A coiling device for enameled wire production
By designing a coil wire winding device for moving parts, contact mechanisms and winding parts, the problem of uneven winding of enameled wire is solved, and uniform winding and efficient production of enameled wire is achieved.
Patent Information
- Application Number
- CN202411534653.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2044-10-31
AI Technical Summary
During the enamel wire winding process of existing coil wire equipment, the failure of the wire mechanism is installed to cause the enamel wire to be unevenly wound, which requires manual processing and is time-consuming and labor-intensive.
A coil wire winding device including moving parts, contact mechanisms, spraying mechanisms and winding components is designed. The enameled wire is guided by moving parts, the contact mechanism is used to clean the side of the enameled wire, the spray mechanism is used to clean impurities, and the winding parts are evenly rolled up to avoid impurities interference and uneven winding.
The uniform winding of the enameled wire is achieved, which reduces manual processing time, improves production efficiency, and avoids interference from impurities to coiling and damage to the insulating layer.
Smart Images

Figure CN119018705B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of enameled wire processing, and particularly relates to a coiling and winding device for enameled wire production. Background Art
[0002] Enameled wire is a wire with an insulating paint coated on its surface. The surface of the enameled wire is coated with a layer of insulating paint, which can effectively isolate the wire from the outside world, preventing current leakage and short circuits. The type and thickness of the insulating paint can be selected according to different usage requirements to meet different insulation grades. The insulating paint of enameled wire usually has good heat resistance and can maintain its insulating performance unchanged within a certain temperature range. Different types of insulating paints have different heat resistance grades, which can be selected according to the temperature requirements of the usage environment. In short, enameled wire is a wire with good insulating performance, heat resistance, mechanical strength and chemical stability, and is widely used in fields such as motors, transformers, electronic appliances, etc. With the continuous progress of technology and the continuous development of industry, the performance and uses of enameled wire will also continue to expand and innovate.
[0003] During the production process of enameled wire, an external coiling device is required to wind it up. However, during the use of the existing coiling devices, since the corresponding wire guiding mechanism is not installed inside, the corresponding enameled wire will be wound in one place, resulting in poor winding effect on the outer surface of the corresponding winding roller. Later, external operators are still required to process it, which is time-consuming and laborious. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the technical solution adopted by the present invention to solve its technical problems is: A coiling and winding device for enameled wire production according to the present invention includes:
[0005] A coiling machine, a control component is fixedly connected to the top of the coiling machine, a winding component is rotatably connected to the side of the control component, and a feeding component is fixedly connected to one side of the coiling machine away from the winding component;
[0006] A moving component, which is used for guiding and winding the enameled wire, and the bottom of the moving component is fixedly connected to the top of the coiling machine;
[0007] The moving part includes a bracket. The bottom of the bracket is fixedly connected to the top of the coiling machine. An fixing plate is fixedly connected to the inner side of the bracket. A motor is fixedly connected to the fixing plate. The output end of the motor is fixedly connected to a connecting plate. Auxiliary rods are fixedly connected to both sides of the connecting plate. The end of the auxiliary rod away from the connecting plate is slidably connected to the inner side of the bracket. An auxiliary wheel is rotatably connected to the side of the connecting plate away from the auxiliary rod. A rotating wheel is rotatably connected to the side of the bracket. The rotating wheel is located at the bottom of the fixed wheel. A fixed wheel is fixedly connected to the side of the bracket away from the auxiliary wheel. A contact mechanism is rotatably connected to the inner side of the fixed wheel. First, pass the enameled wire through the fixed wheel. When the enameled wire passes between the fixed wheels, it moves in contact with the contact mechanism through the enameled wire, so as to clean the side of the enameled wire, thus avoiding a large amount of grease and impurities remaining on the side of the enameled wire when coiling and winding the enameled wire. Therefore, when coiling and winding the enameled wire, the impurities adhered to the enameled wire will interfere with the winding work. The enameled wire passing through the fixed wheel is guided by the rotating wheel and then passes through the auxiliary wheel and is wound around the winding part. When coiling and winding the enameled wire, by turning on the motor, the connecting plate is driven to move reciprocally by the output end of the motor, so that the enameled wire passing through the auxiliary wheel can be evenly wound around the winding part for winding work;
[0008] Preferably, the contact mechanism includes two circular plates. Support rods are fixedly connected to the sides of the circular plates. A sponge assembly is rotatably connected to the support rods. A spraying mechanism is fixedly connected to the inner side of the fixed wheel. When the enameled wire passes through the fixed wheel, it moves in contact with the sponge assembly through the side of the enameled wire. The sponge assembly cleans the side of the enameled wire. At the same time, when the sponge assembly makes cleaning contact with the enameled wire, the sponge assembly is driven to be extruded by the enameled wire. The sponge assembly drives the circular plate to rotate in the inner side of the fixed wheel through the support rod, so that the sponge assembly is extruded and abutted against the spraying mechanism, enabling the spraying mechanism to clean and spray the side of the sponge assembly;
