation is caused by extrusion, so the extrusion force needs to be controlled. Although excessive extrusion force can fit with the metal plate, it is easy to stop rotating under the action of friction. For this reason, a processing device for rotating the bent part of the metal plate is proposed. Summary of the invention

[0005] The object of the present invention is to provide a device for processing the bending position of a metal component to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a metal component bending position processing device, comprising a base plate for fixing, a limiting layer is fixed at the lower end of the base plate, two groups of supporting diagonal rods are arranged on both sides of the limiting layer, and elastic parts are connected between the two groups of supporting diagonal rods. A group of support rods is also fixed at the lower end of the limiting layer, and an angle changing unit is clamped between the support rods. A transmission belt is also provided on the outside of the angle changing unit, and the angle changing unit is set at an adjustable angle, which is used to support the transmission belt.

[0007] Preferably, each group of the supporting oblique rods is provided with two supporting oblique rods, a driving shaft is fixed between the two supporting oblique rods, a rotatable long gear is sleeved on the outer side of the driving shaft, and the two groups of supporting oblique rods on both sides are symmetrically arranged;

[0008] Two opposing support rods are arranged in one group of the support rods, and a long gear 2 is rotatably arranged between the two support rods. The transmission belt is squeezed by the long gear 1 and the long gear 2, and the transmission belt is frame-shaped, and its inner side is supported by the long gear 1, the long gear 2 and the angle change unit.

[0009] Preferably, the elastic member includes a partition, a connecting tube and a tension spring;

[0010] The partition is provided with two pieces, and the two pieces of the partition are respectively fixed on two groups of supporting inclined rods on both sides. The connecting tube is also provided with two pieces, and the two connecting tubes are respectively hinged on the partitions on both sides. The tension spring is in an extruded state, and its two ends are respectively fixed in the connecting tubes on both sides. The transmission belt is supported by the connecting tube so that it is in an expanded and stretched state.

[0011] Preferably, the inner side of the transmission belt and the outer sides of the long gear 1 and the long gear 2 are all provided with meshing teeth, the meshing teeth on the inner side of the transmission belt cooperate with the meshing teeth on the outer sides of the long gear 1 and the long gear 2, and the outer side of the transmission belt can be fixedly provided with a sanding belt for grinding;

[0012] A motor is fixed on the support rod at one side, and an output end of the motor is meshed with the second long gear.

[0013] Preferably, the angle changing unit comprises a fixed shaft in the middle and expansion plates on both sides;

[0014] The fixed shaft is detachably fixed between the group of support rods, and the expansion plates on both sides are rotatably arranged on the outside of the fixed shaft. A mounting opening is opened on the expansion plate, and a round shaft is rotatably installed in the mounting opening. The transmission belt is pressed against the outside of the round shaft, and the transmission belt is located on the outside of the two expansion plates, also in a triangular shape.

[0015] Preferably, an upper sheet is fixed to the upper end of the fixed shaft, hinges are hinged on both sides of the upper sheet, a threaded shaft is rotatably connected to the outer side of the hinge, the threaded shaft can be twisted, a threaded barrel is hinged to the outer side of the expansion plate, and the threaded barrel is threadedly connected to the threaded shaft;

[0016] Two circumferentially arranged circular grooves are provided on the outer side of the fixed shaft, and an integrally formed convex layer is provided on the inner walls of the two circular grooves. A semicircular mating piece with upper and lower halves is clamped in each circular groove, and the semicircular mating piece also cooperates with the convex layer. An insertion shaft is integrally formed on the outer side of half of the semicircular mating piece, and the insertion shaft is inserted into the interior of the expansion plate to limit the expansion plate.

[0017] Preferably, the upper sheet is extended upward, and an upper shaft is rotatably mounted on the upper end thereof, so that the transmission belt can be pressed against the upper shaft after the two expansion plates are turned over.

