A spherical magnesium powder classification device and classification method
By designing a magnesium powder grading device including a grading limit cover, a movable screening seat and a multi-layer grading component, the problem of incomplete magnesium powder grading in the prior art is solved, and efficient grading of magnesium powder with multiple specifications is achieved. and improve screen fluidity.
Patent Information
- Application Number
- CN202411564206.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-05
AI Technical Summary
In the prior art, when using a multi-stage screen vertically to classify magnesium powder, magnesium powder with different particle sizes can easily enter the discharge pipe, and synchronous grading treatment of multi-specimen particle size magnesium powder cannot be effectively realized, and the screen flow is poor. This leads to clogging of the screen and the magnesium powder cannot be effectively graded.
A spherical magnesium powder graded device is designed, including a device support bracket, a magnesium powder graded mechanism and a device driving mechanism. The magnesium powder grading mechanism consists of a grading limit cover, a movable magnesium powder screening seat and a multi-level grading assembly. The device drives the screening seat and grading assembly are driven by the device and the linkage components to realize multi-level grading of magnesium powder.
It effectively solves the problem that magnesium powder with different particle sizes cannot be graded simultaneously, improves the magnesium powder grading efficiency, avoids screen clogging, and realizes efficient grading of multi-specimen particle size magnesium powder.
Smart Images

Figure CN119056561B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of magnesium powder processing, and in particular relates to a spherical magnesium powder classification device and a classification method. Background Art
[0002] Quasi-spherical magnesium powder has the advantages of high active magnesium content, good sphericity, high bulk density and good fluidity. These advantages make it have broad application prospects in many high-tech research fields, such as defense industry, petrochemical industry, aerospace, etc. It also plays an important role in medicine, fireworks, food and other industries. In addition, since magnesium powder itself is an active metal, it is also used as a chemical reducing agent, as well as an alloy component and desulfurizer in the metallurgical industry.
[0003] Chinese patent CN220277556U discloses a spherical magnesium powder classifier, including a circular vibrating screen body, a ring seat is arranged in the sieve plate of the circular vibrating screen body, a supporting hole plate is assembled and connected at the bottom of the ring seat, a screen is assembled and connected at the upper end of the ring seat, and a plurality of flexible rubber retaining rings are evenly arranged on the supporting hole plate, and the upper end of the flexible rubber retaining ring is in contact with the lower end surface of the screen; however, the existing classifier still has the following problems when classifying magnesium powder:
[0004] 1. In the prior art, when a multi-stage screen is longitudinally arranged to grade magnesium powder, magnesium powders with different particle sizes can easily enter the discharge pipe, and it is impossible to effectively achieve synchronous grading of magnesium powders with multiple particle sizes;
[0005] 2. The magnesium powder on the surface of the multi-stage screen used in the prior art has poor fluidity. In order to enhance the screening efficiency of the screen, the upper screen cannot vibrate effectively when the vibrating screen is started, which leads to screen blockage and the magnesium powder cannot enter the lower screen for classification.
[0006] In order to solve the above problems, we proposed a spherical magnesium powder grading device and grading method. Summary of the invention
[0007] The purpose of the present invention is to provide a spherical magnesium powder grading device and a grading method to address the shortcomings of the prior art, thereby solving the problem that when the prior art uses a multi-stage screen to longitudinally set up magnesium powder for grading, magnesium powders of different particle sizes can easily enter the discharge pipe, and the synchronous grading of magnesium powders of multiple particle sizes cannot be effectively achieved.
[0008] The present invention is achieved in that a spherical magnesium powder classification device comprises:
[0009] A device support bracket, on which a hierarchical controller is fixedly mounted;
[0010] A magnesium powder grading mechanism, the magnesium powder grading mechanism is installed on the device support frame, and the magnesium powder grading mechanism is used to grade spherical magnesium powder;
[0011] Wherein, the magnesium powder grading mechanism comprises:
[0012] A graded limiting cover, the graded limiting cover is fixedly mounted on the device support bracket;
[0013] A movable magnesium powder screening seat, the magnesium powder screening seat is slidably mounted in the grading limit cover, and a magnesium powder screening plate is embedded in the magnesium powder screening seat;
[0014] A multi-level grading component, which is arranged at the lower side of the magnesium powder screening seat and is used for multi-level sorting of the screened magnesium powder;
[0015] The device driving mechanism is installed on the device supporting bracket, and the device driving mechanism includes:
[0016] A device driving motor, the device driving motor is fixedly mounted on the device supporting bracket, and the device driving motor is electrically connected to the hierarchical controller;
[0017] A motor drive shaft fixedly connected to the output end of the device drive motor;
[0018] The device linkage part is connected to the motor drive shaft, the device linkage part is used to drive the multi-level grading component, and the device linkage part is also connected to a screening seat driving part, and the screening seat driving part is connected to the magnesium powder screening seat.
[0019] The device linkage unit comprises:
[0020] A first rotating wheel, wherein the first rotating wheel is fixedly sleeved on the motor driving shaft, a second rotating wheel is arranged on one side of the first rotating wheel, and the first rotating wheel and the second rotating wheel are connected via a first conveyor belt;
[0021] A device linkage shaft, the device linkage shaft is rotatably mounted on the device support bracket, the second rotating wheel is fixedly mounted on the top end of the device linkage shaft, and the device linkage shaft is also connected to the upper screening seat driving part;
[0022] A third rotating wheel, wherein the third rotating wheel is fixedly sleeved on the linkage shaft of the device, and a fourth rotating wheel is arranged on one side of the third rotating wheel, and the third rotating wheel and the fourth rotating wheel are connected via a second conveyor belt;
[0023] The first gear is fixedly mounted on the end of the linkage shaft of the device, and the first gear is used to drive the multi-level grading component.
[0024] The screening seat driving unit comprises:
[0025] A screening seat driving roller, wherein the screening seat driving roller is fixedly mounted on the linkage shaft of the device, and a screening driving groove is provided on the side wall of the screening seat driving roller;
[0026] A driving hinge block is slidably mounted in the screening driving groove, one side of the driving hinge block is fixedly connected with a swinging gear seat, and the swinging gear seat is rotatably mounted on the device support bracket;
[0027] An arc-shaped guide seat fixedly mounted on the driving roller of the screening seat, the arc-shaped guide seat being used for guiding and limiting the driving hinge block;
[0028] A lifting rack, wherein the lifting rack sliding sleeve is arranged on the rack guide rod, one end of the rack guide rod is fixedly installed in the device support bracket, one side of the lifting rack is fixedly connected with a screening seat connecting rod, and one end of the screening seat connecting rod away from the lifting rack is fixedly connected with the magnesium powder screening seat.
