A safe diluter for explosive waste gas from polymer production with large air volume
By designing an explosive exhaust gas safety diluent that includes low-concentration pipe, high-concentration pipe, mixing pipe, auxiliary pipe and promote mixing components, the problem of inability to efficiently handle waste gas in the prior art is solved, and efficient and safe waste gas mixing dilution is achieved, and operating costs are reduced.
Patent Information
- Application Number
- CN202411466490.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-10-21
AI Technical Summary
Existing waste gas treatment equipment cannot safely treat waste gas of different concentrations under low operating costs, especially in the scenario of polymer production of large air volume waste gas, there is a problem of mixing treatment between high concentration anaerobic waste gas and low concentration aerobic waste gas.
A safety diluent for explosive exhaust gases for polymer production of large air volume waste gas is designed, using low-concentration pipes, high-concentration pipes, mixing pipes, auxiliary pipes and mixing components. The low-concentration aerobic waste gas is pressurized to form a spiral airflow through the mixing component, and the high-concentration aerobic waste gas is transported in a divergent manner, so that the two are in contact with each other right angles in the low-concentration pipe, increasing the mixing effect, and further increasing the degree of mixing dilution through the safety auxiliary module and the secondary dilution component.
It realizes efficient mixing and dilution of waste gases of different concentrations, reduces operating costs, ensures the safety and efficiency of waste gas treatment, and can meet the safety treatment of waste gases of different concentrations under low operating costs.
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Figure CN118988020B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste gas treatment, and in particular to a safe diluter for explosive waste gas of large air volume in polymer production. Background Art
[0002] Industrial waste gas refers to the general term for various pollutant gases discharged into the air during fuel combustion and production processes within enterprise factories, including carbon dioxide, carbon disulfide, carbon monoxide, smoke and industrial dust. Industrial waste gas discharged into the atmosphere will pollute the air and seriously endanger human health if it enters the human body.
[0003] In the process of industrial waste gas treatment, it is often encountered that there is a small amount of high-concentration, oxygen-free industrial waste gas within the explosion range, and a large amount of low-concentration aerobic waste gas that needs to be treated at the same time; the amount of high-concentration waste gas is small, and it is not economical to build equipment to treat it alone. The low-concentration waste gas has a relatively high operating cost due to its low concentration. Therefore, the current waste gas treatment equipment cannot meet the safe treatment of waste gases of different concentrations at low operating costs. Summary of the invention
[0004] The invention discloses a safe diluter for explosive waste gas of large air volume waste gas in polymer production, aiming to solve the technical problem in the background technology that waste gas of different concentrations cannot be safely treated under the condition of low operating cost.
[0005] The present invention proposes a safe diluter for explosive waste gas of large air volume waste gas in polymer production, comprising a low-concentration tube and a high-concentration tube, wherein part of the high-concentration tube is located inside the low-concentration tube, the high-concentration tube is fixedly connected to the low-concentration tube, and the low-concentration tube comprises a mixing tube and an auxiliary tube, a mixing promotion component is arranged inside the mixing tube, and the mixing promotion component comprises a low-concentration flow increaser, a mixing frame and a high-concentration diffuser, the low-concentration flow increaser is located outside the high-concentration tube, a plurality of variable flow holes are opened on the low-concentration flow increaser, the apertures of the plurality of variable flow holes are all funnel-shaped, the plurality of variable flow holes are located outside the high-concentration tube and are equidistantly distributed around the circumference, and a spherical contact is arranged on the low-concentration flow increaser, and the spherical contact is located at one end with a large aperture of the variable flow hole.
[0006] By providing a low-concentration tube, a high-concentration tube, a mixing tube, an auxiliary tube and a mixing-promoting component, the device uses the mixing-promoting component to pressurize the low-concentration oxygen-containing waste gas to form a swirling airflow, and conveys the high-concentration oxygen-free waste gas into the low-concentration tube in a divergent state, so that the airflows of the low-concentration oxygen-containing waste gas and the high-concentration oxygen-free waste gas are in right-angle contact in the low-concentration tube, thereby increasing the contact and mixing effect between the two, thereby improving the degree of mixing and dilution between the two.
