A mixing device and production process for preparing monobasic peracetic acid
By designing a one-yuan peracetic acid preparation and mixing device and production process, the problems of inconvenience and explosive use of high-concentration peracetic acid are solved, and efficient, safe and stable preparation of low-concentration peracetic acid is achieved.
Patent Information
- Application Number
- CN202411510383.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-10-28
AI Technical Summary
High concentrations of peracetic acid are inconvenient and have explosive risks in use, and the prior art is difficult to effectively solve this problem.
A one-yuan peracetic acid preparation and mixing device and production process were designed. Through the combination of support table, mixing barrel, batching box and liquid pump, precise mixing and automatic stirring and mixing were achieved to produce low-concentration peracetic acid.
It has achieved efficient preparation of low-concentration peracetic acid, improved product stability, enhanced use safety, and effective period up to two years.
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Figure CN119016003B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of monobasic peracetic acid preparation, in particular to a monobasic peracetic acid preparation mixing device and a production process. Background Art
[0002] The chemical synthesis of peracetic acid is a reversible reaction and is very unstable. Peracetic acid products are stored separately when sold, with two bottles containing glacial acetic acid solution and hydrogen peroxide solution respectively. When used, the two bottles are mixed and reacted for 24 hours to obtain a bottle of high-concentration peracetic acid solution, which is then diluted according to proportion for use. High-concentration peracetic acid is not only inconvenient to use but also poses a risk of explosion.
[0003] In view of the above-mentioned shortcomings of the prior art, the object of the present invention is to produce a low-concentration peracetic acid (peracetic acid concentration is only 0.20%) with a shelf life of up to two years through the improvement of technology and equipment. Summary of the invention
[0004] The object of the present invention is to provide a monobasic peracetic acid preparation mixing device and a production process to solve the problem that high-concentration peracetic acid proposed in the above background technology is not only inconvenient to use but also has the risk of explosion.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a monobasic peracetic acid preparation mixing device and production process, comprising a support platform, a bracket is fixed at the bottom of the support platform, an oil tank is opened in the support platform, a first piston is slidably connected in the oil tank, a mixing barrel is fixed on the top of the first piston, a feeding pipe is fixed on the top of the mixing barrel, a support box is fixed in the mixing barrel, a stirring rod is rotatably connected at the bottom of the support box, a batching box is fixed on the top of the support platform, a second feeding pipe is fixed on the top of the batching box, a liquid pump is fixed at the bottom of the batching box, a pumping pipe is fixed on the top of the liquid pump, the end of the pumping pipe is fixed at the top of the mixing barrel, a first incomplete gear is rotatably connected to one side of the pumping pipe, a first rotary valve is fixed on one side of the first incomplete gear, the first rotary valve is rotatably connected in the pumping pipe, a flow control mechanism is fixed on the feed pipe, and the flow control mechanism runs through the top of the support platform.
[0006] A proportioning mechanism is fixed on one side of the ingredient box, the bottom of the proportioning mechanism passes through the top of the support platform and is connected to the oil tank, the top of the proportioning mechanism is meshed and connected to the first incomplete gear, a first compression spring is fixed to the bottom of the oil tank, and a first piston is fixed to the top of the first compression spring, a card slot is provided on the inner end surface of the first piston, and the card slots are evenly spaced on the first piston, and the card block is stuck in the corresponding card slot and locks the first piston.
[0007] Preferably, a first motor is fixed in the support box, and the bottom of the first motor is connected to the stirring rod.
[0008] Preferably, an electric discharge valve is fixed to the bottom of the mixing barrel, and the electric discharge valve passes through the support platform.
[0009] Preferably, the flow control mechanism includes a fixed frame, and the fixed frame is fixed on one side of the first feed pipeline, a second motor is fixed to the bottom of the fixed frame, and the output end of the second motor is connected to the rotating shaft, a first bevel gear is fixed to the outside of the rotating shaft, and a second rotary valve is fixed at one end of the rotating shaft, and the second rotary valve is rotatably connected in the first feed pipeline.
[0010] Preferably, the bottom of the first bevel gear is meshedly connected with the second bevel gear, and a square shaft is fixed to the bottom of the second bevel gear. The bottom of the square shaft is snap-connected with a sleeve, and a second incomplete gear is fixed to the bottom of the sleeve.
[0011] Preferably, a swivel is rotatably connected inside the support platform, and a rack is fixed on the inner wall of the swivel, and the rack is meshingly connected to the second incomplete gear.