[0029] The multi-level hierarchical components include:
[0030] An external grading seat, the external grading seat is fixedly mounted on the device support bracket;
[0031] The middle grading seat is installed in the outer grading seat, the outer grading seat and the middle grading seat surround each other to form an outer grading cavity, and a second gear is fixedly connected to the bottom of the middle grading seat, and the second gear is meshed with the first gear for transmission;
[0032] The inner grading seat is fixedly connected to the grading limit cover, and the side walls of the inner grading seat and the middle grading seat are respectively provided with grading holes, a middle grading cavity is formed between the inner grading seat and the middle grading seat, and an inner grading cavity is arranged in the inner grading seat.
[0033] The outer grading cavity is also provided with an outer drainage part, which is used to drain the small-particle magnesium powder in the outer grading cavity to prevent the small-particle magnesium powder from flowing back into the middle grading cavity. The outer drainage part includes:
[0034] A third gear, the third gear is fixedly connected to the intermediate grading seat;
[0035] A fourth gear is arranged on one side of the third gear, and the fourth gear is meshed with the third gear for transmission. The fourth gear is fixedly installed on the top of the outer drainage shaft. The outer drainage shaft is rotatably connected to the outer grading seat through a bearing, and a drainage auger is fixedly sleeved on the outer wall of the outer drainage shaft.
[0036] The multi-level hierarchical component also includes:
[0037] At least one set of cyclone separation slots, wherein the cyclone separation slots are arranged at the bottom of the inner classification seat;
[0038] A grading exhaust fan is fixedly mounted on the bottom of the inner grading seat, the grading exhaust fan is fixedly mounted on the inner grading seat, and the grading exhaust fan is connected to the cyclone separation tank.
[0039] The device also includes:
[0040] A magnesium powder processing mechanism, the magnesium powder processing mechanism is installed on the device support frame, and the magnesium powder processing mechanism is used to break up the blocky magnesium powder and assist in the classification of spherical magnesium powder;
[0041] Wherein, the magnesium powder processing mechanism comprises:
[0042] A magnesium powder dispersing tank, which is fixedly mounted on the device support frame;
[0043] A magnesium powder diversion tank, wherein the top of the magnesium powder diversion tank is detachably connected to the bottom of the magnesium powder scattering tank, a magnesium powder scattering assembly is provided in the magnesium powder scattering tank, a magnesium powder guide portion is provided in the magnesium powder diversion tank, the magnesium powder guide portion is fixedly connected to the fourth rotating wheel, and the magnesium powder scattering assembly is connected to the motor drive shaft through a scattering drive portion;
[0044] A material transmission component, the material transmission component is used to transmit magnesium powder, and the material transmission component includes:
[0045] A loader, the loader is fixedly mounted on the device support frame;
[0046] A feeding pipe fixedly connected to the feeding machine, wherein one end of the feeding pipe away from the feeding machine extends into the magnesium powder scattering tank;
[0047] A processing conducting pipe, wherein the processing conducting pipe is arranged between the magnesium powder diversion tank and the magnesium powder screening seat, and one end of the processing conducting pipe is fixedly connected to the magnesium powder diversion tank;
[0048] An internal discharge valve, the internal discharge valve being fixedly mounted on the internal grading seat;
[0049] a middle discharge valve, the middle discharge valve being installed at the bottom of the middle grading seat, and
[0050] The external discharge valve is installed on the side wall of the external grading seat, and the internal discharge valve, the middle discharge valve and the external discharge valve are respectively used for discharging and diverting the spherical magnesium powder after grading.
[0051] The breaking up driving unit comprises:
[0052] A scattering anti-splash plate, wherein the scattering anti-splash plate is fixedly connected to the device support bracket;
[0053] A limiting bevel gear ring, the limiting bevel gear ring is fixedly mounted on the scattering anti-splash plate;
[0054] A driving swing arm, wherein the driving swing arm is arranged on one side of the splash-breaking plate, and one end of the driving swing arm is fixedly connected to the motor drive shaft through a connecting rod;
[0055] The driving bevel gear installed at the end of the driving swing arm is rotatably engaged with the limiting bevel gear ring for transmission, and one side of the driving bevel gear is detachably connected to the magnesium powder scattering assembly.
[0056] The magnesium powder scattering component comprises:
[0057] A breaking-up linkage rod, wherein the breaking-up linkage rod is disposed in the magnesium powder breaking-up tank, and one end of the breaking-up linkage rod is detachably connected to the driving bevel gear;
[0058] One end of the breaking linkage rod away from the driving bevel gear passes through a rod limiting ring fixedly installed in the magnesium powder breaking tank, and is fixedly connected to multiple sets of magnesium powder breaking racks, which are used to break up blocky spherical magnesium powders;
[0059] At least one set of external thread grooves, the external thread grooves are arranged in the magnesium powder breaking frame, and the external thread grooves are used to assist the magnesium powder breaking frame in breaking up blocky spherical magnesium powder;
[0060] A spring telescopic rod is fixedly installed on the end of the breaking up linkage rod, and the telescopic end of the spring telescopic rod is fixedly connected with a pointed cone breaking up head, and the pointed cone breaking up head is slidably connected with the end of the magnesium powder breaking up frame.
[0061] The magnesium powder guide portion comprises:
[0062] A bottom guide plate, wherein the bottom guide plate is rotatably mounted in the magnesium powder diversion tank, and the bottom guide plate is fixedly connected to the fourth runner;
[0063] A conical guide seat is installed on the bottom guide plate, and the conical guide seat is used to guide the magnesium powder after being broken up. A plurality of auxiliary diverter plates are fixedly installed on the conical guide seat, and a plurality of auxiliary diverter grooves are arranged on the auxiliary diverter plates.
[0064] On the other hand, the present invention also provides a classification method for spherical magnesium powder, which comprises:
[0065] Step S10, during operation, the grading controller controls the feeding pump to start, and the feeding pump feeds the magnesium powder particles into the magnesium powder breaking tank through the feeding pipe. At the same time, the grading controller starts the device driving motor, and the device driving motor starts to drive the motor driving shaft to rotate, and the motor driving shaft drives the driving swing arm to rotate, so that the driving swing arm drives the breaking linkage rod, the magnesium powder breaking frame and the pointed cone breaking head to rotate around the magnesium powder breaking tank, so as to realize the breaking operation of the agglomerated magnesium powder. When the driving swing arm drives the breaking linkage rod to rotate, the meshing action between the limiting bevel gear ring and the driving bevel gear can drive the driving bevel gear, the breaking linkage rod, the magnesium powder breaking frame and the pointed cone breaking head to rotate, so as to further realize the breaking operation of the agglomerated magnesium powder.
