A cable sheath forming device for radio frequency cable processing

By designing a cable sheath forming device for RF cable processing, rotary drive and fan components are used to remove dust from the outer shielding layer, the problem of poor adhesion during the cable sheath coating is solved and the quality of cable production is improved.

CN118983151BActive Publication Date: 2025-03-14CHUZHOURUNHANDTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411191189.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-03-14
Estimated Expiration
2044-08-28

AI Technical Summary

Technical Problem

During the sheathing layer cladding process of existing cables, dust and impurities remain on the surface of the outer shielding layer, which affects the adhesion between the outer shielding layer and the sheathing layer, resulting in poor cable production quality.

Method used

A cable sheath forming device for radio frequency cable processing is designed, including a rotary drive mechanism, a fan assembly, a cladding mechanism, a cooling mechanism and an outer circular detection mechanism. The floating dust on the outer shielding layer is removed through the sweeping function of the rotary drive and the fan assembly to ensure good adhesion between the sheath layer and the outer shielding layer.

Benefits of technology

Effectively remove dust from the outer shielding layer, ensure good adhesion between the outer shielding layer and the sheath layer after the cable is covered, and improve the production quality of the cable.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This invention discloses a cable sheath forming device for radio frequency cable processing in the field of cable technology, comprising: a main drive assembly and a secondary drive assembly respectively connected to a support frame, the main drive assembly being connected to the secondary drive assembly; a rotary drive mechanism that outputs power to the main drive assembly to drive the main drive assembly to rotate; and two fan assemblies respectively connected to the main drive assembly and the secondary drive assembly, driving the fan assemblies to rotate to generate airflow to blow away the outer shielding layer. The rotary drive mechanism drives the main and secondary drive assemblies to rotate, and the main and secondary drive assemblies transmit rotational power to the fan assemblies to drive the fan assemblies to rotate. The fan assemblies blow away the dust on the outer shielding layer, ensuring the adhesion between the outer shielding layer and the sheath layer after the cable is wrapped, thus ensuring the production quality of the cable.
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Description

Technical Field

[0001] The invention relates to the technical field of cables, and in particular to a cable sheath forming device for radio frequency cable processing. Background Art

[0002] The stable phase of the cable includes mechanical stable phase and temperature stable phase. Mechanical stable phase refers to the phase change of the coaxial cable during bending and vibration. Temperature stable phase refers to the phase change of the coaxial cable during temperature changes. Whether it is mechanical stable phase or temperature stable phase, the smaller the phase change, the better, which means that the temperature and mechanical changes of a single cable are required to be kept within a certain range.

[0003] The existing amplitude-stabilized and phase-stabilized cables are mainly composed of a central conductor, a wrapped dielectric layer, an inner shielding layer, an outer shielding layer and a sheath layer. The sheath layer is extruded and coated on the outer shielding layer after high-temperature melting of the material. The outer shielding layer is mainly made of braided material with an uneven surface. Dust and impurities in the air can easily remain on the outer shielding layer. When the sheath layer is coated, the dust and impurities will affect the adhesion between the outer shielding layer and the sheath layer, affecting the production quality of the cable. Therefore, how to ensure the adhesion between the outer shielding layer and the sheath layer and improve the quality of the cable is an urgent problem to be solved by technicians in this technical field. Summary of the invention

[0004] The purpose of the present invention is to provide a cable sheath forming device for radio frequency cable processing, so as to solve the problem proposed in the above background technology that the outer shielding layer is mainly made of woven material, the surface is uneven, and dust impurities in the air are very easy to remain on the outer shielding layer. When the sheath layer is coated, the dust impurities will affect the adhesion between the outer shielding layer and the sheath layer, thereby affecting the quality of the cable.

[0005] To achieve the above object, the present invention provides the following technical solution: a cable sheath forming device for radio frequency cable processing, comprising:

[0006] A support assembly, the support assembly comprising a base plate, a stand, a main transmission assembly and a secondary transmission assembly, the stand is connected to the base plate, the main transmission assembly and the secondary transmission assembly are respectively connected to the stand, and the main transmission assembly is connected to the secondary transmission assembly;

[0007] A rotation drive mechanism, the rotation drive mechanism is arranged on the bottom plate and connected to the main transmission assembly, the rotation drive mechanism outputs power to the main transmission assembly to drive the main transmission assembly to rotate;

[0008] A fan assembly, wherein two fan assemblies are respectively connected to the main transmission assembly and the auxiliary transmission assembly, and drive the fan assembly to rotate to form an airflow to purge the outer shielding layer;

[0009] A covering mechanism, two ends of which are respectively connected to the fan assembly;

[0010] a cooling mechanism, the cooling mechanism being connected to the bracket assembly and corresponding to the center of the fan assembly;

[0011] An outer circle detection mechanism, the outer circle detection mechanism is arranged on an end of the cooling mechanism away from the fan assembly;

[0012] A control system is arranged on the outside of the bracket assembly.

[0013] Preferably, the main transmission assembly comprises:

[0014] A main transmission shaft, the main transmission shaft is movably connected to the stand;

[0015] a first gear, the first gear being disposed on the circumferential outer side wall of the main transmission shaft and connected to the rotary drive mechanism;

[0016] A main transmission wheel, which is arranged on the outer circumferential wall of the main transmission shaft and between the two upright frames;

[0017] A main driving wheel is arranged on the circumferential outer side wall of the main transmission shaft and on the outer sides of the two vertical frames.

[0018] Preferably, the auxiliary transmission assembly comprises:

[0019] A secondary transmission shaft, the secondary transmission shaft is movably connected to the stand;

[0020] A secondary transmission wheel, the secondary transmission wheel is arranged on the circumferential outer side wall of the secondary transmission shaft and between the two vertical frames, and the secondary transmission wheel is connected to the main transmission wheel through a belt;

[0021] A secondary driving wheel is arranged on the circumferential outer side wall of the secondary transmission shaft and on the outer sides of the two vertical frames.

[0022] Preferably, the bracket assembly further comprises:

[0023] A first fixing frame, the first fixing frame is arranged on an end of the top surface of the bottom plate away from the vertical frame;

[0024] A second fixing frame, the second fixing frame is arranged on an end of the top surface of the bottom plate away from the vertical frame, and the second fixing frame is movably connected to the main transmission shaft;

[0025] A driving wheel is arranged on an outer circumferential wall of the main transmission shaft at one end away from the stand.

[0026] Preferably, the fan assembly comprises:

[0027] A first outer ring, wherein the circumferential outer side wall of the first outer ring is movably connected to the main drive wheel and the auxiliary drive wheel respectively;

[0028] a first inner ring, the first inner ring being coaxially arranged on the inner side of the first outer ring;

[0029] The fan blades are arranged on the outer side walls of the first outer ring and the first inner ring.

[0030] Preferably, the covering mechanism comprises:

[0031] An outer cylinder, the outer cylinder is arranged between the two vertical frames;

[0032] A covering inner cylinder, wherein the covering inner cylinder is arranged in the inner cavity of the outer cylinder, the covering inner cylinder and the inner cavity of the outer cylinder are connected, and the end of the covering inner cylinder is connected to the first inner ring;

[0033] A connecting bracket, the connecting bracket is arranged on the circumferential outer side wall of the outer cylinder;

[0034] A heating cylinder, wherein the heating cylinder is arranged on the top of the outer cylinder through a connecting bracket, and the heating cylinder is connected with the inner cavity of the outer cylinder;

[0035] A stirring mechanism is arranged in the inner cavity of the heating cylinder and connected to the covering inner cylinder.

