Automatic stacking and reclaiming device of bucket wheel machine based on continuity and use method thereof
By designing a continuous-based automatic stacking and extraction device for bucket turbines, the problems of high dust and large gaps in the bucket dumping process of bucket turbines are solved, and efficient material extraction and reducing dust generation are achieved.
Patent Information
- Application Number
- CN202411463278.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-10-21
AI Technical Summary
Existing bucket turbines are prone to generate a large amount of dust during the bucket unloading process. When the bucket shovels agglomerate coal, the gap between the agglomerate coal affects the amount of material withdrawal.
A continuous-based automatic stacking and picking device for bucket turbines is designed, including a bucket turbine U-shaped bracket, bucket bracket, bucket body and feed discharge mechanism. Through the cooperation of the bucket bracket, bucket body and arc baffle, the smooth unloading of the materials inside the bucket body is achieved and dust generation is reduced. At the same time, through the design of the cross-type crushing rod, the agglomerated materials are broken down, the gap between the blocked materials is reduced, and the amount of shoveled materials for a single time is increased.
It effectively reduces the generation of dust during bucket unloading, improves material collection efficiency and effect, and avoids waste of resources.
Smart Images

Figure CN118992593B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of bucket wheel machine material reclaiming, and in particular to an automatic stacking and reclaiming device for a bucket wheel machine based on continuity and a use method thereof. Background Art
[0002] Bucket wheel excavators play an important role in the coal stacking and unloading operations in thermal power plants. The bucket on the bucket wheel rotates 90 degrees after unloading the coal, that is, the bucket is at the highest point of the bucket wheel body to dump the coal.
[0003] Usually, the height difference between the bucket and the material moving mechanism used to transport coal is too large, which will cause a large amount of dust, which not only affects the coal stacking and coal taking operation environment, but also causes a waste of some resources.
[0004] When coal is agglomerated, when the bucket is shoveling the agglomerated coal, there are large gaps between the lumps of coal, which affects the amount of material taken and reduces the material taking effect. Summary of the invention
[0005] The purpose of the present invention is to provide an automatic stacking and reclaiming device for bucket wheel based on continuity and a method of use, so as to solve the problems raised in the above background technology: 1. A large amount of dust is easily generated during the unloading process of the bucket of some existing bucket wheel machines; 2. When the bucket of some existing bucket wheel machines shovels agglomerated coal, the gaps between the agglomerated coal will affect the amount of material taken. In order to achieve the above purpose, the present invention provides the following technical solutions: an automatic stacking and reclaiming device for bucket wheel based on continuity, comprising a U-shaped bracket of bucket wheel, the left side of the U-shaped bracket of bucket wheel is rotatably connected to a shaft rod, the left side of the U-shaped bracket of bucket wheel is fixedly connected to a transmission motor, and the rotating end of the transmission motor is fixedly connected to one end of the shaft rod;
[0006] The middle part of the shaft is fixedly sleeved with a bucket bracket, and the right side of the bucket wheel U-shaped bracket is movably connected with a discharge mechanism that matches the bucket bracket;
[0007] The outer ring of the bucket bracket is fixedly connected with a bucket body matched with a material discharge mechanism, the bucket bodies are provided with five, and the five bucket bodies are fixedly connected to the surface of the bucket bracket at equal intervals along the circumference, and a sealing adjustment mechanism is movably connected between the surface of the bucket body and the bucket bracket;
[0008] The discharging mechanism includes a U-shaped sleeve, which is fixedly connected to the middle position of the right side of the U-shaped bracket of the bucket wheel excavator. Waist-shaped grooves are provided on both sides of the U-shaped sleeve, and a connecting shaft is slidably connected inside the waist-shaped groove. A discharging hopper is fixedly connected between the two connecting shafts, and the discharging hopper is arranged in the middle position of the upper part of the U-shaped sleeve. A guide plate is fixedly connected to the bottom of the U-shaped sleeve, and the lower part of the guide plate is slidably connected to the bottom of the U-shaped sleeve. A guide groove is vertically provided in the middle of the guide plate, and a guide rod is slidably connected inside the guide groove. The two ends of the guide rod are fixedly connected to the two sides of the bottom of the U-shaped sleeve, and a guide spring is movably sleeved on the surface of the guide rod.
[0009] Preferably, both sides of the U-shaped bushing are fixedly connected with mounting shafts, and the two mounting shafts are respectively fixedly connected to the two sides of the U-shaped bracket of the bucket wheel machine;
[0010] A rectangular groove is formed at the bottom of the U-shaped cushion sleeve, the lower part of the guide plate is slidably connected inside the rectangular groove, and the guide rod is fixedly connected between two sides of the inner wall of the rectangular groove.