[0007] In a preferred solution, the mixing frame is located outside the high-concentration tube, and is movably connected to the outer wall of the high-concentration tube and the inner wall of the low-concentration tube. A plurality of circumferentially equidistant spiral mixing blades are arranged on the mixing frame, and the high-concentration diffusion tube is located at the front end of the high-concentration tube, and the high-concentration diffusion tube is fixedly connected to the high-concentration tube. The mixing frame is located between the low-concentration flow increasing platform and the high-concentration diffusion tube, and a plurality of circumferentially equidistant diffusion blades are provided on the high-concentration diffusion tube. An auxiliary flow head is arranged inside the high-concentration diffusion tube, and the auxiliary flow head is opposite to the inner cavity of the high-concentration tube.
[0008] By providing a mixing promotion component, the mixing promotion component can change the flow rate and airflow state of the low-concentration aerobic exhaust gas, increase its speed and form a swirling airflow, and change the high-concentration oxygen-free exhaust gas to form a divergent airflow when it enters the inner cavity of the low-concentration tube, thereby improving the contact state between the low-concentration aerobic exhaust gas and the high-concentration oxygen-free exhaust gas and increasing the mixing effect between the two; the spherical contact and the auxiliary flow head can both improve the smoothness of the airflow when it changes its state at its position.
[0009] In a preferred scheme, a low-concentration air inlet and a primary mixing exhaust port are respectively provided at both ends of the low-concentration tube, the low-concentration air inlet is located at one end of the low-concentration tube close to the mixing tube, the primary mixing exhaust port is located at one end of the low-concentration tube close to the auxiliary tube, and a safety auxiliary module is provided on the auxiliary tube; the safety auxiliary module includes a temperature control box, the temperature control box is fixedly connected to the outside of the auxiliary tube, a temperature control display screen is provided on the temperature control box, and a plurality of circumferentially equidistant mounting holes are opened on the auxiliary tube, heat sinks are fixedly connected to the inside of the mounting holes, a plurality of heat sinks are provided with a plurality of equidistant contact enhancement grooves, the contact enhancement grooves are all located inside the auxiliary tube, the same condenser is provided outside the plurality of heat sinks, and the condenser is located inside the temperature control box.
[0010] By providing a safety auxiliary module, the safety auxiliary module uses multiple heat sinks to cool the exhaust gas after preliminary mixing inside the auxiliary pipe, so as to avoid the increase of gas temperature in the pipe due to collision between the two exhaust gases during the mixing process, thereby increasing the risk of explosion; the contact grooves on the heat sink can increase the contact effect with the gas, and at the same time, multiple heat sinks are distributed equidistantly around the inside of the auxiliary pipe, which can further divide the airflow passing through, thereby improving the mixing degree of the airflow.
[0011] In a preferred solution, one end of the high-concentration tube located outside the low-concentration tube is fixedly connected to a pressure regulating tube, the other end of the pressure regulating tube is provided with a high-concentration air inlet, and an air pressure pump is provided on the pressure regulating tube.
[0012] By providing an air pressure pump, the air pressure of the high-concentration oxygen-free waste gas can be adjusted by the air pressure pump at the pressure regulating pipe when the high-concentration oxygen-free waste gas is transported in, thereby changing the flow rate of the high-concentration oxygen-free waste gas.
[0013] In a preferred embodiment, a ball bin is provided on one side of the low-concentration tube, a support frame is fixedly connected to the outside of the ball bin, a secondary air inlet is provided on the ball bin, and the secondary air inlet is fixedly connected to the primary mixing exhaust port; an external discharge port is provided on the upper side of the ball bin, and a secondary dilution component is provided on the ball bin; the secondary dilution component includes a shaft rod, a plurality of circumferentially equidistant multi-rotation dilution blades are fixedly connected to the outside of the shaft rod, the plurality of multi-rotation dilution blades are all located inside the ball bin, a plurality of equidistant overflow grooves are provided on the plurality of multi-rotation dilution blades, and a motor frame is fixedly connected to the outside of the ball bin, the motor frame is located on the side of the ball bin opposite to the secondary air inlet, a dilution motor is fixedly connected to the motor frame, and the dilution motor and the shaft rod are connected by a coupling.