[0036] Preferably, the cooling mechanism comprises:

[0037] A cooling outer cylinder, wherein the cooling outer cylinder is arranged on the top of the bottom plate through a first fixing frame;

[0038] The cooling inner cylinder is arranged in the inner cavity of the cooling outer cylinder, and one end of the cooling inner cylinder passes through the end of the cooling outer cylinder and is connected to the driving wheel through a belt.

[0039] Preferably, the outer circle detection mechanism comprises:

[0040] a second outer ring, the second outer ring being movably connected to the cooling outer cylinder;

[0041] A second inner ring, which is coaxially disposed in the inner cavity of the second outer ring and connected to the end of the cooling inner cylinder;

[0042] A particle detection mechanism is detachably connected to the second inner ring, and an end of the particle detection mechanism is detachably connected to the circumferential inner wall of the second outer ring.

[0043] Preferably, the control system includes an analog-to-digital conversion module, a storage module, a processing module and a control module;

[0044] The analog-to-digital conversion module is electrically connected to the particle detection mechanism and is used to perform analog-to-digital conversion on the collected data;

[0045] The storage module is electrically connected to the processing module and is used to execute and store set data;

[0046] The processing module is electrically connected to the analog-to-digital conversion module, and is used to compare the collected data with the set data and output the comparison result;

[0047] The control module is electrically connected to the processing module, and is used for receiving the comparison result and outputting different control signals according to the comparison result.

[0048] Preferably, the control system includes the following specific operating steps:

[0049] S1: Collect the surface finish data of the outer shielding layer through the particle detection mechanism, and output the collected data to the analog-to-digital conversion module for analog-to-digital conversion;

[0050] S2: The converted data is transmitted to the processing module, the processing module extracts the set data stored in the storage module, compares the set data with the collected data and outputs the comparison result;

[0051] S3: The comparison result is transmitted to the control module through the processing module, and the control module outputs different control signals according to the comparison result.

[0052] Compared with the prior art, the present invention has the following beneficial effects:

[0053] (1) The main and auxiliary transmission components are driven to rotate by the rotary drive mechanism, and the rotary power is transmitted to the fan component by the main and auxiliary transmission components to drive the fan component to rotate. The outer shielding layer is purged by the fan component to remove the floating dust on the outer shielding layer, so as to ensure the adhesion between the outer shielding layer and the sheath layer of the cable after coating, and ensure the production quality of the cable;

[0054] (2) One end of the cleaning block away from the coating chamber is exposed outside the blind hole and contacts the surface of the outer shielding layer. The coating chamber is driven to make a circular motion by the rotation of the first cylinder and the second cylinder. The cleaning block is driven to make a circular motion by the rotation of the coating chamber. The surface of the outer shielding layer is further cleaned by the cleaning block. Impurities that are adhered to the surface of the outer shielding layer by water or oil and cannot be cleaned by blowing are cleaned, thereby further ensuring the adhesion between the outer shielding layer and the sheath layer of the cable after coating, and ensuring the production quality of the cable;

[0055] (3) The third gear is driven to rotate by the second gear, the first stirring rod is driven to rotate by the third gear, the stirring blade is driven to rotate by the first stirring rod, and the insulating material is driven to move in the inner cavity of the heating cylinder by the rotation of the stirring blade, so that the insulating material is moved from the barrel to the second material port and enters the inner cavity of the first material port through the second material port. At the same time, during the movement of the insulating material in the inner cavity of the heating cylinder, the insulating material is turned over by the stirring blade, so that the insulating material can be heated evenly, thereby preventing some insulating materials from being heated for too long and being charred, while other parts are heated for too short a time and cannot be melted into a gel-like material;

[0056] (4) The rotation of the inner cylinder drives the connecting ring to rotate, and the rotation of the connecting ring drives the second stirring rod to make a circular motion. The second stirring rod stirs the water entering the space between the inner cylinder and the cooling outer cylinder, so that the water at different positions can contact the thermoelectric cooling plate, and the water can be evenly cooled;

[0057] (5) The inner cylinder drives the spiral blade to rotate, and the spiral blade drives the scraper to make a circular motion. The scraper is used to trim the surface of the sheath layer, and the protruding part of the surface of the sheath layer is scraped flat to ensure that the thickness of the sheath layer is uniform. The waste generated during the trimming of the sheath layer falls to the bottom of the inner cavity of the inner cylinder. The spiral blade is rotated to transport the waste by bolts, and the waste is transported to the discharge port and discharged from the discharge port, so that the waste is recycled and reused, saving costs;

[0058] (6) The external air enters the inner cavity of the air collecting port under the drive of the fan assembly, and enters the inner cavity of the inner tube through the air collecting port, driving the air flow in the inner cavity of the inner tube, and taking away the heat on the jacket layer through the air flow, thereby further improving the efficiency of cooling and solidification of the jacket layer;

[0059] (7) The surface defects of the sheath layer can be detected by using the pressure sensor and the upper and lower springs, thereby effectively ensuring the production quality of the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0060] Figure 1 It is a schematic diagram of the structure of the present invention;

[0061] Figure 2 It is a schematic diagram of the structure of the bracket assembly of the present invention;

[0062] Figure 3 This is a schematic diagram of the structure of the fan assembly of the present invention;

[0063] Figure 4 It is a schematic diagram of the structure of the coating mechanism of the present invention;

[0064] Figure 5 It is a schematic diagram of the cross-sectional structure of the outer cylinder of the present invention;

[0065] Figure 6This is a schematic diagram of the cross-sectional structure of the coated inner cylinder portion of the present invention;

[0066] Figure 7 This is a schematic diagram of the heating tube structure of the present invention;

[0067] Figure 8 This is a schematic diagram of the stirring mechanism structure of the present invention;

[0068] Fig. 9 It is a schematic diagram of the structure of the cooling mechanism of the present invention;

[0069] Fig.10 This is a schematic diagram of the cross-sectional structure of the cooling outer cylinder of the present invention;

[0070] Fig.11 This is a schematic diagram of the cross-sectional structure of the cooling inner cylinder of the present invention;

[0071] Fig.12 It is a partial cross-sectional structural schematic diagram of the outer circle detection mechanism of the present invention;

[0072] Fig.13 It is a schematic diagram of a partial cross-sectional structure of the detection component of the present invention.

[0073] In the figure: 100 support assembly, 110 bottom plate, 120 stand, 130 main transmission assembly, 130a main transmission shaft, 130b first gear, 130c main transmission wheel, 130d main drive wheel, 140 auxiliary transmission assembly, 140a auxiliary transmission shaft, 140b auxiliary transmission wheel, 140c auxiliary drive wheel, 150 first fixed frame, 160 second fixed frame, 170 driving wheel, 200 rotation drive mechanism, 300 fan assembly, 310 first outer ring, 320 an inner ring, 330 blades, 400 covering mechanism, 410 outer cylinder, 410a first material port, 410b material baffle, 420 covering inner cylinder, 420a inner cylinder assembly, 420a-1 first cylinder, 420a-2 second cylinder, 420b second gear, 420c coating chamber, 420c-1 cleaning block, 420c-2 material discharge trough, 430 connecting bracket, 440 heating cylinder, 440a end cover, 440b cylinder, 440b-1 top cover, 440c second material port, 450 stirring mechanism, 450a first stirring rod, 450a-1 stirring blade, 450b third gear, 500 cooling mechanism, 510 cooling outer cylinder, 510a first connection port, 510b second connection port, 510c mounting ring groove, 510c-1 discharge port, 520 cooling inner cylinder, 520a inner cylinder, 520b connecting ring, 520b-1 second stirring rod, 520c spiral blade, 520c-1 scraper, 520d wind collector Mouth, 520d-1 driven wheel, 520e connecting block, 520f fixing ring, 520f-1 first fixing groove, 600 outer circle detection mechanism, 610 second outer ring, 620 second inner ring, 620a second fixing groove, 630 particle detection mechanism, 630a outer sleeve, 630a-1 split ring, 630b detection rod, 630b-1 rolling ball, 630b-2 lower connecting ring, 630b-3 upper connecting ring, 630c upper spring, 630d lower spring. DETAILED DESCRIPTION

