A cutting device for machining
By designing automated cutting equipment, including a base, cutting table, conveying mechanism, material pushing mechanism and feeding mechanism, the problems of increased labor costs and reduced production efficiency caused by manual feeding and material collection in battery pallet mechanical processing and cutting are solved, and automated cutting and processing are realized, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202411173760.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-08-26
AI Technical Summary
In the prior art, the mechanical processing and cutting of battery pallets requires manual feeding and picking up materials, resulting in increased labor costs and reduced production efficiency.
A cutting equipment including a base, a cutting table, a conveying mechanism, a material pushing mechanism and a material feeding mechanism are designed to realize automatic cutting and processing of the battery tray through automated conveying and material pushing processes.
Through automated cutting and processing processes, manual operations are reduced, labor costs are reduced, productivity is improved, and the risk of staff approaching cutting areas is reduced.
Smart Images

Figure CN119016796B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of cutting equipment, and specifically discloses a cutting equipment used for mechanical processing. Background Art
[0002] The main purpose of cutting in machining is to divide the raw material or workpiece into the required shape and size. The battery tray is a structural frame used to fix and protect the battery, which is commonly used in electric vehicles, hybrid vehicles, energy storage systems and other fields. By cutting it using machining, the battery tray can be adjusted to a shape and size suitable for a specific battery pack size, ensuring that the battery pack can be accurately installed in the tray and provide good fixation and support. Removing excess material can reduce the weight of the battery tray, thereby reducing the weight of the entire battery system, which is very important for applications in electric vehicle lighting where range and energy efficiency need to be considered.
[0003] In the prior art, most mechanical processing and cutting are carried out by manual feeding. Manual feeding requires the operator to approach the cutting area, which poses a risk of injury by the cutting tools. The pallet needs to use an additional fixing structure after cutting, and needs to be removed manually after slitting. Manual feeding and retrieving of materials increases labor costs and reduces production efficiency. Summary of the invention
[0004] In view of this, the purpose of the present invention is to provide a cutting device for mechanical processing to solve the problem that the prior art pallets require manual feeding and manual material removal, which leads to increased labor costs and reduced production efficiency.
[0005] To achieve the above objectives, the present invention provides a cutting device for mechanical processing, comprising a base, symmetrical supporting legs are provided on the left and right sides of the lower end of the base, a cutting table is provided on the upper end of the base, a front support frame is provided at the front end of the base, a storage rack is provided at the upper end of the front support frame, a plurality of rollers arranged equidistantly are provided at the upper end of the storage rack, a conveying mechanism is provided at the upper end of the storage rack, a boss is provided at the upper end of the base between the cutting table and the front support frame, an operating table is provided at the upper end of the boss, a feeding mechanism is provided at the upper end of the operating table, a mounting frame is provided at the upper end of the base between the boss and the cutting table, a pushing mechanism is provided at the upper end of the mounting frame, a fixed table is provided at the front end of the cutting table, a lifting mechanism is provided inside the fixed table, and a cutting mechanism is provided at the front end of the fixed table.
[0006] In the above technical solution, preferably, the conveying mechanism includes three limit rods fixedly installed on the upper surface of the storage rack, a lifting plate is installed between the limit rods and the storage rack, lifting push rods are symmetrically arranged on both sides of the lower surface of the lifting plate, two rollers are rotatably installed on the upper surface of the lifting plate, a driving motor is provided on the lower surface of the lifting plate between the two rollers, and a driving belt is provided on the output end of the driving motor through the lifting plate and between the two rollers.
[0007] In the above technical solution, preferably, the lifting mechanism includes a lifting motor fixedly installed on the upper end of the fixed platform, a straight rod is installed on the output end of the lifting motor passing through the fixed platform, a slide groove is provided on the front surface of the fixed platform, a lifting platform is slidably installed on the front end of the slide groove, and a slider is provided on the rear surface of the lifting platform passing through the fixed platform.
[0008] In the above technical solution, preferably, the cutting mechanism includes a front cover plate fixedly installed at the front end of the lifting platform, a rotating motor is provided between the front cover plate and the lifting platform, a cutting saw is provided at the lower end of the rotating motor, a chip guard plate is provided at the lower end of the front cover plate, and a limit frame is provided at the lower end of the chip guard plate.
[0009] In the above technical solution, preferably, the pushing mechanism includes a pushing platform fixedly installed on the upper end of the mounting frame, and limited slides are provided on both sides of the pushing platform. A propulsion motor is provided at the rear end of the pushing platform, and a connecting frame is fixedly installed on the telescopic end of the propulsion motor passing through the pushing platform, and the connecting frame slides along the limited slide.
