A prefabricated assembly construction process for a pipe gallery

Through detailed design and prefabricated segment division, foundation pit construction, hoisting and transportation, positioning, clamping and connection, etc., the problems of existing prefabricated pipeline corridor construction technology such as high construction difficulty, high cost, low installation efficiency, inconvenient hoisting and docking, and high safety risks have been solved, and the precise positioning and efficient connection of prefabricated pipeline corridor segments have been achieved.

CN119041482BActive Publication Date: 2025-09-16CCCC SECOND PUBLIC OFFICE HUAXI CONSTR CO LTD
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Patent Information

Application Number
CN202411357255.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-09-16
Estimated Expiration
2044-09-27

AI Technical Summary

Technical Problem

The existing prefabricated pipe gallery construction technology has problems such as high construction difficulty, high cost, low installation efficiency, inconvenient lifting and docking, and high safety risks.

Method used

A prefabricated pipe gallery assembly process is employed, encompassing detailed design and prefabricated segmentation, foundation pit construction, hoisting and transportation, positioning, clamping, and connection. The precise positioning and efficient connection of prefabricated pipe gallery segments are achieved through the coordination of transport rails, positioning, clamping, and connection mechanisms.

Benefits of technology

It improves the docking efficiency of prefabricated pipeline corridor segments, reduces construction difficulty and cost, enhances construction safety, and realizes efficient pipeline corridor construction.

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Abstract

The present invention belongs to the technical field of pipeline corridor construction, and in particular to a pipeline corridor prefabrication and assembly construction process, comprising the following construction steps: S3, transporting the lifted prefabricated pipeline corridor segment to the installation position through a transport mechanism; S4, installing the prefabricated pipeline corridor segment to the designated position through a positioning and clamping mechanism to ensure accurate docking; S5, connecting the prefabricated pipeline corridor segments through a connecting mechanism. The pipeline corridor prefabrication and assembly construction process, by setting a positioning and clamping mechanism, is convenient for clamping the transported prefabricated pipeline corridor segment, and the position of the prefabricated pipeline corridor segment is determined by a laser sensor. The telescopic movement of the multi-stage hydraulic telescopic rod drives the connecting block, the clamping plate and the L-shaped clamping block to pass through the clamping frame, and drives the L-shaped clamping block to clamp the prefabricated pipeline corridor segment under the relative movement of the sliders on the first self-driven slide rail and the second self-driven slide rail, and then the prefabricated pipeline corridor segment is placed on the supporting steel plate in the foundation pit under the action of the multi-stage hydraulic telescopic rod, thereby achieving a positioning effect.
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Description

Technical Field

[0001] The present invention relates to the technical field of pipe gallery construction, and in particular to a pipe gallery prefabrication and assembly construction process. Background Art

[0002] A comprehensive pipeline corridor is an underground urban pipeline corridor, which is an accessible space built underground in the city, integrating various engineering pipelines such as electricity, communications, gas, heating, water supply and drainage, and is equipped with special inspection ports, lifting ports and monitoring systems. It is an important infrastructure and lifeline to ensure the operation of the city.

[0003] Although the current construction technology of prefabricated pipe corridors can save construction time compared to the construction technology of cast pipe corridors, the construction is difficult and costly, the construction steps are cumbersome, and the installation efficiency is low. Since the components of prefabricated pipe corridors are usually large in size and heavy in weight, there are certain difficulties in their transportation and positioning. In the construction of prefabricated pipe corridors, there are certain safety risks in the lifting and assembly operations. Moreover, the lifting method cannot effectively make the prefabricated pipe corridors docked, and adjustments are required, thereby reducing the efficiency of pipe corridor construction. Summary of the Invention

[0004] Based on the above-mentioned existing technical problems, the present invention proposes a prefabricated assembly construction process for a pipe gallery.

[0005] The present invention proposes a prefabricated assembly construction process for a pipe gallery, comprising the following construction steps:

[0006] S1. According to the project requirements, carry out detailed design of the pipeline corridor and division of prefabricated sections, and carry out foundation pit construction at the construction site.

[0007] S2. Install supporting steel plates in the foundation pit according to the starting section of the tunnel, and use hoisting equipment to lift the prefabricated tunnel segments one by one and transport them to the top of the foundation pit.