[0014] By providing a secondary dilution component, the secondary dilution component utilizes rotating multi-rotation dilution blades to stir and mix the preliminarily mixed exhaust gas again inside the ball bin, thereby further improving the mixing and dilution effect of the two exhaust gases; the rotation direction of the multi-rotation dilution blades is opposite to the rotation direction of the spiral mixing blades in the mixing promotion component, thereby achieving the purpose of changing the airflow state multiple times in the ball bin (the circulating exhaust gas impacts the inner wall of the ball bin and is rebounded to form a divergent airflow; the spiral circulating airflow contacts the spiral circulating airflow in the ball bin, and the two flow directions are opposite).
[0015] In a preferred embodiment, a bottom attachment is fixedly connected to the lower side of the ball bin, and two mounting holes are provided on the bottom attachment, and both mounting holes are connected to the inner cavity of the ball bin; an equipment rack is fixedly connected to the support frame, and a gas analyzer is fixedly connected to the equipment rack, and an inlet and an outlet are provided on the gas analyzer, and a gas supply pipe and a return pipe are fixedly connected to the inlet and the outlet, respectively, and the other ends of the gas supply pipe and the return pipe are respectively fixedly connected to the two mounting holes on the bottom attachment.
[0016] By setting up a gas analyzer, during the mixing and dilution process, the gas analyzer is always in working condition, and the exhaust gas in the spherical bin is monitored in real time to ensure that the exhaust gas after mixing and dilution meets the treatment standards.
[0017] As can be seen from the above, the explosive waste gas safety diluter for large-volume waste gas from polymer production provided by the present invention has the advantage of using a mixing-promoting component to pressurize the low-concentration aerobic waste gas to form a swirling airflow, and to convey the high-concentration oxygen-free waste gas into the low-concentration tube in a divergent state, so that the airflows of the low-concentration aerobic waste gas and the high-concentration oxygen-free waste gas are in right-angle contact in the low-concentration tube, thereby increasing the contact and mixing effect between the two, thereby improving the degree of mixing and dilution between the two. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of a safe diluter for explosive waste gas from polymer production with a large air volume;
[0019] Figure 2This is a schematic cross-sectional structure diagram of a low-concentration pipe of an explosive waste gas safety diluter for large-volume waste gas in polymer production proposed by the present invention;
[0020] Figure 3 This is a schematic structural diagram of a low-concentration flow-increasing platform of a safe diluter for explosive waste gas with a large air volume of waste gas from polymer production proposed by the present invention;
[0021] Figure 4 This is a schematic diagram of the structure of a mixing frame and a high-concentration diffuser pipe of an explosive waste gas safety diluter for large-volume waste gas in polymer production proposed by the present invention;
[0022] Figure 5 This is a schematic diagram of the structure of a safety auxiliary module of an explosive waste gas safety diluter for large-volume waste gas in polymer production proposed by the present invention;
[0023] Figure 6 This is a schematic diagram of the ball bin position structure of a safety diluter for explosive waste gas with a large air volume of waste gas from polymer production proposed by the present invention;
[0024] Figure 7 This is a schematic structural diagram of a secondary dilution component of a safe diluter for explosive waste gas from large-volume waste gas produced by polymer production, as proposed by the present invention.
[0025] Figure 8 This is a schematic diagram of the air flow in the low-concentration tube of a safe diluter for explosive waste gas with a large air volume of waste gas from polymer production proposed by the present invention.