[0018] Preferably, two opposite limit blocks are fixed to the lower end of the fixed shaft, and a lower shaft is rotatably mounted between the two limit blocks, and the lower shaft is used to contact the transmission belt.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] (1) The present invention provides an angle changing unit. Under the action of the angle changing unit, the lower end of the transmission belt is triangular in shape. The transmission belt drives the outer abrasive belt to rotate during transmission to achieve operation, thereby polishing the metal parts to make them smooth and avoiding deformation caused by extrusion, which will keep the abnormal protruding position unchanged. Since the shape of the transmission belt does not change, the degree of extrusion can be controlled at any time to avoid the situation where the belt does not rotate.

[0021] (2) The present invention provides an angle changing unit to change the angle. The threaded shaft can be rotated to control the cooperation of the threaded barrel. The rotation angle of the expansion plate changes, and the expansion plate can be fitted on metal plates with different requirements, which is convenient for control.

[0022] (3) The present invention sets a circular shaft and a transmission belt in a triangular shape. The circular shaft and the transmission belt are squeezed, which originally produces friction with the metal plate. The inner side of the transmission belt rolls and rubs with the circular shaft. The triangular shape can fit with the metal parts and reduce friction, thereby achieving rotation to the greatest extent and avoiding jamming.

[0023] (4) The present invention sets a lower shaft and an upper shaft to plasticize the transmission belt so that it can extend into the corner of the bent metal plate and grind deeper without being affected by the extrusion force. The fixed shaft is flipped 180 degrees, with the concave side of the angle change unit facing outward, and the protruding side of the bent metal plate is polished. The transmission belt is squeezed and moved between the two expansion plates. The transmission belt covers the protruding side of the metal plate and cleans it comprehensively. The transmission belt is offset against the upper shaft to achieve a limiting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the structure of the elastic member of the present invention;

[0026] Figure 3 This is a schematic diagram of the angle changing unit structure of the present invention;

[0027] Figure 4 This is a schematic diagram of the partial separation structure of the angle change unit of the present invention;

[0028] Figure 5 For the present invention Figure 4 A is a schematic diagram of the partially enlarged structure of the middle part;

[0029] Figure 6 This is a schematic diagram of the local structure of the lower end of the fixed shaft of the present invention;

[0030] Figure 7 It is a schematic diagram of the partially enlarged structure of B in 4 of the present invention.

[0031] In the figure: 1. base plate; 2. limiting layer; 3. supporting diagonal rod; 4. driving shaft; 5. long gear one; 6. supporting rod; 7. long gear two; 8. motor; 9. angle changing unit; 91. expansion plate; 92. mounting port; 93. round shaft; 94. fixed shaft; 95. upper sheet; 951. upper shaft; 96. hinge; 97. threaded shaft; 98. threaded cylinder; 99. circular groove; 901. convex layer; 902. semicircular fitting; 903. plug-in shaft; 904. limiting block; 905. lower shaft; 10. transmission belt; 11. elastic member; 111. partition; 112. connecting cylinder; 113. tension spring. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] See also Figure 1-Figure 5 .

[0034] Embodiment 1:

[0035] The present invention provides a technical solution: a metal component bending position processing device, including a base plate 1 for fixing, a limiting layer 2 is fixed at the lower end of the base plate 1, two groups of supporting diagonal rods 3 are arranged on both sides of the limiting layer 2, and an elastic member 11 is connected between the two groups of supporting diagonal rods 3, and a group of support rods 6 is also fixed at the lower end of the limiting layer 2, and an angle change unit 9 is clamped between the groups of support rods 6. A transmission belt 10 is also provided on the outside of the angle change unit 9, and the angle change unit 9 is set at an adjustable angle, which is used to support the transmission belt 10.