[0074] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0075] The present invention provides a cable sheath forming device for radio frequency cable processing, which drives the main and auxiliary transmission components to rotate through a rotary drive mechanism, and transmits the rotary power to the fan component through the main and auxiliary transmission components to drive the fan component to rotate. The fan component is used to blow the outer shielding layer of the cable to remove the floating dust on the outer shielding layer, which can ensure the adhesion between the outer shielding layer and the sheath layer of the cable after coating, and ensure the production quality of the cable. Please refer to Figure 1, including: a bracket assembly 100, a rotation driving mechanism 200, a fan assembly 300, a covering mechanism 400, a cooling mechanism 500 and an outer circle detection mechanism 600;

[0076] Example 1

[0077] See also Figure 1-2 , the support assembly 100 is composed of a base plate 110, a stand 120, a main transmission assembly 130 and a secondary transmission assembly 140;

[0078] The bottom plate 110 is detachably fixed to the workbench by bolts;

[0079] There are two vertical frames 120, one of which is welded to the end of the top surface of the bottom plate 110, and the other vertical frame 120 is welded to the middle of the top surface of the bottom plate 110. Both vertical frames 120 are arranged perpendicular to the bottom plate 110. The vertical frame 120 is a U-shaped vertical frame composed of two vertical plates and a horizontal plate, and the horizontal plate is fixed to the bottom plate 110.

[0080] The main transmission assembly 130 is installed between the two frames 120 through a bearing, and the number of the auxiliary transmission assemblies 140 is three. The three auxiliary transmission assemblies 140 are installed in a triangle shape between the two frames 120 through bearings. The auxiliary transmission assembly 140 and the main transmission assembly 130 are connected by a belt for power transmission. The three auxiliary transmission assemblies 140 and one main transmission assembly 130 form a rectangular transmission structure;

[0081] The rotary drive mechanism 200 is composed of a motor, a reducer and a driving gear. The motor is detachably mounted on the top surface of the base plate 110 by bolts and is arranged between the two stands 120. The reducer is detachably mounted on one end of the motor toward the output shaft by bolts. The output shaft on the motor drives the output shaft on the reducer to rotate. The driving gear is detachably mounted on the output shaft on the reducer by splines or flat keys. The output shaft on the reducer drives the driving gear to rotate. The driving gear is connected to the main transmission assembly 130 by gear meshing. The main transmission assembly 130 is driven to rotate by the driving gear. The main transmission assembly 130 transmits the rotational power to the auxiliary transmission assembly 140 to drive the auxiliary transmission assembly 140 to rotate.

[0082] There are two fan assemblies 300, which can be detachably installed between the main transmission assembly 130 and the auxiliary transmission assembly 140. The fan assembly 300 is installed on the outer side of the stand 120 through the main transmission assembly 130 and the auxiliary transmission assembly 140. The fan assembly 300 is driven to rotate by the rotation of the main transmission assembly 130 and the auxiliary transmission assembly 140. The rotation of the fan assembly 300 generates wind to sweep the surface of the outer shielding layer, remove the floating dust attached to the surface of the outer shielding layer, and prevent the floating dust from adhering to the surface of the outer shielding layer. When the cable is coated with the sheath layer, the adhesion between the outer shielding layer and the sheath layer of the cable after coating can be guaranteed, thereby ensuring the production quality of the cable.

[0083] The two ends of the covering mechanism 400 are respectively connected to the two fan assemblies 300. The covering mechanism 400 is installed in the space between the two stands 120 through the fan assemblies 300. The cable core covered with the outer shielding layer passes through the covering mechanism 400 and passes through the other end of the covering mechanism 400. The outer shielding layer covers the sheath layer in the inner cavity of the covering mechanism 400. The fan assembly 300 arranged at the inlet of the covering mechanism 400 is used to blow away the floating dust on the surface of the outer shielding layer. The fan assembly 300 arranged at the outlet of the covering mechanism 400 is used to pre-cool the outer shielding layer covered with the sheath layer, so that the sheath layer solidifies on the surface of the outer shielding layer.

[0084] The cooling mechanism 500 is detachably mounted on the upper end of the bottom plate 110 and corresponds to the fan assembly 300 at the outlet of the covering mechanism 400. The pre-cooled jacket layer penetrates into the inner cavity of the cooling mechanism 500, and the jacket layer is cooled again by the cooling mechanism 500, so that the jacket layer is completely solidified on the surface of the outer shielding layer and passes through the outlet of the cooling mechanism 500.

[0085] The outer circle detection mechanism 600 can be detachably installed in the inner cavity of the outlet end of the cooling mechanism 500 to detect the outer circle of the sheath layer after thorough solidification, detect whether there are convex or concave points on the circumferential surface of the sheath layer, and detect the thickness of the sheath layer to ensure the production quality of the cable.

[0086] Example 2

[0087] See also Figure 1-3 The main transmission shaft 130a is detachably mounted between the two frames 120 through a bearing, and both ends of the main transmission shaft 130a respectively penetrate the outer side walls of the two frames 120;

[0088] The first gear 130b is detachably mounted on the outer circumferential wall of the main transmission shaft 130a through a spline or a flat key. The first gear 130b is arranged in the space between the two vertical frames 120. The first gear 130b is meshed with the driving gear. The first gear 130b is driven to rotate through the driving gear, and the main transmission shaft 130a is driven to rotate on the two vertical frames 120 through the first gear 130b.

[0089] The main transmission wheel 130c is detachably mounted on the outer circumferential wall of the main transmission shaft 130a through a spline or a flat key. The main transmission wheel 130c is arranged in the space between the two vertical frames 120 and is driven to rotate by the main transmission shaft 130a.

[0090] There are two main drive wheels 130d, both of which are detachably mounted on the outer circumferential wall of the main transmission shaft 130a through splines or flat keys. One of the main drive wheels 130d is arranged at the end of the main transmission shaft 130a, and the other is arranged in the middle of the main transmission shaft 130a. The two main drive wheels 130d are distributed on the outer sides of the two stands 120, and are driven to rotate by the main transmission shaft 130a.

[0091] There are three auxiliary transmission shafts 140a, and the three auxiliary transmission shafts 140a are all installed between the two upright frames 120 through bearings. The two ends of the auxiliary transmission shafts 140a respectively penetrate the outer side walls of the two upright frames 120. One of the three auxiliary transmission shafts 140a corresponds vertically to the main transmission shaft 130a, another auxiliary transmission shaft 140a corresponds horizontally to the main transmission shaft 130a, and the last auxiliary transmission shaft 140a corresponds obliquely to the main transmission shaft 130a. A main driving wheel 130d and the three auxiliary transmission shafts 140a are combined into a rectangular transmission structure.

[0092] There are three auxiliary transmission wheels 140b, which are installed on the circumferential outer walls of the three auxiliary transmission shafts 140a in a one-to-one correspondence. The auxiliary transmission wheels 140b are detachably installed on the circumferential outer walls of the auxiliary transmission shafts 140a through splines or flat keys. The auxiliary transmission wheels 140b are arranged in the space between the two vertical frames 120. One of the three auxiliary transmission wheels 140b corresponds vertically to the main transmission wheel 130c and is connected to the main transmission wheel 130c through a belt. Another auxiliary transmission wheel 140b corresponds horizontally to the main transmission wheel 130c and is connected to the main transmission wheel 130c through a belt. The last auxiliary transmission wheel 140b corresponds obliquely to the main transmission wheel 130c and is connected to the horizontally corresponding auxiliary transmission wheel 140b through a belt. The main transmission wheel 130c drives the auxiliary transmission wheel 140b to rotate through the belt, and the auxiliary transmission shaft 140a is driven to rotate through the auxiliary transmission wheel 140b.

