Virtual pre-assembly detection equipment for steel components based on 3D reverse forming
By designing a flip-flopable and rotatable scanner structure, the problems of complex operation and scanning dead points of existing equipment are solved, and more efficient steel component scanning and virtual assembly inspection are achieved, improving engineering efficiency and construction efficiency.
Patent Information
- Application Number
- CN202411458018.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-10-18
AI Technical Summary
The existing pre-assembly detection equipment for steel components requires multiple sets of fixed scanners during the scanning process. The operation is complicated and it is prone to scan dead points, which affects the reverse forming effect.
A detection device including a support unit, a flip unit, a transposition unit and a driving unit is designed. The screw shaft of the driving unit drives the slide seat and the transmission shaft to move, realizes the ninety-degree flip and rotation of the scanner, combined with transposition The friction wheel and turntable of the unit drive the scanner to scan different positions, improving the scanning efficiency and range.
Simplified scanning operations, improved scanning efficiency and quality, expanded scanning range, suitable for surrounding scanning of steel components, and supported later reverse assembly.
Smart Images

Figure CN118999402B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of pre-assembly detection, and in particular, relates to a virtual pre-assembly detection device for steel components based on 3D reverse forming. Background Art
[0002] For the processed steel components, we use professional 3D laser scanners combined with reverse forming technology to virtually assemble the scanned components in professional software, and finally find out the possible problems in pre-assembly and the minimum modification plan to guide the factory's processing and production. This detection method can be used to re-test the components after processing to solve the problem of being unable to install on site due to excessive processing errors, greatly improve engineering efficiency, eliminate the risk of returning components to the factory for modification, and improve on-site construction efficiency.
[0003] During the use of existing detection equipment, it was found that during the pre-assembly process, it is usually necessary to scan the outer contour of the steel component. However, during the scanning and detection process, it was found that the existing scanning equipment needs to be equipped with multiple sets of scanners (including top scanners, left and right scanners, and front and rear scanners) to cope with scanning at different positions. The operation is relatively complicated, and the angle of the scanner is fixed, which is prone to scanning dead spots, affecting the effect of reverse forming.
[0004] In view of this, the present invention is proposed. Summary of the invention
[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0006] The steel component virtual pre-assembly detection equipment based on 3D reverse forming includes a support unit, a flip unit, a transposition unit and a drive unit.
[0007] The support unit comprises a support base, on which a detection platform is mounted;
[0008] The driving unit comprises a driving motor, which is mounted on both sides of the supporting seat, and a screw shaft is mounted on the output end of the driving motor, and a sliding sleeve is meshedly arranged on the screw shaft;
[0009] The flip unit includes a positioning plate and a slide seat, the positioning plate is installed on the support seat, and a shift plate is installed at one end of the positioning plate, a slope is provided on the shift plate, a guide block is installed at the other end of the positioning plate, an inclined surface is provided on the guide block, the slide seat is installed on the sliding sleeve, a transmission shaft is installed through the slide seat, a rocker arm is installed at the end of the transmission shaft, and the rocker arm is fitted with the shift plate, a rocker is installed at the other end of the rocker arm, and a roller is installed on the rocker arm, and the roller is adapted to the inclined surface;
[0010] The transposition unit includes a support arm, a cross plate is installed on the support arm, the side wall of the support arm and the transmission shaft are connected to each other, a friction wheel is rotatably installed on the support arm, and the friction wheel is adapted to a support seat, a turntable is installed on the surface of the friction wheel, a protrusion is installed on the turntable, and a rocking plate is slidably arranged on the protrusion, a fixed plate is installed on the rotation center of the rocking plate, and teeth are installed on the fixed plate, a driving gear is rotatably installed on the cross plate, and the driving gear is meshed with the teeth, a shift roller is installed on the rotation center of the driving gear, and a spiral groove is opened on the shift roller, a positioning slider is slidably arranged on the spiral groove, and a first scanner is installed on the positioning slider, a flat plate is installed on the rotation center of the rocking plate, an inclined groove is opened on the flat plate, and a second scanner is slidably installed on the inclined groove.