[0009] Preferably, the spraying mechanism includes a liquid storage cylinder. Both sides of the liquid storage cylinder are fixedly connected to the inner sides of fixed wheels. A placement plate is fixedly connected to the inner side of the liquid storage cylinder. A connecting pipe is inserted into the inner side of the placement plate. The side of the connecting pipe is fixedly connected to the inner side of the liquid storage cylinder. An arc plate is slidably connected to the top of the connecting pipe. Scrapers are fixedly connected to both sides of the arc plate. Through holes are evenly formed in the side of the arc plate. A piston rod is fixedly connected to the bottom of the arc plate. A piston cylinder is fixedly connected to the inner side of the liquid storage cylinder. A first spring is sleeved on the piston rod. The top of the first spring is fixedly connected to the side of the arc plate. The bottom of the first spring is fixedly connected to the side of the placement plate; when the enameled wire passes through the sponge kit, the sponge kit can clean and wipe the side of the enameled wire, thus avoiding the residual processing grease on the side of the enameled wire. And during the production process of the enameled wire, metal chips may be generated due to equipment wear, tool cutting, etc. These metal chips may adhere to the surface of the enameled wire. The oil stain may also adsorb other impurities such as dust, further aggravating the degree of pollution. The metal chips may pierce the insulating layer of the enameled wire, resulting in electrical faults such as short circuits or electric leakage. When the enameled wire passes through the sponge kit and the sponge kit cleans and wipes the side of the enameled wire, since the sponge kit itself is relatively soft, when the enameled wire and the sponge are in extrusion contact, due to the small extrusion surface of the enameled wire on the sponge block, it is easy to cause extrusion cuts to the sponge. Therefore, by adding a limiting plate in the sponge kit, the overall stress area of the sponge kit is increased, so as to avoid damage to the sponge kit when the enameled wire passes through the limiting plate due to excessive extrusion force between the enameled wire and the sponge kit. At the same time, by adding rollers on the limiting plate, the contact friction between the sponge kit and the enameled wire can be changed into rolling friction, thus avoiding the large friction between the enameled wire and the sponge kit, and the phenomenon that the sponge in the sponge kit is cut during the cleaning and wiping of the enameled wire;
[0010] Preferably, the sponge assembly includes a sponge kit. The inner side of the sponge kit is rotatably connected to the side surface of the support rod. A telescopic rod is fixedly connected to the inner side of the sponge kit. A limiting plate is fixedly connected to the top of the telescopic rod. Rollers are rotatably connected to both sides of the limiting plate. A second spring is sleeved on the telescopic rod. One end of the second spring is fixedly connected to the limiting plate, and the other end of the second spring is fixedly connected to the inner side of the sponge kit. When the sponge kit squeezes and wipes the enameled wire, the sponge assembly drives the circular plate to rotate inside the fixed wheel through the support rod, so that the sponge assembly squeezes and moves along the arc plate. At the same time, scrapers are arranged on both sides of the arc plate, so that the scrapers can contact and scrape the sponge kit, so that the scrapers can scrape and clean the impurities adhered to the sponge kit during the cleaning of the enameled wire, so as to avoid a large amount of impurities adhering to the sponge kit when the sponge kit cleans the enameled wire, which interferes with the subsequent cleaning work of the sponge kit on the enameled wire. When the arc plate squeezes and contacts the sponge kit, the arc plate simultaneously drives the piston rod to move downward and squeeze in the piston cylinder, so as to squeeze the cleaning liquid in the liquid storage cylinder out onto the arc plate through the connecting pipe. When the sponge kit squeezes and contacts the arc plate, the cleaning liquid can be continuously added to the sponge kit, so as to ensure that the cleaning work of the sponge kit can be continuously carried out for a long time;
[0011] Preferably, the winding component includes a winding wheel. The side surface of the winding wheel is rotatably connected to the inner side of the control component. Sliding grooves are evenly formed on the side surface of the winding wheel. A sliding rod is fixedly connected to the inner side of the sliding groove. A third spring is sleeved on the sliding rod. One end of the third spring is fixedly connected to the inner side of the sliding groove, and the other end of the third spring is fixedly connected to a sliding block. A sliding block is slidably connected to the sliding rod. A connecting rod is fixedly connected to the side surface of the sliding block. The side surface of the connecting rod is in contact with the inner side of the sliding groove. A winding plate is fixedly connected to the side surface of the connecting rod. A limiting block is fixedly connected to the side surface of the winding plate. Arc grooves are evenly formed on the side surface of the winding wheel. When the cleaned enameled wire reaches the auxiliary wheel through the rotating wheel, the enameled wire is wound around the winding wheel. By turning on the motor, the output end of the motor drives the connecting plate to move reciprocally, so that the enameled wire is evenly wound on the winding plate. At the same time, when the enameled wire winds and squeezes the winding plate, the winding plate is subjected to a squeezing force, so that the winding plate drives the connecting rod to move towards the arc groove, so that the connecting rod abuts against the arc groove. At the same time, by evenly arranging limiting blocks on the winding plate, the enameled wire can be better wound in sections, so as to avoid the phenomenon that the enameled wire wound on the winding plate is wound in one place. At the same time, due to the squeezing force on the winding plate, the connecting rod moves in the sliding groove through the sliding block. At the same time, through the buffering work of the third spring, the phenomenon that the enameled wire is loosely wound on the winding plate is avoided.