[0008] S3. Transport the lifted prefabricated pipe gallery segments to the installation location through the transport mechanism.

[0009] S4. Install the prefabricated pipe gallery segment to the designated position through the positioning clamping mechanism to ensure accurate docking.

[0010] S5. Connect the prefabricated pipe gallery segments through connecting mechanisms.

[0011] S6. Repeat steps S3 and S4 until the standard corridor stage installation is completed, and connect multiple prefabricated corridor segments under the action of tensioning equipment to form an overall corridor.

[0012] Preferably, the transport mechanism includes transport tracks symmetrically installed on the outer surface of the foundation pit, the surfaces of the moving blocks on the two transport tracks are fixedly installed with mounting shells, the inner walls of the two mounting shells are symmetrically installed with telescopic cylinders, and one end of the piston rod of the two telescopic cylinders extends to the outside of the mounting shell and is fixedly connected to a clamping frame.

[0013] Through the above technical solution, the movement of the moving block on the transport track drives the installation shell to move, and the telescopic cylinder piston rod is extended and retracted to drive the clamping frame connected thereto to move.

[0014] Preferably, grooves are provided on the surfaces of the two clamping frames in a symmetrical distribution on the left and right, screws are installed on the inner walls of the grooves through bearings, and driving motors are installed on the outer surfaces of the clamping frames in a symmetrical distribution on the left and right, one end of the output shaft of the driving motor is fixedly sleeved with one end of the screw, a threaded block is threadedly sleeved on the surface of the screw, the surface of the threaded block is slidably engaged with the inner wall of the groove, a mounting block is fixedly connected to the surface of the threaded block, and a vacuum suction cup is embedded on the surface of the mounting block.

[0015] Through the above technical solution, the rotation of the output shaft of the driving motor drives the screw connected to it to rotate, the rotation of the screw drives the threaded block connected to it to move along the inner wall of the groove, the movement of the threaded block drives the installation block connected to it to move, and the movement of the installation block drives the vacuum suction cup to move, thereby facilitating the vacuum suction cup and the installation block to adsorb and clamp the prefabricated pipe gallery segment.

[0016] Preferably, reinforcement frames are installed on the surface of the clamping frame in a symmetrical upper and lower distribution, and sliding grooves are provided on the upper and lower surfaces of the mounting block, and one side surface of the reinforcement frame is slidably engaged with the inner wall of the sliding groove.

[0017] With the above technical solution, the installation block is supported by the reinforcement frame, and the movement of the installation block is facilitated by the sliding between the reinforcement frame and the slide groove.

[0018] Preferably, the positioning and clamping mechanism includes a bracket arranged outside the transport track, and four moving wheels are symmetrically distributed on the bottom of the bracket.

[0019] Through the above technical solution, the moving wheel is driven to move, thereby facilitating the movement of the bracket.

[0020] Preferably, the upper and lower surfaces of the bracket are symmetrically installed with a first self-driving slide rail and a second self-driving slide rail, the slider surface of the first self-driving slide rail is fixedly connected to a connecting frame, the slider surface of the second self-driving slide rail is fixedly connected to a connecting plate, and the inner surface of the connecting frame is slidably connected to the outer surface of the bracket.

[0021] Through the above technical solution, the sliders on the first self-driving slide rail and the second self-driving slide rail move synchronously relative to each other, thereby driving the connecting plate and the connecting frame to move relative to each other.

[0022] Preferably, multi-stage hydraulic telescopic rods are fixedly installed on the lower surfaces of the connecting plate and the connecting frame, one end of each of the multi-stage hydraulic telescopic rods is fixedly connected to a connecting block, and a clamping plate is fixedly installed on the opposite side surfaces of the two connecting blocks, and L-shaped clamping blocks are distributed in a rectangular array on the opposite side surfaces of the two clamping plates, and the surface of the L-shaped clamping block is in contact with the surface of the prefabricated pipe gallery segment, and the surface of the L-shaped clamping block is in contact with the surface of the supporting steel plate.