[0026] In the figure: 1, low concentration tube; 2, high concentration tube; 3, mixing tube; 4, auxiliary tube; 5, mixing promotion component; 501, low concentration flow increaser; 502, variable flow hole; 503, spherical contact; 504, mixing frame; 505, spiral mixing blade; 506, high concentration diffuser; 507, diffuser; 508, auxiliary flow head; 6, low concentration air inlet; 7, primary mixing exhaust port; 8, safety auxiliary module; 801, temperature control box; 802, temperature control display; 803, heat sink; 8 04. Contact enhancement tank; 805. Condenser; 9. Pressure regulating tube; 10. High-concentration air inlet; 11. Air pressure pump; 12. Ball chamber; 13. Support frame; 14. Secondary air inlet; 15. External outlet; 16. Secondary dilution assembly; 1601. Shaft; 1602. Multi-rotor dilution blade; 1603. Overflow tank; 1604. Motor frame; 1605. Dilution motor; 17. Bottom attachment; 18. Equipment frame; 19. Gas analyzer; 20. Gas pipeline; 21. Reflux pipe. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0028] The invention discloses a safe diluter for explosive waste gas of large air volume in polymer production, which is mainly used in scenarios where it is impossible to safely treat waste gas of different concentrations at low operating costs.
[0029] Reference Figure 1-8 A safe diluter for explosive waste gas of large air volume waste gas in polymer production, comprising a low-concentration tube 1 and a high-concentration tube 2, wherein a part of the tube body of the high-concentration tube 2 is located inside the low-concentration tube 1, the high-concentration tube 2 is connected to the low-concentration tube 1 by bolts, and the low-concentration tube 1 comprises a mixing tube 3 and an auxiliary tube 4, a mixing promotion component 5 is arranged inside the mixing tube 3, the mixing promotion component 5 comprises a low-concentration flow increaser 501, a mixing frame 504 and a high-concentration diffuser 506, the low-concentration flow increaser 501 is located outside the high-concentration tube 2, a plurality of variable flow holes 502 are opened on the low-concentration flow increaser 501, the apertures of the plurality of variable flow holes 502 are all funnel-shaped, the plurality of variable flow holes 502 are located outside the high-concentration tube 2 and are equidistantly distributed around the circumference, and a spherical contact 503 is arranged on the low-concentration flow increaser 501, and the spherical contact 503 is located at one end of the large aperture of the variable flow hole 502.
[0030] Specifically, the low-concentration aerobic waste gas is transported into the low-concentration tube 1, and the high-concentration oxygen-free waste gas is transported into the high-concentration tube 2. The low-concentration aerobic waste gas is pressurized by the mixing promotion component 5 to change the airflow transport state to form a spiral airflow. The high-concentration oxygen-free waste gas is dispersed by the mixing promotion component 5 and enters the low-concentration tube 1 in a divergent state. The spiral low-concentration aerobic waste gas and the divergent high-concentration oxygen-free waste gas are mixed and diluted in front of the auxiliary tube 4. The device uses the mixing promotion component 5 to pressurize the low-concentration aerobic waste gas to form a spiral airflow, and transports the high-concentration oxygen-free waste gas into the low-concentration tube 1 in a divergent state, so that the airflows of the low-concentration aerobic waste gas and the high-concentration oxygen-free waste gas are in right-angle contact in the low-concentration tube 1, thereby increasing the contact and mixing effect between the two, thereby improving the degree of mixing and dilution between the two.
[0031] Reference Figure 2 , Figure 3 and Figure 4 The mixing frame 504 is located outside the high-concentration tube 2, and the mixing frame 504 is rotatably connected to the outer wall of the high-concentration tube 2 and the inner wall of the low-concentration tube 1 through bearings. A plurality of spiral mixing blades 505 with equidistant circumferences are arranged on the mixing frame 504, and a high-concentration diffusion tube 506 is located at the front end of the high-concentration tube 2, and the high-concentration diffusion tube 506 is connected to the high-concentration tube 2 through bolts. The mixing frame 504 is located between the low-concentration flow increaser 501 and the high-concentration diffusion tube 506, and a plurality of diffusion blades 507 with equidistant circumferences are provided on the high-concentration diffusion tube 506. An auxiliary flow head 508 is arranged inside the high-concentration diffusion tube 506, and the auxiliary flow head 508 is opposite to the inner cavity of the high-concentration tube 2.