[0010] In the above technical solution, preferably, a stopper is provided on the left side of the front surface of the connection frame, and a shovel plate is provided at the lower end of the front surface of the connection frame.
[0011] In the above technical solution, preferably, the feeding mechanism includes a turntable fixedly mounted on the upper end of the operating table, a conveyor belt is provided on the upper end of the turntable, and a conveying motor is provided on the right side of the conveyor belt.
[0012] In the above technical solution, preferably, a through groove is provided on a surface of one side of the operating table close to the storage rack.
[0013] In the above technical solution, preferably, the conveying mechanism, the pushing mechanism and the cutting table are all arranged at an angle.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. A limit frame and a shovel plate that cooperate with the pushing mechanism are provided at the lower end of the cutting mechanism to avoid damage to the conveyor belt when cutting the battery tray.
[0016] 2. A pushing mechanism is provided to push the cut battery tray along the through slot to the conveying mechanism. The battery tray is conveyed to the left by the roller and conveying mechanism at the upper end of the rack to facilitate subsequent operations.
[0017] 3. The conveying mechanism, pushing mechanism and cutting table in the equipment are all tilted, using gravity to reduce the workpiece's demand for additional power and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a cutting device for mechanical processing of the present invention;
[0019] Figure 2 It is a schematic structural diagram of another viewing angle of a cutting device for mechanical processing of the present invention;
[0020] Figure 3 This is a schematic diagram of the base structure of a cutting device for mechanical processing according to the present invention;
[0021] Figure 4 A cross-sectional view of a cutting device for mechanical processing according to the present invention;
[0022] Figure 5 This is an enlarged view of A in the figure of a cutting device for mechanical processing of the present invention;
[0023] Figure 6 A schematic diagram of a conveyor belt structure of a cutting device for mechanical processing according to the present invention;
[0024] Figure 7 The present invention is a cutting device for mechanical processing Figure 4 Enlarged view of point B in the middle;
[0025] Figure 8 This is a schematic diagram of the structure of a material pushing mechanism of a cutting device used for mechanical processing according to the present invention;
[0026] Fig. 9 The present invention is a cutting device for mechanical processing Figure 6 Enlarged view of center C.
[0027] In the figure: 1, base; 2, support leg; 3, cutting table; 4, front support frame; 5, boss; 6, operating table; 7, conveyor belt; 8, turntable; 9, conveying motor; 10, through slot; 11, storage rack; 12, roller; 101, lifting motor; 102, fixed table; 103, lifting table; 104, slide; 105, rotating motor; 106, front cover; 107, chip guard plate; 108, limit frame; 109, cutting saw; 110, straight rod; 111, slider; 201, mounting frame; 202, propulsion motor; 203, pushing table; 204, block; 205, shovel plate; 206, limit slide; 207, connecting frame; 301, lifting plate; 302, limit rod; 303, roller; 304, driving motor; 305, lifting push rod; 306, driving belt. DETAILED DESCRIPTION
[0028] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0030] like Figure 1-Figure 9 A cutting device for mechanical processing shown in the figure includes a base 1, symmetrical supporting legs 2 are provided on the left and right sides of the lower end of the base 1, a cutting table 3 is provided on the upper end of the base 1, a front support frame 4 is provided at the front end of the base 1, a storage rack 11 is provided at the upper end of the front support frame 4, a plurality of rollers 12 arranged at equal distances are provided at the upper end of the storage rack 11, a conveying mechanism is provided at the upper end of the storage rack 11, a boss 5 is provided at the upper end of the base 1 between the cutting table 3 and the front support frame 4, an operating table 6 is provided at the upper end of the boss 5, a feeding mechanism is provided at the upper end of the operating table 6, a mounting frame 201 is provided at the upper end of the base 1 between the boss 5 and the cutting table 3, a pushing mechanism is provided at the upper end of the mounting frame 201, a fixed table 102 is provided at the front end of the cutting table 3, a lifting mechanism is provided inside the fixed table 102, and a cutting mechanism is provided at the front end of the fixed table 102.
[0031] like Figure 2 , Figure 5 As shown, the feeding mechanism includes a turntable 8 fixedly mounted on the upper end of the operating table 6, a conveyor belt 7 is provided on the upper end of the turntable 8, a conveying motor 9 is provided on the right side of the conveyor belt 7, and the conveying motor 9 drives the conveyor belt 7 to transport the battery tray to the left.
[0032] A through slot 10 is provided on one side of the operating table 6 near the rack 11. The through slot 10 is the same width as the limit frame 108, which facilitates the pushing mechanism to push the cut battery tray downward along the through slot 10 and move the battery tray to the upper end of the rack 11 for subsequent operation and processing.