[0012] The beneficial effects of the present invention are as follows:
[0013] 1. By setting a moving component, the enameled wire first passes through the fixed wheels. When the enameled wire passes between the fixed wheels, it moves in contact with the contact mechanism through the enameled wire, so as to clean the side surface of the enameled wire. Thus, when the enameled wire is wound, a large amount of grease and impurities will not remain on the side surface of the enameled wire. When the enameled wire is wound, the impurities adhered to the enameled wire will interfere with the winding work. The enameled wire passing through the fixed wheels is guided by the rotating wheel and then passes through the auxiliary wheel and is wound around the winding component. When the enameled wire is wound, the motor is turned on, and the connecting plate is driven by the output end of the motor to move reciprocally, so that the enameled wire passing through the auxiliary wheel can be evenly wound around the winding component for winding work.
[0014] 2. By setting a spraying mechanism, when the sponge kit squeezes and wipes the enameled wire, the sponge assembly drives the circular plate to rotate inside the fixed wheel through the support rod, so that the sponge assembly moves by extrusion with the arc plate. At the same time, scrapers are arranged on both sides of the arc plate, so that the scrapers can contact and scrape the sponge kit, so that the scrapers can scrape and clean the impurities adhered to the sponge kit during the cleaning of the enameled wire, thus avoiding a large amount of impurities adhering to the sponge kit when the sponge kit cleans the enameled wire, which will interfere with the subsequent cleaning work of the sponge kit on the enameled wire. When the arc plate makes extrusion contact with the sponge kit, the arc plate simultaneously drives the piston rod to move downward and extrude in the piston cylinder, so as to extrude the cleaning liquid in the liquid storage cylinder onto the arc plate through the connecting pipe. Thus, when the sponge kit makes extrusion contact with the arc plate, the cleaning liquid can be continuously added to the sponge kit, so as to ensure that the cleaning work of the sponge kit can be continuously carried out for a long time.
[0015] 3. By setting up the sponge assembly in the present invention, when the enameled wire passes through the sponge kit, the sponge kit can clean and wipe the side surface of the enameled wire, thus avoiding the residual processing grease on the side of the enameled wire. In the production process of the enameled wire, metal chips may be generated due to equipment wear, tool cutting, etc. These metal chips may adhere to the surface of the enameled wire, and the oil stain may also adsorb other impurities such as dust, further aggravating the pollution degree. The metal chips may pierce the insulation layer of the enameled wire, resulting in electrical faults such as short circuits or electric leakage. When the enameled wire passes through the sponge kit and the sponge kit cleans and wipes the side of the enameled wire, since the sponge kit itself is relatively soft, when the enameled wire is in extrusion contact with the sponge, due to the small extrusion surface of the enameled wire on the sponge block, it is easy to cause extrusion cuts to the sponge. Therefore, by adding a limiting plate in the sponge kit, the overall force-bearing area of the sponge kit is increased, thus avoiding damage to the sponge kit due to excessive extrusion force between the enameled wire and the sponge kit when the enameled wire passes through the limiting plate. At the same time, by adding rollers on the limiting plate, the contact friction force between the sponge kit and the enameled wire can be changed to rolling friction force, thus avoiding the phenomenon that the friction force between the enameled wire and the sponge kit is too large, resulting in cuts to the sponge in the sponge kit when cleaning and wiping the enameled wire.