[0032] Specifically, when the low-concentration oxygen-containing waste gas flows through the low-concentration flow-increasing platform 501, the low-concentration oxygen-containing waste gas increases its overall flow rate due to the change in the aperture of the variable flow hole 502, and then enters the mixing frame 504, and uses the momentum of the airflow to drive the mixing frame 504 to rotate. The airflow forms a spiral airflow under the limiting effect of the spiral mixing blade 505; the high-concentration oxygen-free waste gas flows through the high-concentration tube 2 and enters the high-concentration diffuser 506. Under the guidance of the auxiliary flow head 508, the high-concentration oxygen-free waste gas changes its horizontal airflow state, and enters the inner cavity of the low-concentration tube 1 from the diffuser blade 507 and impacts the inner wall of the low-concentration tube 1 and is rebounded to form a divergent airflow;
[0033] In a specific application scenario, the mixing promotion component 5 is suitable for the mixing link of low-concentration aerobic exhaust gas and high-concentration oxygen-free exhaust gas in the low-concentration tube 1, that is, the mixing promotion component 5 can change the flow rate and airflow state of the low-concentration aerobic exhaust gas, increase its speed and form a swirling airflow, and change the high-concentration oxygen-free exhaust gas to form a divergent airflow when it enters the inner cavity of the low-concentration tube 1, thereby improving the contact state between the low-concentration aerobic exhaust gas and the high-concentration oxygen-free exhaust gas and increasing the mixing effect between the two; the spherical contact 503 and the auxiliary flow head 508 can both improve the smoothness of the airflow when it changes its state at its position.
[0034] Reference Figure 1 , Figure 2 and Figure 5 A low-concentration air inlet 6 and a primary mixing exhaust port 7 are respectively provided at both ends of the low-concentration tube 1. The low-concentration air inlet 6 is located at one end of the low-concentration tube 1 close to the mixing tube 3, and the primary mixing exhaust port 7 is located at one end of the low-concentration tube 1 close to the auxiliary tube 4, and a safety auxiliary module 8 is provided on the auxiliary tube 4; the safety auxiliary module 8 includes a temperature control box 801, which is located outside the auxiliary tube 4 and connected by bolts, and a temperature control display screen 802 is provided on the temperature control box 801, and a plurality of circumferentially equidistant mounting holes are provided on the auxiliary tube 4, and heat sinks 803 are connected inside the mounting holes by bolts, and a plurality of heat sinks 803 are provided with a plurality of equidistant contact-enhancing grooves 804, and the contact-enhancing grooves 804 are all located inside the auxiliary tube 4, and the same condenser 805 is provided outside the plurality of heat sinks 803, and the condenser 805 is located inside the temperature control box 801.
[0035] Specifically, the two exhaust gases after preliminary mixing enter the auxiliary pipe 4, and the preliminary mixed airflow contacts the heat sink 803, and the condenser 805 is always in operation to cool the heat sink 803, thereby changing the overall temperature of the mixed gas;
[0036] In a specific application scenario, the safety auxiliary module 8 is suitable for the temperature control link of the gas after preliminary mixing, that is, the safety auxiliary module 8 uses multiple heat sinks 803 to cool the exhaust gas after preliminary mixing inside the auxiliary pipe 4, so as to avoid the temperature increase of the gas in the pipe due to the collision between the gases during the mixing of the two exhaust gases, thereby increasing the risk of explosion; the contact increasing grooves 804 on the heat sink 803 can increase the contact effect with the gas, and at the same time, the multiple heat sinks 803 are equidistantly distributed in a circle inside the auxiliary pipe 4, which can further divide the airflow passing through, thereby improving the mixing degree of the airflow.
[0037] Reference Figure 1 and Figure 2 One end of the high-concentration tube 2 located outside the low-concentration tube 1 is connected to a pressure regulating tube 9 by bolts, the other end of the pressure regulating tube 9 is provided with a high-concentration air inlet 10, and the pressure regulating tube 9 is provided with an air pressure pump 11.