[0011] As a preferred embodiment of the present invention, a base is installed at the bottom of the support seat, the base is in the shape of a boss, an anti-slip groove is provided at the bottom of the base, the detection platform is located at the center of the support seat, and a friction block is provided on the support seat.
[0012] As a preferred embodiment of the present invention, a protective cover is installed on the transverse plate, and the protective cover covers the outer side of the shift roller. Platforms are installed on both sides of the support seat, and the transverse plate is overlapped on the platform.
[0013] As a preferred embodiment of the present invention, a clamping seat is installed on the slide, and the clamping seat is L-shaped, a transmission shaft is installed through the inside of the clamping seat, and a torsion spring is installed on the transmission shaft between the clamping seat and the slide, one end of the torsion spring is clamped on the clamping seat, and the other end of the torsion spring is clamped on the transmission shaft.
[0014] As a preferred embodiment of the present invention, a limit plate is installed on the support seat, and an inner cavity is opened at the bottom of the limit plate, the screw shaft is rotatably installed on the inner wall of the inner cavity, and the drive motor is installed on the outside of the limit plate, and the sleeve is slidably arranged in the inner cavity.
[0015] As a preferred embodiment of the present invention, the support seat is provided with friction stripes, the friction stripes are matched with the friction wheel, the rotation center positions of the friction wheel and the turntable are on the same axis, and the protrusion is installed at an eccentric position of the turntable.
[0016] As a preferred embodiment of the present invention, a strip groove is provided on the rocking plate, and the strip groove is slidably connected to the protrusion, and a positioning shaft is installed at the rotation center of the rocking plate, the positioning shaft movably passes through the support arm, and a fixing plate is installed on the positioning shaft, and the fixing plate is installed in the interlayer opened inside the support arm.
[0017] As a preferred embodiment of the present invention, a guide shaft is installed at the rotation center of the driving gear, the end of the guide shaft and the rotation center of the shift roller are connected to each other, the outer edge of the driving gear passes through the cross plate, the side wall of the cross plate is installed with a positioning groove, and the positioning groove is a through groove, and the positioning slider is slidably set on the positioning groove.
[0018] As a preferred embodiment of the present invention, a flat plate is installed on the positioning shaft, and a guide slider is installed on the second scanner housing, and the guide slider is slidably arranged on the inclined groove.
[0019] As a preferred embodiment of the present invention, the guide slider is movably penetrated by a limit rod, one end of the limit rod is connected to the inner wall of the horizontal plate, the other end of the limit rod is installed with an anti-slip plate, the diameter of the anti-slip plate is larger than the diameter of the limit rod, and an extrusion spring is sleeved on the limit rod, one end of the extrusion spring is clamped on the inner wall of the horizontal plate, and the other end of the extrusion spring is clamped on the guide slider.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] By providing a combination of a flipping unit and a driving unit, the screw shaft of the driving unit can drive the slide to slide, and the slide can drive the transmission shaft to move, the rocker arm on the transmission shaft can slide on the slope, and then the transmission shaft can be flipped ninety degrees, and then the horizontally placed transposition unit can be rotated to a vertical state, so as to complete the scanning of one side of the workpiece, and when the rocker arm slides on the surface of the shift plate, the top of the workpiece can be scanned at this time, when the rocker and roller on the swing arm move to the inclined surface of the guide block, the transmission shaft can continue to rotate ninety degrees and flip back to a horizontal state, and the other side can be scanned. Through the above structure, the scanning of the surroundings of the workpiece can be completed by the driving unit, making the scanning simpler and more efficient.
[0022] By setting up a combination of a transposition unit and a driving unit, after the transmission shaft drives the support arm to rotate ninety degrees, the support arm drives the friction wheel and the support seat to fit together, and as it moves, the friction wheel rotates, and the rocking plate can be driven to swing through the turntable. The rotation center of the rocking plate drives the fixed plate equipped with teeth to rotate, and then drives the shift roller to rotate, and the spiral groove on the shift roller drives the first scanner to reciprocate, so that the first scanner can scan different positions, and the rotation center of the rocking plate can drive the flat plate to rotate, and drive the second scanner to move up and down through the inclined groove, thereby ensuring that the position of the second scanner is offset. Through the combination of the first scanner and the second scanner, the scanning range is wider and the scanning quality is higher, which is convenient for the later reverse assembly.