[0011] Preferably, the sealing adjustment mechanism comprises a discharge chute, the discharge chute is provided on the side wall of the bucket body, a curved baffle is slidably connected to the surface of the discharge chute, one end of the curved baffle is symmetrically fixedly connected to a curved spring telescopic rod, one end of the curved spring telescopic rod is fixedly connected to the side wall of the bucket bracket;
[0012] A feed trough is provided at one end of the bucket body, a rotating rod is symmetrically rotated inside the feed trough, a cross-shaped crushing rod is fixedly sleeved on the surface of the rotating rod, two cross-shaped crushing rods are staggered, the ends of the cross-shaped crushing rods overlap the inner wall of the feed trough, and both ends of the rotating rod pass through the bucket body and are fixedly connected with diamond-shaped positioning blocks;
[0013] Both sides of the arc-shaped baffle are fixedly connected with hinge blocks, and both sides of the bucket body are rotatably connected with L-shaped hinge plates, the two L-shaped hinge plates correspond to the two hinge blocks one by one, and both sides of the L-shaped hinge plates are provided with adjustment slots, and one end of the hinge block is slidably connected to the inside of the adjacent adjustment slot;
[0014] Both sides of the bucket bracket are equidistantly connected to the bucket bracket along the circumference with five connecting rods, the five connecting rods correspond to the five bucket bodies one by one, one end of the connecting rod passes through the bucket bracket and is fixedly connected to a sliding pin, and the adjustment groove on the side of the L-shaped hinge plate away from the hinge block is movably connected to the corresponding sliding pin;
[0015] An adjusting disk is symmetrically fixedly connected to the left side of the U-shaped bracket of the bucket wheel machine, and the two adjusting disks correspond to the two sides of the bucket bracket one by one. The bucket bracket is rotatably connected between the two adjusting disks, and a semicircular convex ring is fixedly connected to the outer ring of the adjusting disk, and the two semicircular convex rings correspond to the two ends of the rotating rod one by one. An L-shaped pressure rod that matches the bucket body is movably inserted on the surface of the bucket bracket, and one end of the L-shaped pressure rod overlaps the surface of the corresponding semicircular convex ring, and the other end of the L-shaped pressure rod overlaps the surfaces of the two adjacent diamond-shaped positioning blocks, and a compression spring is movably connected between the surface of the L-shaped pressure rod and the surface of the bucket bracket;
[0016] The side of the adjusting plate close to the bucket bracket is provided with an adjusting groove, and the end of the connecting rod away from the L-shaped hinge plate is rotatably connected to an adjusting wheel, and the adjusting wheel is slidably connected to the inside of the adjusting groove on the same side.
[0017] Preferably, the surface of the cross-shaped pulverizing rod is provided with pulverizing teeth, and the teeth on the surfaces of the two cross-shaped pulverizing rods are staggered.
[0018] Preferably, a hinge pin is fixedly connected to the surface of the hinge block, and the hinge block is slidably connected to the inside of the corresponding adjustment slot via the hinge pin.
[0019] Preferably, support bearings are fixedly connected to both sides of the bucket bracket, and the outer ring of the support bearing is fixedly connected to the inner ring of the adjustment disk.
[0020] Preferably, five slots are equidistantly provided on both sides of the bucket bracket along the circumference, the five slots correspond one-to-one to the five bucket bodies, the L-shaped pressure rod is movably inserted into the corresponding slots, and the surface of the L-shaped pressure rod is fixedly connected with an insertion strip that matches the slot.
