A universal valve production fixture
By designing universal valve production fixtures, using support and collection components, the problems of high cost of equipment on traditional production lines and difficult debris cleaning are solved, and efficient processing process is achieved.
Patent Information
- Application Number
- CN202411457969.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-18
AI Technical Summary
Each station on a traditional valve production line requires special fixtures, which leads to high equipment costs and low production efficiency, and is difficult to clean up the debris generated during grinding and drilling of seal surfaces.
A universal valve production fixture is designed to temporarily fix the valve body through the support, realize the self-moving and position adjustment of the fixture, reduce the use of the fixture, save equipment costs, and collect debris by collecting components, improve cleaning convenience.
The versatility and efficient movement of fixtures are achieved, equipment costs are reduced, processing efficiency is improved, and the cleanliness of the production workshop is ensured by collecting components, simplifying the cleaning process.
Smart Images

Figure CN118990372B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of valve processing, and in particular relates to a universal clamp for valve production. Background Art
[0002] Valves are control components in fluid delivery systems, with functions such as shutoff, regulation, flow diversion, backflow prevention, pressure stabilization, flow diversion or overflow pressure relief. Valves used in fluid control systems come in a wide variety of varieties and specifications, from the simplest shutoff valves to the various valves used in extremely complex automatic control systems.
[0003] The valve body of the universal valve is a three-way structure. Connecting seats are provided at both ends and one side of the valve body. The connecting end of the connecting seat is a sealing surface. The valve body needs to undergo sealing surface grinding, sealing surface drilling and assembly processes during processing. Therefore, a sealing surface grinding station, a sealing surface drilling station and an assembly station need to be set up on the production line. Each station on the traditional production line is provided with a fixture for clamping and adjusting the position of the valve body, which not only makes the equipment cost high, but also wastes a lot of time each time the fixture is changed, resulting in low production efficiency. In addition, during the sealing surface grinding, sealing surface drilling and assembly processes, the sealing surface to be processed is usually adjusted to face upward, so that the debris generated by the sealing surface grinding and sealing surface drilling processes accumulates on the station or the valve body, increasing the difficulty of subsequent cleaning. In order to solve the above problems, a universal valve production fixture is provided.
[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Summary of the invention
[0005] In order to solve the above problems, the purpose of the present invention is to provide a universal valve production fixture. When the position of the entire fixture needs to be adjusted, the valve body can be temporarily fixed by a support member, and then the second clamping plate is controlled to release the valve body, and then the position of the first clamping plate is adjusted and fixed at the position to be fixed on the production line, and then the first clamping plate is controlled to be removed from the clamped position, and the first clamping plate is controlled to be fixed at the next position to be fixed, and the second clamping plate is controlled to be removed from the clamping position, so as to realize the movement of the fixture on the production line until the two first clamping plates are clamped at the workstation to be processed. By setting a self-movable clamp, not only the use of the clamp can be reduced and the equipment cost can be saved, but also there is no need to re-clamp the valve body at each workstation, thereby improving the processing efficiency.
[0006] To achieve the above-mentioned objectives, the present invention proposes a universal valve production fixture, the valve comprising a valve body, the fixture being used for clamping the valve body during sealing surface grinding, sealing surface drilling and assembly, the fixture comprising a first fixing component and a support platform, a connecting component being connected between the first fixing component and the support platform, the first fixing component being used to fix the fixture on a production line, and a second fixing component being fixed on the support platform.
[0007] The connecting assembly includes a first U-shaped connecting block and a first connecting rod, one end of the first connecting rod is rotatably connected to the first U-shaped connecting block, and the other end is fixed with a first driving box, one side of the first U-shaped connecting block is fixed with a first motor for driving the first connecting rod to rotate, and the other side is fixed with a first electric telescopic rod, and the first fixing assembly is fixed on the output shaft of the first electric telescopic rod.
[0008] A second motor is fixed in the first driving box, and the output shaft of the second motor passes through the top plate of the first driving box and is fixed with a second U-shaped connecting block, a second connecting rod is rotatably provided on the second U-shaped connecting block, and a fifth motor for driving the second connecting rod to rotate is fixed on one side of the second U-shaped connecting block. The connecting assembly also includes a second driving box fixed on one side of the support platform, a third motor is fixed in the second driving box, and the third motor passes through the side plate of the second driving box away from the support platform and is fixed on the second connecting rod.