[0038] Specifically, when the high-concentration oxygen-free waste gas is transported in, its air pressure can be adjusted by the air pressure pump 11 at the pressure regulating pipe 9, thereby changing the flow rate of the high-concentration oxygen-free waste gas (the flow rate of the low-concentration oxygen-containing waste gas in the low-concentration pipe 1 is limited. When the degree of mixing between the two deteriorates, it can be adjusted by changing the flow rate of the high-concentration oxygen-free waste gas).
[0039] Reference Figure 1 , Figure 6 and Figure 7 A ball bin 12 is provided on one side of the low concentration tube 1, a support frame 13 is connected to the outside of the ball bin 12 by bolts, a secondary air inlet 14 is provided on the ball bin 12, and the secondary air inlet 14 is connected to the primary mixing exhaust port 7 by a flange; an external discharge port 15 is provided on the upper side of the ball bin 12, and a secondary dilution assembly 16 is provided on the ball bin 12; the secondary dilution assembly 16 includes a shaft 1601, and a plurality of multi-rotation dilution blades with equidistant circumferences are connected to the outside of the shaft 1601 by bolts 1602, the multiple multi-rotation dilution blades 1602 are all located inside the ball bin 12, and the multiple multi-rotation dilution blades 1602 are all provided with multiple equidistant overflow grooves 1603, and the outside of the ball bin 12 is connected to a motor frame 1604 by bolts, the motor frame 1604 is located on the side of the ball bin 12 opposite to the secondary air inlet 14, and a dilution motor 1605 is connected to the motor frame 1604 by bolts, and the dilution motor 1605 is connected to the shaft 1601 by a coupling.
[0040] Specifically, the initially mixed exhaust gas after cooling enters the interior of the ball bin 12 from the secondary air inlet 14, the dilution motor 1605 drives the shaft 1601 to rotate, and the multi-rotation dilution blades 1602 rotate inside the ball bin 12 to stir the exhaust gas in the ball bin 12, thereby increasing the mixing degree of the exhaust gas, and then the exhaust gas that has completed mixing and dilution is discharged from the external discharge port 15;
[0041] In a specific application scenario, the secondary dilution component 16 is suitable for the secondary mixing and dilution of the exhaust gas after the initial mixing, that is, the secondary dilution component 16 utilizes the rotating multi-rotation dilution blades 1602 to stir and mix the initially mixed exhaust gas again inside the ball bin 12, so as to further improve the mixing and dilution effect of the two exhaust gases; the rotation direction of the multi-rotation dilution blades 1602 is opposite to the rotation direction of the spiral mixing blades 505 in the mixing promotion component 5, so as to achieve the purpose of changing the airflow state multiple times in the ball bin 12 (the circulating exhaust gas impacts the inner wall of the ball bin 12 and is rebounded to form a divergent airflow; the spiral circulating airflow contacts the spiral circulating airflow in the ball bin 12, and the two circulation directions are opposite).
[0042] Reference Figure 1 and Figure 6 The lower side of the ball bin 12 is connected to a bottom seat 17 by bolts, and two mounting holes are provided on the bottom seat 17, and both mounting holes are connected to the inner cavity of the ball bin 12; the support frame 13 is connected to an equipment frame 18 by bolts, and the equipment frame 18 is connected to a gas analyzer 19 by bolts, and the gas analyzer 19 is provided with an inlet and an outlet, and the inlet and the outlet are respectively connected to a gas supply pipe 20 and a return pipe 21 by bolts, and the other ends of the gas supply pipe 20 and the return pipe 21 are respectively connected to the two mounting holes on the bottom seat 17 by bolts.
[0043] Specifically, during the mixing and dilution process, the gas analyzer 19 is always in working condition, and performs real-time monitoring of the exhaust gas in the spherical bin 12 to ensure that the exhaust gas after mixing and dilution meets the treatment standards.