[0023] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In the attached picture:
[0025] Figure 1 It is a three-dimensional structural schematic diagram of the virtual pre-assembly inspection equipment for steel components based on 3D reverse forming;
[0026] Figure 2 It is a front structural schematic diagram of the virtual pre-assembly inspection equipment for steel components based on 3D reverse forming;
[0027] Figure 3 A three-dimensional diagram of a virtual pre-assembly inspection device for steel components based on 3D reverse forming (I);
[0028] Figure 4 A three-dimensional diagram of a virtual pre-assembly inspection device for steel components based on 3D reverse forming (II);
[0029] Figure 5 Virtual pre-assembly inspection equipment for steel components based on 3D reverse forming Figure 4 Enlarged view of point A in the middle;
[0030] Figure 6 It is a plan view of the virtual pre-assembly inspection equipment for steel components based on 3D reverse forming;
[0031] Figure 7 A partial cross-sectional view of a virtual pre-assembly inspection device for steel components based on 3D reverse forming (I);
[0032] Figure 8 Virtual pre-assembly inspection equipment for steel components based on 3D reverse forming Figure 7 Enlarged view of point B in the middle;
[0033] Fig. 9 A partial cross-sectional view of a virtual pre-assembly inspection device for steel components based on 3D reverse forming (Part 2);
[0034] Fig.10 Virtual pre-assembly inspection equipment for steel components based on 3D reverse forming Fig. 9 Enlarged view of point C in the middle;
[0035] Fig.11 Virtual pre-assembly inspection equipment for steel components based on 3D reverse forming Fig. 9 Enlarged view of point D in the middle.
[0036] In the figure:
[0037] 100, support unit; 101, support seat; 1011, base; 1012, anti-skid groove; 102, testing table; 1021, friction block; 103, platform;
[0038] 200, flip unit; 201, positioning plate; 2011, shift plate; 2012, ramp; 2013, guide block; 2014, inclined plane; 202, slide seat; 2021, transmission shaft; 2022, torsion spring; 2023, card seat; 203, rocker arm; 2031, rocker; 2032, roller;
[0039] 300, transposition unit; 301, support arm; 3011, horizontal plate; 3012, protective cover; 302, friction wheel; 3021, friction stripe; 303, turntable; 3031, protrusion; 304, rocking plate; 3041, strip groove; 3042, positioning shaft; 3043, fixing plate; 305, driving gear; 3051, teeth; 3052, guide shaft; 306, shift roller; 3061, spiral groove; 3062, positioning slide block; 3063, first scanner; 3064, positioning slide groove; 307, flat plate; 3071, inclined groove; 3072, guide slide block; 3073, second scanner; 3074, limit rod; 3075, extrusion spring; 3076, anti-drop plate;
[0040] 400, driving unit; 401, driving motor; 4011, screw shaft; 402, limit plate; 4021, inner cavity; 4022, sliding sleeve. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
[0042] Embodiment 1, as Figures 1 to 11 As shown, the steel component virtual pre-assembly detection equipment based on 3D reverse forming includes a support unit 100, a flip unit 200, a transposition unit 300 and a driving unit 400.