[0023] Through the above technical solution, the connection block connected to it is driven up and down by the extension and retraction of the multi-stage hydraulic telescopic rod, and the up and down movement of the connection block drives the clamping plate to move up and down, and the up and down movement of the clamping plate drives the L-shaped clamping block to move up and down, thereby driving the prefabricated pipe gallery segment clamped by the L-shaped clamping block to be placed on the supporting steel plate.

[0024] Preferably, a laser sensor is installed on the surface of the bracket close to the second self-driving slide rail.

[0025] Through the above technical solution, a laser sensor uses a laser beam to accurately measure the distance to determine the position of the prefabricated tunnel segment.

[0026] Preferably, the connection mechanism includes connection components installed in a rectangular array on the upper surface of the prefabricated pipe gallery segment, and the inner walls of a plurality of the connection components are threadedly connected with steel bars.

[0027] Through the above technical solution, the two prefabricated pipe gallery segments are connected together through the connection between the steel bars and the connecting components.

[0028] Preferably, a connecting threaded sleeve is threadedly connected between the two steel bars.

[0029] Through the above technical solution, the steel bars on the two prefabricated pipe gallery segments are connected together by connecting the threaded sleeves, thereby connecting the two prefabricated pipe gallery segments together.

[0030] The beneficial effects of the present invention are:

[0031] 1. By setting up a transportation mechanism, it is convenient to clamp the hoisted prefabricated pipe gallery segment, so as to preliminarily position the prefabricated pipe gallery segment. The installation block is driven by the driving motor to move, so that the installation block clamps the prefabricated pipe gallery segment. At the same time, the vacuum suction cup on the installation block adsorbs the prefabricated pipe gallery segment and transports it under the action of the transportation track to achieve the positioning and transportation effect.

[0032] 2. By setting up a positioning and clamping mechanism, it is convenient to clamp the transported prefabricated pipe gallery segments. The position of the prefabricated pipe gallery segments is determined by a laser sensor. The extension and contraction of the multi-stage hydraulic telescopic rod drives the connecting block, clamping plate and L-shaped clamping block to pass through the clamping frame, and the relative movement of the sliders on the first self-driven slide rail and the second self-driven slide rail drives the L-shaped clamping block to clamp the prefabricated pipe gallery segment. Then, under the action of the multi-stage hydraulic telescopic rod, the prefabricated pipe gallery segment is placed on the supporting steel plate in the foundation pit, thereby achieving the positioning effect.

[0033] 3. By setting up a connecting mechanism, it is convenient to connect the two prefabricated pipe gallery segments by threading the steel bars with the connecting components in sequence, and then connect the two steel bars together through the connecting thread sleeve, so that the two prefabricated pipe gallery segments can be installed together, thereby improving the docking efficiency of the prefabricated pipe gallery segments. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 This is a schematic diagram of a pipe gallery prefabrication and assembly construction process proposed by the present invention;

[0035] Figure 2 A three-dimensional diagram of the installation shell structure of a pipe gallery prefabrication and assembly construction process proposed by the present invention;

[0036] Figure 3 A three-dimensional diagram of the clamping frame structure of a pipe gallery prefabrication and assembly construction process proposed by the present invention;

[0037] Figure 4 A three-dimensional diagram of the vacuum suction cup structure of a pipe gallery prefabrication and assembly construction process proposed by the present invention;

[0038] Figure 5 This is a three-dimensional diagram of the installation block structure of a pipe gallery prefabrication and assembly construction process proposed by the present invention;

[0039] Figure 6 A three-dimensional diagram of the threaded block structure of a pipe gallery prefabrication and assembly construction process proposed by the present invention;

[0040] Figure 7 This is a three-dimensional diagram of the first self-driven slide rail structure of a pipe gallery prefabrication and assembly construction process proposed by the present invention;

[0041] Figure 8 A three-dimensional diagram of the clamping plate structure of a pipe gallery prefabrication and assembly construction process proposed by the present invention;

[0042] Figure 9 This is a three-dimensional diagram of the second self-driven slide rail structure of a pipe gallery prefabrication and assembly construction process proposed by the present invention;

[0043] Figure 10 This is a three-dimensional diagram of the steel structure of the prefabricated assembly construction process of the pipeline corridor proposed by the present invention.