[0012] Preferably, the outer side of the rotating ring is connected to the clamping block via a connecting rope, a groove is provided in the supporting platform, a second compression spring is fixed in the groove, and the clamping block is fixed to the outer end of the second compression spring.
[0013] Preferably, the proportioning mechanism includes a first connecting pipe, and the first connecting pipe is fixed on the top of the support platform, the head end of the first connecting pipe is connected to the oil tank, and the end of the first connecting pipe is fixed with a second connecting pipe by a first bolt, the end of the second connecting pipe is fixed with an oil cylinder, a bracket is fixed on one side of the proportioning box, the oil cylinder is fixed to the bracket by a second bolt, and a second piston is slidably connected in the oil cylinder, a tooth plate is fixed on the top of the second piston, and the tooth plate is meshingly connected to the first incomplete gear.
[0014] A production process of monobasic peracetic acid comprises the following steps:
[0015] S1. The main raw materials for the preparation of monobasic peracetic acid are glacial acetic acid, hydrogen peroxide, and concentrated sulfuric acid. The concentration of hydrogen peroxide is 30%-40%; the concentration of glacial acetic acid is 96%-99%; the concentration of concentrated sulfuric acid is 98%; one or more stabilizers are selected: hydroxyethylidene diphosphonic acid, 8-hydroxyquinoline, polyethylene glycol, citric acid, phosphoric acid, and the addition amount is 0.5%-2.5%;
[0016] S2. First, one of the main raw materials is introduced into the mixing barrel. Four batching boxes are provided, which are used to store other main raw materials and stabilizers respectively. Each batching box is equipped with an oil cylinder. The oil cylinder, the second connecting pipe and the tooth plate can be disassembled and replaced as a whole. Different batching boxes are equipped with oil cylinders with different inner diameters.
[0017] S3. When feeding materials into the mixing barrel, the mixing barrel and the first piston sink, the second piston and the gear plate move up, the first incomplete gear and the first rotary valve rotate, and the rotation angle of the first rotary valve determines the flow rate of the corresponding extraction pipeline, which is convenient for proportioning. After feeding materials into the mixing barrel, the rotating shaft and the second rotary valve rotate, and the second rotary valve rotates to a horizontal state. The square shaft rotates under the action of the first bevel gear and the second bevel gear, and the sleeve, the second incomplete gear and the swivel rotate, thereby loosening the connecting rope, and the block automatically pops open and locks the first piston;
[0018] S4. All the liquid pumps are turned on at the same time, and the pumping pipeline pumps the raw materials or stabilizers into the mixing barrel. The opening time of the liquid pumps is controlled. After all the liquid pumps are turned off at the same time, the stirring rod is rotated to fully mix the various raw materials together, thereby preparing monobasic peracetic acid. The electric discharge valve can be opened to discharge the monobasic peracetic acid;
[0019] S5. After mixing all the raw materials, put them into a ceramic or glass reaction container, make a protective cover, and control the temperature at a reaction temperature of 25-30 degrees all year round. After 48 hours, a stable low-concentration peracetic acid can be obtained. The reaction equipment must be heat-insulating and corrosion-resistant, and metal cannot be used.
[0020] Compared with the prior art, the invention has the following beneficial effects: the monobasic peracetic acid preparation mixing device,
[0021] 1. The monobasic peracetic acid preparation and mixing device can achieve the purpose of convenient and accurate proportioning. The main raw materials for preparing low-concentration peracetic acid are glacial acetic acid, hydrogen peroxide, and concentrated sulfuric acid. The stabilizers are selected from one or more of hydroxyethylidene diphosphonic acid, 8-hydroxyquinoline, polyethylene glycol, citric acid, phosphoric acid, etc. One of the main raw materials is introduced into the mixing barrel, the mixing barrel becomes heavy and sinks, the first piston moves down, and the second piston and the tooth plate move up, thereby driving the first incomplete gear and the first rotary valve to rotate, which is convenient for adjusting the flow of the corresponding extraction pipeline. Different raw materials or stabilizers are stored in different batching boxes, and the liquid pumps in all batching boxes are opened and closed at the same time. The oil cylinder, the second connecting pipe and the tooth plate can be replaced as a whole. The oil cylinders with different inner diameters determine the rotation angle of the first rotary valve, thereby determining the proportioning ratio;
[0022] 2. The monovalent peracetic acid preparation and mixing device can achieve the purpose of adding materials after locking and automatically stirring and mixing. The second rotary valve is in a vertically open state at the beginning. After the materials are passed into the mixing barrel, the shaft rotates, the second rotary valve rotates to a horizontally closed state, the square shaft, the sleeve and the second incomplete gear rotate, the rotating ring rotates to loosen the connecting rope, the card block automatically pops open and is stuck in the corresponding card slot, which is convenient for locking the first piston. After that, other raw materials and stabilizers can be passed into the mixing barrel. The stirring rod rotates to fully mix various raw materials to prepare monovalent peracetic acid. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the front cross-sectional structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the top view structure of the present invention;
[0026] Figure 4 For the present invention Figure 2 The enlarged structural diagram at A in the middle;
[0027] Figure 5 For the present invention Figure 2 The enlarged structural diagram at B in the middle;
[0028] Figure 6 It is a schematic diagram of the connection structure of the square shaft, sleeve, second incomplete gear, swivel, rack, connecting rope, second compression spring and groove of the present invention;
[0029] Figure 7 It is a schematic diagram of the connection structure of the present invention, the material extraction pipeline, the first incomplete gear and the first rotary valve.