[0036] Each group of supporting diagonal rods 3 is provided with two supporting diagonal rods 3, a driving shaft 4 is fixed between the two supporting diagonal rods 3, a long gear 5 that can rotate is sleeved on the outer side of the driving shaft 4, and the two groups of supporting diagonal rods 3 on both sides are symmetrically arranged;

[0037] Two opposing support rods 6 are arranged in a group of support rods 6, and a long gear 2 7 is rotatably arranged between the two support rods 6. The transmission belt 10 is squeezed by the long gear 1 5 and the long gear 2 7. The transmission belt 10 is frame-shaped, and its inner side is supported by the long gear 1 5, the long gear 2 7 and the angle change unit 9. The transmission belt 10 is rectangular and stretched, and can perform transmission motion under the action of driving, so that the outer sanding belt can rotate to achieve grinding.

[0038] The elastic member 11 includes a partition plate 111, a connecting tube 112 and a tension spring 113;

[0039] There are two partitions 111, which are respectively fixed on two groups of supporting diagonal rods 3 on both sides. There are also two connecting tubes 112, which are respectively hinged on the partitions 111 on both sides. The tension spring 113 is in an extruded state, and its two ends are respectively fixed in the connecting tubes 112 on both sides. The transmission belt 10 is supported by the connecting tube 112 to be in an expanded and stretched state. The elastic member 11 is used to support the transmission belt 10 so that its meshing teeth cooperate with the meshing teeth of the long gear 1 5 and the long gear 2 7 to ensure transmission.

[0040] The inner side of the transmission belt 10 and the outer sides of the long gear 1 5 and the long gear 2 7 are all provided with meshing teeth. The meshing teeth on the inner side of the transmission belt 10 cooperate with the meshing teeth on the outer sides of the long gear 1 5 and the long gear 2 7. The outer side of the transmission belt 10 can be fixed with a sanding belt for grinding.

[0041] A motor 8 is fixed on the support rod 6 on one side, and the output end of the motor 8 is meshed with the long gear 2 7, which serves as a driving force to drive the transmission belt 10 for transmission.

[0042] The angle changing unit 9 includes a fixed shaft 94 in the middle and expansion plates 91 on both sides;

[0043] The fixed shaft 94 is detachably fixed between the group of support rods 6, and the expansion plates 91 on both sides are rotatably set on the outside of the fixed shaft 94. A mounting opening 92 is opened on the expansion plate 91, and a round shaft 93 is rotatably installed in the mounting opening 92. The transmission belt 10 is squeezed against the outside of the round shaft 93, and the transmission belt 10 is located on the outside of the two expansion plates 91, also in a triangular shape. The triangular transmission belt 10 can cooperate with the bent part of the metal plate. At the same time, when working, the transmission belt 10 can be polished, and the bent part of the metal plate can be polished.

[0044] An upper sheet 95 is fixed to the upper end of the fixed shaft 94. Both sides of the upper sheet 95 are hinged with hinges 96. The outer side of the hinge 96 is rotatably connected with a threaded shaft 97. The threaded shaft 97 can be twisted. A threaded cylinder 98 is hinged to the outer side of the expansion plate 91. The threaded cylinder 98 is threadedly connected to the threaded shaft 97. The bending degree of the expansion plate 91 is controlled by the threaded cylinder 98 and the threaded shaft 97. The angle of the expansion plate 91 can be intuitively controlled.

[0045] Two circular grooves 99 are arranged circumferentially on the outer side of the fixed shaft 94, and an integrally formed convex layer 901 is provided on the inner wall of the two circular grooves 99. A semicircular fitting piece 902 with upper and lower halves is clamped in each circular groove 99, and the semicircular fitting piece 902 also cooperates with the convex layer 901. An insertion shaft 903 is integrally formed on the outer side of one half of the semicircular fitting piece 902, and the insertion shaft 903 is inserted into the expansion plate 91 to limit the expansion plate 91. The semicircular fitting piece 902 is limited to the fixed shaft 94, and the semicircular fitting piece 902 limits the expansion plate 91, so that the expansion plate 91 is limited and can be adjusted through the threaded tube 98 and the threaded shaft 97.