[0033] like Figure 1 , Fig. 9 As shown, the conveying mechanism includes three limit rods 302 fixedly installed on the upper surface of the storage rack 11, a lifting plate 301 is installed between the limit rods 302 and the storage rack 11, and lifting push rods 305 are symmetrically arranged on both sides of the lower surface of the lifting plate 301. Two rollers 303 are rotatably installed on the upper surface of the lifting plate 301, and a driving motor 304 is arranged on the lower surface of the lifting plate 301 between the two rollers 303. The output end of the driving motor 304 passes through the lifting plate 301 and is sleeved with a driving belt 306 between the two rollers 303. The driving belt 306 is driven by the driving motor 304, and the driving belt 306 is sleeved between the driving motor 304 and the rollers 303. When the conveying operation is performed, the lifting push rod 305 pushes the lifting plate 301 up along the limit rods 302, and at this time, the rollers 303 fit the battery tray for transportation.
[0034] like Figure 4 , Figure 7 As shown, the lifting mechanism includes a lifting motor 101 fixedly installed on the upper end of the fixed platform 102, a straight rod 110 is installed on the output end of the lifting motor 101 passing through the fixed platform 102, a slide groove 104 is provided on the front surface of the fixed platform 102, a lifting platform 103 is slidably installed on the front end of the slide groove 104, and a slider 111 passing through the fixed platform 102 is provided on the rear surface of the lifting platform 103. The lifting platform 103 is controlled to move up and down along the slide groove 104 by the lifting motor 101 to control the up and down position of the cutting mechanism.
[0035] The cutting mechanism includes a front cover plate 106 fixedly installed at the front end of the lifting platform 103, a rotating motor 105 is provided between the front cover plate 106 and the lifting platform 103, a cutting saw 109 is provided at the lower end of the rotating motor 105, a chip guard plate 107 is provided at the lower end of the front cover plate 106, a limit frame 108 is provided at the lower end of the chip guard plate 107, the chip guard plate 107 prevents the debris generated during the cutting process from causing damage to the operator, and the limit frame 108 limits the position of the battery tray to prevent shaking and deviation during the cutting process, thereby affecting the cutting effect.
[0036] like Figure 8As shown, the pushing mechanism includes a pushing platform 203 fixedly installed on the upper end of the mounting frame 201, and limited slideways 206 are provided on both sides of the pushing platform 203. A propulsion motor 202 is provided at the rear end of the pushing platform 203. The telescopic end of the propulsion motor 202 passes through the pushing platform 203 and is fixedly installed with a connecting frame 207. The connecting frame 207 slides along the limited slideway 206. The setting of the connecting frame 207 increases the forward movement distance of the shovel plate 205 and avoids shaking during the movement process.
[0037] A stopper 204 is provided on the left side of the front surface of the connecting frame 207, and a shovel plate 205 is provided on the lower end of the front surface of the connecting frame 207. When the battery tray is transported to the left by the conveyor belt 7, the stopper 204 limits the battery tray when it moves to the upper end of the shovel plate 205. At this time, the lifting mechanism at the upper end of the cutting table 3 controls the cutting mechanism to descend for cutting operation, wherein the limit frame 108 in the cutting mechanism cooperates with the shovel plate 205 to avoid position displacement of the battery tray during cutting, affecting production efficiency.
[0038] The conveying mechanism, the pushing mechanism and the cutting table 3 are all arranged at an angle. The inclined arrangement facilitates the pushing mechanism to push the battery tray. The inclined arrangement utilizes gravity to reduce the battery tray's demand for additional power, thereby improving the conveying efficiency.
[0039] Working principle: the battery tray that needs to be cut is placed on the conveyor belt 7 at the upper end of the operating table 6, and the conveyor belt 7 is driven by the conveying motor 9 to transport the battery tray to the left. The push mechanism is located at the block 204 at the upper end of the conveyor belt 7 to limit the battery tray. At this time, the battery tray is transported to the upper end of the shovel plate 205, and the lifting motor 101 fixedly installed on the upper end of the fixed platform 102 controls the lifting platform 103 downward, and starts the rotating motor 105 to drive the cutting saw 109 at the lower end to start working. A chip guard plate 107 is provided at the lower end of the front cover plate 106 to prevent the cutting debris from splashing, and a limit frame 108 is provided at the lower end of the chip guard plate 107 to cooperate with the shovel plate 205. After the position of the battery tray is limited, the cutting operation begins, and the excess part after cutting continues to be transported to the left by the conveyor belt 7 and falls into the pre-set collection device for subsequent processing.