[0093] There are six auxiliary drive wheels 140c, and each auxiliary transmission shaft 140a is equipped with two auxiliary drive wheels 140c. The two auxiliary drive wheels 140c are distributed at both ends of the auxiliary transmission shaft 140a. The auxiliary drive wheels 140c are detachably installed on the circumferential outer wall of the auxiliary transmission shaft 140a through splines or flat keys. The auxiliary drive wheels 140c are distributed on the outer sides of the two stands 120, and are driven to rotate by the auxiliary transmission shaft 140a.

[0094] The fan assembly 300 is composed of a first outer ring 310 , a first inner ring 320 and fan blades 330 .

[0095] There are two first outer rings 310, which are placed in a rectangular space formed by a main driving wheel 130d and three auxiliary driving wheels 140c. The first outer ring 310 is connected to the stand 120 through the main driving wheel 130d and the auxiliary driving wheel 140c. The two first outer rings 310 are distributed on the outsides of the two stands 120, and the first outer rings 310 are driven to rotate through the main driving wheel 130d and the auxiliary driving wheel 140c.

[0096] The first inner ring 320 is disposed on the inner side of the first outer ring 310 , and the center of the first inner ring 320 coincides with the center of the first outer ring 310 ;

[0097] The fan blades 330 are welded on the first outer ring 310 and the first inner ring 320 at a side away from the stand 120, and the fan blades 330 are driven to rotate by the first outer ring 310;

[0098] Specifically, the outer shielding layer not covered with the sheath layer passes through the center of the first inner ring 320 arranged at the entrance of the covering mechanism 400, and the first outer ring 310 driven by the main driving wheel 130d and the auxiliary driving wheel 140c to rotate drives the fan blades 330 and the first inner ring 320 to rotate. The wind force generated by the rotation of the fan blades 330 blows the surface of the outer shielding layer to remove the floating dust on the surface of the outer shielding layer, thereby ensuring the adhesion between the outer shielding layer and the sheath layer of the cable after coating, and ensuring the production quality of the cable. The outer shielding layer covered with the sheath layer passes through the center of the first inner ring 320 arranged at the exit of the covering mechanism 400, and the first outer ring 310 driven by the main driving wheel 130d and the auxiliary driving wheel 140c to rotate drives the fan blades 330 and the first inner ring 320 to rotate. The wind force generated by the rotation of the fan blades 330 drives the flow of air around the sheath layer, thereby taking away the heat on the surface of the sheath layer, thereby achieving the purpose of pre-cooling the surface of the sheath layer.

[0099] Example 3

[0100] See also Figure 1-8 The coating mechanism 400 is composed of an outer cylinder 410, a coating inner cylinder 420, a connecting bracket 430, a heating cylinder 440 and a stirring mechanism 450;

[0101] The outer cylinder 410 is disposed in the space between the two vertical frames 120, and the end of the outer cylinder 410 is disposed between the two vertical plates on the vertical frames 120 and is detachably connected to the two vertical plates through a connecting rod, and the outer cylinder 410 is detachably fixed to the vertical frames 120;

[0102] The first material port 410a is disposed at the top of the circumferential outer wall of the outer cylinder 410 near the outlet and is connected to the inner cavity of the outer cylinder 410;

[0103] The material blocking plate 410b is welded on the circumferential side wall of the inner cavity of the outer cylinder 410. The material blocking plate 410b is arranged near the first material opening 410a. The length of the material blocking plate 410b is the same as that of the first material opening 410a.

[0104] The coating inner cylinder 420 is composed of an inner cylinder assembly 420a, a second gear 420b and a coating chamber 420c;

[0105] The inner cylinder assembly 420a is composed of a first cylinder 420a-1 and a second cylinder 420a-2. The second cylinder 420a-2 is integrally formed at the end of the first cylinder 420a-1. The inner cavity of the second cylinder 420a-2 is connected to the inner cavity of the first cylinder 420a-1. The inner diameter of the second cylinder 420a-2 is the same as the inner diameter of the first cylinder 420a-1. The outer diameter of the second cylinder 420a-2 is smaller than that of the first cylinder 420a-1. a-1, the first barrel 420a-1 and the second barrel 420a-2 are inserted into the inner cavity of the outer barrel 410 together, the circumferential outer wall of the first barrel 420a-1 contacts the inner cavity side wall of the outer barrel 410, and the circumferential outer wall of the second barrel 420a-2 contacts the side of the baffle plate 410b facing the first material port 410a, and the first barrel 420a-1 and the second barrel 420a-2 can rotate in the inner cavity of the outer barrel 410;

[0106] There are two second gears 420b, one of which is detachably mounted on the end of the first cylinder 420a-1 away from the second cylinder 420a-2 by bolts, and the other second gear 420b is detachably mounted on the end of the second cylinder 420a-2 away from the first cylinder 420a-1 by bolts. The two second gears 420b are distributed at both ends of the outer cylinder 410 and contact the end of the outer cylinder 410. The second gears 420b and the ends of the outer cylinder 410 are sealed with each other. The two second gears 420b are detachably connected to the first inner ring 320 by bolts. The first outer ring 310 drives the first inner ring 320 to rotate through the fan blades 330, and drives the first cylinder 420a-1 and the second cylinder 420a-2 to rotate in the inner cavity of the outer cylinder 410 through the first inner ring 320.

[0107] The coating chamber 420c is welded in an annular shape on the inner circumferential side walls of the first cylinder 420a-1 and the second cylinder 420a-2, and a blind hole is opened on one side of the coating chamber 420c corresponding to the first cylinder 420a-1;

[0108] The cleaning block 420c-1 is embedded in the inner cavity of the blind hole, and one end of the cleaning block 420c-1 away from the coating chamber 420c is exposed outside the blind hole and contacts the surface of the outer shielding layer. The coating chamber 420c is driven to make a circular motion by the rotation of the first cylinder 420a-1 and the second cylinder 420a-2, and the cleaning block 420c-1 is driven to make a circular motion by the rotation of the coating chamber 420c. The surface of the outer shielding layer is further cleaned by the cleaning block 420c-1, and impurities that adhere to the surface of the outer shielding layer through water or oil and cannot be cleaned by blowing are cleaned, so as to further ensure the adhesion between the outer shielding layer and the sheath layer of the cable after coating, and ensure the production quality of the cable;

[0109] The discharge groove 420c-2 is opened on the side of the coating chamber 420c corresponding to the second cylinder 420a-2, and the discharge groove 420c-2 passes through the circumferential outer wall of the second cylinder 420a-2. The rubber used for the sheath layer enters the inner cavity of the outer cylinder 410 through the first material port 410a. Since the circumferential outer wall of the first cylinder 420a-1 contacts the circumferential side wall of the inner cavity of the first material port 410a, and the baffle plate 410b contacts the circumferential outer wall of the second cylinder 420a-2, the rubber entering the inner cavity of the outer cylinder 410 is blocked by the first cylinder 420a-1 and the baffle plate 410b and gathered between the second cylinder 420a-2 and the outer cylinder 410. In the space, there is a gap between the arc surface on the side of the coating bin 420c away from the second cylinder 420a-2 and the surface of the outer shielding layer. The rubber enters the inner cavity of the discharge groove 420c-2 under the obstruction of the baffle plate 410b and is discharged to the surface of the outer shielding layer through the side of the discharge groove 420c-2 away from the second cylinder 420a-2. The rubber fills the gap between the coating bin 420c and the surface of the outer shielding layer. The arc surface on the coating bin 420c contacts the surface of the outer shielding layer through the rubber. The circular motion of the coating bin 420c can evenly coat the rubber on the surface of the outer shielding layer, thereby ensuring the thickness of the sheath layer, so that the thickness of the sheath layer is consistent.