[0021] A method for using a continuous bucket wheel machine automatic stacking and reclaiming device comprises the following steps:
[0022] S1. When in use, the transmission motor is started to drive the shaft rod and the bucket bracket to rotate synchronously clockwise, and the bucket bracket drives the five bucket bodies to rotate to carry out material picking and unloading operations. When the bucket bracket rotates, the connecting rods at the two sides of the bucket body slide along the track of the adjusting convex groove through the adjusting wheel, so that the connecting rods slide inside the bucket bracket in stages. When the adjusting wheel on the connecting rod slides to the convex position of the adjusting convex groove, the connecting rod moves toward the L-shaped hinge plate. During the sliding process of the adjusting groove and the sliding pin, the L-shaped hinge plate rotates at the side wall position of the bucket body and deflects the hinge block. At this time, the arc-shaped baffle fixedly connected to the hinge block moves along the track of the arc-shaped spring telescopic rod, releasing the seal on the side wall position of the bucket body, so that the material inside the bucket body is discharged into the inside of the discharge hopper;
[0023] S2, the bucket body that then rotates and discharges is pressed against the top of the discharge bucket, so that the discharge bucket slides along the track of the waist-shaped groove through the connecting shaft after being pressed. At this time, the discharge bucket moves to the right side of the U-shaped bracket of the bucket wheel machine and gradually releases the contact with the bucket body. Then, the guide spring brings the guide plate and the discharge bucket to reset, and the discharge of the next bucket body is collected. When the bucket bracket that continues to rotate brings the connecting rod away from the convex position of the adjusting convex groove, the arc spring telescopic rod brings the arc baffle to reset and seal the position of the discharge chute again;
[0024] S3. At the same time, when the bucket bracket with the L-shaped pressure rod rotates clockwise to the notch position of the semicircular convex ring, the compression spring presses the L-shaped pressure rod to move toward the axial direction of the shaft rod, so that the L-shaped pressure rod moves and releases the contact with the diamond positioning block. When the diamond positioning block releases the limit state, the bucket bracket with the corresponding bucket body rotates to the lower position to carry out the material picking operation, so that during the bucket body picking up materials, the two cross-shaped crushing rods inside the feed chute can rotate to crush the materials;
[0025] S4. Finally, when the bucket bracket with the bucket body for material collection rotates to the left end of the U-shaped bracket of the bucket wheel, the L-shaped pressure rod is pressed by the semicircular convex ring again, so that the L-shaped pressure rod moves to the corresponding diamond positioning block position for limiting. At this time, the two adjacent cross-shaped crushing rods are staggered and overlapped to seal the feed chute position to avoid a large amount of material leakage during the flipping of the bucket body.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] In the present invention, through the coordinated use of components such as the bucket bracket, the bucket body and the arc-shaped baffle, when the bucket bracket rotates with the bucket body to the position of the discharge hopper, under the coordinated action of the sealing adjustment mechanism, the arc-shaped baffle moves on the side wall of the bucket body and releases the seal on the discharge chute. At this time, the inclined bucket body pours the material inside into the discharge hopper, reducing the discharge drop and avoiding the generation of a large amount of dust.
[0028] In the present invention, through the coordinated use of components such as the bucket bracket, the sealing adjustment mechanism and the U-shaped bracket of the bucket wheel machine, when the bucket bracket is rotated to the lower position of the U-shaped bracket of the bucket wheel machine, the seal of the feed chute position is released with the cooperation of the sealing adjustment mechanism, and when the bucket bracket is rotated to the upper position of the U-shaped bracket of the bucket wheel machine, the feed chute position is sealed with the cooperation of the sealing adjustment mechanism, so as to prevent a large amount of material inside the bucket body from being spilled, and the cooperation of the two cross-shaped crushing bars can break up the agglomerated materials, reduce the gaps between the block materials, increase the single-time shoveling amount of the bucket body, and improve work efficiency.
[0029] In the present invention, through the coordinated use of components such as the bucket bracket, the bucket body and the discharge mechanism, when the bucket body moves to the position of the discharge mechanism, the discharge mechanism can move with the rotating bucket body, ensuring that the material inside the bucket body during the rotation process is effectively dumped into the inside of the discharge bucket, thereby improving the unloading effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 A side view of the position of the U-shaped bracket and the bucket bracket of the bucket wheel machine of the present invention;
[0031] Figure 2 A side cross-sectional view of a partial position of a U-shaped bracket and a U-shaped gasket sleeve of a bucket wheel machine of the present invention;
[0032] Figure 3 It is a front cross-sectional view of a local position of a U-shaped gasket and a guide plate of the present invention;
[0033] Figure 4 It is a side cross-sectional view of a partial position of the bucket support and the bucket body of the present invention;
[0034] Figure 5 For the present invention Figure 4 A magnified view of the structure at center A;
[0035] Figure 6 For the present invention Figure 4 A magnified view of the structure at B in the middle;
[0036] Figure 7 It is a partial position cross-sectional view of the adjusting disk and the adjusting convex groove of the present invention;
[0037] Figure 8 It is a cross-sectional view of a partial position of a bucket support and a connecting rod of the present invention;
[0038] Fig. 9 It is a side view of the adjusting disk and the adjusting convex groove of the present invention;
[0039] Fig.10 It is a side view of the bucket support of the present invention.
[0040] In the figure: 1. U-shaped bracket of bucket wheel; 2. shaft rod; 3. transmission motor; 4. bucket bracket; 5. discharge mechanism; 501. U-shaped cushion sleeve; 502. waist groove; 503. connecting shaft; 504. discharge bucket; 505. guide plate; 506. guide groove; 507. guide rod; 508. guide spring; 6. bucket body; 7. sealing adjustment mechanism; 701. discharge chute; 702. arc baffle; 703. 03, arc spring telescopic rod; 704, feed trough; 705, rotating rod; 706, cross-shaped crushing rod; 707, diamond-shaped positioning block; 708, L-shaped hinge plate; 709, adjustment groove; 710, connecting rod; 711, sliding pin; 712, adjustment disk; 713, semicircular convex ring; 714, L-shaped pressure rod; 715, compression spring; 716, adjustment convex groove; 717, adjustment wheel; 718, hinge block. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.