[0066] Step S20, the broken up magnesium powder particles enter the magnesium powder diversion tank, the device driving motor is started to drive the motor driving shaft to rotate, the motor driving shaft rotation can drive the first wheel, the second wheel and the device linkage shaft to rotate, the device linkage shaft can drive the third wheel and the fourth wheel to rotate, the fourth wheel drives the bottom guide plate, the conical guide seat and the auxiliary diversion plate to rotate, further breaking up the magnesium powder particles and diverting them, and then the magnesium powder is diverted through the treatment guide pipe and enters the magnesium powder screening seat.
[0067] Step S30, the magnesium powder enters the magnesium powder screening seat after being broken up, and at the same time, the linkage shaft of the device drives the third rotating wheel, the fourth rotating wheel, the first gear and the screening seat driving roller to rotate, and the rotation of the screening seat driving roller can drive the screening driving groove and the arc guide seat to rotate, so that the screening driving groove and the arc guide seat work together to drive the driving hinge block to move, and the driving hinge block drives the swinging gear seat to swing, and the swinging gear seat drives the lifting rack and the screening seat connecting rod to move when it swings, so that the screening seat connecting rod drives the magnesium powder screening seat and the magnesium powder screening plate to slide along the grading limit cover, so as to adjust the screening position of the magnesium powder screening plate, and the magnesium powder screening plate screens the magnesium powder.
[0068] In step S40, after the magnesium powder particles are screened by the magnesium powder screening plate, the magnesium powder particles directly fall into the inner grading seat, and the grading controller controls the grading exhaust fan to turn on, and the grading exhaust fan blows air into the inner grading cavity, and the medium and small particles of magnesium powder enter the middle grading cavity from the grading holes on the side wall of the inner grading seat, while the large particles of magnesium powder are concentrated in the inner grading cavity. The rotation of the device linkage shaft can drive the first gear to rotate. When the first gear contacts the second gear, it can drive the second gear and the middle grading seat to rotate in a circle. When the first gear does not contact the second gear, the second gear rotates by its own inertia, thereby breaking the dynamic balance of the movement of the magnesium powder in the middle grading cavity, so that the small particles of magnesium powder enter the outer grading cavity through the grading holes of the middle grading seat.
[0069] Step S50, after the classification is completed, the classification controller controls the inner discharge valve, the middle discharge valve and the outer discharge valve to open, so as to discharge the classified magnesium powder.
[0070] Compared with the prior art, this application has the following beneficial effects:
[0071] The present invention is provided with a magnesium powder grading mechanism, which consists of a grading limit cover, a magnesium powder screening seat, and a multi-level grading component. The position of the magnesium powder screening seat can be driven by a device linkage part, thereby helping to improve the grading efficiency of spherical magnesium powder. At the same time, the multi-level grading component is driven by the device linkage part to achieve synchronous grading of spherical magnesium powders of various levels, thereby improving the magnesium powder grading efficiency.
[0072] In the present invention, the multi-level grading component is sequentially provided with an outer grading seat, a middle grading seat and an inner grading seat from the outside to the inside, and a cyclone separation groove and a grading exhaust fan are provided in the inner grading seat. The cyclone separation of large, medium and small particles of magnesium powder in the inner grading seat is realized through the operation of the grading exhaust fan, and the middle grading seat can make a circular motion due to the linkage of the first gear and the second gear, which is convenient for the rapid separation of medium and small particles, and the second gear is set as an incomplete gear to break the dynamic balance in the middle grading cavity, so that the magnesium powder particles to be classified are quickly passed through the grading holes due to the inertia, thereby further improving the magnesium powder grading efficiency.
[0073] The magnesium powder processing mechanism in the present invention is composed of a magnesium powder dispersing component and a magnesium powder guide part. The magnesium powder dispersing component and the magnesium powder guide part cooperate to quickly disperse the agglomerated and adhered magnesium powder particles. The magnesium powder dispersing component and the magnesium powder guide part are both driven by the linkage part of the device, making the control of magnesium powder dispersing and guide work more convenient and efficient, and further playing an auxiliary role in the rapid classification of magnesium powder.
[0074] In the present invention, an external drainage part is provided, which is composed of a third gear, a fourth gear, an external drainage shaft, and a drainage auger. The external drainage part can be driven by the intermediate grading seat to rotate intermittently, thereby realizing the rapid drainage of small-particle magnesium powder in the external grading cavity to the bottom of the external grading cavity, avoiding the small-particle magnesium powder from being disturbed by the airflow and flowing back into the intermediate grading cavity, thereby improving the grading efficiency of the magnesium powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0075] Figure 1 The figure is a schematic diagram of the structure of the spherical magnesium powder classification device provided by the present invention.
[0076] Figure 2 It is a front view of the spherical magnesium powder classification device provided by the present invention.
[0077] Figure 3 It is a side view of the spherical magnesium powder classification device provided by the present invention.
[0078] Figure 4 It is a structural schematic diagram of the magnesium powder grading mechanism provided by the present invention.
[0079] Figure 5It is an axonometric diagram of the magnesium powder grading mechanism provided by the present invention.
[0080] Figure 6 It is a front view of the magnesium powder grading mechanism provided by the present invention.
[0081] Figure 7 It is a top view of the magnesium powder grading mechanism provided by the present invention.
[0082] Figure 8 yes Figure 6 AA section view.
[0083] Fig. 9 yes Figure 7 BB section view.
[0084] Fig.10 It is a schematic diagram of the structure of the multi-level hierarchical component provided by the present invention.
[0085] Fig.11 It is a front view of the multi-level hierarchical component provided by the present invention.
[0086] Fig.12 yes Fig.11 CC section view.
[0087] Fig.13 It is a structural schematic diagram of the magnesium powder processing mechanism provided by the present invention.
[0088] Fig.14 It is a three-dimensional structural schematic diagram of the magnesium powder processing mechanism provided by the present invention.
[0089] Fig.15 It is a structural schematic diagram of the magnesium powder scattering assembly provided by the present invention.
[0090] Fig.16 It is an axonometric diagram of the magnesium powder scattering assembly provided by the present invention.