[0110] The connecting bracket 430 is sleeved on the outer circumferential wall of the outer cylinder 410 at one end away from the first material opening 410a;

[0111] The heating cylinder 440 is detachably mounted on the upper end of the outer cylinder 410 through the connecting bracket 430. The inner cavity of the heating cylinder 440 is electrically heated. The second material opening 440c is integrally formed at the bottom of the circumferential outer wall of the heating cylinder 440 and at a position corresponding to the first material opening 410a. The second material opening 440c is detachably connected to the first material opening 410a through bolts. The second material opening 440c and the first material opening 410a are sealed. The inner cavity of the heating cylinder 440 is connected to the inner cavity of the outer cylinder 410 through the second material opening 440c and the first material opening 410a.

[0112] There are two end covers 440a, which are respectively installed at both ends of the heating tube 440 by bolts, and a sealing treatment is performed between the end covers 440a and the heating tube 440;

[0113] The barrel 440b is welded to the top of the circumferential outer wall of the heating barrel 440, which is away from the second material port 440c, and the barrel 440b is connected to the inner cavity of the heating barrel 440;

[0114] The top cover 440b-1 is detachably mounted on the end of the barrel 440b away from the heating barrel 440 by bolts, and a sealing treatment is performed between the top cover 440b-1 and the barrel 440b. The insulating material is placed in the inner cavity of the barrel 440b and naturally settles into the inner cavity of the heating barrel 440 under the action of gravity to be heated and melted into a gelatinous material.

[0115] The stirring mechanism 450 is composed of a first stirring rod 450a and a third gear 450b;

[0116] The first stirring rod 450a is coaxially arranged in the inner cavity of the heating cylinder 440, and both ends of the first stirring rod 450a penetrate both ends of the heating cylinder 440 and are connected to the two end covers 440a through bearings. The two ends of the first stirring rod 450a respectively penetrate the side of the two end covers 440a away from the heating cylinder 440;

[0117] The stirring blade 450a-1 is welded on the outer circumferential wall of the first stirring rod 450a and is arranged in the inner cavity of the heating cylinder 440 and tangent to the inner circumferential wall of the heating cylinder 440;

[0118] The third gear 450b is installed at the end of the circumferential outer wall of the first stirring rod 450a through a spline or a flat key. The third gear 450b is arranged on the outer side of the end cover 440a and meshes with the second gear 420b. The second gear 420b is driven to rotate through the first inner ring 320, and the third gear 450b is driven to rotate through the second gear 420b. The first stirring rod 450a is driven to rotate through the third gear 450b, and the stirring blade 450a-1 is driven to rotate through the first stirring rod 450a. The rotation of 50a-1 drives the insulating material to move in the inner cavity of the heating cylinder 440, and moves the insulating material from the barrel 440b to the second material port 440c and enters the inner cavity of the first material port 410a through the second material port 440c. At the same time, when the insulating material moves in the inner cavity of the heating cylinder 440, the stirring blade 450a-1 drives the insulating material to flip, so that the insulating material can be heated evenly, avoiding that some insulating material is heated for too long and becomes charred while other part is heated for too short a time and cannot be melted into a gel-like material.

[0119] Example 4

[0120] See also Figure 1-3 and Figure 9-11, the support assembly 100 further includes a first fixing frame 150, a second fixing frame 160 and a driving wheel 170;

[0121] There are two first fixing frames 150 , which are detachably mounted on the top of the bottom plate 110 away from the side of the stand 120 by bolts, and the two first fixing frames 150 are arranged in parallel;

[0122] The second fixing frame 160 is detachably mounted on the top edge of the bottom plate 110 by bolts and connected to the end of the main transmission shaft 130a away from the stand 120 through a bearing;

[0123] The driving wheel 170 is detachably mounted on the main transmission shaft 130a at one end away from the stand 120 through a spline or a flat key;

[0124] The cooling mechanism 500 is composed of a cooling outer cylinder 510 and a cooling inner cylinder 520;

[0125] The cooling outer cylinder 510 is detachably connected to the first fixing frame 150, and the two ends of the cooling outer cylinder 510 are arranged on the outside of the two first fixing frames 150. The cooling outer cylinder 510 is detachably mounted on the bottom plate 110 through the first fixing frame 150. The center of the cooling outer cylinder 510 corresponds to the center of the first inner ring 320. A thermoelectric cooling sheet is arranged on the circumferential side wall of the inner cavity of the cooling outer cylinder 510. The cold end of the thermoelectric cooling sheet is arranged in the inner cavity of the cooling outer cylinder 510, and the hot end is arranged on the outside of the cooling outer cylinder 510 to perform heat exchange with the external air. The thermoelectric cooling sheet is waterproofed.

[0126] The first connection port 510a is integrally formed at the top of the circumferential outer wall of the cooling outer cylinder 510, which faces the end of the fan assembly 300. The first connection port 510a is connected with the inner cavity of the cooling outer cylinder 510. Cold water enters the inner cavity of the cooling outer cylinder 510 from the first connection port 510a and contacts the thermoelectric cooling sheet, and the cold water is cooled by the thermoelectric cooling sheet.

[0127] The second connection port 510b is integrally formed at the bottom of the circumferential outer wall of the cooling outer cylinder 510, at one end away from the first connection port 510a, and the water after heat exchange is discharged through the second connection port 510b for rotational utilization;

[0128] The mounting annular groove 510c is provided at one end of the inner cavity of the cooling outer cylinder 510 near the second connection port 510b, and the discharge port 510c-1 is provided at one end of the circumferential outer wall of the cooling outer cylinder 510 near the second connection port 510b, and the discharge port 510c-1 is connected with the inner cavity of the mounting annular groove 510c;

[0129] The cooling inner cylinder 520 is composed of an inner cylinder 520a, a connecting ring 520b, spiral blades 520c, an air collecting port 520d, a connecting block 520e and a fixing ring 520f;

[0130] There are two connecting rings 520b, which are integrally formed at both ends of the circumferential outer wall of the inner cylinder 520a. The two connecting rings 520b are respectively installed at both ends of the inner cavity of the cooling outer cylinder 510 through sealing bearings.

[0131] The inner cylinder 520a is installed in the inner cavity of the cooling outer cylinder 510 through the connecting ring 520b. The inner cylinder 520a can rotate in the inner cavity of the cooling outer cylinder 510 through the bearing. There is a space for water flow between the inner cylinder 520a and the cooling outer cylinder 510. The cold water entering the inner cavity of the cooling outer cylinder 510 flows in the space between the inner cylinder 520a and the cooling outer cylinder 510 to exchange heat with the inner cylinder 520a to achieve the purpose of cooling the inner cavity of the inner cylinder 520a.