[0044] In the figure: 1. Support steel plate; 2. Prefabricated pipe gallery segment; 3. Transport track; 301. Installation shell; 302. Telescopic cylinder; 303. Clamping frame; 304. Groove; 305. Screw; 306. Drive motor; 307. Threaded block; 308. Mounting block; 309. Vacuum suction cup; 310. Reinforcement frame; 311. Slide; 4. Bracket; 401. Moving wheel; 402. First self-propelled slide rail; 403. Second self-propelled slide rail; 404. Connecting frame; 405. Connecting plate; 406. Multi-stage hydraulic telescopic rod; 407. Connecting block; 408. Clamping plate; 409. L-shaped clamping block; 410. Laser sensor; 5. Connecting member; 51. Rebar; 52. Connecting threaded sleeve. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0046] Reference Figures 1-10 A pipe gallery prefabrication and assembly construction process includes the following construction steps:

[0047] S1. According to the project requirements, carry out detailed design of the pipeline corridor and division of prefabricated sections, and carry out foundation pit construction at the construction site.

[0048] S2. Install the supporting steel plate 1 in the foundation pit according to the starting section of the pipe gallery, and use the lifting equipment to lift the prefabricated pipe gallery segments 2 in sequence and transport them to the top of the foundation pit.

[0049] S3. Transport the lifted prefabricated pipe gallery segment 2 to the installation location through the transport mechanism.

[0050] S4. Install the prefabricated pipe gallery segment 2 to the designated position through the positioning and clamping mechanism to ensure accurate docking.

[0051] S5. Connect the prefabricated pipe gallery segments 2 through a connecting mechanism.

[0052] S6. Repeat steps S3 and S4 until the standard corridor stage installation is completed, and connect multiple prefabricated corridor segments 2 under the action of the tensioning equipment to form an overall corridor.

[0053] In order to facilitate the transportation of the prefabricated pipe gallery segment 2 that has been hoisted, the transportation mechanism includes transportation rails 3 that are symmetrically installed on the outer surface of the foundation pit. The surfaces of the moving blocks on the two transportation rails 3 are fixedly installed with installation shells 301, and the inner walls of the two installation shells 301 are symmetrically installed with telescopic cylinders 302. One end of the piston rod of the two telescopic cylinders 302 extends to the outside of the installation shell 301 and is fixedly connected to a clamping frame 303. The installation shell 301 is driven to move by the movement of the moving block on the transportation rail 3, and the clamping frame 303 connected thereto is driven to move by the telescopic movement of the piston rod of the telescopic cylinder 302.

[0054] In order to clamp the prefabricated pipe gallery segment 2 that is hoisted, grooves 304 are opened on the surfaces of the two clamping frames 303 in a left-right symmetrical distribution. The inner wall of the groove 304 is installed with a screw 305 through a bearing. The outer surface of the clamping frame 303 is installed with a drive motor 306 in a left-right symmetrical distribution. One end of the output shaft of the drive motor 306 is fixedly sleeved with one end of the screw 305. The surface of the screw 305 is threadedly sleeved with a thread block 307. The surface of the thread block 307 is slidably engaged with the inner wall of the groove 304. One side of the thread block 307 A mounting block 308 is fixedly connected to the surface, and a vacuum suction cup 309 is embedded on one side surface of the mounting block 308. The rotation of the output shaft of the driving motor 306 drives the screw 305 connected to it to rotate, and the rotation of the screw 305 drives the threaded block 307 connected to it to move along the inner wall of the groove 304. The movement of the threaded block 307 drives the mounting block 308 connected to it to move, and the movement of the mounting block 308 drives the vacuum suction cup 309 to move, thereby facilitating the vacuum suction cup 309 and the mounting block 308 to adsorb and clamp the prefabricated pipe gallery segment 2.

[0055] In order to support the mounting block 308 and facilitate the movement of the mounting block 308, a reinforcement frame 310 is installed on the surface of the clamping frame 303 in a symmetrical distribution in the upper and lower directions. The upper and lower surfaces of the mounting block 308 are provided with a slide groove 311, and one side surface of the reinforcement frame 310 is slidably engaged with the inner wall of the slide groove 311.