[0042] See also Figures 1 to 10 The present invention provides a technical solution: an automatic stacking and reclaiming device for a bucket wheel machine based on continuity, comprising a U-shaped bracket 1 of the bucket wheel machine, a shaft rod 2 is rotatably connected to the left side of the U-shaped bracket 1 of the bucket wheel machine, a transmission motor 3 is fixedly connected to the left side of the U-shaped bracket 1 of the bucket wheel machine, and the rotating end of the transmission motor 3 is fixedly connected to one end of the shaft rod 2.
[0043] The middle part of the shaft 2 is fixedly sleeved with a bucket bracket 4, and the right side of the bucket wheel U-shaped bracket 1 is movably connected with a discharge mechanism 5 that matches the bucket bracket 4. It should be noted that when the bucket bracket 4 rotates clockwise with the bucket body 6 to the position of the discharge mechanism 5, the material inside the bucket body 6 begins to be discharged.
[0044] The outer ring of the bucket bracket 4 is fixedly connected with a bucket body 6 that cooperates with the discharge mechanism 5. There are five bucket bodies 6, and the five bucket bodies 6 are fixedly connected to the surface of the bucket bracket 4 at equal intervals along the circumference. A sealing adjustment mechanism 7 is movably connected between the surface of the bucket body 6 and the bucket bracket 4.
[0045] The discharging mechanism 5 includes a U-shaped sleeve 501, which is fixedly connected to the middle position of the right side of the U-shaped bracket 1 of the bucket wheel machine. Waist-shaped grooves 502 are provided on both sides of the U-shaped sleeve 501. A connecting shaft 503 is slidably connected inside the waist-shaped groove 502. A discharging hopper 504 is fixedly connected between the two connecting shafts 503. The discharging hopper 504 is arranged in the middle position of the upper part of the U-shaped sleeve 501. A guide plate 505 is fixedly connected to the bottom of the discharging hopper 504. The lower part of the guide plate 505 is slidably connected to the bottom of the U-shaped sleeve 501. A guide groove 506 is vertically provided in the middle of the guide plate 505. A guide rod 507 is slidably connected inside the guide groove 506. The two ends of the guide rod 507 are fixedly connected to the two sides of the bottom of the U-shaped sleeve 501. A guide spring 508 is movably sleeved on the surface of the guide rod 507. It should be noted that: after the material inside the bucket body 6 is transported to the inside of the discharge hopper 504, the discharge hopper 504 guides the material into the conveyor belt position at the tail end. The conveyor belt here is the existing technology and will not be described in detail.
[0046] In this embodiment, Figures 1 to 10 As shown, both sides of the U-shaped cushion sleeve 501 are fixedly connected with mounting shafts, and the two mounting shafts are respectively fixedly connected to the two sides of the U-shaped bracket 1 of the bucket wheel machine.
[0047] A rectangular groove is formed at the bottom of the U-shaped cushion sleeve 501 , the lower part of the guide plate 505 is slidably connected inside the rectangular groove, and the guide rod 507 is fixedly connected between two sides of the inner wall of the rectangular groove.
[0048] In this embodiment, Figures 1 to 10 As shown, the sealing adjustment mechanism 7 includes a discharge chute 701, which is provided on the side wall of the bucket body 6, and a curved baffle 702 is slidably connected to the surface of the discharge chute 701, and one end of the curved baffle 702 is symmetrically fixedly connected to a curved spring telescopic rod 703, and one end of the curved spring telescopic rod 703 is fixedly connected to the side wall of the bucket bracket 4. It should be noted that: by setting the curved spring telescopic rod 703, the curved baffle 702 can move along the telescopic track of the curved spring telescopic rod 703, ensuring that the curved baffle 702 can stably seal the side wall of the bucket body 6.
[0049] A feed chute 704 is provided at one end of the bucket body 6, and a rotating rod 705 is symmetrically rotated inside the feed chute 704, and a cross-shaped crushing rod 706 is fixedly sleeved on the surface of the rotating rod 705. The two cross-shaped crushing rods 706 are staggered, and the ends of the cross-shaped crushing rods 706 overlap the inner wall of the feed chute 704. Both ends of the rotating rod 705 penetrate the bucket body 6 and are fixedly connected with diamond-shaped positioning blocks 707. It should be noted that: wedge-shaped guide plates are fixedly connected to both sides of the inner bottom surface of the feed chute 704, so that when the bucket body 6 is shoveling materials, the materials enter the bucket body 6 from the middle position of the feed chute 704. At this time, the two cross-shaped crushing rods 706 can rotate relatively to crush the materials to avoid the accumulation of agglomerated materials and the formation of gaps; the feed chute 704 is provided with a sealing tooth plate near the cross-shaped crushing rod 706, so as to facilitate the sealing treatment of the positions on the opposite sides of the two cross-shaped crushing rods 706.