[0132] The second stirring rod 520b-1 is welded between the two connecting rings 520b in an annular shape, and is distributed in an annular shape outside the inner cylinder 520a. The second stirring rod 520b-1 is arranged in the inner cavity of the cooling outer cylinder 510. The rotation of the inner cylinder 520a drives the connecting ring 520b to rotate, and the rotation of the connecting ring 520b drives the second stirring rod 520b-1 to make a circular motion. The water entering the space between the inner cylinder 520a and the cooling outer cylinder 510 is stirred by the second stirring rod 520b-1, so that the water at different positions can contact the thermoelectric cooling sheet, and the water can be evenly cooled;

[0133] The spiral blade 520c is detachably mounted on the inner circumferential side wall of the inner cylinder 520a by means of bolts, and the spiral blade 520c can move and rotate with the inner cylinder 520a;

[0134] The scraper 520c-1 is welded to the inner side of the spiral blade 520c, and the scraper 520c-1 is parallel to the axis of the inner cylinder 520a. The side of the scraper 520c-1 away from the spiral blade 520c is sharpened and in contact with the sheath layer. The spiral blade 520c is driven to rotate by the inner cylinder 520a, and the scraper 520c-1 is driven to make a circular motion by the spiral blade 520c. The surface of the sheath layer is trimmed by the scraper 520c-1, and the protruding part of the surface of the sheath layer is scraped flat to ensure that the thickness of the sheath layer is uniform. The waste generated during the trimming of the sheath layer falls to the bottom of the inner cavity of the inner cylinder 520a, and the waste is bolted through the rotation of the spiral blade 520c, and the waste is transported to the discharge port 510c-1 and discharged from the discharge port 510c-1, so that the waste is recycled and the cost is saved.

[0135] The air collecting port 520d is detachably mounted on one end of the inner cylinder 520a facing the fan assembly 300 by means of bolts. The air collecting port 520d is arranged on the outside of the cooling outer cylinder 510. The air collecting port 520d is connected with the inner cavity of the inner cylinder 520a. The external air enters the inner cavity of the air collecting port 520d under the drive of the fan assembly 300, and enters the inner cavity of the inner cylinder 520a through the air collecting port 520d, driving the air flow in the inner cavity of the inner cylinder 520a. The heat on the jacket layer is taken away by the air flow, so as to further improve the efficiency of cooling and solidifying the jacket layer.

[0136] The driven wheel 520d-1 is detachably mounted on the circumferential outer wall of the air collecting port 520d through a spline or a flat key. The driven wheel 520d-1 is connected to the driving wheel 170 through a belt. The driving wheel 170 rotates under the drive of the main transmission shaft 130a. The driving wheel 170 drives the driven wheel 520d-1 to rotate through the belt, and the air collecting port 520d is driven to rotate through the driven wheel 520d-1. Since the air collecting port 520d and the inner cylinder 520a are detachably connected through bolts, the inner cylinder 520a can be driven to rotate through the air collecting port 520d.

[0137] There are two connecting blocks 520e, which are symmetrically welded on the side of the connecting ring 520b away from the air collecting port 520d, and the connecting blocks 520e are arranged in the inner cavity of the mounting ring groove 510c;

[0138] The fixing ring 520f is welded to one end of the connecting block 520e away from the connecting ring 520b. The fixing ring 520f is arranged in the inner cavity of the mounting ring groove 510c. The outer diameter of the fixing ring 520f is smaller than the inner cavity of the mounting ring groove 510c.

[0139] The first fixing groove 520f-1 is annularly disposed on a side of the fixing ring 520f away from the connecting block 520e, and the first fixing groove 520f-1 is a semicircular groove.

[0140] Example 5

[0141] See also Figure 1 and Figure 10-13 , the outer circle detection mechanism 600 is composed of a second outer ring 610, a second inner ring 620 and a particle detection mechanism 630;

[0142] The second outer ring 610 is installed at the end of the inner cavity of the mounting ring groove 510c away from the discharge port 510c-1 through a bearing to avoid blocking the discharge port 510c-1 and affecting the discharge;

[0143] The second inner ring 620 is coaxially disposed in the inner cavity of the second outer ring 610 , and the side surface of the second inner ring 620 contacts the side surface of the fixing ring 520 f and is detachably fixed to the fixing ring 520 f by bolts;

[0144] The second fixing groove 620a is annularly disposed on the second inner ring 620 on one side facing the fixing ring 520f. The second fixing groove 620a is a semicircular groove. The number of the second fixing grooves 620a is the same as that of the first fixing grooves 520f-1, and the positions thereof correspond. The second fixing groove 620a and the first fixing groove 520f-1 can be combined to form a complete cylindrical groove.

[0145] The particle detection mechanism 630 is composed of an outer sleeve 630a, a detection rod 630b, an upper spring 630c and a lower spring 630d;

[0146] The outer sleeve 630a matches the cylindrical groove formed by the second fixing groove 620a and the first fixing groove 520f-1. The outer sleeve 630a is interference fit with the cylindrical groove. The outer sleeve 630a is fixed between the second inner ring 620 and the fixing ring 520f through the cylindrical groove. One end of the outer sleeve 630a is fixed to the circumferential side wall of the inner cavity of the second outer ring 610 by bolts, and the other end is arranged in the inner cavity of the second inner ring 620 and the fixing ring 520f. The outer sleeve 630a rotates together with the fixing ring 520f. The second outer ring 610 is driven to rotate in the inner cavity of the mounting ring groove 510c through the outer sleeve 630a. The split ring 630a-1 is integrally formed in the middle position of the inner cavity of the outer sleeve 630a.

[0147] The detection rod 630b is coaxially arranged in the inner cavity of the outer sleeve 630a, and the end of the detection rod 630b away from the second outer ring 610 passes through the outer sleeve 630a and is inserted into the inner cavities of the second inner ring 620 and the fixing ring 520f. The other end of the detection rod 630b is arranged adjacent to the second outer ring 610 but does not contact the second outer ring 610. A space for the detection rod 630b to be extended and retracted is reserved between the end of the detection rod 630b adjacent to the second outer ring 610 and the second outer ring 610, and the outer circumferential wall of the detection rod 630b contacts the inner wall of the split ring 630a-1.

[0148] The rolling ball 630b-1 is embedded in the end of the detection rod 630b away from the second outer ring 610, and the rolling ball 630b-1 can rotate freely on the detection rod 630b;

[0149] The lower connecting ring 630b-2 is installed on the outer circumferential wall of the detection rod 630b through a threaded connection. The lower connecting ring 630b-2 is arranged in the inner cavity of the outer sleeve 630a and connected to the outer sleeve 630a through a linear bearing. The lower connecting ring 630b-2 is arranged at the lower end of the split ring 630a-1;

[0150] The upper connecting ring 630b-3 is installed on the outer circumferential wall of the detection rod 630b through a threaded connection. The upper connecting ring 630b-3 is arranged in the inner cavity of the outer sleeve 630a and connected to the outer sleeve 630a through a linear bearing. The upper connecting ring 630b-3 is arranged at the upper end of the split ring 630a-1;

[0151] The upper spring 630c is sleeved on the outer circumferential wall of the detection rod 630b and is arranged in the inner cavity of the outer sleeve 630a. One end of the upper spring 630c is detachably fixedly connected to the bottom of the upper connecting ring 630b-3, and the other end of the upper spring 630c is in contact with the top surface of the split ring 630a-1.

[0152] The lower spring 630d is sleeved on the outer circumferential wall of the detection rod 630b and is arranged in the inner cavity of the outer sleeve 630a. One end of the lower spring 630d is detachably fixedly connected to the top surface of the lower connecting ring 630b-2, and the other end of the lower spring 630d is in contact with the bottom surface of the split ring 630a-1. A pressure sensor is installed between the lower spring 630d and the split ring 630a-1.