[0056] By setting up a transportation mechanism, it is convenient to clamp the hoisted prefabricated pipe gallery segment 2, so as to preliminarily position the prefabricated pipe gallery segment 2. The driving motor 306 drives the installation block 308 to move, so that the installation block 308 clamps the prefabricated pipe gallery segment 2. At the same time, the vacuum suction cup 309 on the installation block 308 adsorbs the prefabricated pipe gallery segment 2 and transports it under the action of the transportation track 3, thereby achieving the positioning and transportation effect.

[0057] In order to facilitate the movement of the positioning and clamping mechanism, the positioning and clamping mechanism includes a bracket 4 arranged outside the transport track 3. Four moving wheels 401 are symmetrically distributed on the bottom of the bracket 4. The bracket 4 is moved by driving the moving wheels 401.

[0058] In order to facilitate the clamping of the prefabricated pipe gallery segment 2 transported by the transportation mechanism, the first self-driving slide rail 402 and the second self-driving slide rail 403 are symmetrically installed on the upper and lower surfaces of the bracket 4, and the slider surface of the first self-driving slide rail 402 is fixedly connected to the connecting frame 404, and the slider surface of the second self-driving slide rail 403 is fixedly connected to the connecting plate 405. The inner surface of the connecting frame 404 is slidably connected to the outer surface of the bracket 4, and the sliders on the first self-driving slide rail 402 and the second self-driving slide rail 403 move synchronously relative to each other, thereby driving the connecting plate 405 and the connecting frame 404 to move relative to each other.

[0059] In order to facilitate the placement of the prefabricated pipe gallery segment 2 on the supporting steel plate 1, multi-stage hydraulic telescopic rods 406 are fixedly installed on the lower surfaces of the connecting plate 405 and the connecting frame 404, and one end of the two multi-stage hydraulic telescopic rods 406 is fixedly connected to a connecting block 407, and a clamping plate 408 is fixedly installed on the opposite side surface of the two connecting blocks 407. The opposite side surfaces of the two clamping plates 408 are provided with L-shaped clamping blocks 409 distributed in a rectangular array. The surface of the L-shaped clamping block 409 contacts the surface of the prefabricated pipe gallery segment 2, and the surface of the L-shaped clamping block 409 contacts the surface of the supporting steel plate 1. The expansion and contraction of the multi-stage hydraulic telescopic rods 406 drives the connecting block 407 connected thereto to move up and down, and the up and down movement of the connecting block 407 drives the clamping plate 408 to move up and down, and the up and down movement of the clamping plate 408 drives the L-shaped clamping block 409 to move up and down, thereby driving the prefabricated pipe gallery segment 2 clamped by the L-shaped clamping block 409 to be placed on the supporting steel plate 1.

[0060] In order to determine the position of the prefabricated pipe gallery segment 2, a laser sensor 410 is installed on the surface of the bracket 4 close to the second self-driving slide rail 403, and the laser sensor 410 uses a laser beam to accurately measure the distance.

[0061] By setting up a positioning and clamping mechanism, it is convenient to clamp the transported prefabricated pipe gallery segment 2. The position of the prefabricated pipe gallery segment 2 is determined by the laser sensor 410. The telescopic movement of the multi-stage hydraulic telescopic rod 406 drives the connecting block 407, the clamping plate 408 and the L-shaped clamping block 409 to pass through the clamping frame 303, and drives the L-shaped clamping block 409 to clamp the prefabricated pipe gallery segment 2 under the relative movement of the sliders on the first self-driving slide rail 402 and the second self-driving slide rail 403. Then, under the action of the multi-stage hydraulic telescopic rod 406, the prefabricated pipe gallery segment 2 is placed on the supporting steel plate 1 in the foundation pit, thereby achieving the positioning effect.

[0062] In order to connect two prefabricated pipe gallery segments 2 together, the connecting mechanism includes connecting components 5 installed in a rectangular array on the upper surface of the prefabricated pipe gallery segment 2. The inner walls of multiple connecting components 5 are threadedly connected with steel bars 51, and a connecting threaded sleeve 52 is threadedly sleeved between two steel bars 51. The position of the prefabricated pipe gallery segment 2 is adjusted by connecting the steel bars 51 with the connecting components 5, and the steel bars 51 on the two prefabricated pipe gallery segments 2 are connected together by the connecting threaded sleeve 52, so that the two prefabricated pipe gallery segments 2 are connected together.