[0030] In the figure: 1, support platform; 2, bracket; 3, oil tank; 4, first compression spring; 5, first piston; 6, slot; 7, mixing barrel; 8, first feed pipe; 9, support box; 10, first motor; 11, stirring rod; 12, electric discharge valve; 13, batching box; 14, second feed pipe; 15, liquid pump; 16, extraction pipe; 17, first incomplete gear; 18, first rotary valve; 19, flow control mechanism; 1901, fixed frame; 1902, second motor; 1903, rotating shaft; 1904, first bevel gear; 190 5. Second rotary valve; 1906. Second bevel gear; 1907. Square shaft; 1908. Sleeve; 1909. Second incomplete gear; 1910. Swivel; 1911. Rack; 1912. Connecting rope; 1913. Block; 1914. Second compression spring; 1915. Groove; 20. Proportioning mechanism; 2001. First connecting pipe; 2002. Second connecting pipe; 2003. First bolt; 2004. Oil cylinder; 2005. Bracket; 2006. Second bolt; 2007. Second piston; 2008. Tooth plate. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-7 The present invention provides a technical solution: a monobasic peracetic acid preparation mixing device, comprising a support platform 1, a bracket 2 is fixed at the bottom of the support platform 1, an oil tank 3 is provided in the support platform 1, a first piston 5 is slidably connected in the oil tank 3, a mixing barrel 7 is fixed on the top of the first piston 5, a feeding pipe 8 is fixed on the top of the mixing barrel 7, a support box 9 is fixed in the mixing barrel 7, a stirring rod 11 is rotatably connected to the bottom of the support box 9, a batching box 13 is fixed on the top of the support platform 1, and a mixing pipe 8 is fixed on the top of the mixing barrel 7. There is a second feeding pipe 14, a liquid pump 15 is fixed at the bottom of the batching box 13, a pumping pipe 16 is fixed on the top of the liquid pump 15, the end of the pumping pipe 16 is fixed to the top of the mixing barrel 7, one side of the pumping pipe 16 is rotatably connected to a first incomplete gear 17, one side of the first incomplete gear 17 is fixed with a first rotary valve 18, the first rotary valve 18 is rotatably connected in the pumping pipe 16, a flow control mechanism 19 is fixed on the feeding pipe 8, and the flow control mechanism 19 runs through the top of the support platform 1.
[0033] A proportioning mechanism 20 is fixed to one side of the proportioning box 13, and the bottom of the proportioning mechanism 20 passes through the top of the support platform 1 and is connected to the oil tank 3. The top of the proportioning mechanism 20 is meshed and connected to the first incomplete gear 17. A first compression spring 4 is fixed to the bottom of the oil tank 3, and a first piston 5 is fixed to the top of the first compression spring 4. A card slot 6 is provided on the inner end surface of the first piston 5, and the card slots 6 are evenly spaced on the first piston 5. The card block 1913 is stuck in the corresponding card slot 6 and locks the first piston 5. When the material is passed into the mixing barrel 7, the mixing barrel 7 becomes heavier, and the first piston 5 moves down with the mixing barrel 7. Hydraulic oil is stored in the oil tank 3, and the downward movement of the first piston 5 will press out the hydraulic oil in the oil tank 3.