[0016] 4. By setting up the winding component in the present invention, when the cleaned enameled wire reaches the auxiliary wheel through the runner and is wound around the take-up wheel, by turning on the motor, the output end of the motor drives the connecting plate to move reciprocally, thus winding the enameled wire evenly on the take-up plate. At the same time, when the enameled wire is wound and extruded on the take-up plate, the take-up plate is subjected to extrusion force, so that the take-up plate drives the connecting rod to move towards the arc groove, so that the connecting rod abuts against the arc groove. At the same time, by evenly arranging limiting blocks on the take-up plate, the enameled wire can be better wound in segments, thus avoiding the phenomenon that the enameled wire wound on the take-up plate is wound in one place. At the same time, due to the extrusion force on the take-up plate, the connecting rod moves through the sliding block in the sliding groove, and at the same time, through the buffering work of the third spring, the phenomenon that the enameled wire is wound on the take-up plate and becomes loose is avoided. Description of the Drawings
[0017] Figure 1 is a schematic structural diagram of the coiling and winding device for enameled wire production of the present invention;
[0018] Figure 2 is an axonometric view of the present invention;
[0019] Figure 3 is a schematic structural diagram of the moving component of the present invention;
[0020] Figure 4 is a schematic structural diagram of the contact mechanism of the present invention;
[0021] Figure 5 is a schematic structural diagram of the spraying mechanism of the present invention;
[0022] Figure 6 is a schematic structural diagram of the sponge component of the present invention;
[0023] Figure 7 is a schematic structural diagram of the winding component of the present invention;
[0024] Figure 8 is a schematic structural diagram of the winding component of the present invention;
[0025] In the figure: 1, coiling machine; 2, control component; 3, unwinding component; 4, moving component; 41, bracket; 42, motor; 43, fixing plate; 44, connecting plate; 45, auxiliary rod; 46, auxiliary wheel; 47, runner; 48, fixed wheel; 49, contact mechanism; 491, round plate; 492, support rod; 493, spraying mechanism; 4931, liquid storage cylinder; 4932, connecting pipe; 4933, placing plate; 4934, arc plate; 4935, scraping plate; 4936, through hole; 4937, piston cylinder; 4938, first spring; 4939, piston rod; 494, sponge component; 4941, sponge kit; 4942, telescopic rod; 4943, limiting plate; 4944, second spring; 4945, roller; 5, winding component; 51, winding wheel; 52, sliding groove; 53, sliding rod; 54, third spring; 55, connecting rod; 56, winding plate; 57, limiting block; 58, arc groove; 59, sliding block. Detailed implementation manners
[0026] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners. The embodiments of the present invention are given for the purpose of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and enable those of ordinary skill in the art to understand the present invention and thus design various embodiments with various modifications suitable for specific purposes.
[0027] Embodiment 1, Use Figures 1-6 A coiling and winding device for enameled wire production according to an embodiment of the present invention is described as follows.
[0028] As Figures 1-6 shown, a coiling and winding device for enameled wire production of the present invention includes:
[0029] The coiling machine 1 has a control component 2 fixedly connected to the top thereof. A winding component 5 is rotatably connected to the side of the control component 2. A feeding component 3 is fixedly connected to one side of the coiling machine 1 away from the coiling component;
[0030] A moving component 4 is used for guiding and winding the enameled wire. The bottom of the moving component 4 is fixedly connected to the top of the coiling machine 1;
[0031] The moving component 4 includes a bracket 41. The bottom of the bracket 41 is fixedly connected to the top of the coiling machine 1. A fixing plate 43 is fixedly connected to the inner side of the bracket 41. A motor 42 is fixedly connected to the fixing plate 43. The output end of the motor 42 is fixedly connected to a connecting plate 44. Auxiliary rods 45 are fixedly connected to both sides of the connecting plate 44. One end of the auxiliary rod 45 away from the connecting plate 44 is slidably connected to the inner side of the bracket 41. An auxiliary wheel 46 is rotatably connected to one side of the connecting plate 44 away from the auxiliary rod 45. A runner 47 is rotatably connected to the side of the bracket 41. The runner 47 is located at the bottom of the fixed wheel 48. A fixed wheel 48 is fixedly connected to one side of the bracket 41 away from the auxiliary wheel 46. A contact mechanism 49 is rotatably connected to