[0043] The support unit 100 includes a support base 101, on which a detection platform 102 is mounted;
[0044] The driving unit 400 includes a driving motor 401, which is mounted on both sides of the support base 101, and a screw shaft 4011 is mounted on the output end of the driving motor 401, and a sliding sleeve 4022 is meshedly arranged on the screw shaft 4011;
[0045] The flip unit 200 includes a positioning plate 201 and a slide 202. The positioning plate 201 is installed on the support seat 101, and a shift plate 2011 is installed at one end of the positioning plate 201. The shift plate 2011 is provided with a slope 2012. A guide block 2013 is installed at the other end of the positioning plate 201. The guide block 2013 is provided with an inclined surface 2014. The slide 202 is installed on the sliding sleeve 4022. A transmission shaft 2021 is installed through the slide 202. A rocker 203 is installed at the end of the transmission shaft 2021. The rocker 203 is fitted with the shift plate 2011. A rocker 2031 is installed at the other end of the rocker 203. A roller 2032 is installed on the rocker 2031. The roller 2032 is aligned with the inclined surface 2014. 4 adaptation; wherein the screw shaft of the driving unit can drive the slide to slide, and the slide can drive the transmission shaft to move, the rocker arm on the transmission shaft can slide on the slope, and then the transmission shaft can be turned over ninety degrees, and then the horizontally placed transposition unit can be rotated to a vertical state, thereby completing the scanning of one side of the workpiece, and when the rocker arm slides on the surface of the shift plate, the top of the workpiece can be scanned at this time, when the rocker and roller on the swing arm move to the inclined surface of the guide block, at this time the transmission shaft can continue to rotate ninety degrees and turn over to a horizontal state again, and the other side can be scanned. Through the above structure, the scanning of the surroundings of the workpiece can be completed by the driving unit, making the scanning simpler and more efficient;
[0046] The transposition unit 300 includes a support arm 301, on which a transverse plate 3011 is installed, the side wall of the support arm 301 and the transmission shaft 2021 are connected to each other, a friction wheel 302 is rotatably installed on the support arm 301, and the friction wheel 302 is adapted to the support seat 101, a turntable 303 is installed on the surface of the friction wheel 302, a protrusion 3031 is installed on the turntable 303, and a rocking plate 304 is slidably arranged on the protrusion 3031, a fixed plate 3043 is installed at the rotation center of the rocking plate 304, and teeth 3051 are installed on the fixed plate 3043, and the transverse plate A driving gear 305 is rotatably mounted on 3011, and the driving gear 305 is meshed with the teeth 3051. A shift roller 306 is mounted on the rotation center of the driving gear 305, and a spiral groove 3061 is provided on the shift roller 306. A positioning slider 3062 is slidably provided on the spiral groove 3061, and a first scanner 3063 is mounted on the positioning slider 3062. A flat plate 307 is mounted on the rotation center of the rocking plate 304, an inclined groove 3071 is provided on the flat plate 307, and a second scanner 3073 is slidably mounted on the inclined groove 3071. After the transmission shaft drives the support arm to rotate ninety degrees, the support arm drives the friction wheel and the support seat to fit together, and as it moves, the friction wheel rotates, which can drive the rocking plate to swing through the turntable. The rotation center of the rocking plate drives the fixed plate with teeth to rotate, and then drives the shift roller to rotate. The spiral groove on the shift roller drives the first scanner to reciprocate, so that the first scanner can scan different positions, and the rotation center of the rocking plate can drive the flat plate to rotate, and drive the second scanner to move up and down through the inclined groove, thereby ensuring that the position of the second scanner is offset. Through the combination of the first scanner and the second scanner, the scanning range is wider and the scanning quality is higher, which is convenient for the later reverse assembly.
[0047] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, in a specific embodiment, a base 1011 is installed at the bottom of the support seat 101. The base 1011 is in the shape of a boss. The base 1011 mainly plays a supporting role. An anti-skid groove 1012 is provided at the bottom of the base 1011. The anti-skid groove 1012 increases friction. The detection table 102 is located at the center of the support seat 101, and a friction block 1021 is provided on the support seat 101. The detection table 102 is located at the center of the support seat 101 to facilitate the later placement of the workpiece, so that the workpiece position is at the center of the scanning area.
[0048] like Figure 2As shown, further, a protective cover 3012 is installed on the transverse plate 3011, and the protective cover 3012 covers the outer side of the shift roller 306. The support seat 101 is provided with a platform 103 on both sides, and the transverse plate 3011 is overlapped on the platform 103. The protective cover 3012 mainly protects the shift roller 306 as a whole, and the platform 103 plays a role in providing preliminary support for the transverse plate 3011.
[0049] Embodiment 2, based on the above embodiment and the difference between this embodiment and the present embodiment is: Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, a clamping seat 2023 is installed on the slide 202, and the clamping seat 2023 is L-shaped. A transmission shaft 2021 is installed inside the clamping seat 2023. A torsion spring 2022 is installed on the transmission shaft 2021 between the clamping seat 2023 and the slide 202. One end of the torsion spring 2022 is clamped on the clamping seat 2023, and the other end of the torsion spring 2022 is clamped on the transmission shaft 2021. After the transmission shaft 2021 rotates, the torsion spring 2022 on the transmission shaft 2021 is twisted synchronously, and the torsion spring 2022 is used to facilitate the reset operation later.