[0034] In this embodiment, Figure 2 As shown, a first motor 10 is fixed in the support box 9, and the bottom of the first motor 10 is connected to a stirring rod 11. The stirring rod 11 can rotate under the action of the first motor 10, so as to facilitate fully mixing various raw materials together.
[0035] In this embodiment, Figure 1 , Figure 2 and Figure 4 As shown, an electric discharge valve 12 is fixed to the bottom of the mixing barrel 7, and the electric discharge valve 12 passes through the support platform 1. When the mixing barrel 7 moves up and down, the electric discharge valve 12 can move up and down with it. After the mixing operation is completed, the electric discharge valve 12 can be opened to discharge the mixture.
[0036] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the flow control mechanism 19 includes a fixed frame 1901, and the fixed frame 1901 is fixed on one side of the first feed pipe 8, a second motor 1902 is fixed to the bottom of the fixed frame 1901, and the output end of the second motor 1902 is connected to the rotating shaft 1903, a first bevel gear 1904 is fixed to the outer side of the rotating shaft 1903, and a second rotary valve 1905 is fixed to one end of the rotating shaft 1903, the second rotary valve 1905 is rotatably connected in the first feed pipe 8, the rotating shaft 1903 can rotate under the action of the second motor 1902, thereby driving the second rotary valve 1905 to rotate, so as to facilitate the control of the opening size of the first feed pipe 8.
[0037] In this embodiment, Figure 1 , Figure 2 and Figure 5As shown, the bottom of the first bevel gear 1904 is meshingly connected with the second bevel gear 1906, and the bottom of the second bevel gear 1906 is fixed with a square shaft 1907, the bottom of the square shaft 1907 is snap-connected with a sleeve 1908, and the bottom of the sleeve 1908 is fixed with a second incomplete gear 1909, the rotation of the rotating shaft 1903 drives the first bevel gear 1904 to rotate, thereby driving the second bevel gear 1906 to rotate, thereby driving the square shaft 1907 to rotate, thereby driving the sleeve 1908 to rotate, and the second incomplete gear 1909 rotates accordingly.
[0038] In this embodiment, Figure 2 , Figure 4 and Figure 6 As shown, a swivel 1910 is rotatably connected inside the support platform 1, and a rack 1911 is fixed on the inner wall of the swivel 1910, and the rack 1911 is meshingly connected to the second incomplete gear 1909. Since the second incomplete gear 1909 is meshingly connected to the rack 1911, the rotation of the second incomplete gear 1909 can drive the swivel 1910 to rotate.
[0039] In this embodiment, Figure 2 , Figure 4 and Figure 6 As shown, the outer side of the swivel 1910 is connected to the block 1913 through the connecting rope 1912, a groove 1915 is provided in the support platform 1, and a second compression spring 1914 is fixed in the groove 1915, and the block 1913 is fixed to the outer end of the second compression spring 1914. The swivel 1910 initially pulls the connecting rope 1912, and the block 1913 shrinks in the groove 1915. When the swivel 1910 rotates and relaxes the connecting rope 1912, the block 1913 will automatically pop open and be stuck in the corresponding slot 6 under the action of the second compression spring 1914.
[0040] In this embodiment, Figure 2 , Figure 3 and Figure 7As shown, the proportioning mechanism 20 includes a first connecting pipe 2001, and the first connecting pipe 2001 is fixed to the top of the support platform 1, the head end of the first connecting pipe 2001 is connected to the oil tank 3, and the end of the first connecting pipe 2001 is fixed with a second connecting pipe 2002 by a first bolt 2003, and the end of the second connecting pipe 2002 is fixed with an oil cylinder 2004, a bracket 2005 is fixed to one side of the batching box 13, the oil cylinder 2004 is fixed to the bracket 2005 by a second bolt 2006, and a second piston 2007 is slidably connected in the oil cylinder 2004, a tooth plate 2008 is fixed to the top of the second piston 2007, and the tooth plate 2008 is meshed and connected to the first incomplete gear 17, and the second connecting pipe 2002 and the first connecting pipe 20 01 are fixed together by a first bolt 2003, and the oil cylinder 2004 and the bracket 2005 are fixed together by a second bolt 2006. The second connecting pipe 2002, the oil cylinder 2004 and the tooth plate 2008 can be disassembled as a whole for easy replacement. The amount of ingredients can be adjusted by replacing the oil cylinder 2004 with a different inner diameter. When the first piston 5 moves downward, the hydraulic oil in the oil tank 3 can be pressed into the first connecting pipe 2001, the second connecting pipe 2002 and the oil cylinder 2004, and the second piston 2007 moves upward, thereby driving the tooth plate 2008 to move upward, thereby driving the first incomplete gear 17 to rotate, and the first rotary valve 18 rotates accordingly. The amount of ingredients can be adjusted by controlling the opening size of the pumping pipe 16, and the inner diameters of the oil cylinder 2004 corresponding to different pumping pipes 16 are different.