[0091] Fig.17 It is a bottom view of the magnesium powder scattering assembly provided by the present invention.
[0092] Fig.18 It is a structural schematic diagram of the magnesium powder guide part provided by the present invention.
[0093] Fig.19 It is a top view of the magnesium powder guide portion provided by the present invention.
[0094] In the figure: 1-device support frame, 2-material transmission component, 21-feeder, 22-feeder pipe, 23-processing guide pipe, 24-inner discharge valve, 25-middle discharge valve, 26-outer discharge valve, 3-device drive mechanism, 31-device drive motor, 32-device linkage part, 321-first rotating wheel, 322-first conveyor belt, 323-second rotating wheel, 324-device linkage shaft, 325-third rotating wheel, 326-fourth rotating wheel, 327-second conveyor Belt conveyor, 328-first gear, 33-motor drive shaft, 34-scattering drive unit, 341-scattering splash plate, 342-limiting bevel gear ring, 343-driving bevel gear, 344-driving swing arm, 35-screening seat drive unit, 351-screening seat drive roller, 352-screening drive groove, 353-arc guide seat, 354-driving hinge block, 355-swinging gear seat, 356-lifting rack, 357-rack guide rod, 358-screening seat connecting rod, 4 -magnesium powder processing mechanism, 41-magnesium powder scattering tank, 42-magnesium powder diversion tank, 43-magnesium powder scattering assembly, 431-scattering linkage rod, 432-rod limit ring, 433-magnesium powder scattering frame, 434-external thread groove, 435-cone scattering head, 436-spring telescopic rod, 44-magnesium powder guide part, 441-conical guide seat, 442-bottom guide plate, 443-auxiliary diversion plate, 444-auxiliary diversion groove, 5-magnesium powder grading mechanism, 51-grading limit Cover, 52-magnesium powder screening seat, 521-magnesium powder screening plate, 53-multi-level grading component, 531-external grading seat, 532-middle grading seat, 533-inner grading seat, 534-external grading chamber, 535-middle grading chamber, 536-inner grading chamber, 537-grading exhaust fan, 538-cyclone separation tank, 539-second gear, 54-external drainage part, 541-third gear, 542-fourth gear, 543-external drainage shaft, 544-drainage auger. DETAILED DESCRIPTION
[0095] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0096] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0097] When the prior art uses a multi-stage screen to set up longitudinally to grade magnesium powder, magnesium powder with different particle sizes can easily enter the discharge pipe, and it is impossible to effectively achieve synchronous grading of magnesium powder with multiple specifications and particle sizes. In order to solve the above problems, we proposed a spherical magnesium powder grading device and method. In short, the device includes a device support frame 1, a magnesium powder grading mechanism 5, and a device driving mechanism 3. The magnesium powder grading mechanism 5 includes a grading limit cover 51, a movable magnesium powder screening seat 52, and a multi-level grading component 53. The device driving mechanism 3 includes a device driving motor 31, a motor driving shaft 33 fixedly connected to the output end of the device driving motor 31, and a device linkage part 32. The embodiment of the present invention is provided with a magnesium powder grading mechanism 5, which is composed of a grading limit cover 51, a magnesium powder screening seat 52, and a multi-level grading component 53. The position of the magnesium powder screening seat 52 can be driven by the device linkage part 32, thereby helping to improve the grading efficiency of spherical magnesium powder. At the same time, the multi-level grading component 53 is driven by the device linkage part 32 to achieve synchronous grading of spherical magnesium powders of various levels, thereby improving the magnesium powder grading efficiency.
[0098] It should be noted that the quasi-spherical magnesium powder in the embodiment of the present invention is magnesium powder particles with a shape close to spherical prepared by milling or ball milling production process, and the magnesium powder particles are used for chemical reducing agents, high-end welding materials, 3D printing and metal alloy manufacturing.
[0099] The embodiment of the present invention provides a spherical magnesium powder classification device, such as Figure 1-Figure 3 As shown, including:
[0100] A device support bracket 1, on which a graded controller is fixedly mounted, the device support bracket 1 is made of stainless steel or high manganese steel, the bottom of the device support bracket 1 is fixed to a device base or an equipment base, the graded controller is fixedly mounted on the side wall of the device support bracket 1 by fastening bolts or clamping, and the graded controller is a PLC controller;
[0101] A magnesium powder grading mechanism 5, wherein the magnesium powder grading mechanism 5 is installed on the device support frame 1, and the magnesium powder grading mechanism 5 is used to grade spherical magnesium powder;
[0102] Among them, Figure 4-Figure 9 As shown, the magnesium powder grading mechanism 5 comprises:
[0103] A graded limiting cover 51, wherein the graded limiting cover 51 is fixedly mounted on the device support bracket 1;
[0104] A movable magnesium powder screening seat 52, wherein the magnesium powder screening seat 52 is slidably mounted in the grading limit cover 51, and a magnesium powder screening plate 521 is embedded in the magnesium powder screening seat 52;
[0105] In this embodiment, the grading limit cover 51 is specifically a round seat or ring with a hollow interior, and the side wall of the grading limit cover 51 is fixedly connected to the side wall of the device support frame 1 by welding or riveting. In order to guide and limit the magnesium powder screening seat 52, a vertical slide groove is opened on the side wall of the grading limit cover 51, and the magnesium powder screening seat 52 is slidingly connected to the vertical slide groove. The shape of the magnesium powder screening seat 52 is an inverted funnel or an inverted cone structure, so as to avoid clogging of magnesium powder particles after the initial screening. The magnesium powder screening plate 521 is embedded in the magnesium powder screening seat 52 by means of threads / snaps. The purpose of setting the magnesium powder screening plate 521 is to perform initial screening of spherical magnesium powder particles, so as to screen out non-standard large-particle magnesium powder. A plurality of groups of initial screening grooves are opened on the circumference of the magnesium powder screening plate 521, and the initial screening grooves are circular grooves with polished inner walls.
[0106] The multi-level grading component 53 is disposed at the lower side of the magnesium powder screening seat 52, and the multi-level grading component 53 is used for multi-level sorting of the screened magnesium powder.
[0107] The device driving mechanism 3 is installed on the device support bracket 1, and the device driving mechanism 3 includes:
[0108] A device driving motor 31, wherein the device driving motor 31 is fixedly mounted on the device supporting bracket 1, and the device driving motor 31 is electrically connected to the hierarchical controller;
[0109] In this embodiment, the device drive motor 31 is a three-phase asynchronous motor. The base of the device drive motor 31 is fixed to the top of the device support bracket 1 by a clamp or bolt connection, and the output end of the device drive motor 31 is fixedly connected to the motor drive shaft 33 by an interference fit.