[0050] like Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, in a specific embodiment, a limit plate 402 is installed on the support seat 101, and an inner cavity 4021 is opened at the bottom of the limit plate 402, the screw shaft 4011 is rotatably installed on the inner wall of the inner cavity 4021, and the drive motor 401 is installed on the outer side of the limit plate 402, and the sliding sleeve 4022 is slidably arranged in the inner cavity 4021. The operator starts the drive motor 401, and the drive motor 401 drives the screw shaft 4011 to rotate in the inner cavity 4021, and the screw shaft 4011 is meshed with the sliding sleeve 4022, and the sliding sleeve 4022 slides in the inner cavity 4021 at this time, and the sliding sleeve 4022 is in a limited state, and then the rotation of the screw shaft 4011 drives the sliding sleeve 4022 to slide horizontally.
[0051] like Figure 3 and Figure 7As shown, further, the support seat 101 is provided with friction stripes 3021, and the friction stripes 3021 are adapted to the friction wheel 302, the rotation center positions of the friction wheel 302 and the rotating disk 303 are on the same axis, and the protrusion 3031 is installed at the eccentric position of the rotating disk 303. During the process of the support arm 301 and the horizontal plate 3011 rotating in a vertical state, the friction wheel 302 on the support arm 301 rotates synchronously, and finally the friction wheel 302 of the support arm 301 can be meshed with the friction stripes 3021, and during the process of the support arm 301 and the horizontal plate 3011 moving horizontally, the friction wheel 302 on the support arm 301 can slide on the friction stripes 3021, thereby driving the entire friction wheel 302 to rotate, and after the friction wheel 302 rotates, the rotating disk 303 on the friction wheel 302 rotates synchronously, and the position of the protrusion 3031 on the rotating disk 303 changes synchronously.
[0052] Embodiment 3, based on the above embodiment and the difference between this embodiment and the present embodiment is: Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11 As shown, a strip groove 3041 is provided on the rocking plate 304, and the strip groove 3041 is slidably connected with the protrusion 3031, and a positioning shaft 3042 is installed at the rotation center of the rocking plate 304, and the positioning shaft 3042 movably penetrates the support arm 301, and a fixing plate 3043 is installed on the positioning shaft 3042, and the fixing plate 3043 is installed in the interlayer opened inside the support arm 301. A guide shaft 3052 is installed at the rotation center of the driving gear 305, and the end of the guide shaft 3052 and the rotation center of the shift roller 306 are connected to each other, the outer edge of the driving gear 305 penetrates the horizontal plate 3011, and a positioning slide groove 3064 is installed on the side wall of the horizontal plate 3011, and the positioning slide groove 3064 is a through groove, and the positioning slider 3062 is slidably set on the positioning slide groove 3064. When the protrusion 3031 rotates, the protrusion 3031 can slide on the strip groove 3041 of the rocking plate 304, thereby driving the rocking plate 304 to drive the positioning shaft 3042 to swing back and forth. The positioning shaft 3042 is installed with a fixed plate 3043. At this time, the position of the teeth 3051 on the fixed plate 3043 changes, and the teeth 3051 mesh with the driving gear 305. Finally, the driving gear 305 starts to rotate, and the driving gear 305 drives the shift roller 306 to rotate through the guide shaft 3052. The position of the spiral groove 3061 on the shift roller 306 changes, thereby driving the positioning slide block 3062 limited by the positioning slide groove 3064 to slide back and forth, and finally driving the first scanner 3063 on the positioning slide block 3062 to move, so that different positions of the workpiece can be scanned to increase the scanning area.