[0044] Working principle: When the device is installed in the exhaust gas treatment workshop, the low-concentration tube, high-concentration tube and ball bin need to be well grounded to avoid any safety hazards caused by static electricity;
[0045] When in use, the low-concentration oxygen waste gas is transported into the low-concentration tube 1, and the high-concentration oxygen-free waste gas is transported into the high-concentration tube 2. The low-concentration oxygen waste gas is pressurized by the mixing component 5 to change the airflow transport state, so that it forms a spiral airflow (when the low-concentration oxygen waste gas flows through the low-concentration flow increaser 501, due to the change in the aperture of the variable hole 502, the low-concentration oxygen waste gas increases the overall flow rate, and then enters the mixing frame 504. The flow frame 504 is driven to rotate by the impulse of the airflow, and the airflow forms a spiral under the limiting effect of the spiral mixing blade 505. airflow), the high-concentration oxygen-free waste gas is dispersed by the mixing promotion component 5 and enters the low-concentration tube 1 in a divergent state (the high-concentration oxygen-free waste gas flows in the high-concentration tube 2 and enters the high-concentration diffuser 506. Under the guidance of the auxiliary flow head 508, the high-concentration oxygen-free waste gas changes the horizontal airflow state, and the high-concentration oxygen-free waste gas enters the inner cavity of the low-concentration tube 1 from the diffuser blade 507 and impacts the inner wall of the low-concentration tube 1 and is rebounded to form a divergent airflow), the swirling low-concentration oxygen-containing waste gas and the divergent high-concentration oxygen-free waste gas are mixed and diluted in front of the auxiliary tube 4;
[0046] After the initial mixing, the two exhaust gases enter the auxiliary pipe 4. The initial mixed airflow will contact the heat sink 803. The condenser 805 is always in operation to cool the heat sink 803, thereby changing the overall temperature of the mixed gas. The initially mixed exhaust gas after cooling enters the interior of the ball bin 12 from the secondary air inlet 14. The dilution motor 1605 drives the shaft 1601 to rotate, and the multi-rotation dilution blades 1602 rotate inside the ball bin 12 to stir the exhaust gas in the ball bin 12, thereby increasing the mixing degree of the exhaust gas. Then, the exhaust gas that has completed the mixing and dilution is discharged from the external discharge port 15.
[0047] During the mixing and dilution process, the gas analyzer 19 is always in working condition, and the exhaust gas in the ball bin 12 is monitored in real time to ensure that the exhaust gas after mixing and dilution meets the treatment standards.
[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A safe diluter for explosive waste gas of large-volume waste gas in polymer production, comprising a low-concentration tube (1) and a high-concentration tube (2), characterized in that: Part of the high-concentration tube (2) is located inside the low-concentration tube (1), the high-concentration tube (2) and the low-concentration tube (1) are fixedly connected, and the low-concentration tube (1) comprises a mixing tube (3) and an auxiliary tube (4), a mixing promotion component (5) is arranged inside the mixing tube (3), and the mixing promotion component (5) comprises a low-concentration flow increasing platform (501), a mixing frame (504) and a high-concentration diffuser tube (506), the low-concentration flow increasing platform (501) is located outside the high-concentration tube (2), a plurality of variable flow holes (502) are opened on the low-concentration flow increasing platform (501), the apertures of the plurality of variable flow holes (502) are all funnel-shaped, the plurality of variable flow holes (502) are located outside the high-concentration tube (2) and are equidistantly distributed around the circumference, and a spherical contact (503) is arranged on the low-concentration flow increasing platform (501), and the spherical contact (503) is located at a large aperture end of the variable flow hole (502); The mixing frame (504) is located outside the high-concentration tube (2), and the mixing frame (504) is movably connected to the outer wall of the high-concentration tube (2) and the inner wall of the low-concentration tube (1). The mixing frame (504) is provided with a plurality of spiral mixing blades (505) with equidistant circumferences. The high-concentration diffusion tube (506) is located at the front end of the high-concentration tube (2), and the high-concentration diffusion tube (506) is fixedly connected to the high-concentration tube (2). The mixing frame (504) is located between the low-concentration flow increasing platform (501) and the high-concentration diffusion tube (506), and the high-concentration diffusion tube (506) is provided with a plurality of diffusion blades (507) with equidistant circumferences. An auxiliary flow head (508) is provided inside the high-concentration diffusion tube (506), and the auxiliary flow head (508) is opposite to the inner cavity of the high-concentration tube (2).