[0110] A motor drive shaft 33 fixedly connected to the output end of the device drive motor 31;
[0111] The device linkage part 32 is connected to the motor drive shaft 33, and the device linkage part 32 is used to drive the multi-level grading component 53. The device linkage part 32 is also connected to the screening seat driving part 35, and the screening seat driving part 35 is connected to the magnesium powder screening seat 52.
[0112] The embodiment of the present invention is provided with a magnesium powder grading mechanism 5, which is composed of a grading limit cover 51, a magnesium powder screening seat 52, and a multi-level grading component 53. The position of the magnesium powder screening seat 52 can be driven by the device linkage part 32, thereby helping to improve the grading efficiency of spherical magnesium powder. At the same time, the multi-level grading component 53 is driven by the device linkage part 32 to achieve synchronous grading of spherical magnesium powders of various levels, thereby improving the magnesium powder grading efficiency.
[0113] In a further preferred embodiment of the present invention, Figure 1 and Figure 2 As shown, the device linkage unit 32 includes:
[0114] A first rotating wheel 321, wherein the first rotating wheel 321 is fixedly sleeved on the motor drive shaft 33, a second rotating wheel 323 is disposed on one side of the first rotating wheel 321, and the first rotating wheel 321 and the second rotating wheel 323 are connected via a first conveyor belt 322;
[0115] The device linkage shaft 324 is rotatably mounted on the device support bracket 1 , and the second rotating wheel 323 is fixedly mounted on the top of the device linkage shaft 324 . The device linkage shaft 324 is also connected to the upper screening seat driving part 35 .
[0116] In this embodiment, the first rotating wheel 321 and the second rotating wheel 323 are located on the same horizontal line, and the first rotating wheel 321 and the second rotating wheel 323 are rotatably connected to the device support bracket 1 through bearings. The first rotating wheel 321 is fixedly sleeved on the motor drive shaft 33 by plugging or welding, and the second rotating wheel 323 and the third rotating wheel 325 are also fixedly installed on the device linkage shaft 324 by the same fixing method. The device linkage shaft 324 is rotatably connected to the side wall of the device support bracket 1 through a sleeve or a limit bearing.
[0117] A third rotating wheel 325, wherein the third rotating wheel 325 is fixedly sleeved on the device linkage shaft 324, and a fourth rotating wheel 326 is arranged on one side of the third rotating wheel 325, the third rotating wheel 325 and the fourth rotating wheel 326 are located on the same horizontal line, and the third rotating wheel 325 and the fourth rotating wheel 326 are connected via a second conveyor belt 327;
[0118] The first gear 328 is fixedly mounted on the end of the device linkage shaft 324 , and the first gear 328 is used to drive the multi-level grading component 53 .
[0119] In this embodiment, the first gear 328 is fixedly mounted on the lower end of the device linkage shaft 324 by plugging or welding.
[0120] The embodiment of the present invention is provided with a device linkage part 32, which can realize synchronous driving of magnesium powder breaking, screening and grading by transmitting power to the device driving motor 31, which can not only avoid the problem of easy clogging of blocky magnesium powder during magnesium powder grading, but also cooperate with the multi-level grading component 53 to solve the problem that magnesium powder particles are difficult to be thrown out and separated due to constant rotation speed.
[0121] In a further preferred embodiment of the present invention, Figure 1 and Figure 4 As shown, the screening seat driving unit 35 includes:
[0122] The screening seat driving roller 351 is fixedly mounted on the device linkage shaft 324. A screening driving groove 352 is provided on the side wall of the screening seat driving roller 351. The screening seat driving roller 351 is fixedly connected to the device linkage shaft 324 by plugging or riveting. The screening seat driving roller 351 is a round roller or a round seat, and the screening driving groove 352 is an annular circular groove or a wavy circular groove structure.
[0123] A driving hinge block 354 is slidably mounted in the screening driving slot 352, one side of the driving hinge block 354 is fixedly connected to a swinging gear seat 355, and the swinging gear seat 355 is rotatably mounted on the device support bracket 1;
[0124] The arc-shaped guide seat 353 is fixedly mounted on the screening seat driving roller 351, and the arc-shaped guide seat 353 is used to guide and limit the driving hinge block 354. The arc-shaped guide seat 353 is fixedly connected to the side wall of the screening seat driving roller 351 by plugging or riveting.
[0125] In this embodiment, the driving hinge block 354 is a circular hinge block with a polished outer wall. The side wall of the driving hinge block 354 is fixedly connected to the swing gear seat 355 by a snap or a fastening bolt. The middle part of the swing gear seat 355 is rotatably connected to the device support bracket 1 through a connecting rod. The swing gear seat 355 is a fan-shaped gear seat. The outer wall of the swing gear seat 355 is provided with multiple groups of teeth, and the teeth are meshed with the lifting rack 356 for transmission.
[0126] The lifting rack 356 is slidably mounted on a rack guide rod 357, one end of which is fixedly mounted in the device support bracket 1, and one side of the lifting rack 356 is fixedly connected to a screening seat connecting rod 358, and one end of the screening seat connecting rod 358 away from the lifting rack 356 is fixedly connected to the magnesium powder screening seat 52.
[0127] In this embodiment, the side wall of the lifting rack 356 is fixedly connected to the end of the screening seat connecting rod 358 by fastening bolts or riveting, and the other end of the screening seat connecting rod 358 is fixedly connected to the magnesium powder screening seat 52 by plugging or riveting.
[0128] During operation, the hierarchical controller controls the device driving motor 31 to start, and the device driving motor 31 can drive the motor driving shaft 33 to rotate. The rotation of the motor driving shaft 33 can drive the first rotating wheel 321, the second rotating wheel 323 and the device linkage shaft 324 to rotate. The device linkage shaft 324 can drive the third rotating wheel 325, the fourth rotating wheel 326, the first gear 328 and the screening seat driving roller 351 to rotate. The rotation of the screening seat driving roller 351 can drive the screening driving groove 352 and the arc guide seat 353 to rotate. The screening drive slot 352 and the arc-shaped guide seat 353 cooperate to drive the driving hinge block 354 to move, and the driving hinge block 354 drives the swinging gear seat 355 to swing. When the swinging gear seat 355 swings, it drives the lifting rack 356 and the screening seat connecting rod 358 to move, and then the screening seat connecting rod 358 drives the magnesium powder screening seat 52 and the magnesium powder screening plate 521 to slide along the grading limit cover 51, thereby adjusting the screening position of the magnesium powder screening plate 521, which plays a role in assisting in improving the screening efficiency of the magnesium powder screening plate 521.