[0063] By setting up a connecting mechanism, it is convenient to connect the two prefabricated pipe gallery segments 2 by threading the steel bars 51 with the connecting components 5 in sequence when the two prefabricated pipe gallery segments 2 are connected, and then the two steel bars 51 are connected together by connecting the threaded sleeves 52, so that the two prefabricated pipe gallery segments 2 can be installed together, thereby improving the docking efficiency of the prefabricated pipe gallery segments 2.

[0064] Working principle: When in use, the prefabricated pipe gallery segment 2 is first transported to the middle of the transport mechanism through the lifting equipment, and then the telescopic cylinder 302 is started. The telescopic piston rod of the telescopic cylinder 302 drives the clamping frame 303 connected thereto to move, so that the mounting blocks 308 on the two clamping frames 303 contact each other, and then the driving motor 306 is started. The rotation of the output shaft of the driving motor 306 drives the screw rod 305 connected thereto to rotate. The rotation of the screw rod 305 drives the threaded block 307 connected thereto to move along the inner wall of the groove 304. The movement of the threaded block 307 drives the mounting block 308 connected thereto to move. The movement of the mounting block 308 causes the reinforcement frame 310 to slide in the slide groove 311. At the same time, the movement of the mounting block 308 drives the vacuum suction cup 309 to move, thereby facilitating the vacuum suction cup 309 and the mounting block 308 to adsorb and clamp the prefabricated pipe gallery segment 2.

[0065] Then, the movement of the moving block on the transport track 3 drives the installation housing 301 to move, thereby driving the clamped prefabricated pipe gallery segment 2 to move;

[0066] When the laser sensor 410 on the bracket 4 detects the position of the prefabricated pipe gallery segment 2, one end of the multi-stage hydraulic telescopic rod 406 extends to drive the connecting block 407, the clamping plate 408 and the L-shaped clamping block 409 to pass through the clamping frame 303 until the four L-shaped clamping blocks 409 are aligned with the four corners of the prefabricated pipe gallery segment 2. Then, the first self-driving slide rail 402 and the second self-driving slide rail 403 are started, so that the sliders on the first self-driving slide rail 402 and the second self-driving slide rail 403 drive the multi-stage hydraulic telescopic rod 406 thereon to move relative to each other, and the L-shaped clamping block 409 is driven by the relative movement of the two multi-stage hydraulic telescopic rods 406 to clamp the prefabricated pipe gallery segment 2;

[0067] Then, the vacuum suction cup 309 is released, causing the output shaft of the drive motor 306 to rotate in the opposite direction and drive the mounting block 308 to reset. Then, the piston rod of the telescopic cylinder 302 contracts and drives the clamping frame 303 to reset. Then, the multi-stage hydraulic telescopic rod 406 continues to extend and drives the prefabricated pipe gallery segment 2 to move downward and contact the supporting steel plate 1.

[0068] Then the sliders on the first self-driving slide rail 402 and the second self-driving slide rail 403 drive the multi-stage hydraulic telescopic rod 406 thereon to move away from each other, and reset the piston rod of the multi-stage hydraulic telescopic rod 406, and then drive the bracket 4 to move to the next installation position through the moving wheel 401;

[0069] Then repeat the above steps to dock the second prefabricated pipe gallery segment 2 with the first prefabricated pipe gallery segment 2, and connect the two prefabricated pipe gallery segments 2 together through the threaded connection of the steel bar 51 and the connecting member 5, and at the same time connect the two steel bars 51 together through the connecting threaded sleeve 52.