2. The explosive waste gas safety diluter for large-volume waste gas from polymer production according to claim 1 is characterized in that: The two ends of the low-concentration tube (1) are respectively provided with a low-concentration air inlet (6) and a primary mixing exhaust port (7); the low-concentration air inlet (6) is located at one end of the low-concentration tube (1) close to the mixing tube (3); the primary mixing exhaust port (7) is located at one end of the low-concentration tube (1) close to the auxiliary tube (4); and a safety auxiliary module (8) is provided on the auxiliary tube (4).
3. The explosive waste gas safety diluter for large-volume waste gas from polymer production according to claim 2, characterized in that: The safety auxiliary module (8) comprises a temperature control box (801), the temperature control box (801) is located outside the auxiliary tube (4) and fixedly connected, a temperature control display screen (802) is arranged on the temperature control box (801), and a plurality of circumferentially equidistant mounting holes are provided on the auxiliary tube (4), the interiors of the mounting holes are all fixedly connected with heat sinks (803), the plurality of heat sinks (803) are all provided with a plurality of equidistant contact enhancement grooves (804), the contact enhancement grooves (804) are all located inside the auxiliary tube (4), the plurality of heat sinks (803) are provided with a same condenser (805) outside, and the condenser (805) is located inside the temperature control box (801).
4. The explosive waste gas safety diluter for large-volume waste gas from polymer production according to claim 1, characterized in that: One end of the high-concentration tube (2) located outside the low-concentration tube (1) is fixedly connected to a pressure regulating tube (9), the other end of the pressure regulating tube (9) is provided with a high-concentration air inlet (10), and an air pressure pump (11) is provided on the pressure regulating tube (9).
5. The explosive waste gas safety diluter for large-volume waste gas from polymer production according to claim 1, characterized in that: A ball bin (12) is provided on one side of the low-concentration tube (1), a support frame (13) is fixedly connected to the outside of the ball bin (12), and a secondary air inlet (14) is provided on the ball bin (12), and the secondary air inlet (14) is fixedly connected to the primary mixing exhaust port (7).
6. The explosive waste gas safety diluter for large-volume waste gas from polymer production according to claim 5, characterized in that: An external discharge port (15) is provided on the upper side of the ball bin (12), and a secondary dilution component (16) is provided on the ball bin (12).
7. The explosive waste gas safety diluter for large-volume waste gas from polymer production according to claim 6, characterized in that: The secondary dilution component (16) comprises a shaft (1601), the exterior of the shaft (1601) being fixedly connected to a plurality of circumferentially equidistant multi-rotation dilution blades (1602), the plurality of multi-rotation dilution blades (1602) being located inside the ball bin (12), the plurality of multi-rotation dilution blades (1602) being provided with a plurality of equidistant overflow grooves (1603), and the exterior of the ball bin (12) being fixedly connected to a motor frame (1604), the motor frame (1604 being located on a side of the ball bin (12) opposite to the secondary air inlet (14), the motor frame (1604) being fixedly connected to a dilution motor (1605), and the dilution motor (1605) being connected to the shaft (1601) via a coupling.
8. The explosive waste gas safety diluter for large-volume waste gas from polymer production according to claim 5, characterized in that: The lower side of the ball bin (12) is fixedly connected to a bottom attachment seat (17), and the bottom attachment seat (17) is provided with two mounting holes, both of which are in communication with the inner cavity of the ball bin (12).
9. The explosive waste gas safety diluter for large-volume waste gas from polymer production according to claim 8, characterized in that: The support frame (13) is fixedly connected to an equipment frame (18), the equipment frame (18) is fixedly connected to a gas analyzer (19), the gas analyzer (19) is provided with an inlet and an outlet, the inlet and the outlet are respectively fixedly connected to a gas supply pipe (20) and a return pipe (21), and the other ends of the gas supply pipe (20) and the return pipe (21) are respectively fixedly connected to two mounting holes on the bottom attachment seat (17).
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