[0129] In a further preferred embodiment of the present invention, Figure 10-12 As shown, the multi-level hierarchical component 53 includes:
[0130] An external grading seat 531, wherein the external grading seat 531 is fixedly mounted on the device support bracket 1;
[0131] The intermediate grading seat 532 is installed in the outer grading seat 531. The outer grading seat 531 and the intermediate grading seat 532 surround an outer grading cavity 534. The bottom of the intermediate grading seat 532 is fixedly connected with a second gear 539. The side wall or top of the intermediate grading seat 532 is rotatably connected with the device support bracket 1 or the grading limit cover 51. The second gear 539 is meshed with the first gear 328 for transmission. The bottom of the intermediate grading seat 532 is fixedly connected with the second gear 539 by a thread or a fastening bolt. The first gear 328 or the second gear 539 is an incomplete gear of one-third, one-quarter or one-fifth.
[0132] The inner grading seat 533 is fixedly connected to the grading limit cover 51 , and the side walls of the inner grading seat 533 and the middle grading seat 532 are respectively provided with grading holes, a middle grading cavity 535 is formed between the inner grading seat 533 and the middle grading seat 532 , and an inner grading cavity 536 is provided in the inner grading seat 533 .
[0133] The outer classification chamber 534 is further provided with an outer drainage portion 54, which is used to drain the small-particle magnesium powder in the outer classification chamber 534 to prevent the small-particle magnesium powder from flowing back into the middle classification chamber 535. The outer drainage portion 54 includes:
[0134] A third gear 541, wherein the third gear 541 is fixedly connected to the intermediate grading seat 532;
[0135] A fourth gear 542 is arranged on one side of the third gear 541, and the fourth gear 542 is meshed with the third gear 541 for transmission. The fourth gear 542 is fixedly mounted on the top of the outer drainage shaft 543, and the outer drainage shaft 543 is rotatably connected to the outer grading seat 531 through a bearing. A drainage auger 544 is fixedly sleeved on the outer wall of the outer drainage shaft 543.
[0136] In the present invention, an external drainage part 54 is provided, and the external drainage part 54 is composed of a third gear 541, a fourth gear 542, an external drainage shaft 543, and a drainage auger 544. The external drainage part 54 can be driven by the intermediate grading seat 532 to rotate intermittently, thereby realizing the rapid drainage of small-particle magnesium powder in the external grading chamber 534 to the bottom of the external grading chamber 534, avoiding the small-particle magnesium powder from being disturbed by the airflow and flowing back into the intermediate grading chamber 535, thereby improving the grading efficiency of the magnesium powder.
[0137] It should be noted that the outer grading seat 531, the middle grading seat 532 and the inner grading seat 533 are arranged in sequence from the outside to the inside. The outer grading seat 531 is specifically a circular seat with a hollow interior, the middle grading seat 532 is specifically an inverted truncated cone plate / seat structure with a hollow interior, and the inner grading seat 533 is an inner hollow conical plate / seat or truncated cone plate / seat structure. At the same time, the top of the inner grading seat 533 is fixedly connected to the grading limit cover 51 by a buckle, and the top of the inner grading seat 533 is slidably connected to the bottom of the magnesium powder screening seat 52 and is conductive. The magnesium powder screened by the magnesium powder screening plate 521 directly enters the inner grading seat 533, and the inner diameter of the grading holes opened on the side wall of the inner grading seat 533 is larger than the inner diameter of the grading holes opened on the side wall of the middle grading seat 532. The grading holes are round holes or square holes, and the grading holes are circumferentially arranged on the side walls of the inner grading seat 533 and the middle grading seat 532 respectively. After grading, small-particle magnesium powder falls into the outer grading cavity 534, medium-particle magnesium powder falls into the middle grading cavity 535, and large-particle magnesium powder is concentrated in the inner grading cavity 536.
[0138] At least one group of cyclone separation grooves 538, wherein the cyclone separation grooves 538 are arranged at the bottom of the inner grading seat 533. It should be noted that the cyclone separation grooves 538 are circumferentially arranged at the bottom of the inner grading seat 533. In order to prevent magnesium powder particles from falling into the cyclone separation grooves 538, the cyclone separation grooves 538 are elliptical, square, diamond or "V" shaped.
[0139] A grading exhaust fan 537 is fixedly mounted on the bottom of the inner grading seat 533 . The grading exhaust fan 537 is fixedly mounted on the inner grading seat 533 , and the grading exhaust fan 537 is in conduction with the cyclone separation tank 538 .
[0140] In this embodiment, the grading exhaust fan 537 is fixedly installed on the bottom of the inner grading seat 533 by fastening bolts or welding. The grading exhaust fan 537 is a DC centrifugal fan or an oblique flow centrifugal fan. The grading exhaust fan 537 is electrically connected to the grading controller.
[0141] In the present invention, the multi-level grading component 53 is sequentially provided with an outer grading seat 531, a middle grading seat 532 and an inner grading seat 533 from the outside to the inside, and a cyclone separation groove 538 and a grading exhaust fan 537 are provided in the inner grading seat 533. The cyclone separation of large, medium and small particles of magnesium powder in the inner grading seat 533 is realized through the operation of the grading exhaust fan 537, and the middle grading seat 532 can make a circular motion due to the linkage of the first gear 328 and the second gear 539, which facilitates the rapid separation of medium and small particles, and the second gear 539 is set as an incomplete gear to break the dynamic balance in the middle grading cavity 535, so that the magnesium powder particles to be classified are quickly passed through the grading holes due to inertia, thereby further improving the magnesium powder grading efficiency.