[0070] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A pipe gallery prefabrication and assembly construction process, characterized by: The construction steps include: S1. Carry out detailed design of the pipe gallery and division of prefabricated sections according to project requirements, and carry out foundation pit construction at the construction site at the same time; S2, installing support steel plates (1) in the foundation pit according to the starting section of the pipe gallery, and sequentially lifting the prefabricated pipe gallery segments (2) using a lifting device and transporting them to the top of the foundation pit; S3, transporting the lifted prefabricated pipe gallery segment (2) to the installation location through the transport mechanism; S4, installing the prefabricated pipe gallery segment (2) to the designated position through the positioning clamping mechanism to ensure accurate docking; S5, connecting the prefabricated pipe gallery segments (2) through a connecting mechanism; S6, repeating steps S3 and S4 until the installation of the standard corridor stage is completed, and connecting multiple prefabricated corridor segments (2) under the action of the tensioning equipment to form an overall corridor; The transport mechanism comprises transport rails (3) symmetrically installed on the outer surface of the foundation pit, the surfaces of the moving blocks on the two transport rails (3) are fixedly installed with mounting shells (301), the inner walls of the two mounting shells (301) are symmetrically installed with telescopic cylinders (302), and one end of the piston rod of the two telescopic cylinders (302) extends outside the mounting shells (301) and is fixedly connected to a clamping frame (303); Grooves (304) are provided on the surfaces of the two clamping frames (303) in a symmetrical distribution on the left and right sides, screws (305) are installed on the inner walls of the grooves (304) through bearings, and driving motors (306) are installed on the outer surfaces of the clamping frames (303) in a symmetrical distribution on the left and right sides, one end of the output shaft of the driving motor (306) is fixedly sleeved with one end of the screw (305), a threaded block (307) is threadedly sleeved on the surface of the screw (305), the surface of the threaded block (307) is slidably engaged with the inner walls of the grooves (304), a mounting block (308) is fixedly connected to the surface of the threaded block (307) on one side close to the U-shaped notch of the clamping frame (303), and a vacuum suction cup (309) is embedded on the surface of the mounting block (308) facing the prefabricated pipe gallery segment (2).

2. The prefabricated assembly construction process for a pipe gallery according to claim 1 is characterized in that: The surface of the clamping frame (303) is symmetrically distributed with reinforcement frames (310) installed in the upper and lower parts, and the upper and lower surfaces of the mounting block (308) are both provided with sliding grooves (311), and one side surface of the reinforcement frame (310) is slidably engaged with the inner wall of the sliding groove (311).

3. The prefabricated assembly construction process for a pipe gallery according to claim 1 is characterized in that: The positioning and clamping mechanism comprises a bracket (4) arranged outside the transport track (3), and four moving wheels (401) are symmetrically distributed on the bottom of the bracket (4).

4. The prefabricated assembly construction process for a pipe gallery according to claim 3 is characterized by: A first self-driving slide rail (402) and a second self-driving slide rail (403) are symmetrically mounted on the upper and lower surfaces of the bracket (4), the slider surface of the first self-driving slide rail (402) is fixedly connected to a connecting frame (404), the slider surface of the second self-driving slide rail (403) is fixedly connected to a connecting plate (405), and the inner surface of the connecting frame (404) is slidably sleeved with the outer surface of the bracket (4).

5. The prefabricated assembly construction process for a pipe gallery according to claim 4 is characterized in that: Multi-stage hydraulic telescopic rods (406) are fixedly mounted on the lower surfaces of the connecting plate (405) and the connecting frame (404), one end of each of the multi-stage hydraulic telescopic rods (406) is fixedly connected to a connecting block (407), and a clamping plate (408) is fixedly mounted on the opposite side surfaces of the two connecting blocks (407), and L-shaped clamping blocks (409) are distributed in a rectangular array on the opposite side surfaces of the two clamping plates (408).

6. The pipe gallery prefabrication and assembly construction process according to claim 4 is characterized in that: A laser sensor (410) is installed on the surface of the bracket (4) close to the second self-driving slide rail (403).

7. The pipe gallery prefabrication and assembly construction process according to claim 1 is characterized by: The connection mechanism comprises connection members (5) distributed in a rectangular array and installed on the upper surface of the prefabricated pipe gallery segment (2), wherein the inner walls of a plurality of the connection members (5) are all threadedly connected with steel bars (51).

8. The pipe gallery prefabrication and assembly construction process according to claim 7, characterized in that: A connecting threaded sleeve (52) is threadedly sleeved between the two steel bars (51).

Citation Information

Patent Citations

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