[0153] During specific use, the cooled and solidified sheath layer is coated on the outer shielding layer and passes through the center of the second inner ring 620, the ball 630b-1 is tightly attached to the sheath layer, the detection rod 630b is compressed and the lower spring 630d is compressed, and the upper spring 630c is extended under the drive of the upper connecting ring 630b-3, and the pressure sensor measures and saves the value under the pressure of the lower spring 630d, and the detection rod 630b is driven to make a circular motion through the rotation of the inner cylinder 520a, and the ball 630b-1 rolls on the surface of the sheath layer to exert pressure on the sheath layer. The surface of the sheath layer is inspected. When there is a convex point on the sheath layer, the ball 630b-1 drives the inspection rod 630b to move upward and compress the lower spring 630d, and the value of the pressure sensor increases. When there is a pit on the sheath layer, the ball enters the pit, and the inspection rod 630b moves downward under the drive of the upper spring 630c, pulling the lower spring 630d to stretch, and the value of the pressure sensor decreases. The surface defects of the sheath layer can be detected by the coordinated use of the pressure sensor and the upper and lower springs, thereby effectively ensuring the production quality of the cable.

[0154] Example 6

[0155] The control system includes an analog-to-digital conversion module, a storage module, a processing module and a control module. The analog-to-digital conversion module is electrically connected to the particle detection mechanism 630 and is used to perform analog-to-digital conversion on the collected data. The storage module is electrically connected to the processing module and is used to perform storage of set data. The processing module is electrically connected to the analog-to-digital conversion module and is used to perform comparison between the collected data and the set data and output the comparison result. The control module is electrically connected to the processing module and is used to perform receiving the comparison result and output different control signals according to the comparison result. The control module is embedded with an audible and visual alarm and a display screen. An alarm can be sounded through the audible and visual alarm, and the alarm cause can be displayed through the display screen.

[0156] The control system includes the following specific operating steps: The control system includes the following specific operating steps:

[0157] The pressure data P0 is set by the storage module, and the pressure data collected by the pressure sensor is P1, wherein the pressure data P0 refers to the value measured by the pressure sensor when the ball 630b-1 contacts the sheath layer and drives the detection rod 630b to move upward and compress the lower spring 630d;

[0158] When P1<P0, it means that the thickness of the sheath layer is relatively thin. After power is turned on, it is very easy to break through the sheath layer and cause leakage. At this time, the control module controls the sound and light alarm to alarm, and the display screen is controlled to display the alarm reason of the thin sheath layer. The alarm sound is mainly an extremely urgent sound, and the light flashes at a very high frequency, indicating that the problem is extremely serious, which can effectively avoid the waste caused by continuous production of the production line. After receiving the alarm information, the production line workers promptly adjust the heating temperature of the inner cavity of the heating cylinder 440 to reduce the heating temperature. Because the sheath layer is too thin, it may be that the temperature of the insulating material is too high during the heating process, so that the heated gel material is too thin to effectively form a certain thickness of the sheath layer on the surface of the outer shielding layer. Therefore, by lowering the heating temperature, the gel material can be thicker. When the production is repeated after heating, the measured pressure value is still P1<P0, the production line workers need to contact the maintenance workers in time to inspect and repair the equipment. When the production is repeated after heating, the measured pressure value P1>P0, follow the steps below;

[0159] When P0<P1<1.125×P0, it means the thickness of the sheath layer is just right, and production can continue without any treatment;

[0160] When 1.125×P0<P1<1.140×P0, it means that the thickness of the sheath layer is thicker, but it does not affect the overall quality of the cable. The control module controls the sound and light alarm to sound an alarm, and the alarm sound and alarm light sound an alarm at a frequency of 5-7 minutes. The production line workers can reduce the thickness of the sheath layer by increasing the temperature of the inner cavity of the heating cylinder 440 to make the gelatinous material thinner. When the sound and light alarm no longer sounds within 10-15 minutes after the production line workers increase the temperature of the inner cavity of the heating cylinder 440, the heating cylinder 440 continues to increase the temperature. During production, when the sound and light alarm still sounds within 10-15 minutes after the temperature of the inner cavity of the heating cylinder 440 is increased, the production line worker checks the scraper 520c-1 to see if the scraper 520c-1 is worn. If the scraper 520c-1 is worn, the production line worker manually turns off the sound and light alarm and replaces the scraper 520c-1 after one shift. If the scraper 520c-1 is not worn, the production line worker notifies the maintenance worker to inspect and repair the equipment, thereby ensuring product quality while ensuring the production quantity of the production line, and achieving the goal of good and fast production.

[0161] When 1.140×P0<P1, it means that the thickness of the sheath layer is extremely thick, which will affect the quality of the final product. Because the sheath layer is too thick, the overall weight of the final product will increase, and it will also affect the bending effect of the finished cable. At this time, the control module controls the sound and light alarm to sound an alarm, and the alarm sound and alarm light sound an alarm at a frequency of 3-5 seconds. The production line workers check the scraper 520c-1 to see if there is wear on the scraper 520c-1. When the scraper 520c-1 is worn, the line is immediately stopped to replace the scraper 520c-1. The cables that have been coated with the sheath layer are marked and isolated as defective products for storage. After the scraper 520c-1 is replaced, if the measured pressure data is still 1.140×P0<P1, the production line workers notify the maintenance workers to inspect and repair the equipment.

[0162] Based on the above pressure data, the control module is also embedded with a timing module, and the time data T is set through the storage module, and the unit of T is minutes;

[0163] When 10<T<60, the value of P1<P0 appears every 5-7 minutes, and when P1>0.895×P0, the value of P1<P0 does not appear more than 5 times, the produced cable is a qualified product, and no treatment is done, and production continues;

[0164] When 10<T<60, the value of P1<P0 appears every 3-5 minutes, and when P1>0.895×P0, the value of P1<P0 appears 5-9 times, and the control module controls the sound and light alarm to sound an alarm. After receiving the alarm, the production line workers should immediately stop the line and contact the maintenance workers for inspection and maintenance. At the same time, the produced cables should be marked and isolated and sent to the unqualified processing station for recycling;

[0165] When T<10 and P1<P0, the above step shall be followed regardless of whether the pressure value of P1<P0 appears at the time interval or not;

[0166] When 1<T<60 and P0<P1<1.125×P0, all products are treated as qualified products;

[0167] When 1<T<60, the value of 1.125×P0<P1<1.140×P0 appears every 5-7 minutes. If the value of 1.125×P0<P1<1.140×P0 does not exceed 5 times, it will be treated as a qualified product. When the value of 1.125×P0<P1<1.140×P0 appears every 3-5 minutes, it means that there are convex spots on the surface of the sheath layer, but it does not affect the quality of the final product. At this time, the control module controls the sound and light alarm to alarm, and the production line After receiving the alarm, the worker first checks the scraper 520c-1. If there is a gap in the scraper 520c-1, the scraper 520c-1 will be replaced after one shift. If there is no gap in the scraper 520c-1, the production line worker needs to check the cables that are not covered with the sheath layer to see if there are bumps on the outer shielding layer. If there are bumps on the outer shielding layer, the warehouse will be contacted in time to conduct a full inspection and isolation of the batch of cables that are not covered with the sheath layer. However, the production on the production line will still be carried out to ensure the normal operation of the production line and the production quantity.

[0168] When 1<T<60, the value of 1.140×P0<P1 appears every 5-7 minutes. If the value of 1.140×P0<P1 does not appear more than 5 times, it means that there are convex spots on the surface of the sheath layer and the convex spots are large. When the frequency of occurrence is not high, it does not affect the quality of the final product. At this time, the control module controls the sound and light alarm to sound an alarm. After receiving the alarm, the production line workers first check the scraper 520c-1. If there is a gap in the scraper 520c-1, the scraper 520c-1 is replaced after one shift. If there is no gap on the scraper 520c-1, the production line workers need to check the cables that are not covered with the sheath layer. Check whether there are any convex points on the outer shielding layer. If there are convex points on the outer shielding layer, contact the warehouse in time to conduct a full inspection and isolation of the batch of cables that are not covered with the sheath layer. However, the cables on the production line are still produced to ensure the normal operation of the production line and the production quantity. When the value of 1.140×P0<P1 appears more than 5 times, the sound and light alarm will be used to alarm. When the production line workers receive the alarm information, they will stop the line immediately, mark and isolate the existing cables on the production line that have not been covered with the sheath layer, and contact the warehouse to mark and isolate the cables that are not covered with the sheath layer, and then transport another batch of cables that are not covered with the sheath layer to the production line for production to ensure the normal operation of the production line.