[0142] During operation, after the magnesium powder particles are screened by the magnesium powder screening plate 521, the magnesium powder particles directly fall into the inner grading seat 533, and the grading controller controls the grading exhaust fan 537 to start, and the grading exhaust fan 537 blows air into the inner grading chamber 536, and the medium and small particles of magnesium powder enter the middle grading chamber 535 from the grading holes on the side wall of the inner grading seat 533, while the large particles of magnesium powder are concentrated in the inner grading chamber 536, and the rotation of the device linkage shaft 324 can drive the first gear 328 to rotate, and when the first gear 328 contacts the second gear 539, it can drive the second gear 539 and the middle grading seat 532 to rotate in a circle, and when the first gear 328 does not contact the second gear 539, the second gear 539 relies on The middle grading chamber 535 rotates by its own inertia, thereby breaking the dynamic balance of the movement of the magnesium powder in the middle grading chamber 535, so that the small-particle magnesium powder enters the outer grading chamber 534 through the grading holes of the middle grading seat 532. At the same time, the rotation of the middle grading seat 532 can drive the third gear 541 and the fourth gear 542 to rotate, so that the fourth gear 542 drives the outer drainage shaft 543 and the drainage auger 544 to rotate, so as to quickly drain the small-particle magnesium powder in the outer grading chamber 534 to the bottom of the outer grading chamber 534, and prevent the small-particle magnesium powder from being disturbed by the airflow and flowing back into the middle grading chamber 535. After the grading is completed, the grading controller controls the inner discharge valve 24, the middle discharge valve 25 and the outer discharge valve 26 to open, so as to discharge the classified magnesium powder.
[0143] In a further preferred embodiment of the present invention, Figure 13-14 As shown, the spherical magnesium powder classification device also includes:
[0144] A magnesium powder processing mechanism 4 is installed on the device support frame 1, and the magnesium powder processing mechanism 4 is used to break up the blocky magnesium powder and assist in grading the spherical magnesium powder.
[0145] In the present invention, the magnesium powder processing mechanism 4 is composed of a magnesium powder dispersing component 43 and a magnesium powder guide part 44. The magnesium powder dispersing component 43 and the magnesium powder guide part 44 cooperate to quickly disperse the agglomerated and adhered magnesium powder particles. The magnesium powder dispersing component 43 and the magnesium powder guide part 44 are both driven by the device linkage part 32, making the control of magnesium powder dispersing and guide work more convenient and efficient, and further playing an auxiliary role in the rapid classification of magnesium powder.
[0146] Wherein, the magnesium powder processing mechanism 4 comprises:
[0147] A magnesium powder dispersing tank 41, which is fixedly mounted on the device support frame 1. The magnesium powder dispersing tank 41 is a semicircular tank or hemispherical tank structure with a hollow interior. The magnesium powder dispersing tank 41 is fixedly connected to the device support frame 1 by fastening bolts or support rods;
[0148] A magnesium powder diversion tank 42, the top of which is detachably connected to the bottom of a magnesium powder scattering tank 41, a magnesium powder scattering assembly 43 is provided in the magnesium powder scattering tank 41, a magnesium powder guide portion 44 is provided in the magnesium powder diversion tank 42, the magnesium powder guide portion 44 is fixedly connected to the fourth rotating wheel 326, and the magnesium powder scattering assembly 43 is connected to the motor drive shaft 33 via a scattering drive portion 34.
[0149] In order to facilitate the loading and unloading of magnesium powder, the embodiment of the present invention further provides a material transmission component 2;
[0150] The material transmission component 2 is used to transmit magnesium powder, and the material transmission component 2 includes:
[0151] The loader 21 is fixedly mounted on the device support frame 1, and is fixedly connected to the device support frame 1 by a clamp or a fastening bolt. The loader 21 is electrically connected to the grading controller, and is connected to the feed pipe or conveyor belt of the magnesium powder particle production line.
[0152] A feeding pipe 22 is fixedly connected to the feeding machine 21, and one end of the feeding pipe 22 away from the feeding machine 21 extends into the magnesium powder scattering tank 41. The feeding pipe 22 is fixedly connected to the discharge port of the feeding machine 21 by means of threads and flange cooperation. The feeding pipe 22 is an arc-shaped pipe or a curved pipe, and the other end of the feeding pipe 22 passes through the side wall of the magnesium powder scattering tank 41 and extends to the top of the magnesium powder scattering tank 41.
[0153] The processing conduit 23 is disposed between the magnesium powder diversion tank 42 and the magnesium powder screening seat 52, and one end of the processing conduit 23 is fixedly connected to the magnesium powder diversion tank 42. The processing conduit 23 is fixedly connected to the side wall of the magnesium powder diversion tank 42 by means of a threaded mating sealing flange, and the bottom of the processing conduit 23 extends to the top of the magnesium powder screening seat 52. The processing conduit 23 and the feeding pipe 22 are hollow tubes made of stainless steel or PVC.
[0154] An internal discharge valve 24, wherein the internal discharge valve 24 is fixedly mounted on the internal grading seat 533;
[0155] The middle discharge valve 25 is installed at the bottom of the middle grading seat 532, and
[0156] The external discharge valve 26 is installed on the side wall of the external grading seat 531. The internal discharge valve 24, the middle discharge valve 25 and the external discharge valve 26 are respectively used for discharging and diverting the spherical magnesium powder after grading.
[0157] In this embodiment, the inner discharge valve 24, the middle discharge valve 25 and the outer discharge valve 26 are electrically connected to the graded controller respectively, and the inner discharge valve 24, the middle discharge valve 25 and the outer discharge valve 26 are fixedly installed by fastening bolts or clips. At the same time, the inner discharge valve 24, the middle discharge valve 25 and the outer discharge valve 26 are made of aluminum alloy, and the operating pressure is 0.3-1MPa. The inner discharge valve 24, the middle discharge valve 25 and the outer discharge valve 26 are straight-through solenoid valves.
[0158] In a further preferred embodiment of the present invention, Figure 15-16 As shown, the breaking up driving unit 34 includes:
[0159] The scattering splash plate 341 is fixedly connected to the device support frame 1, and the scattering splash plate 341 is fixedly connected to the device support frame 1 by fastening bolts. The scattering splash plate 341 is a circular plate or a round seat structure. The scattering splash plate 341 is arranged directly above the magnesium powder scattering tank 41, and a shock-absorbing protective layer is arranged on the lower surface of the scattering splash plate.
[0160] A limiting bevel gear ring 342, wherein the limiting bevel gear ring 342 is fixedly mounted on the splash-proof plate 341;
[0161] A driving swing arm 344, wherein the driving swing arm 344 is disposed on one side of the splash-breaking plate 341, and one end of the driving swing arm 344 is fixedly connected to the motor drive shaft 33 via a connecting rod;
[0162] In this embodiment, the driving swing arm 344 is an "L"-shaped swing arm structure, and one end of the driving swing arm 344 is fixedly connected to the connecting rod by plugging or mortising, and the end of the connecting rod away from the driving swing arm 344 penetrates the splash guard 341 and is bolted or riveted to the end of the motor drive shaft 33, and the end of the driving swing arm 344 is rotatably connected to the driving bevel gear 343 through a bearing.