[0041] According to another aspect of the present invention, a production process of monobasic peracetic acid is provided, comprising the following steps:
[0042] S1. The main raw materials for the preparation of monobasic peracetic acid are glacial acetic acid, hydrogen peroxide, and concentrated sulfuric acid. The concentration of hydrogen peroxide is 30%-40%; the concentration of glacial acetic acid is 96%-99%; the concentration of concentrated sulfuric acid is 98%; one or more stabilizers are selected: hydroxyethylidene diphosphonic acid, 8-hydroxyquinoline, polyethylene glycol, citric acid, phosphoric acid, and the addition amount is 0.5%-2.5%;
[0043] S2. First, one of the main raw materials is introduced into the mixing barrel 7. Four batching boxes 13 are provided, which are used to store other main raw materials and stabilizers respectively. Each batching box 13 is equipped with an oil cylinder 2004. The oil cylinder 2004, the second connecting pipe 2002 and the tooth plate 2008 can be disassembled and replaced as a whole. Different batching boxes 13 are equipped with oil cylinders 2004 with different inner diameters.
[0044] S3, when feeding the material into the mixing barrel 7, the mixing barrel 7 and the first piston 5 sink, the second piston 2007 and the tooth plate 2008 move up, the first incomplete gear 17 and the first rotary valve 18 rotate, and the rotation angle of the first rotary valve 18 determines the flow rate of the corresponding extraction pipeline 16, which is convenient for proportioning. After the material is fed into the mixing barrel 7, the rotating shaft 1903 and the second rotary valve 1905 rotate, and the second rotary valve 1905 rotates to a horizontal state, and the square shaft 1907 rotates under the action of the first bevel gear 1904 and the second bevel gear 1906, and the sleeve 1908, the second incomplete gear 1909 and the rotating ring 1910 rotate, thereby loosening the connecting rope 1912, and the block 1913 automatically pops open and locks the first piston 5;
[0045] S4, all the liquid pumps 15 are turned on at the same time, the pumping pipe 16 pumps the raw materials or stabilizer into the mixing barrel 7, the opening time of the liquid pump 15 is controlled, and after all the liquid pumps 15 are turned off at the same time, the stirring rod 11 rotates to fully mix the various raw materials together, thereby preparing monobasic peracetic acid, and the electric discharge valve 12 is opened to discharge the monobasic peracetic acid;
[0046] S5. After mixing all the raw materials, put them into a ceramic or glass reaction container, make a protective cover, and control the temperature at a reaction temperature of 25-30 degrees all year round. After 48 hours, a stable low-concentration peracetic acid can be obtained. The reaction equipment must be heat-insulating and corrosion-resistant, and metal cannot be used.