the inner side of the fixed wheel 48. First, the enameled wire passes through the fixed wheel 48. When the enameled wire passes between the fixed wheels 48, it moves in contact with the contact mechanism 49 through the enameled wire, so as to clean the side of the enameled wire. Thus, when the enameled wire is coiled and wound, a large amount of grease and impurities will not remain on the side of the enameled wire. Therefore, when the enameled wire is coiled and wound, the impurities adhered to the enameled wire will interfere with the winding work. The enameled wire passing through the fixed wheel 48 is guided by the runner 47 and then passes through the auxiliary wheel 46 and is wound around the winding component 5. When the enameled wire is coiled and wound, by turning on the motor 42, the output end of the motor 42 drives the connecting plate 44 to move reciprocally, so that the enameled wire passing through the auxiliary wheel 46 can be evenly wound around the winding component 5 for winding work;
[0032] The contact mechanism 49 includes two circular plates 491. A support rod 492 is fixedly connected to the side of the circular plate 491. A sponge assembly 494 is rotatably connected to the support rod 492. A spraying mechanism 493 is fixedly connected to the inner side of the fixed wheel 48. When the enameled wire passes through the fixed wheel 48, it moves in contact with the sponge assembly 494 through the side of the enameled wire. The sponge assembly 494 cleans the side of the enameled wire. At the same time, when the sponge assembly 494 comes into contact with and cleans the enameled wire, the sponge assembly 494 is driven by the enameled wire to be squeezed. The sponge assembly 494 drives the circular plate 491 to rotate in the inner side of the fixed wheel 48 through the support rod 492, so that the sponge assembly 494 is squeezed against the spraying mechanism 493, enabling the spraying mechanism 493 to clean and spray the side of the sponge assembly 494;
[0033] The spraying mechanism 493 includes a liquid storage cylinder 4931. Both sides of the liquid storage cylinder 4931 are fixedly connected to the inner side of the fixed wheel 48. An inner side of the liquid storage cylinder 4931 is fixedly connected with a placement plate 4933. A connecting pipe 4932 is inserted into the inner side of the placement plate 4933. A side surface of the connecting pipe 4932 is fixedly connected to the inner side of the liquid storage cylinder 4931. An arc plate 4934 is slidably connected to the top of the connecting pipe 4932. Scrapers 4935 are fixedly connected to both sides of the arc plate 4934. Through holes 4936 are evenly formed in a side surface of the arc plate 4934. A piston rod 4939 is fixedly connected to the bottom of the arc plate 4934. A piston cylinder 4937 is fixedly connected to the inner side of the liquid storage cylinder 4931. A first spring 4938 is sleeved on the piston rod 4939. The top of the first spring 4938 is fixedly connected to the side surface of the arc plate 4934. The bottom of the first spring 4938 is fixedly connected to the side surface of the placement plate 4933. When the enameled wire passes through the sponge kit 4941, the side surface of the enameled wire can be cleaned and wiped through the sponge kit 4941, thereby avoiding residual processing grease on the side surface of the enameled wire. Also, during the production process of the enameled wire, metal chips may be generated due to equipment wear, tool cutting, etc. These metal chips may adhere to the surface of the enameled wire. The oil stain may also adsorb other impurities such as dust, further aggravating the pollution degree. The metal chips may pierce the insulation layer of the enameled wire, resulting in electrical faults such as short circuits or electric leakage. When the enameled wire passes through the sponge kit 4941 and the sponge kit 4941 cleans and wipes the side surface of the enameled wire, since the sponge kit 4941 itself is relatively soft, when the enameled wire comes into extrusion contact with the sponge, due to the small extrusion surface of the enameled wire on the sponge block, it is easy to cause extrusion cuts to the sponge. Therefore, a limiting plate 4943 is added to the sponge kit 4941 to increase the overall stress area of the sponge kit 4941, thereby avoiding damage to the sponge kit 4941 when the enameled wire passes through the limiting plate 4943 due to excessive extrusion force between the enameled wire and the sponge kit 4941. At the same time, by adding rollers 4945 to the limiting plate 4943, the contact friction between the sponge kit 4941 and the enameled wire can be changed to rolling friction, thereby avoiding a large friction force between the enameled wire and the sponge kit 4941, and thus preventing the phenomenon of cutting the sponge in the sponge kit 4941 during the cleaning and wiping of the enameled wire.