[0009] Furthermore, the output shaft of the third motor is parallel to the output shaft of the first motor and perpendicular to the output shaft of the fifth motor.
[0010] Furthermore, the second fixing assembly includes a second electric telescopic rod fixed on the support platform, a first connecting plate perpendicular to the support platform is fixed on the output shaft of the second electric telescopic rod, and symmetrically distributed clamping arms are fixed on the first connecting plate.
[0011] Furthermore, the clamping arm includes a third electric telescopic rod vertically fixed on the first connecting plate, a first connecting block is fixed on the output shaft of the third electric telescopic rod, a fourth motor is fixed on one side of the first connecting block, the output shaft of the fourth motor passes through the first connecting block and is fixed with a second hydraulic rod vertically to the third electric telescopic rod, and a second elongated clamping plate is fixed on the output shaft of the second hydraulic rod.
[0012] Furthermore, a conical block is fixed on the support platform, and the conical block is located between the two second clamping plates.
[0013] Furthermore, a support member for supporting the valve body is fixed on the support platform.
[0014] Furthermore, the support member includes two linearly distributed guide rails, which are opened on the support platform, and the two guide rails are respectively located on both sides of the conical block. A sliding block is slidably provided in the guide rail, and a spring is fixedly connected between the sliding block and the guide rail. A distance sensor for detecting the length of the spring is fixed in the guide rail, and a fourth electric telescopic rod is fixed on the sliding block, and a T-shaped connecting rod is fixed on the output shaft of the fourth electric telescopic rod. A plug rod is fixed on the side of the T-shaped connecting rod close to the conical block, and a support plate is fixed on the side away from the conical block, and a trapezoidal slot is provided above the support plate.
[0015] In the natural state of the spring, the distance between the two plug rods is larger than the minimum aperture of the valve body and smaller than the maximum outer diameter of the valve body.
[0016] Furthermore, two linearly distributed fifth electric telescopic rods are fixed on the support platform, the fifth electric telescopic rods are parallel to the guide rail, and a sixth electric telescopic rod is vertically fixed to the output shaft of the fifth electric telescopic rod close to the guide rail, and a drive block is fixed on the output shaft of the sixth electric telescopic rod.
[0017] Furthermore, the clamp also includes a collecting component for collecting debris.
[0018] The collecting assembly includes a connecting strip fixed on one side of the first connecting plate, a fixed shaft is fixed on the connecting strip, a limiting plate is fixed on the fixed shaft, a connecting sleeve is rotatably provided on the fixed shaft, a third connecting rod is vertically fixed below the connecting sleeve, a U-shaped bracket is fixed at the lower end of the third connecting rod, the collecting assembly also includes a collecting box, both ends of the collecting box are fixed with rotating shafts, the two rotating shafts are respectively located on the side plates on both sides of the U-shaped bracket and rotate, the rotating shaft is perpendicular to the fixed shaft, and the fixed shaft is parallel to the output shaft of the first motor.
[0019] Furthermore, the first fixing assembly includes a U-shaped connecting plate fixed to the output shaft of the first electric telescopic rod, the first hydraulic rod is fixed to the inner walls on both sides of the U-shaped connecting plate, and the first clamping plate is fixed to the output shaft of the first hydraulic rod.
[0020] The clamping sides of the first clamping plate and the second clamping plate are both provided with a rubber layer.