[0047] The working principle of the device is: first, one of the three main raw materials, namely glacial acetic acid, hydrogen peroxide, and concentrated sulfuric acid, is passed into the first feed pipe 8. Four batching boxes 13 are provided, two of which are used to store the other two main raw materials, and the other two batching boxes 13 are used to store two of the stabilizers such as hydroxyethylidene diphosphonic acid, 8-hydroxyquinoline, polyethylene glycol, citric acid, and phosphoric acid. Each batching box 13 has a pumping pipe 16 for pumping the raw materials into the mixing barrel 7. Different pumping pipes 16 are equipped with oil cylinders 2004 with different inner diameters. The first bolt 2003 can connect the first The connecting pipe 2001 is installed on the second connecting pipe 2002, and the second bolt 2006 can install the oil cylinder 2004 on the bracket 2005. The second rotary valve 1905 is in a vertically open state at the beginning. When the raw materials are passed into the mixing barrel 7, the mixing barrel 7 becomes heavier, and the first piston 5 moves down with the mixing barrel 7. The oil tank 3 stores hydraulic oil. When the first piston 5 moves down, the second piston 2007 moves up, and the gear plate 2008 moves up to drive the first incomplete gear 17 to rotate, thereby driving the first rotary valve 18 to rotate, thereby controlling the opening size of the corresponding extraction pipe 16, and waiting for the raw materials in the mixing barrel 7 to be filled. After the materials are added, the rotating shaft 1903 and the second rotary valve 1905 rotate 90 degrees, the second rotary valve 1905 is in a horizontal closed state, and the square shaft 1907 rotates under the action of the first bevel gear 1904 and the second bevel gear 1906, thereby driving the sleeve 1908 to rotate, and the second incomplete gear 1909 rotates to drive the rotating ring 1910 to rotate, the rotating ring 1910 loosens the connecting rope 1912, and the card block 1913 automatically pops open and is stuck in the corresponding card slot 6, thereby locking the first piston 5, and then the liquid pumps 15 in all the batching boxes 13 are opened at the same time, so as to transfer various raw materials and stabilizers. The liquid is passed into the mixing barrel 7, and the opening time of all liquid pumps 15 is the same. The mixing ratio can be adjusted by installing oil cylinders 2004 with different inner diameters. The stirring rod 11 can rotate to fully mix all the raw materials together. After the mixing operation is completed, the electric discharge valve 12 can be opened to discharge the mixture. Then, the mixture is placed in a ceramic or glass reaction container, and a protective cover is made by itself. The temperature is controlled at a reaction temperature of 25-30 degrees all year round. After 48 hours of action, a stable low-concentration peracetic acid can be obtained. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0048] In summary, the monobasic peracetic acid preparation mixing device and production process achieve the purpose of convenient and accurate proportioning, locking and adding materials, and automatic stirring and mixing, meeting people's usage needs.
[0049] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A monobasic peracetic acid preparation mixing device, comprising a support table (1), characterized in that: A bracket (2) is fixed to the bottom of the support platform (1), an oil tank (3) is provided in the support platform (1), a first piston (5) is slidably connected to the oil tank (3), a mixing barrel (7) is fixed to the top of the first piston (5), a feeding pipe (8) is fixed to the top of the mixing barrel (7), a support box (9) is fixed in the mixing barrel (7), a stirring rod (11) is rotatably connected to the bottom of the support box (9), a batching box (13) is fixed to the top of the support platform (1), a second feeding pipe (14) is fixed to the top of the batching box (13), and the batching box (13) is fixed to the top of the second feeding pipe (14). A liquid pump (15) is fixed to the bottom of the box (13), a material extraction pipeline (16) is fixed to the top of the liquid pump (15), the end of the material extraction pipeline (16) is fixed to the top of the mixing barrel (7), one side of the material extraction pipeline (16) is rotatably connected to a first incomplete gear (17), one side of the first incomplete gear (17) is fixed to a first rotary valve (18), the first rotary valve (18) is rotatably connected to the material extraction pipeline (16), and a flow control mechanism (19) is fixed to the feed pipeline (8), and the flow control mechanism (19) passes through the top of the support platform (1); A proportioning mechanism (20) is fixed to one side of the proportioning box (13), the bottom of the proportioning mechanism (20) passes through the top of the support platform (1) and is connected to the oil tank (3), the top of the proportioning mechanism (20) is meshed and connected to the first incomplete gear (17), the flow control mechanism (19) comprises a fixed frame (1901), and the fixed frame (1901) is fixed to one side of the first feed pipe (8), a second motor (1902) is fixed to the bottom of the fixed frame (1901), and the output end of the second motor (1902) is connected to the rotating shaft (1903), a first bevel gear (1904) is fixed to the outside of the rotating shaft (1903), and a second rotary valve (1905) is fixed to one end of the rotating shaft (1903). The second rotary valve (1905) is rotatably connected in the first feed pipe (8); the bottom of the first bevel gear (1904) is meshedly connected with the second bevel gear (1906), and the bottom of the second bevel gear (1906) is fixed with a square shaft (1907); the bottom of the square shaft (1907) is snap-connected with a sleeve (1908), and the bottom of the sleeve (1908) is fixed with a second incomplete gear (1909); a rotating ring (1910) is rotatably connected in the support platform (1), and a rack (1911) is fixed on the inner wall of the rotating ring (1910), and the rack (1911) is meshedly connected to the second incomplete gear (1909); the outer side of the rotating ring (1910) is connected to the card through a connecting rope (1912). The support platform (1) is connected to a block (1913), a groove (1915) is provided in the support platform (1), and a second compression spring (1914) is fixed in the groove (1915), the block (1913) is fixed to the outer end of the second compression spring (1914), the proportioning mechanism (20) comprises a first connecting pipe (2001), and the first connecting pipe (2001) is fixed to the top of the support platform (1), the head end of the first connecting pipe (2001) is connected to the oil groove (3), and the end of the first connecting pipe (2001) is fixed to the second connecting pipe (2002) by a first bolt (2003), and the end of the second connecting pipe (2002) is fixed to the oil cylinder (2004), and the batching box (13) has a first end. A bracket (2005) is fixed on the side of the oil tank (3); the oil cylinder (2004) is fixed on the bracket (2005) by a second bolt (2006); a second piston (2007) is slidably connected in the oil cylinder (2004); a tooth plate (2008) is fixed on the top of the second piston (2007); and the tooth plate (2008) is meshingly connected to the first incomplete gear (17); a first compression spring (4) is fixed on the bottom of the oil tank (3); and a first piston (5) is fixed on the top of the first compression spring (4); a clamping groove (6) is provided on the inner end surface of the first piston (5); and the clamping grooves (6) are evenly spaced on the first piston (5); and the clamping block (1913) is clamped into the corresponding clamping groove (6) and locks the first piston (5).