[0034] The sponge assembly 494 includes a sponge kit 4941. The inner side of the sponge kit 4941 is rotatably connected to the side surface of the support rod 492. A telescopic rod 4942 is fixedly connected to the inner side of the sponge kit 4941. A limit plate 4943 is fixedly connected to the top of the telescopic rod 4942. Rollers 4945 are rotatably connected to both sides of the limit plate 4943. A second spring 4944 is sleeved on the telescopic rod 4942. One end of the second spring 4944 is fixedly connected to the limit plate 4943, and the other end of the second spring 4944 is fixedly connected to the inner side of the sponge kit 4941. When the sponge kit 4941 squeezes and wipes the enameled wire, the sponge assembly 494 drives the circular plate 491 to rotate inside the fixed wheel 48 through the support rod 492, so that the sponge assembly 494 squeezes and moves with the arc plate 4934. At the same time, scrapers 4935 are arranged on both sides of the arc plate 4934, so that the scrapers 4935 can contact and scrape the sponge kit 4941, so that the scrapers 4935 can clean and scrape the impurities adhered to the sponge kit 4941 during the cleaning of the enameled wire, so as to avoid a large amount of impurities adhering to the sponge kit 4941 when the sponge kit 4941 cleans the enameled wire, which interferes with the subsequent cleaning work of the sponge kit 4941 on the enameled wire. When the arc plate 4934 is in extrusion contact with the sponge kit 4941, the arc plate 4934 simultaneously drives the piston rod 4939 to move downward and be extruded in the piston cylinder 4937, so as to extrude the cleaning liquid in the liquid storage cylinder 4931 onto the arc plate 4934 through the connecting pipe 4932. Thus, when the sponge kit 4941 is in extrusion contact with the arc plate 4934, the cleaning liquid can be continuously added to the sponge kit 4941, so as to ensure that the cleaning work of the sponge kit 4941 can be continuously carried out for a long time;
[0035] Embodiment 2, use Figures 7-8 The following description is made for a coiling and winding device for enameled wire production according to the present invention.
[0036] As Figures 7-8 shown, a coiling and winding device for enameled wire production according to the present invention is based on Embodiment 1;
[0037] The winding component 5 includes a winding wheel 51. The side surface of the winding wheel 51 is rotatably connected to the inner side of the control component 2. The side surface of the winding wheel 51 is evenly provided with sliding grooves 52. A sliding rod 53 is fixedly connected to the inner side of the sliding groove 52. A third spring 54 is sleeved on the sliding rod 53. One end of the third spring 54 is fixedly connected to the inner side of the sliding groove 52, and the other end of the third spring 54 is fixedly connected to a sliding block 59. A sliding block 59 is slidably connected to the sliding rod 53. A connecting rod 55 is fixedly connected to the side surface of the sliding block 59. The side surface of the connecting rod 55 is in contact with the inner side of the sliding groove 52. A winding plate 56 is fixedly connected to the side surface of the connecting rod 55. A limiting block 57 is fixedly connected to the side surface of the winding plate 56. Arc grooves 58 are evenly provided on the side surface of the winding wheel 51; When the enameled wire after cleaning reaches the auxiliary wheel 46 through the runner 47, by winding the enameled wire on the winding wheel 51, by turning on the motor 42, the output end of the motor 42 drives the connecting plate 44 to move reciprocally, so as to evenly wind the enameled wire on the winding plate 56. At the same time, when the enameled wire is wound and extruded with the winding plate 56, the winding plate 56 is subjected to an extrusion force, so that the winding plate 56 drives the connecting rod 55 to move towards the arc groove 58, so that the connecting rod 55 abuts against the arc groove 58. At the same time, by evenly arranging limiting blocks 57 on the winding plate 56, the segmented winding work of the enameled wire can be better carried out, so as to avoid the phenomenon that the enameled wire wound on the winding plate 56 is wound in one place. At the same time, due to the extrusion force received by the winding plate 56, the connecting rod 55 moves in the sliding groove 52 through the sliding block 59. At the same time, through the buffering work of the third spring 54, the phenomenon that the enameled wire is wound on the winding plate 56 and becomes loose is avoided.
[0038] The specific working process is as follows:
[0039] During work, place the enameled wire reel on the feeding component 3. Pass the enameled wire through the moving component 4 and wind it with the winding component 5. At the same time, by turning on the control component 2 and operating the control component 2 to issue an instruction, the winding component 5 is rotated, so as to carry out the coiling and winding work on the enameled wire;
[0040] First, pass the enameled wire through the fixed wheel 48. When the enameled wire passes between the fixed wheels 48, it moves in contact with the contact mechanism 49 through the enameled wire, so as to clean the side of the enameled wire, thus avoiding a large amount of grease and impurities remaining on the side of the enameled wire when the enameled wire is coiled and wound. Therefore, when the enameled wire is coiled and wound, the impurities adhered to the enameled wire will interfere with the winding work. The enameled wire passing through the fixed wheel 48 is guided by the rotating wheel 47 and then passes through the auxiliary wheel 46 and is wound around the winding component 5. When the enameled wire is coiled and wound, by turning on the motor 42, the output end of the motor 42 drives the connecting plate 44 to move reciprocally, so that the enameled wire passing through the auxiliary wheel 46 can be evenly wound around the winding component 5 for winding work;