[0050] Both sides of the arc-shaped baffle 702 are fixedly connected with hinge blocks 718, and both sides of the bucket body 6 are rotatably connected with L-shaped hinge plates 708. The two L-shaped hinge plates 708 correspond to the two hinge blocks 718 one by one. Adjustment grooves 709 are opened on both sides of the L-shaped hinge plate 708, and one end of the hinge block 718 is slidably connected to the inside of the adjacent adjustment groove 709.
[0051] Five connecting rods 710 are equidistantly connected to the two sides of the bucket bracket 4 along the circumference, and the five connecting rods 710 correspond to the five bucket bodies 6 one by one. One end of the connecting rod 710 passes through the bucket bracket 4 and is fixedly connected with a sliding pin 711. The adjustment groove 709 on the side of the L-shaped hinge plate 708 away from the hinge block 718 is movably connected with the corresponding sliding pin 711. It should be noted that when the connecting rod 710 slides inside the bucket bracket 4, the connecting rod 710 slides with the adjustment groove 709 on the L-shaped hinge plate 708 through the sliding pin 711, so that the L-shaped hinge plate 708 rotates at the side wall position of the bucket body 6 with the center as the axis point. At this time, the end of the L-shaped hinge plate 708 away from the connecting rod 710 moves with the hinge block and the arc baffle 702, so that the arc baffle 702 moves along the trajectory of the arc spring telescopic rod 703, and then the arc baffle 702 releases the seal of the discharge chute 701.
[0052] An adjusting disk 712 is symmetrically fixedly connected to the left side of the U-shaped bracket 1 of the bucket wheel excavator, and the two adjusting disks 712 correspond one-to-one to the two sides of the bucket bracket 4. The bucket bracket 4 is rotatably connected between the two adjusting disks 712. A semicircular convex ring 713 is fixedly connected to the outer ring of the adjusting disk 712, and the two semicircular convex rings 713 correspond one-to-one to the two ends of the rotating rod 705. An L-shaped pressure rod 714 that cooperates with the bucket body 6 is movably interspersed on the surface of the bucket bracket 4. One end of the L-shaped pressure rod 714 overlaps the surface of the corresponding semicircular convex ring 713, and the other end of the L-shaped pressure rod 714 overlaps the surfaces of two adjacent diamond-shaped positioning blocks 707. A compression spring 715 is movably connected between the surface of the L-shaped pressure rod 714 and the surface of the bucket bracket 4. It should be noted that: during the rotation of the bucket bracket 4 with the bucket body 6 along the outer ring of the adjustment disk 712, one end of the L-shaped pressure rod 714 on the bucket bracket 4 slides along the trajectory of the surface of the semicircular convex ring 713. During this process, the L-shaped pressure rod 714 cooperates with the compression spring 715 to perform periodic reciprocating sliding, so that the L-shaped pressure rod 714 is inserted into the side wall position of the diamond positioning block 707 to limit the rotation of the diamond positioning block 707 and the rotating rod 705. After the L-shaped pressure rod 714 leaves the side wall position of the diamond positioning block 707, the rotating rod 705 can continue to rotate, so that the cross-shaped crushing rods 706 on the surface of the two rotating rods 705 cooperate to seal and open the position of the feed trough 704; a protective baffle can be set at the position of the L-shaped pressure rod 714 to ensure the stability of the use of the L-shaped pressure rod 714.
[0053] An adjusting convex groove 716 is provided on the side of the adjusting plate 712 close to the bucket bracket 4, and an adjusting wheel 717 is rotatably connected to the end of the connecting rod 710 away from the L-shaped hinge plate 708, and the adjusting wheel 717 is slidably connected to the inside of the adjusting convex groove 716 on the same side. It should be noted that the convex end of the adjusting convex groove 716 is arranged downward, and when the bucket bracket 4 rotates with the bucket body 6 to the lower position of the adjusting plate 712, the adjusting convex groove 716 and the adjusting wheel 717 on the connecting rod 710 cooperate in the sliding process, so that the discharge groove 701 on the side wall of the bucket body 6 begins to seal for shoveling operation, and the sealing state of the feed groove 704 position is also released at this time.
[0054] In this embodiment, Figures 1 to 10 As shown, the surface of the cross-shaped crushing rod 706 is provided with crushing teeth, and the teeth on the surface of the two cross-shaped crushing rods 706 are staggered. It should be noted that when the teeth of the two cross-shaped crushing rods 706 overlap, the position of the feed slot 704 can be sealed.
[0055] In this embodiment, Figures 1 to 10 As shown, a hinge pin is fixedly connected to the surface of the hinge block 718, and the hinge block 718 is slidably connected to the inside of the corresponding adjustment slot 709 through the hinge pin.