[0021] The universal valve production fixture proposed by the present invention can bring the following beneficial effects:
[0022] 1. When the position of the entire clamp needs to be adjusted, the valve body can be temporarily fixed by the support member, and then the second clamping plate is controlled to release the valve body, and then the position of the first clamping plate is adjusted and fixed to the position to be fixed on the production line, and then the first clamping plate is controlled to be removed from the clamped position, and the first clamping plate is controlled to be fixed at the next position to be fixed, and the second clamping plate is controlled to be removed from the clamped position, so that the clamp is moved on the production line until the two first clamping plates are clamped at the workstation to be processed. By setting a self-movable clamp, not only can the use of the clamp be reduced and the equipment cost be saved, but also there is no need to re-clamp the valve body at each workstation, thereby improving the processing efficiency;
[0023] 2. The clamp of the present invention can adjust the sealing surface to be processed on the valve body to be vertical when performing sealing surface grinding and sealing surface drilling operations, thereby preventing debris from accumulating on the valve body or the support table, making it convenient to clean the valve body or the support table, and can adjust the sealing surface of other parts to be installed on the valve body to face upward when assembling the valve, and then place the parts on the corresponding sealing surface, without the need for additional clamps to fix the parts, and can also prevent the parts from slipping and misalignment;
[0024] 3. The fixture of the present invention can collect the debris generated during the grinding and drilling of the sealing surface by arranging a collection box that can make the box mouth always face upward, thereby ensuring the cleanliness of the production workshop and reducing the difficulty of cleaning;
[0025] 4. The clamp of the present invention can not only temporarily fix the valve body by setting the support member, but also detect the outer diameter of the valve body and the size of the aperture thereof, so that one machine can be used for multiple purposes and the equipment cost can be reduced;
[0026] 5. The clamp of the present invention can not only clamp the valve body and the production line frame by setting the second fixing component, but also control the valve body to rotate along the corresponding axis on the sealing surface to be processed, so that the processing position of the valve body can be adjusted during drilling and assembly work. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0028] Figure 1 This is a first-view structural schematic diagram of a universal valve production fixture holding a valve according to the present invention.
[0029] Figure 2 This is a schematic structural diagram of a universal valve production fixture of the present invention.
[0030] Figure 3This is a second perspective structural schematic diagram of a universal valve production fixture holding a valve according to the present invention.
[0031] Figure 4 for Figure 3 Enlarged structural diagram at A in the middle.
[0032] Figure 5 for Figure 2 Enlarged structural diagram at B in the middle.
[0033] Figure 6 It is a schematic diagram of the structure of the collecting component of the present invention.
[0034] In the figure: 10, valve body; 1, connecting assembly; 2, first fixing assembly; 3, support platform; 4, second fixing assembly; 5, support member; 6, collecting assembly; 11, first U-shaped connecting block; 12, first electric telescopic rod; 13, first connecting rod; 14, first motor; 15, first drive box; 16, second motor; 17, second U-shaped connecting block; 18, second connecting rod; 19, fifth motor; 110, second drive box; 111, third motor; 21, U-shaped connecting plate; 22, first hydraulic rod; 23, first clamping plate; 31, conical block; 41, second electric telescopic rod; 4 2. The first connecting plate; 43. The third electric telescopic rod; 44. The first connecting block; 45. The fourth motor; 46. The second hydraulic rod; 47. The second clamping plate; 51. The guide rail; 52. The sliding block; 53. The spring; 54. The fourth electric telescopic rod; 55. The T-shaped connecting rod; 56. The supporting plate; 57. The slot; 58. The plug-in rod; 59. The fifth electric telescopic rod; 510. The sixth electric telescopic rod; 511. The driving block; 61. The connecting strip; 62. The limiting plate; 63. The fixed shaft; 64. The connecting sleeve; 65. The third connecting rod; 66. The U-shaped bracket; 67. The collecting box; 68. The rotating shaft. DETAILED DESCRIPTION
[0035] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0036] In the description of the present invention, it is necessary to understand that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0038] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] In the present invention, unless otherwise clearly specified and limited, the first feature "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one scheme", "some schemes", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more schemes or examples in a suitable manner.
[0040] The embodiment of the present invention provides a universal valve production fixture, the valve includes a valve body 10, such as Figure 1 As shown, the clamp is used to clamp the valve body 10 when the sealing surface is ground, drilled and assembled. The valve body 10 is a three-way structure with three sealing surfaces. The clamp includes a first fixing component 2 and a support platform 3. A connecting component 1 is connected between the first fixing component 2 and the support platform 3. The first fixing component 2 is used to fix the clamp on the production line. The second fixing component 4 is fixed on the support platform 3. The support member 5 for supporting the valve body 10 is fixed on the support platform 3.