[0046] When the motor 8 is in operation, the long gear 2 7 is driven to rotate, and the outer transmission belt 10 also rotates, and the elastic member 11 is in an extruded state, so that the two groups of supporting diagonal rods 3 on both sides can be forced to expand outward to support the transmission belt 10, and under the action of the angle changing unit 9, the lower end of the transmission belt 10 is triangular, which can cooperate with the metal plate with an angle. The transmission belt 10 drives the outer sanding belt to rotate during transmission to achieve operation. During the extrusion between the angle changing unit 9 and the metal part, the transmission belt 10 will not be deformed, and the outer side of the transmission belt 10 can be in an angled straight state. During the grinding, the metal part is polished smooth to avoid deformation caused by extrusion, so that the abnormal protruding position remains unchanged. And because the shape of the transmission belt 10 does not change, the degree of extrusion can be controlled at any time to avoid the situation of non-rotation.

[0047] By rotating the threaded shaft 97, the threaded barrel 98 can be controlled to change the rotation angle of the expansion plate 91, so that the expansion plate 91 can be attached to metal plates with different requirements, which is convenient for control;

[0048] Secondly, the circular shaft 93 is set, and the circular shaft 93 is pressed against the transmission belt 10, and the outer side of the transmission belt 10 is pressed against the metal plate, which originally produces friction with the metal plate. The inner side of the transmission belt 10 rolls and rubs against the circular shaft 93, and is set in a triangular shape, which can fit with the metal parts relatively and reduce friction. The transmission belt 10 has a meshing setting, which can realize rotation to the greatest extent and avoid jamming.

[0049] See also Figure 6-Figure 7 .

[0050] Embodiment 2:

[0051] On the basis of the first embodiment, the upper plate 95 is extended upward, and an upper shaft 951 is rotatably mounted on the upper end thereof. After the two expansion plates 91 are turned over, the transmission belt 10 can be pressed against the upper shaft 951 .

[0052] Two opposite limit blocks 904 are also fixed to the lower end of the fixed shaft 94 , and a lower shaft 905 is rotatably mounted between the two limit blocks 904 . The lower shaft 905 is used to contact the transmission belt 10 .

[0053] The lower shaft 905 provided at the lower end can be rotated to be used for squeezing with the transmission belt 10, and can also plasticize the transmission belt 10 so that it can extend into the corner of the bent metal plate, and grind deeper, without being affected by the squeezing force, and can also grind deeper, making it easier to control;