[0053] like Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11 As shown, further, a flat plate 307 is installed on the positioning shaft 3042, and a guide slider 3072 is installed on the outer shell of the second scanner 3073. The guide slider 3072 is slidably set on the inclined groove 3071. The guide slider 3072 is movably penetrated and installed with a limit rod 3074. One end of the limit rod 3074 is connected to the inner wall of the horizontal plate 3011, and the other end of the limit rod 3074 is installed with an anti-slip plate 3076. The diameter of the anti-slip plate 3076 is larger than the diameter of the limit rod 3074. An extrusion spring 3075 is sleeved on the limit rod 3074. One end of the extrusion spring 3075 is clamped on the inner wall of the horizontal plate 3011, and the other end of the extrusion spring 3075 is clamped on the guide slider 3072. During the rotation of the positioning shaft 3042, the position of the plate 307 on the positioning shaft 3042 changes synchronously, and the position of the inclined groove 3071 on the plate 307 changes. The inclined groove 3071 can make the limited guide slider 3072 slide, and the position of the second scanner 3073 on the guide slider 3072 changes synchronously, thereby increasing the scanning range. The guide slider 3072 as a whole slides along the limiting rod 3074, and the extrusion spring 3075 on the limiting rod 3074 is squeezed synchronously. The extrusion spring 3075 facilitates the subsequent resetting operation, wherein the anti-slip plate 3076 holds the guide slider 3072 and will not detach from the limiting rod 3074.
[0054] The implementation principle of the steel component virtual pre-assembly detection device based on 3D reverse forming in this embodiment is as follows:
[0055] When testing is required, the operator first needs to place the steel component on the testing table 102 .
[0056] Then the operator needs to perform a scan test.
[0057] The operator starts the driving motor 401, and the driving motor 401 drives the screw shaft 4011 to rotate in the inner cavity 4021. The screw shaft 4011 is meshed with a sleeve 4022, and the sleeve 4022 slides in the inner cavity 4021 at this time, and the sleeve 4022 is in a limited state, so that the rotation of the screw shaft 4011 drives the sleeve 4022 to slide horizontally.
[0058] At this time, the slide seat 202, the transmission shaft 2021, the rocker arm 203 and the rocker bar 2031 on the sleeve 4022 slide horizontally, and when the rocker arm 203 moves to the slope 2012, the rocker arm 203 as a whole rotates due to the action of the slope 2012, and finally the rocker arm 203 and the rocker bar 2031 are rotated to a horizontal state. At this time, the transmission shaft 2021 on the rocker arm 203 rotates, and the torsion spring 2022 on the transmission shaft 2021 is twisted synchronously, and the torsion spring 2022 is used to facilitate the subsequent resetting operation.
[0059] After the transmission shaft 2021 rotates, it can drive the support arm 301 and the cross plate 3011 to rotate, so that the support arm 301 and the cross plate 3011 rotate to a vertical state. During the rotation process, the first scanner 3063 and the second scanner 3073 rotate synchronously, thereby scanning one side end face of the workpiece.
[0060] Then, the screw shaft 4011 can continue to drive the rocker arm 203 to slide on the horizontal plane of the shift plate 2011. At this time, the first scanner 3063 and the second scanner 3073 will not be deflected. At this time, the first scanner 3063 and the second scanner 3073 slide horizontally, so that the first scanner 3063 and the second scanner 3073 can scan the front, back and top of the workpiece.
[0061] When the rocker arm 203 and the rocker bar 2031 move to the inclined surface 2014 of the guide block 2013, the roller 2032 on the rocker bar 2031 slides along the inclined surface 2014, thereby driving the rocker arm 203 and the rocker bar 2031 to continue to rotate at a certain angle, thereby driving the first scanner 3063 and the second scanner 3073 to start rotating as a whole. At this time, during the rotation of the first scanner 3063 and the second scanner 3073, the other side end face of the workpiece can be scanned, thereby completing the scanning operation of the workpiece.
[0062] When the support arm 301 and the cross plate 3011 rotate to a vertical state, the friction wheel 302 on the support arm 301 rotates synchronously, and finally the friction wheel 302 of the support arm 301 can mesh with the friction stripe 3021. As the support arm 301 and the cross plate 3011 move horizontally, the friction wheel 302 on the support arm 301 can slide on the friction stripe 3021, thereby driving the entire friction wheel 302 to rotate. After the friction wheel 302 rotates, the turntable 303 on the friction wheel 302 rotates synchronously, and the position of the protrusion 3031 on the turntable 303 changes synchronously. The protrusion 3031 can slide on the strip groove 3041 of the rocking plate 304, thereby driving the rocking plate 304 to drive the positioning shaft 3042 to swing back and forth.