[0041] The connecting assembly 1 includes a first U-shaped connecting block 11 and a first connecting rod 13, one end of the first connecting rod 13 is rotatably connected to the first U-shaped connecting block 11, and the other end is fixed with a first driving box 15, one side of the first U-shaped connecting block 11 is fixed with a first motor 14 for driving the first connecting rod 13 to rotate, and the other side is fixed with a first electric telescopic rod 12, and the first fixing assembly 2 is fixed on the output shaft of the first electric telescopic rod 12.
[0042] A second motor 16 is fixed in the first driving box 15, and the output shaft of the second motor 16 passes through the top plate of the first driving box 15 and is fixed with a second U-shaped connecting block 17, and a second connecting rod 18 is rotatably provided on the second U-shaped connecting block 17, and a fifth motor 19 for driving the second connecting rod 18 to rotate is fixed on one side of the second U-shaped connecting block 17, and the connecting assembly 1 also includes a second driving box 110 fixed on one side of the support platform 3, and a third motor 111 is fixed in the second driving box 110, and the output shaft of the third motor 111 is parallel to the output shaft of the first motor 14 and perpendicular to the output shaft of the fifth motor 19, and the third motor 111 passes through the side plate of the second driving box 110 away from the support platform 3 and is fixed on the second connecting rod 18.
[0043] The first fixing assembly 2 includes a U-shaped connecting plate 21 fixed on the output shaft of the first electric telescopic rod 12 , first hydraulic rods 22 are fixed to the inner walls on both sides of the U-shaped connecting plate 21 , and a first clamping plate 23 is fixed to the output shaft of the first hydraulic rod 22 .
[0044] The second fixing assembly 4 includes a second electric telescopic rod 41 fixed on the support platform 3 , a first connecting plate 42 perpendicular to the support platform 3 is fixed on the output shaft of the second electric telescopic rod 41 , and symmetrically distributed clamping arms are fixed on the first connecting plate 42 .
[0045] The clamping arm includes a third electric telescopic rod 43 vertically fixed on the first connecting plate 42. Figure 2 As shown, a first connecting block 44 is fixed to the output shaft of the third electric telescopic rod 43, a fourth motor 45 is fixed to one side of the first connecting block 44, the output shaft of the fourth motor 45 passes through the first connecting block 44 and is fixed with a second hydraulic rod 46 which is perpendicular to the third electric telescopic rod 43, a second elongated clamping plate 47 is fixed to the output shaft of the second hydraulic rod 46, and a rubber layer is provided on the clamping sides of the first clamping plate 23 and the second clamping plate 47. The rubber layer can not only play a protective role in the clamping process, but also increase the friction between the clamped object.
[0046] A conical block 31 is fixed on the support platform 3. Figure 3 , Figure 4 As shown, the conical block 31 is located between two second clamping plates 47 .
[0047] The support member 5 includes two linearly distributed guide rails 51, which are opened on the support platform 3. The two guide rails 51 are respectively located on both sides of the conical block 31. A sliding block 52 is slidably provided in the guide rail 51. A spring 53 is fixedly connected between the sliding block 52 and the guide rail 51. A distance sensor (not shown in the figure) for detecting the length of the spring 53 is fixed in the guide rail 51. The distance sensor is electrically connected to a preset control system. A fourth electric telescopic rod 54 is fixed on the sliding block 52. A T-shaped connecting rod 55 is fixed on the output shaft of the fourth electric telescopic rod 54. A plug rod 58 is fixed on the side of the T-shaped connecting rod 55 close to the conical block 31, and a support plate 56 is fixed on the side away from the conical block 31. Figure 5 As shown, a trapezoidal slot 57 is provided above the support plate 56 . In the natural state of the spring 53 , the distance between the two insertion rods 58 is larger than the minimum aperture of the valve body 10 and smaller than the maximum outer diameter of the valve body 10 .
[0048] Two linearly distributed fifth electric telescopic rods 59 are also fixed on the support platform 3. The fifth electric telescopic rods 59 are parallel to the guide rail 51. A sixth electric telescopic rod 510 is vertically fixed to the output shaft of the fifth electric telescopic rod 59 close to the guide rail 51. A driving block 511 is fixed to the output shaft of the sixth electric telescopic rod 510.