[0054] When the fixed shaft 94 is loosened and flipped 180 degrees so that the concave side of the angle change unit 9 faces outward, the protruding side of the bent metal plate can be polished. Since the two expansion plates 91 are opened, the transmission belt 10 squeezed on the outside moves along the outside of the two expansion plates 91. When squeezing the protruding side of the metal plate, the transmission belt 10 can be squeezed and moved between the two expansion plates 91, that is, the transmission belt 10 covers the protruding side of the metal plate for comprehensive cleaning. Secondly, when the extrusion force is large, the transmission belt 10 can be offset against the upper shaft 951 to avoid affecting the movement. It also has a limiting function to avoid excessive deformation.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal component bending position processing device, characterized in that: The invention comprises a base plate (1) for fixing, a limiting layer (2) being fixed at the lower end of the base plate (1), two groups of supporting inclined rods (3) being provided on both sides of the limiting layer (2), an elastic member (11) being connected between the two groups of supporting inclined rods (3), a group of supporting rods (6) being fixed at the lower end of the limiting layer (2), an angle changing unit (9) being sandwiched between the supporting rods (6), a transmission belt (10) being provided on the outer side of the angle changing unit (9), the angle changing unit (9) being arranged at an adjustable angle and being used to support the transmission belt (10); The angle changing unit (9) comprises a fixed shaft (94) in the middle and expansion plates (91) on both sides; The fixed shaft (94) is detachably fixed between the group of support rods (6), and the expansion plates (91) on both sides are rotatably arranged on the outside of the fixed shaft (94). The expansion plates (91) are provided with mounting openings (92), and a round shaft (93) is rotatably mounted in the mounting openings (92). The transmission belt (10) is pressed against the outside of the round shaft (93), and the transmission belt (10) is located on the outside of the two expansion plates (91), also in a triangular shape. An upper sheet (95) is fixed to the upper end of the fixed shaft (94), and hinges (96) are hinged on both sides of the upper sheet (95). A threaded shaft (97) is rotatably connected to the outer side of the hinge (96), and the threaded shaft (97) can be twisted. A threaded cylinder (98) is hinged to the outer side of the expansion plate (91), and the threaded cylinder (98) is threadedly connected to the threaded shaft (97); Two circular grooves (99) arranged in a circumference are formed on the outer side of the fixed shaft (94); the inner walls of the two circular grooves (99) are provided with an integrally formed convex layer (901); each of the circular grooves (99) is provided with a semicircular mating piece (902) having upper and lower halves that match each other; the semicircular mating piece (902) also matches with the convex layer (901); an insert shaft (903) is integrally formed on the outer side of one half of the semicircular mating piece (902); the insert shaft (903) is inserted into the interior of the expansion plate (91) to limit the position of the expansion plate (91); The upper plate (95) is arranged to extend upward, and an upper shaft (951) is rotatably mounted on the upper end thereof. After the two expansion plates (91) are turned over, the transmission belt (10) can be pressed against the upper shaft (951); Two opposing limit blocks (904) are also fixed to the lower end of the fixed shaft (94), and a lower shaft (905) is rotatably mounted between the two limit blocks (904), and the lower shaft (905) is used to contact the transmission belt (10).

2. The metal component bending position processing device according to claim 1, characterized in that: Each group of the supporting oblique rods (3) is provided with two supporting oblique rods (3), a driving shaft (4) is fixed between the two supporting oblique rods (3), a rotatable long gear (5) is sleeved on the outer side of the driving shaft (4), and the two groups of supporting oblique rods (3) on both sides are symmetrically arranged; Two opposing support rods (6) are provided in a group of the support rods (6), and a long gear 2 (7) is rotatably provided between the two support rods (6). The transmission belt (10) is pressed against the long gear 1 (5) and the long gear 2 (7), and the transmission belt (10) is in a frame shape, and its inner side is supported by the long gear 1 (5), the long gear 2 (7) and the angle changing unit (9).

3. The metal component bending position processing device according to claim 1, characterized in that: The elastic member (11) comprises a partition plate (111), a connecting tube (112) and a tension spring (113); The partition plate (111) is provided with two pieces, and the two pieces of the partition plates (111) are respectively fixed on two groups of supporting inclined rods (3) on both sides. The connecting tubes (112) are also provided with two pieces, and the two connecting tubes (112) are respectively hinged on the partition plates (111) on both sides. The tension spring (113) is in a squeezed state, and its two ends are respectively fixed in the connecting tubes (112) on both sides. The transmission belt (10) is supported by the connecting tubes (112) so that it is in an expanded and stretched state.

4. The metal component bending position processing device according to claim 2, characterized in that: The inner side of the transmission belt (10) and the outer sides of the long gear one (5) and the long gear two (7) are all provided with meshing teeth, the meshing teeth on the inner side of the transmission belt (10) cooperate with the meshing teeth on the outer sides of the long gear one (5) and the long gear two (7), and the outer side of the transmission belt (10) can be fixedly provided with a sanding belt for grinding; A motor (8) is fixed on the support rod (6) on one side, and an output end of the motor (8) is meshed with the second long gear (7).

Citation Information

Patent Citations

  • A surface grinding device for metal components

    CN116572132B

  • Metal surface polishing treatment device

    CN116922217A