[0063] A fixed plate 3043 is installed on the positioning shaft 3042. At this time, the position of the teeth 3051 on the fixed plate 3043 changes, and the teeth 3051 are meshed with the driving gear 305. Finally, the driving gear 305 starts to rotate, and the driving gear 305 drives the shift roller 306 to rotate through the guide shaft 3052. The position of the spiral groove 3061 on the shift roller 306 changes, and then the positioning slider 3062 limited by the positioning slide groove 3064 is driven to slide back and forth, and finally the first scanner 3063 on the positioning slider 3062 can be driven to move, so that different positions of the workpiece can be scanned and the scanning area can be increased.
[0064] During the rotation of the positioning shaft 3042, the position of the plate 307 on the positioning shaft 3042 changes synchronously, and the position of the inclined groove 3071 on the plate 307 changes. The inclined groove 3071 can make the limited guide slider 3072 slide, and the position of the second scanner 3073 on the guide slider 3072 changes synchronously, thereby increasing the scanning range. The guide slider 3072 as a whole slides along the limiting rod 3074, and the extrusion spring 3075 on the limiting rod 3074 is squeezed synchronously. The extrusion spring 3075 facilitates the subsequent resetting operation, wherein the anti-slip plate 3076 holds the guide slider 3072 and will not detach from the limiting rod 3074.
[0065] Through the above operations, the scanning of the workpiece can be fully completed, and in conjunction with the reverse forming technology, the scanned and formed components can be virtually assembled in professional software, ultimately resulting in possible pre-assembly problems and minimal modification plans, thus guiding factory processing and production.
Claims
1. A steel member virtual pre-assembly detection device based on 3D reverse forming, comprising a support unit (100), a flip unit (200), a transposition unit (300) and a drive unit (400), characterized in that: The support unit (100) comprises a support base (101), and a detection platform (102) is mounted on the support base (101); The driving unit (400) comprises a driving motor (401), the driving motor (401) being mounted on both sides of the support seat (101), and a screw shaft (4011) being mounted on the output end of the driving motor (401), and a sliding sleeve (4022) being meshedly disposed on the screw shaft (4011); The flip unit (200) comprises a positioning plate (201) and a slide seat (202); the positioning plate (201) is mounted on a support seat (101); a shift plate (211) is mounted on one end of the positioning plate (201); a slope (212) is provided on the shift plate (211); a guide block (213) is mounted on the other end of the positioning plate (201); a slope (214) is provided on the guide block (213); and the slide seat (202) is installed on the sliding sleeve (4022), a transmission shaft (2021) is installed through the sliding seat (202), a rocker arm (203) is installed at the end of the transmission shaft (2021), and the rocker arm (203) is fitted with the shift plate (211), a rocker rod (2031) is installed at the other end of the rocker arm (203), and a roller (2032) is installed on the rocker rod (2031), and the roller (2032) is adapted to the inclined surface (2014); The transposition unit (300) comprises a support arm (301), a transverse plate (3011) is mounted on the support arm (301), a side wall of the support arm (301) and a transmission shaft (2021) are connected to each other, a friction wheel (302) is rotatably mounted on the support arm (301), and the friction wheel (302) is adapted to the support seat (101), a rotating disk (303) is mounted on the surface of the friction wheel (302), a protrusion (3031) is mounted on the rotating disk (303), and a rocking plate (304) is slidably mounted on the protrusion (3031), a fixed plate (3043) is mounted at the rotation center of the rocking plate (304), and teeth (3051) are mounted on the fixed plate (3043). ), a driving gear (305) is rotatably mounted on the horizontal plate (3011), and the driving gear (305) meshes with the teeth (3051); a shift roller (306) is mounted on the rotation center of the driving gear (305), and a spiral groove (3061) is provided on the shift roller (306); a positioning slider (3062) is slidably provided on the spiral groove (3061), and a first scanner (3063) is mounted on the positioning slider (3062); a flat plate (307) is mounted on the rotation center of the rocking plate (304), an inclined groove (3071) is provided on the flat plate (307), and a second scanner (3073) is slidably mounted on the inclined groove (3071).