[0049] The fixture also includes a collection assembly 6 for collecting debris, such as Figure 6 shown.
[0050] The collecting assembly 6 includes a connecting strip 61 fixed to one side of the first connecting plate 42, a fixed shaft 63 is fixed on the connecting strip 61, a limiting plate 62 is fixed on the fixed shaft 63, a connecting sleeve 64 is rotatably provided on the fixed shaft 63, a third connecting rod 65 is vertically fixed below the connecting sleeve 64, a U-shaped bracket 66 is fixed at the lower end of the third connecting rod 65, the collecting assembly 6 also includes a collecting box 67, both ends of the collecting box 67 are fixed with rotating shafts 68, the two rotating shafts 68 are respectively located on the side plates on both sides of the U-shaped bracket 66 and rotate, the rotating shaft 68 is perpendicular to the fixed shaft 63, the fixed shaft 63 is parallel to the output shaft of the first motor 14, and under the action of gravity, the box mouth of the collecting box 67 is always facing upwards.
[0051] When in use, the two first clamping plates 23 are controlled to be clamped on the frame of the production line. The production line includes a sealing surface grinding station, a sealing surface drilling station and an assembly station.
[0052] When it is necessary to process the connecting seats at both ends of the valve body 10, one end of the valve body 10 is put on the conical block 31, and the two second clamping plates 47 are controlled by the second electric telescopic rod 41, the third electric telescopic rod 43 and the second hydraulic rod 46 to clamp the connecting seat at one end of the valve body 10. When it is necessary to process the connecting seat on one side of the valve body 10, the second electric telescopic rod 41 and the fourth motor 45 are used to adjust the connecting seat on one side of the valve body 10 to face away from the support platform 3, and the connecting seat on one side of the valve body 10 is clamped by the two second clamping plates 47. After the clamping is completed, the corresponding connecting seat on the valve body 10 can be rubbed by extending one of the third electric telescopic rods 43 and shortening the other third electric telescopic rod 43, so that the control plate valve body 10 can rotate along the axis of the corresponding connecting seat.
[0053] When it is necessary to grind and drill the sealing surfaces at both ends of the valve body 10, a sealing surface away from the conical block 31 is the sealing surface to be processed. By starting the third motor 111, the support platform 3 is rotated vertically toward the side close to the collection component 6. At this time, the sealing surface to be processed on the valve body 10 is in a vertical state and is located directly above the collection box 67. The valve body 10 can then be ground or drilled. When drilling, the drilling position can be adjusted by controlling the valve body 10 to rotate along the axis of the conical block 31. The debris formed by grinding or drilling falls directly into the collection box 67, avoiding the accumulation of debris on the valve body 10 or the support platform 3, making it convenient to clean the valve body 10 or the support platform 3.
[0054] When assembling the valve, by adjusting the sealing surfaces of other parts to be installed on the valve body 10 to face upwards, and then placing the parts on the corresponding sealing surfaces, no additional clamps are needed to fix the parts, and the parts can be prevented from slipping and misaligning.
[0055] When the connecting seat on one side of the valve body 10 is adjusted to face the side away from the support platform 3, the valve body 10 is supported by the two slots 57, and the driving block 511 is adjusted to the side of the sliding block 52 close to the conical block 31 through the cooperation of the fifth electric telescopic rod 59 and the sixth electric telescopic rod 510. By starting the fifth electric telescopic rod 59, the two sliding blocks 52 are pushed away from each other, so that the two support plates 56 are respectively against the connecting seats at both ends of the valve body 10, thereby fixing the valve body 10.
[0056] When it is necessary to detect the aperture size on the valve body 10, the aperture to be detected on the valve body 10 is adjusted to face the support platform 3, and the fifth electric telescopic rod 59 and the sixth electric telescopic rod 510 are started to cooperate to adjust the drive block 511 to the side of the sliding block 52 away from the conical block 31, and the two sliding blocks 52 are controlled to approach each other by contracting the fifth electric telescopic rod 59, and the insertion rod 58 is driven to approach each other at the same time, and the insertion rod 58 is controlled to be inserted into the corresponding aperture by extending the fourth electric telescopic rod 54, and the driving block 511 is controlled to disengage from the sliding block 52 by extending the fifth electric telescopic rod 59. Under the action of the spring 53, the two insertion rods 58 are against the inner walls on both sides of the corresponding aperture, and the distance is detected by the distance sensor to calculate the diameter of the aperture.