[0041] When the enameled wire passes through the fixed wheel 48, it moves in contact with the sponge assembly 494 through the side of the enameled wire. The sponge assembly 494 cleans the side of the enameled wire. At the same time, when the sponge assembly 494 comes into contact with the enameled wire for cleaning, the sponge assembly 494 is driven to be extruded by the enameled wire. The sponge assembly 494 drives the circular plate 491 to rotate inside the fixed wheel 48 through the support rod 492, so that the sponge assembly 494 is squeezed against the spraying mechanism 493, enabling the spraying mechanism 493 to clean and spray the side of the sponge assembly 494;
[0042] When the enameled wire passes through the sponge kit 4941, the sponge kit 4941 can clean and wipe the side of the enameled wire, thus avoiding the residual processing grease on the side of the enameled wire. And during the production process of the enameled wire, metal chips may be generated due to equipment wear, tool cutting, etc. These metal chips may adhere to the surface of the enameled wire, and the oil stain may also adsorb other impurities such as dust, further aggravating the pollution degree. The metal chips may pierce the insulation layer of the enameled wire, resulting in electrical faults such as short circuits or leakage. When the enameled wire passes through the sponge kit 4941, when the sponge kit 4941 cleans and wipes the side of the enameled wire, since the sponge kit 4941 itself is relatively soft, when the enameled wire makes extrusion contact with the sponge, due to the small extrusion surface of the enameled wire on the sponge block, it is easy to cause extrusion cuts to the sponge. Therefore, by adding a limiting plate 4943 to the sponge kit 4941, the overall stress area of the sponge kit 4941 is increased, so as to avoid damage to the sponge kit 4941 when the enameled wire passes through the limiting plate 4943 due to excessive extrusion force between the enameled wire and the sponge kit 4941. At the same time, by adding rollers 4945 to the limiting plate 4943, the contact friction between the sponge kit 4941 and the enameled wire can be changed to rolling friction, thus avoiding the large friction between the enameled wire and the sponge kit 4941, and the phenomenon that the sponge in the sponge kit 4941 is cut during the cleaning and wiping of the enameled wire;
[0043] When the sponge kit 4941 squeezes and wipes the enameled wire, the sponge assembly 494 drives the circular plate 491 to rotate inside the fixed wheel 48 through the support rod 492, so that the sponge assembly 494 makes extrusion movement with the arc plate 4934. At the same time, scraping plates 4935 are arranged on both sides of the arc plate 4934, so that the scraping plates 4935 can contact and scrape the sponge kit 4941, so that the scraping plates 4935 can scrape and clean the impurities adhered to the enameled wire cleaning on the sponge kit 4941, thus avoiding a large amount of impurities adhering to the sponge kit 4941 when the sponge kit 4941 cleans the enameled wire, which interferes with the subsequent cleaning work of the sponge kit 4941 on the enameled wire. When the arc plate 4934 makes extrusion contact with the sponge kit 4941, the arc plate 4934 simultaneously drives the piston rod 4939 to move downward and extrude in the piston cylinder 4937, so as to squeeze the cleaning liquid in the liquid storage cylinder 4931 out through the connecting pipe 4932 onto the arc plate 4934. Thus, when the sponge kit 4941 makes extrusion contact with the arc plate 4934, the cleaning liquid can be continuously added to the sponge kit 4941, so as to ensure that the cleaning work of the sponge kit 4941 can be continuously carried out for a long time;
[0044] When the cleaned enameled wire reaches the auxiliary wheel 46 through the rotating wheel 47, by winding the enameled wire around the winding wheel 51, by turning on the motor 42, the output end of the motor 42 drives the connecting plate 44 to move reciprocally, so as to evenly wind the enameled wire around the winding plate 56. At the same time, when the enameled wire winds and presses against the winding plate 56, the winding plate 56 receives a pressing force, so that the winding plate 56 drives the connecting rod 55 to move towards the arc groove 58, so that the connecting rod 55 abuts against the arc groove 58. At the same time, by evenly arranging limiting blocks 57 on the winding plate 56, the segmented winding work of the enameled wire can be better carried out, so as to avoid the phenomenon that the enameled wire wound on the winding plate 56 winds at one place. At the same time, due to the pressing force received by the winding plate 56, the connecting rod 55 moves in the sliding groove 52 through the sliding block 59. At the same time, through the buffering work of the third spring 54, the phenomenon that the enameled wire winds around the winding plate 56 and becomes loose is avoided.
[0045] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, are implemented according to the conventional means in the art.