[0169] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed by the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A cable sheath forming device for radio frequency cable processing, characterized in that: include: A support assembly (100), the support assembly (100) comprising a base plate (110), a stand (120), a main transmission assembly (130) and a secondary transmission assembly (140), the stand (120) being connected to the base plate (110), the main transmission assembly (130) and the secondary transmission assembly (140) being connected to the stand (120) respectively, and the main transmission assembly (130) being connected to the secondary transmission assembly (140); a rotation drive mechanism (200), the rotation drive mechanism (200) being arranged on the bottom plate (110) and connected to the main transmission assembly (130), the rotation drive mechanism (200) outputting power to the main transmission assembly (130) to drive the main transmission assembly (130) to rotate; A fan assembly (300), wherein the number of the fan assemblies (300) is two, and the two fan assemblies (300) are both connected to the main transmission assembly (130) and the auxiliary transmission assembly (140), and the fan assemblies (300) are driven to rotate to form an airflow to purge the outer shielding layer; A covering mechanism (400), wherein each of two ends of the covering mechanism (400) is connected to a fan assembly (300); a cooling mechanism (500), the cooling mechanism (500) being connected to the support assembly (100) and corresponding to the center of the fan assembly (300); An outer circle detection mechanism (600), the outer circle detection mechanism (600) being arranged on an end of the cooling mechanism (500) away from the fan assembly (300); A control system is provided on the outside of the support assembly (100).

2. The cable sheath forming device for radio frequency cable processing according to claim 1, characterized in that: The main transmission assembly (130) comprises: A main transmission shaft (130a), the main transmission shaft (130a) being movably connected to the stand (120); a first gear (130b), the first gear (130b) being arranged on the circumferential outer side wall of the main transmission shaft (130a) and connected to the rotary drive mechanism (200); A main transmission wheel (130c), the main transmission wheel (130c) being arranged on the circumferential outer side wall of the main transmission shaft (130a) and between the two vertical frames (120); A main driving wheel (130d), the main driving wheel (130d) being arranged on the circumferential outer side wall of the main transmission shaft (130a) and being arranged on the outer sides of the two upright frames (120).

3. A cable sheath forming device for radio frequency cable processing according to claim 2, characterized in that: The secondary transmission assembly (140) comprises: A secondary transmission shaft (140a), the secondary transmission shaft (140a) being movably connected to the stand (120); A secondary transmission wheel (140b), the secondary transmission wheel (140b) being arranged on the circumferential outer side wall of the secondary transmission shaft (140a) and between the two vertical frames (120), the secondary transmission wheel (140b) being connected to the main transmission wheel (130c) via a belt; A secondary driving wheel (140c), the secondary driving wheel (140c) being arranged on the circumferential outer side wall of the secondary transmission shaft (140a) and being arranged on the outer sides of the two vertical frames (120).

4. A cable sheath forming device for radio frequency cable processing according to claim 2, characterized in that: The support assembly (100) further comprises: A first fixing frame (150), the first fixing frame (150) being arranged on an end of the top surface of the bottom plate (110) away from the vertical frame (120); a second fixing frame (160), the second fixing frame (160) being arranged on an end of the top surface of the bottom plate (110) away from the vertical frame (120), the second fixing frame (160) being movably connected to the main transmission shaft (130a); A driving wheel (170), the driving wheel (170) being arranged on an end of the circumferential outer wall of the main transmission shaft (130a) away from the stand (120).

5. The cable sheath forming device for radio frequency cable processing according to claim 3, characterized in that: The fan assembly (300) comprises: A first outer ring (310), wherein the circumferential outer side wall of the first outer ring (310) is movably connected to the main driving wheel (130d) and the auxiliary driving wheel (140c) respectively; A first inner ring (320), the first inner ring (320) being coaxially arranged on the inner side of the first outer ring (310); The fan blades (330) are arranged on the outer side walls of the first outer ring (310) and the first inner ring (320).

6. A cable sheath forming device for radio frequency cable processing according to claim 5, characterized in that: The covering mechanism (400) comprises: An outer cylinder (410), the outer cylinder (410) being arranged between the two vertical frames (120); a covering inner cylinder (420), the covering inner cylinder (420) being arranged in the inner cavity of the outer cylinder (410), the covering inner cylinder (420) being connected to the inner cavity of the outer cylinder (410), and the end of the covering inner cylinder (420) being connected to the first inner ring (320); A connecting bracket (430), the connecting bracket (430) being arranged on the circumferential outer side wall of the outer cylinder (410); A heating cylinder (440), the heating cylinder (440) being arranged on the top of the outer cylinder (410) via a connecting bracket (430), the heating cylinder (440) being in communication with an inner cavity of the outer cylinder (410); A stirring mechanism (450), wherein the stirring mechanism (450) is disposed in the inner cavity of the heating cylinder (440) and is connected to the covering inner cylinder (420).

7. The cable sheath forming device for radio frequency cable processing according to claim 4, characterized in that: The temperature reduction mechanism (500) comprises: A cooling outer cylinder (510), wherein the cooling outer cylinder (510) is arranged on the top of the bottom plate (110) via a first fixing frame (150); A cooling inner cylinder (520), wherein the cooling inner cylinder (520) is arranged in the inner cavity of the cooling outer cylinder (510), and one end of the cooling inner cylinder (520) passes through an end of the cooling outer cylinder (510) and is connected to the driving wheel (170) via a belt.

8. The cable sheath forming device for radio frequency cable processing according to claim 7, characterized in that: The outer circle detection mechanism (600) comprises: A second outer ring (610), the second outer ring (610) being movably connected to the cooling outer cylinder (510); a second inner ring (620), the second inner ring (620) being coaxially arranged in the inner cavity of the second outer ring (610) and connected to an end of the cooling inner cylinder (520); A particle detection mechanism (630), wherein the particle detection mechanism (630) is detachably connected to the second inner ring (620), and an end of the particle detection mechanism (630) is detachably connected to the circumferential inner wall of the second outer ring (610).

9. A cable sheath forming device for radio frequency cable processing according to claim 8, characterized in that: The control system includes an analog-to-digital conversion module, a storage module, a processing module and a control module; The analog-to-digital conversion module is electrically connected to the particle detection mechanism (630) and is used to perform analog-to-digital conversion on the collected data; The storage module is electrically connected to the processing module and is used to execute and store set data; The processing module is electrically connected to the analog-to-digital conversion module, and is used to compare the collected data with the set data and output the comparison result; The control module is electrically connected to the processing module, and is used for receiving the comparison result and outputting different control signals according to the comparison result.

10. A cable sheath forming device for radio frequency cable processing according to claim 9, characterized in that: The control system includes the following specific operation steps: S1: Collect the surface finish data of the outer shielding layer through the particle detection mechanism, and output the collected data to the analog-to-digital conversion module for analog-to-digital conversion; S2: The converted data is transmitted to the processing module, the processing module extracts the set data stored in the storage module, compares the set data with the collected data and outputs the comparison result; S3: The comparison result is transmitted to the control module through the processing module, and the control module outputs different control signals according to the comparison result.

Citation Information

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