[0056] In this embodiment, Figures 1 to 10As shown, support bearings are fixedly connected to both sides of the bucket bracket 4, and the outer ring of the support bearing is fixedly connected to the inner ring of the adjustment disk 712. It should be noted that the support bearing is arranged so that the bucket bracket 4 can stably rotate between the bucket wheel U-shaped bracket 1 and the two adjustment disks 712.
[0057] In this embodiment, Figures 1 to 10 As shown, five slots are equidistantly provided on both sides of the bucket bracket 4 along the circumference, and the five slots correspond to the five bucket bodies 6 one by one. The L-shaped pressure rod 714 is movably inserted into the corresponding slots, and the surface of the L-shaped pressure rod 714 is fixedly connected with an insertion strip that matches the slot. It should be noted that the L-shaped pressure rod 714 is prevented from rotating and affecting the use by the insertion strip matching the slot.
[0058] In this embodiment, Figures 1 to 10 As shown, a method for using a continuous bucket wheel machine automatic stacking and reclaiming device comprises the following steps:
[0059] S1. When in use, the transmission motor 3 is started to drive the shaft 2 and the bucket bracket 4 to rotate synchronously clockwise, and the bucket bracket 4 drives the five bucket bodies 6 to rotate to perform material picking and unloading operations. When the bucket bracket 4 rotates, the connecting rods 710 at both sides of the bucket body 6 slide along the track of the adjusting convex groove 716 through the adjusting wheel 717, so that the connecting rod 710 slides inside the bucket bracket 4 in stages. When the adjusting wheel 717 on the connecting rod 710 slides to the adjusting convex groove 716, the connecting rod 710 is rotated to the track of the adjusting convex groove 716. When the convex position of the connecting rod 710 is reached, the connecting rod 710 moves toward the L-shaped hinge plate 708. During the sliding process of the adjusting groove 709 and the sliding pin 711, the L-shaped hinge plate 708 rotates at the side wall of the bucket body 6 and deflects the hinge block 718. At this time, the arc-shaped baffle plate 702 fixedly connected to the hinge block 718 moves along the trajectory of the arc-shaped spring telescopic rod 703, releasing the seal on the side wall of the bucket body 6, so that the material inside the bucket body 6 is discharged into the inside of the discharge hopper 504.
[0060] S2, the bucket body 6 that then rotates and discharges is pressed against the top of the discharge bucket 504, so that the discharge bucket 504 is pressed and slides along the track of the waist groove 502 through the connecting shaft 503. At this time, the discharge bucket 504 moves to the right side of the U-shaped bracket 1 of the bucket wheel machine and gradually releases the contact with the bucket body 6. Then, the guide spring 508 brings the guide plate 505 and the discharge bucket 504 to reset, and the discharge of the next bucket body 6 is collected. When the bucket bracket 4 that continues to rotate brings the connecting rod 710 to leave the raised position of the adjusting groove 716, the arc spring telescopic rod 703 brings the arc baffle 702 to reset and seal the position of the discharge groove 701 again;
[0061] S3. At the same time, when the bucket bracket 4 rotates clockwise with the L-shaped pressure rod 714 to the notch position of the semicircular convex ring 713, the compression spring 715 presses the L-shaped pressure rod 714 to move toward the axial direction of the shaft rod 2, so that the L-shaped pressure rod 714 moves and releases the contact with the diamond positioning block 707. When the diamond positioning block 707 is released from the limiting state, the bucket bracket 4 rotates with the corresponding bucket body 6 to the lower position to carry out material picking operation, so that during the material picking process of the bucket body 6, the two cross-shaped crushing rods 706 inside the feed chute 704 can rotate to crush the material, and the relative rotation of the two adjacent cross-shaped crushing rods 706 can produce a raking effect;
[0062] S4. Finally, when the bucket bracket 4 with the bucket body 6 for picking up materials rotates to the left end of the U-shaped bracket 1 of the bucket wheel machine, the L-shaped pressure rod 714 is again pressed by the semicircular convex ring 713, so that the L-shaped pressure rod 714 moves to the corresponding diamond positioning block 707 position for limiting. At this time, the two adjacent cross-shaped crushing rods 706 are staggered and overlapped together to seal the feed trough 704 position, avoiding a large amount of material leakage during the flipping of the bucket body 6.