2. A mixing device for preparing monobasic peracetic acid according to claim 1, characterized in that: A first motor (10) is fixed inside the support box (9), and the bottom of the first motor (10) is connected to the stirring rod (11).
3. A mixing device for preparing monobasic peracetic acid according to claim 2, characterized in that: An electric discharge valve (12) is fixed to the bottom of the mixing barrel (7), and the electric discharge valve (12) passes through the support platform (1).
4. A production process of monobasic peracetic acid, applied to the monobasic peracetic acid preparation mixing device according to claim 3, characterized in that: The following steps are involved: S1. The main raw materials for the preparation of monobasic peracetic acid are glacial acetic acid, hydrogen peroxide, and concentrated sulfuric acid. The concentration of hydrogen peroxide is 30%-40%; the concentration of glacial acetic acid is 96%-99%; the concentration of concentrated sulfuric acid is 98%; one or more stabilizers are selected: hydroxyethylidene diphosphonic acid, 8-hydroxyquinoline, polyethylene glycol, citric acid, phosphoric acid, and the addition amount is 0.5%-2.5%; S2. First, one of the main raw materials is introduced into the mixing barrel (7). Four batching boxes (13) are provided, which are used to store other main raw materials and stabilizers respectively. Each batching box (13) is equipped with an oil cylinder (2004). The oil cylinder (2004), the second connecting pipe (2002) and the tooth plate (2008) can be disassembled and replaced as a whole. Different batching boxes (13) are equipped with oil cylinders (2004) with different inner diameters. S3, when the material is passed into the mixing barrel (7), the mixing barrel (7) and the first piston (5) sink, the second piston (2007) and the toothed plate (2008) move upward, the first incomplete gear (17) and the first rotary valve (18) rotate, and the rotation angle of the first rotary valve (18) determines the flow rate of the corresponding material extraction pipeline (16), which is convenient for proportioning. After the material is passed into the mixing barrel (7), the rotating shaft (1903) and the second rotary valve (1905) rotate, and the second rotary valve (1905) rotates to a horizontal state, and the square shaft (1907) rotates under the action of the first bevel gear (1904) and the second bevel gear (1906), and the sleeve (1908), the second incomplete gear (1909) and the rotating ring (1910) rotate, thereby loosening the connecting rope (1912), and the block (1913) automatically pops open and locks the first piston (5); S4, all the liquid pumps (15) are turned on at the same time, and the pumping pipe (16) pumps the raw materials or stabilizer into the mixing barrel (7), and the opening time of the liquid pump (15) is controlled. After all the liquid pumps (15) are turned off at the same time, the stirring rod (11) is rotated to fully mix the various raw materials together, thereby preparing monobasic peracetic acid, and the electric discharge valve (12) is opened to discharge the monobasic peracetic acid; S5. After mixing all the raw materials, put them into a ceramic or glass reaction container, make a protective cover, and control the temperature at a reaction temperature of 25-30 degrees all year round. After 48 hours, a stable low-concentration peracetic acid can be obtained. The reaction equipment must be heat-insulating and corrosion-resistant, and metal cannot be used.
Citation Information
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