[0057] When it is necessary to detect the outer wall size of the valve body 10, the position to be detected on the valve body 10 is adjusted to face the support platform 3, and the fifth electric telescopic rod 59 and the sixth electric telescopic rod 510 are started to cooperate to adjust the driving block 511 to the side of the sliding block 52 close to the conical block 31, and the two sliding blocks 52 are controlled to move away from each other by extending the fifth electric telescopic rod 59, and the insertion rod 58 is driven away from each other at the same time, and the two insertion rods 58 are controlled to move to the two sides of the position to be detected by extending the fourth electric telescopic rod 54, respectively, and the driving block 511 is controlled to disengage from the sliding block 52 by contracting the fifth electric telescopic rod 59. Under the action of the spring 53, the two insertion rods 58 are against the two sides of the position to be detected, and the distance is detected by the distance sensor to calculate the diameter of the position to be detected.
[0058] When the position of the entire clamp needs to be adjusted, if one end of the valve body 10 is currently sleeved on the conical block 31, the fifth electric telescopic rod 59 and the sixth electric telescopic rod 510 cooperate to control one side of the T-shaped connecting rod 55 to press the connecting seat of the valve body 10 close to the support platform 3 to fix the valve body 10, and then control the second clamping plate 47 to release the valve body 10. If the two support plates 56 are respectively against the connecting seats at both ends of the valve body 10 to fix the valve body 10, the second clamping plate 47 can be directly controlled to release the valve body 10.
[0059] Then, by starting the first motor 14, the second motor 16, the fifth motor 19, the third motor 111, the second electric telescopic rod 41 and the third electric telescopic rod 43, the two second clamping plates 47 are controlled to be adjusted to the two sides of the position to be fixed respectively, and the second clamping plate 47 is controlled to be clamped at the position to be fixed by extending the second hydraulic rod 46, and then the first hydraulic rod 22 and the first electric telescopic rod 12 are used to control it to be removed from the clamped position, and the two first clamping plates 23 are controlled to move to the next position to be fixed respectively by the third motor 111 and the first electric telescopic rod 12, and then the second clamping plate 47 is controlled to be removed from the clamped position, so as to realize the movement of the fixture on the production line until the two first clamping plates 23 are clamped at the workstation to be processed. By setting a self-movable fixture, not only can the use of the fixture be reduced and the equipment cost be saved, but also there is no need to re-clamp the valve body 10 at each workstation, thereby improving the processing efficiency.
[0060] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0061] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A universal valve production fixture, the valve comprising a valve body (10), the fixture being used for clamping the valve body (10) during sealing surface grinding, sealing surface drilling and assembly, the fixture comprising a first fixing component (2) and a support platform (3), characterized in that: A connecting component (1) is connected between the first fixing component (2) and the support platform (3); the first fixing component (2) is used to fix the clamp on the production line; and a second fixing component (4) is fixed on the support platform (3); The connecting assembly (1) comprises a first U-shaped connecting block (11) and a first connecting rod (13); one end of the first connecting rod (13) is rotatably connected to the first U-shaped connecting block (11); the other end is fixed with a first driving box (15); one side of the first U-shaped connecting block (11) is fixed with a first motor (14) for driving the first connecting rod (13) to rotate; the other side is fixed with a first electric telescopic rod (12); and the first fixing assembly (2) is fixed to the output shaft of the first electric telescopic rod (12); A second motor (16) is fixed in the first drive box (15), an output shaft of the second motor (16) passes through a top plate of the first drive box (15) and is fixed with a second U-shaped connecting block (17), a second connecting rod (18) is rotatably provided on the second U-shaped connecting block (17), a fifth motor (19) for driving the second connecting rod (18) to rotate is fixed on one side of the second U-shaped connecting block (17), the connecting assembly (1) further comprises a second drive box (110) fixed on one side of the support platform (3), a third motor (111) is fixed in the second drive box (110), and the third motor (111) passes through a side plate of the second drive box (110) away from the support platform (3) and is fixed on the second connecting rod (18); The first fixing assembly (2) comprises a U-shaped connecting plate (21) fixed to the output shaft of the first electric telescopic rod (12), the first hydraulic rod (22) being fixed to the inner walls on both sides of the U-shaped connecting plate (21), and the first clamping plate (23) being fixed to the output shaft of the first hydraulic rod (22); The second fixing assembly (4) comprises a second electric telescopic rod (41) fixed on the support platform (3), a first connecting plate (42) perpendicular to the support platform (3) being fixed on the output shaft of the second electric telescopic rod (41), and symmetrically distributed clamping arms being fixed on the first connecting plate (42); The clamping arm comprises a third electric telescopic rod (43) vertically fixed on the first connecting plate (42); a first connecting block (44) is fixed on the output shaft of the third electric telescopic rod (43); a fourth motor (45) is fixed on one side of the first connecting block (44); the output shaft of the fourth motor (45) passes through the first connecting block (44) and is fixed with a second hydraulic rod (46) vertical to the third electric telescopic rod (43); and a second strip-shaped clamping plate (47) is fixed on the output shaft of the second hydraulic rod (46); The output shaft of the third motor (111) is parallel to the output shaft of the first motor (14) and perpendicular to the output shaft of the fifth motor (19); A conical block (31) is fixed on the support platform (3), and the conical block (31) is located between two second clamping plates (47); A support member (5) for supporting the valve body (10) is fixed on the support platform (3); The support member (5) comprises two linearly distributed guide rails (51), the guide rails (51) are provided on the support platform (3), the two guide rails (51) are respectively located on two sides of the conical block (31), and a sliding block (52) is slidably provided in the guide rail (51); A fourth electric telescopic rod (54) is fixed to the sliding block (52); a T-shaped connecting rod (55) is fixed to the output shaft of the fourth electric telescopic rod (54); a support plate (56) is fixed to the side of the T-shaped connecting rod (55) away from the conical block (31); a trapezoidal slot (57) is provided above the support plate (56); The fixture also includes a collection assembly (6) for collecting debris; The collecting assembly (6) comprises a connecting bar (61) fixed to one side of the first connecting plate (42), a fixed shaft (63) fixed to the connecting bar (61), a limit plate (62) fixed to the fixed shaft (63), a connecting sleeve (64) rotatably provided on the fixed shaft (63), a third connecting rod (65) vertically fixed below the connecting sleeve (64), a U-shaped bracket (66) fixed at the lower end of the third connecting rod (65), and the collecting assembly (6) further comprises a collecting box (67), both ends of the collecting box (67) are fixed with rotating shafts (68), the two rotating shafts (68) are respectively located on the side plates of the U-shaped bracket (66) and are rotatable, the rotating shaft (68) is perpendicular to the fixed shaft (63), and the fixed shaft (63) is parallel to the output shaft of the first motor (14).
2. A universal valve production fixture according to claim 1, characterized in that: A spring (53) is fixedly connected between the sliding block (52) and the guide rail (51), and a distance sensor for detecting the length of the spring (53) is fixed inside the guide rail (51); A plug rod (58) is fixed to one side of the T-shaped connecting rod (55) close to the conical block (31); In the natural state of the spring (53), the distance between the two insertion rods (58) is greater than the minimum aperture on the valve body (10) and smaller than the maximum outer diameter of the valve body (10).
3. A universal valve production fixture according to claim 2, characterized in that: The support platform (3) is also fixed with two linearly distributed fifth electric telescopic rods (59), the fifth electric telescopic rods (59) being parallel to the guide rail (51), a sixth electric telescopic rod (510) being vertically fixed to a side of the output shaft of the fifth electric telescopic rod (59) close to the guide rail (51), and a driving block (511) being fixed to the output shaft of the sixth electric telescopic rod (510).
4. A universal valve production fixture according to claim 3, characterized in that: The clamping sides of the first clamping plate (23) and the second clamping plate (47) are both provided with a rubber layer.