[0063] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A bucket wheel machine automatic stacking and reclaiming device based on continuity, comprising a bucket wheel machine U-shaped bracket (1), characterized in that: The left side of the bucket wheel machine U-shaped bracket (1) is rotatably connected to a shaft rod (2), the left side of the bucket wheel machine U-shaped bracket (1) is fixedly connected to a transmission motor (3), and the rotating end of the transmission motor (3) is fixedly connected to one end of the shaft rod (2); A bucket bracket (4) is fixedly sleeved on the middle of the shaft rod (2), and a discharge mechanism (5) matching with the bucket bracket (4) is movably connected on the right side of the bucket wheel machine U-shaped bracket (1); The outer ring of the bucket support (4) is fixedly connected with a bucket body (6) matched with the material discharge mechanism (5), the bucket bodies (6) are provided with five, the five bucket bodies (6) are fixedly connected to the surface of the bucket support (4) at equal intervals along the circumference, and a sealing adjustment mechanism (7) is movably connected between the surface of the bucket body (6) and the bucket support (4); The discharging mechanism (5) comprises a U-shaped gasket (501), wherein the U-shaped gasket (501) is fixedly connected to the middle position of the right side of the U-shaped bracket (1) of the bucket wheel machine, and waist-shaped grooves (502) are provided on both sides of the U-shaped gasket (501), and a connecting shaft (503) is slidably connected inside the waist-shaped groove (502), and a discharging hopper (504) is fixedly connected between the two connecting shafts (503), and the discharging hopper (504) is arranged in the middle position of the upper part of the U-shaped gasket (501). A guide plate (505) is fixedly connected to the bottom of the hopper (504), the lower part of the guide plate (505) is slidably connected to the bottom of the U-shaped cushion sleeve (501), a guide groove (506) is vertically opened in the middle of the guide plate (505), a guide rod (507) is slidably connected inside the guide groove (506), the two ends of the guide rod (507) are fixedly connected to the two sides of the bottom of the U-shaped cushion sleeve (501), and a guide spring (508) is movably sleeved on the surface of the guide rod (507); The sealing adjustment mechanism (7) comprises a discharge chute (701), the discharge chute (701) being arranged on the side wall of the bucket body (6), the surface of the discharge chute (701) being slidably connected with an arc-shaped baffle (702), one end of the arc-shaped baffle (702) being symmetrically fixedly connected with an arc-shaped spring telescopic rod (703), one end of the arc-shaped spring telescopic rod (703) being fixedly connected with the side wall of the bucket bracket (4); A feed trough (704) is provided at one end of the bucket body (6), a rotating rod (705) is symmetrically rotatably connected inside the feed trough (704), a cross-shaped crushing rod (706) is fixedly sleeved on the surface of the rotating rod (705), two cross-shaped crushing rods (706) are staggered, the ends of the cross-shaped crushing rods (706) overlap the inner wall of the feed trough (704), and both ends of the rotating rod (705) pass through the bucket body (6) and are fixedly connected with diamond-shaped positioning blocks (707); Both sides of the arc-shaped baffle (702) are fixedly connected with hinge blocks (718), and both sides of the bucket body (6) are rotatably connected with L-shaped hinge plates (708), the two L-shaped hinge plates (708) correspond to the two hinge blocks (718) one by one, and both sides of the L-shaped hinge plates (708) are provided with adjustment grooves (709), and one end of the hinge block (718) is slidably connected to the inside of the adjacent adjustment groove (709); Five connecting rods (710) are equidistantly connected to the bucket bracket (4) along the circumference for sliding connection. The five connecting rods (710) correspond to the five bucket bodies (6) one by one. One end of the connecting rod (710) passes through the bucket bracket (4) and is fixedly connected to a sliding pin (711). The adjusting groove (709) on the side of the L-shaped hinge plate (708) away from the hinge block (718) is movably connected to the corresponding sliding pin (711). The left side of the bucket wheel machine U-shaped bracket (1) is symmetrically fixedly connected with an adjustment disk (712), the two adjustment disks (712) correspond to the two sides of the bucket bracket (4) one by one, the bucket bracket (4) is rotatably connected between the two adjustment disks (712), the outer ring of the adjustment disk (712) is fixedly connected with a semicircular convex ring (713), the two semicircular convex rings (713) correspond to the two ends of the rotating rod (705) one by one, the surface of the bucket bracket (4) is movably interspersed with an L-shaped pressure rod (714) matched with the bucket body (6), one end of the L-shaped pressure rod (714) overlaps with the surface of the corresponding semicircular convex ring (713), and the other end of the L-shaped pressure rod (714) overlaps with the surfaces of the two adjacent diamond-shaped positioning blocks (707), and a compression spring (715) is movably connected between the surface of the L-shaped pressure rod (714) and the surface of the bucket bracket (4); The adjusting plate (712) is provided with an adjusting convex groove (716) on one side close to the bucket bracket (4); the end of the connecting rod (710) away from the L-shaped hinge plate (708) is rotatably connected to an adjusting wheel (717); and the adjusting wheel (717) is slidably connected to the inside of the adjusting convex groove (716) on the same side.