[0040] After the cutting is completed, the propulsion motor 202 is started to push the connecting frame 207, wherein the connecting frame 207 slides along the inner limit slide 206 to push the cut battery tray downward, and a through slot 10 with the same width as the battery tray is provided on the side of the operating table 6 close to the storage rack 11, and the battery tray is pushed and moved to the upper end of the storage rack 11 by the pushing mechanism along the through slot 10, and a plurality of rollers 12 arranged equidistantly are provided on the upper end of the storage rack 11, and a conveying mechanism is provided between the rollers 12, and when transportation operation is required, the lifting push rod 305 moves the lifting plate 301 upward along the limit rod 302, so that the roller 303 rotatably installed on the upper end of the lifting plate 301 fits the battery tray, and the driving motor 304 drives the driving belt 306 to rotate the roller 303, so that the battery tray continues to be transported to the left for the convenience of the operator to perform subsequent operations, and the device does not need manual material collection for the battery tray, which effectively improves the work efficiency, avoids the staff from approaching the cutting work area, and reduces the production risk.
[0041] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A cutting device for mechanical processing, comprising a base (1), characterized in that: Symmetrical supporting legs (2) are provided on the left and right sides of the lower end of the base (1); a cutting table (3) is provided on the upper end of the base (1); a front support frame (4) is provided at the front end of the base (1); a storage rack (11) is provided at the upper end of the front support frame (4); a plurality of rollers (12) arranged at equal distances are provided at the upper end of the storage rack (11); a conveying mechanism is provided at the upper end of the storage rack (11); a boss (5) is provided at the upper end of the base (1) between the cutting table (3) and the front support frame (4); an operating table (6) is provided at the upper end of the boss (5); a feeding mechanism is provided at the upper end of the operating table (6); a mounting frame (201) is provided at the upper end of the base (1) between the boss (5) and the cutting table (3); a pushing mechanism is provided at the upper end of the mounting frame (201); a fixed table (102) is provided at the front end of the cutting table (3); a lifting mechanism is provided inside the fixed table (102); and a cutting mechanism is provided at the front end of the fixed table (102); The cutting mechanism comprises a front cover plate (106) fixedly mounted on the front end of the lifting platform (103); a rotating motor (105) is provided between the front cover plate (106) and the lifting platform (103); a cutting saw (109) is provided at the lower end of the rotating motor (105); a chip guard plate (107) is provided at the lower end of the front cover plate (106); and a limit frame (108) is provided at the lower end of the chip guard plate (107); The pushing mechanism comprises a pushing platform (203) fixedly mounted on the upper end of the mounting frame (201), and both sides of the pushing platform (203) are provided with limited position slideways (206). A propulsion motor (202) is provided at the rear end of the pushing platform (203), and a connection frame (207) is fixedly mounted on the telescopic end of the propulsion motor (202) passing through the pushing platform (203), and the connection frame (207) slides along the limited position slideways (206); A stopper (204) is provided on the left side of the front surface of the connection frame (207), and a shovel plate (205) is provided at the lower end of the front surface of the connection frame (207); A through slot (10) is provided on a surface of one side of the operating table (6) close to the storage rack (11), and the through slot (10) is the same width as the limiting frame (108); The conveying mechanism, the material pushing mechanism and the cutting table (3) are all arranged at an incline.
2. A cutting device for mechanical processing according to claim 1, characterized in that: The conveying mechanism comprises three limit rods (302) fixedly mounted on the upper surface of the storage rack (11); a lifting plate (301) is installed between the limit rods (302) and the storage rack (11); lifting push rods (305) are symmetrically arranged on both sides of the lower surface of the lifting plate (301); two rollers (303) are rotatably mounted on the upper surface of the lifting plate (301); a driving motor (304) is arranged between the two rollers (303) on the lower surface of the lifting plate (301); and a driving belt (306) is sleeved on the output end of the driving motor (304) which passes through the lifting plate (301) and between the two rollers (303).
3. A cutting device for mechanical processing according to claim 1, characterized in that: The lifting mechanism comprises a lifting motor (101) fixedly mounted on the upper end of a fixed platform (102); a straight rod (110) is mounted on the output end of the lifting motor (101) passing through the fixed platform (102); a slide groove (104) is provided on the front surface of the fixed platform (102); a lifting platform (103) is slidably mounted on the front end of the slide groove (104); and a sliding block (111) passing through the fixed platform (102) is provided on the rear surface of the lifting platform (103).
4. A cutting device for mechanical processing according to claim 1, characterized in that: The feeding mechanism comprises a turntable (8) fixedly mounted on the upper end of an operating table (6), a conveyor belt (7) being provided on the upper end of the turntable (8), and a conveying motor (9) being provided on the right side of the conveyor belt (7).
Citation Information
Patent Citations
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