Claims
1. A coiling device for enamelled wire production, characterized in that, Including: A coiling machine (1), a control component (2) is fixedly connected to the top of the coiling machine (1), a winding component (5) is rotatably connected to the side of the control component (2), and a material feeding component (3) is fixedly connected to one side of the coiling machine (1) away from the coiling component; A moving component (4) is used for guiding and winding the enameled wire, and the bottom of the moving component (4) is fixedly connected to the top of the coiling machine (1); The moving component (4) includes a bracket (41), a fixing plate (43) is fixedly connected to the inside of the bracket (41), a motor (42) is fixedly connected to the fixing plate (43), a connecting plate (44) is fixedly connected to the output end of the motor (42), auxiliary rods (45) are fixedly connected to both sides of the connecting plate (44), an auxiliary wheel (46) is rotatably connected to the side of the connecting plate (44) away from the auxiliary rod (45), a rotating wheel (47) is rotatably connected to the side of the bracket (41), a fixed wheel (48) is fixedly connected to the side of the bracket (41) away from the auxiliary wheel (46), and a contact mechanism (49) is rotatably connected to the inside of the fixed wheel (48); The bottom of the bracket (41) is fixedly connected to the top of the coiling machine (1), the rotating wheel (47) is located at the bottom of the fixed wheel (48), and the end of the auxiliary rod (45) away from the connecting plate (44) is slidably connected to the inside of the bracket (41); The contact mechanism (49) includes two circular plates (491), a support rod (492) is fixedly connected to the side of the circular plate (491), a sponge assembly (494) is rotatably connected to the support rod (492), and a spraying mechanism (493) is fixedly connected to the inside of the fixed wheel (48); The spraying mechanism (493) includes a liquid storage cylinder (4931), a placement plate (4933) is fixedly connected to the inside of the liquid storage cylinder (4931), a connecting pipe (4932) is inserted into the inside of the placement plate (4933), an arc plate (4934) is slidably connected to the top of the connecting pipe (4932), scraping plates (4935) are fixedly connected to both sides of the arc plate (4934), through holes (4936) are evenly formed in the side of the arc plate (4934), a piston rod (4939) is fixedly connected to the bottom of the arc plate (4934), a piston cylinder (4937) is fixedly connected to the inside of the liquid storage cylinder (4931), and a first spring (4938) is sleeved on the piston rod (4939); Both sides of the liquid storage cylinder (4931) are fixedly connected to the inside of the fixed wheel (48), the side of the connecting pipe (4932) is fixedly connected to the inside of the liquid storage cylinder (4931), the top of the first spring (4938) is fixedly connected to the side of the arc plate (4934), and the bottom of the first spring (4938) is fixedly connected to the side of the placement plate (4933); The sponge assembly (494) includes a sponge kit (4941). A telescopic rod (4942) is fixedly connected to the inner side of the sponge kit (4941). A limit plate (4943) is fixedly connected to the top of the telescopic rod (4942). Rollers (4945) are rotatably connected to both sides of the limit plate (4943). A second spring (4944) is sleeved on the telescopic rod (4942). The inner side of the sponge kit (4941) is rotatably connected to the side surface of the support rod (492). One end of the second spring (4944) is fixedly connected to the limit plate (4943), and the other end of the second spring (4944) is fixedly connected to the inner side of the sponge kit (4941). The winding component (5) includes a winding wheel (51). Sliding grooves (52) are evenly formed on the side surface of the winding wheel (51). A sliding rod (53) is fixedly connected to the inner side of the sliding groove (52). A third spring (54) is sleeved on the sliding rod (53). A sliding block (59) is slidably connected to the sliding rod (53). A connecting rod (55) is fixedly connected to the side surface of the sliding block (59). A winding plate (56) is fixedly connected to the side surface of the connecting rod (55). A limit block (57) is fixedly connected to the side surface of the winding plate (56). Arc grooves (58) are evenly formed on the side surface of the winding wheel (51). The side surface of the winding wheel (51) is rotatably connected to the inner side of the control component (2). The side surface of the connecting rod (55) is in contact with the inner side of the sliding groove (52). One end of the third spring (54) is fixedly connected to the inner side of the sliding groove (52), and the other end of the third spring (54) is fixedly connected to the sliding block (59). The output end of the motor (42) drives the connecting plate (44) to move reciprocally, so as to evenly wind the enameled wire on the winding plate (56). At the same time, when the enameled wire is wound and pressed against the winding plate (56), the winding plate (56) is subjected to a squeezing force, so that the winding plate (56) drives the connecting rod (55) to move towards the arc groove (58), so that the connecting rod (55) abuts against the arc groove (58). The enameled wire first passes through the fixed wheels (48). When the enameled wire passes between the fixed wheels (48), it moves in contact with the contact mechanism (49). The enameled wire passing through the fixed wheels (48) is guided by the rotating wheel (47) and then passes through the auxiliary wheel (46) and is wound on the winding component (5).
Citation Information
Patent Citations
Cable winding device with cleaning function
CN209442418U
Wire arranging device for production based on copper-clad aluminum enameled wire
CN216997083U
Balanced winding device for enameled wire
CN219044761U
Cable winding device for architectural technology
DE202022104913U1