2. The automatic stacking and reclaiming device for bucket wheel machine based on continuity according to claim 1 is characterized in that: Both sides of the U-shaped gasket (501) are fixedly connected with mounting shafts, and the two mounting shafts are respectively fixedly connected to the two sides of the bucket wheel machine U-shaped bracket (1); A rectangular groove is formed at the bottom of the U-shaped cushion sleeve (501), the lower part of the guide plate (505) is slidably connected inside the rectangular groove, and the guide rod (507) is fixedly connected between two sides of the inner wall of the rectangular groove.
3. The automatic stacking and reclaiming device for bucket wheel machine based on continuity according to claim 2 is characterized in that: The surface of the cross-shaped crushing rod (706) is provided with crushing teeth, and the teeth on the surfaces of the two cross-shaped crushing rods (706) are staggered.
4. The automatic stacking and reclaiming device for bucket wheel machine based on continuity according to claim 3 is characterized in that: A hinge pin is fixedly connected to the surface of the hinge block (718), and the hinge block (718) is slidably connected to the inside of the corresponding adjustment slot (709) via the hinge pin.
5. The automatic stacking and reclaiming device for bucket wheel machine based on continuity according to claim 4 is characterized in that: Support bearings are fixedly connected to both sides of the bucket bracket (4), and the outer ring of the support bearing is fixedly connected to the inner ring of the adjustment disk (712).
6. The automatic stacking and reclaiming device for bucket wheel machine based on continuity according to claim 5 is characterized in that: Five slots are equidistantly provided on both sides of the bucket bracket (4) along the circumference, and the five slots correspond to the five bucket bodies (6) one by one. The L-shaped pressure rod (714) is movably inserted into the corresponding slots, and the surface of the L-shaped pressure rod (714) is fixedly connected with an insertion strip that matches the slots.
7. The method for using the continuous bucket wheel machine automatic stacking and reclaiming device according to claim 6 comprises the following steps: S1. When in use, the transmission motor (3) is started to drive the shaft (2) and the bucket bracket (4) to rotate synchronously clockwise, and the bucket bracket (4) drives the five bucket bodies (6) to rotate to perform material picking and unloading operations. When the bucket bracket (4) rotates, the connecting rods (710) at both sides of the bucket body (6) slide along the track of the adjusting convex groove (716) through the adjusting wheel (717), so that the connecting rod (710) slides inside the bucket bracket (4) in stages. When the adjusting wheel (717) on the connecting rod (710) slides to the adjusting convex groove (716), the connecting rod (710) slides to the adjusting convex groove (716). 6), the connecting rod (710) moves toward the L-shaped hinge plate (708), and in the process of the adjusting groove (709) and the sliding pin (711) sliding together, the L-shaped hinge plate (708) rotates at the side wall position of the bucket body (6) and deflects the hinge block (718), and at this time, the arc-shaped baffle plate (702) fixedly connected to the hinge block (718) moves along the track of the arc-shaped spring telescopic rod (703), releasing the seal on the side wall position of the bucket body (6), so that the material inside the bucket body (6) is discharged into the inside of the discharge hopper (504); S2, the bucket body (6) that rotates and discharges is pressed against the top of the discharge bucket (504), so that the discharge bucket (504) is pressed and slides along the track of the waist groove (502) through the connecting shaft (503). At this time, the discharge bucket (504) moves to the right side of the U-shaped bracket (1) of the bucket wheel machine and gradually releases the contact with the bucket body (6). Then, the guide spring (508) brings the guide plate (505) and the discharge bucket (504) to reset and collect the discharge of the next bucket body (6). When the bucket bracket (4) continues to rotate and brings the connecting rod (710) away from the raised position of the adjusting groove (716), the arc spring telescopic rod (703) brings the arc baffle (702) to reset and seal the position of the discharge groove (701) again; S3. At the same time, when the bucket bracket (4) rotates clockwise with the L-shaped pressure rod (714) to the notch position of the semicircular convex ring (713), the compression spring (715) presses the L-shaped pressure rod (714) to move toward the axial direction of the shaft (2), so that the L-shaped pressure rod (714) moves and releases the contact with the diamond positioning block (707). When the diamond positioning block (707) releases the limiting state, the bucket bracket (4) rotates with the corresponding bucket body (6) to the lower position to carry out the material picking operation, so that during the material picking process of the bucket body (6), the two cross-shaped crushing rods (706) inside the feed trough (704) can rotate to crush the material; S4, when the bucket support (4) with the bucket body (6) for taking materials rotates to the left end of the U-shaped support (1) of the bucket wheel machine, the L-shaped pressure rod (714) is pressed by the semicircular convex ring (713) again, so that the L-shaped pressure rod (714) moves to the position corresponding to the diamond positioning block (707) for limiting. The two cross-shaped crushing rods (706) are staggered and overlapped to seal the feed trough (704). A large amount of material leakage is avoided during the overturning process of the bucket body (6).
Citation Information
Patent Citations
Bucket-wheel stacker-reclaimer moving device and cross-field automatic returning method thereof
CN114620500A
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