2. The steel component virtual pre-assembly detection equipment based on 3D reverse forming according to claim 1 is characterized in that: A base (1011) is installed at the bottom of the support seat (101), the base (1011) is in the shape of a boss, an anti-slip groove (1012) is provided at the bottom of the base (1011), the detection platform (102) is located at the center of the support seat (101), and a friction block (1021) is provided on the support seat (101).
3. The steel member virtual pre-assembly detection device based on 3D reverse forming according to claim 1 is characterized in that: A protective cover (3012) is installed on the transverse plate (3011), and the protective cover (3012) covers the outside of the shift roller (306). Platforms (103) are installed on both sides of the support seat (101), and the transverse plate (3011) is overlapped on the platform (103).
4. The steel component virtual pre-assembly detection device based on 3D reverse forming according to claim 1 is characterized in that: A clamping seat (2023) is installed on the slide seat (202), and the clamping seat (2023) is L-shaped. A transmission shaft (2021) is installed through the inside of the clamping seat (2023), and a torsion spring (2022) is installed on the transmission shaft (2021) between the clamping seat (2023) and the slide seat (202). One end of the torsion spring (2022) is clamped on the clamping seat (2023), and the other end of the torsion spring (2022) is clamped on the transmission shaft (2021).
5. The steel component virtual pre-assembly detection device based on 3D reverse forming according to claim 1 is characterized in that: A limit plate (402) is installed on the support seat (101), and an inner cavity (4021) is provided at the bottom of the limit plate (402), the screw shaft (4011) is rotatably installed on the inner wall of the inner cavity (4021), and the drive motor (401) is installed on the outside of the limit plate (402), and the sliding sleeve (4022) is slidably arranged in the inner cavity (4021).
6. The steel component virtual pre-assembly detection device based on 3D reverse forming according to claim 1 is characterized in that: The support seat (101) is provided with friction stripes (3021), the friction stripes (3021) and the friction wheel (302) are mutually adapted, the rotation center positions of the friction wheel (302) and the rotating disk (303) are on the same axis, and the protrusion (3031) is installed at an eccentric position of the rotating disk (303).
7. The steel member virtual pre-assembly detection device based on 3D reverse forming according to claim 1 is characterized in that: The rocking plate (304) is provided with a strip groove (3041), and the strip groove (3041) is slidably connected to the protrusion (3031), and a positioning shaft (3042) is installed at the rotation center of the rocking plate (304), the positioning shaft (3042) movably passes through the support arm (301), and a fixing plate (3043) is installed on the positioning shaft (3042), and the fixing plate (3043) is installed in a sandwich layer provided inside the support arm (301).
8. The steel member virtual pre-assembly detection device based on 3D reverse forming according to claim 1 is characterized in that: A guide shaft (3052) is installed at the rotation center of the driving gear (305), and the end of the guide shaft (3052) and the rotation center of the shift roller (306) are connected to each other. The outer edge of the driving gear (305) passes through the transverse plate (3011), and a positioning slide groove (3064) is installed on the side wall of the transverse plate (3011), and the positioning slide groove (3064) is a through groove, and the positioning slider (3062) is slidably arranged on the positioning slide groove (3064).
9. The steel member virtual pre-assembly detection device based on 3D reverse forming according to claim 7 is characterized in that: A flat plate (307) is mounted on the positioning shaft (3042), and a guide slider (3072) is mounted on the housing of the second scanner (3073), wherein the guide slider (3072) is slidably disposed on the inclined groove (3071).
10. The steel component virtual pre-assembly detection device based on 3D reverse forming according to claim 9 is characterized in that: The guide slider (3072) is movably penetrated by a limit rod (3074), one end of the limit rod (3074) is connected to the inner wall of the horizontal plate (3011), the other end of the limit rod (3074) is installed with an anti-slip plate (3076), the diameter of the anti-slip plate (3076) is larger than the diameter of the limit rod (3074), and the limit rod (3074) is sleeved with an extrusion spring (3075), one end of the extrusion spring (3075) is clamped on the inner wall of the horizontal plate (3011), and the other end of the extrusion spring (3075) is clamped on the guide slider (3072).