[0163] The driving bevel gear 343 installed at the end of the driving swing arm 344 is rotatably engaged with the limiting bevel gear ring 342 , and one side of the driving bevel gear 343 is detachably connected to the magnesium powder scattering assembly 43 .
[0164] In this embodiment, in order to ensure the scattering efficiency of the magnesium powder scattering assembly 43, the driving bevel gear 343 is inclined, and the inclination angle of the driving bevel gear 343 is 20-60°.
[0165] In a further preferred embodiment of the present invention, Figure 15-17 As shown, the magnesium powder scattering component 43 includes:
[0166] A breaking-up linkage rod 431, wherein the breaking-up linkage rod 431 is disposed in the magnesium powder breaking-up tank 41, and one end of the breaking-up linkage rod 431 is detachably connected to the driving bevel gear 343;
[0167] One end of the breaking linkage rod 431 away from the driving bevel gear 343 passes through a rod limiting ring 432 fixedly installed in the magnesium powder breaking tank 41, and is fixedly connected with a plurality of magnesium powder breaking racks 433, wherein the magnesium powder breaking racks 433 are used to break up block-like spherical magnesium powder;
[0168] In this embodiment, the breaking up linkage rod 431 is arranged at an angle, one end of the breaking up linkage rod 431 is fixedly connected to the driving bevel gear 343 by a thread or a snap, and the middle part of the breaking up linkage rod 431 is movably connected to the rod limiting ring 432, the rod limiting ring 432 is a round seat or a circular ring with a hollow interior, and the rod limiting ring 432 is fixed in the magnesium powder breaking up tank 41 by plugging or riveting, and the magnesium powder breaking up frame 433 is provided with 3-6 groups, and the magnesium powder breaking up frame 433 is an arc rod or a bent rod structure, one end of the magnesium powder breaking up frame 433 is riveted or mortised to the end of the breaking up linkage rod 431, and the other end of the magnesium powder breaking up frame 433 is fixedly connected by a connecting sleeve.
[0169] At least one group of external thread grooves 434 are provided in the magnesium powder breaking frame 433. The external thread grooves 434 are used to assist the magnesium powder breaking frame 433 in breaking up blocky spherical magnesium powder. The setting of the external thread grooves 434 can increase the contact area between the magnesium powder breaking frame 433 and the magnesium powder when the magnesium powder breaking frame 433 breaks up the magnesium powder, thereby helping to improve the breaking efficiency.
[0170] A spring telescopic rod 436 is fixedly mounted on the end of the breaking-up linkage rod 431 , and a pointed cone breaking-up head 435 is fixedly connected to the telescopic end of the spring telescopic rod 436 , and the pointed cone breaking-up head 435 is slidably connected to the end of the magnesium powder breaking-up frame 433 .
[0171] In this embodiment, the pointed cone breaking up head 435 is made of titanium alloy or high manganese steel. The setting of the pointed cone breaking up head 435 can further break up the blocky magnesium powder. The pointed cone breaking up head 435 is fixedly connected to the telescopic end of the spring telescopic rod 436 by plugging or mortise and tenoning. The pointed cone breaking up head 435 is slidably connected to the inner wall of the connecting sleeve. The spring telescopic rod 436 is fixedly installed on the end of the breaking up linkage rod 431 by a snap or a fastening bolt.
[0172] In the present invention, the magnesium powder breaking up component 43 can fully rotate in the magnesium powder breaking up tank 41, thereby breaking up the agglomerated magnesium powder particles, thereby avoiding the blockage of magnesium powder entering the magnesium powder screening seat 52. In addition, the magnesium powder breaking up component 43 is driven by the driving swing arm 344 and can be driven by the driving bevel gear 343 and the limiting bevel gear ring 342 to realize self-rotation, thereby further enhancing the breaking up efficiency of the agglomerated magnesium powder.
[0173] During operation, the grading controller controls the starting of the feeding pump, and the feeding pump feeds the magnesium powder particles into the magnesium powder breaking tank 41 through the feeding pipe 22. At the same time, the grading controller starts the device driving motor 31, and the device driving motor 31 starts to drive the motor driving shaft 33 to rotate, and the motor driving shaft 33 drives the driving swing arm 344 to rotate, so that the driving swing arm 344 drives the breaking linkage rod 431, the magnesium powder breaking frame 433 and the pointed cone breaking head 435 to rotate around the magnesium powder breaking tank 41, so as to achieve the breaking operation of the agglomerated magnesium powder. When the driving swing arm 344 drives the breaking linkage rod 431 to rotate, the meshing action between the limiting bevel gear ring 342 and the driving bevel gear 343 can drive the driving bevel gear 343, the breaking linkage rod 431, the magnesium powder breaking frame 433 and the pointed cone breaking head 435 to rotate, so as to further achieve the breaking operation of the agglomerated magnesium powder.
[0174] In a further preferred embodiment of the present invention, Figure 18-19 As shown, the magnesium powder guide 44 includes:
[0175] A bottom guide plate 442, wherein the bottom guide plate 442 is rotatably mounted in the magnesium powder diversion tank 42, and the bottom guide plate 442 is fixedly connected to the fourth runner 326;
[0176] A conical guide seat 441 is installed on the bottom guide plate 442, and the conical guide seat 441 is used to guide the magnesium powder after being broken up. A plurality of auxiliary diverter plates 443 are fixedly installed on the conical guide seat 441, and a plurality of auxiliary diverter grooves 444 are provided on the auxiliary diverter plates 443.
[0177] In this embodiment, the bottom guide plate 442 is rotatably connected to the magnesium powder diversion tank 42 through bearings or rollers. The magnesium powder diversion tank 42 is a round tank or a spherical tank with a hollow interior. The bottom guide plate 442 and the conical guide seat 441 are fixedly connected by fastening bolts or welding. The auxiliary diversion plate 443 is a triangular seat, a rectangular seat, an arc seat or a spiral seat structure, and the auxiliary diversion groove 444 is a rectangular groove, a dovetail groove or a "V"-shaped groove structure.
[0178] The broken up magnesium powder particles enter the magnesium powder diversion tank 42, and the device driving motor 31 is started to drive the motor driving shaft 33 to rotate. The rotation of the motor driving shaft 33 can drive the first wheel 321, the second wheel 323 and the device linkage shaft 324 to rotate. The device linkage shaft 324 can drive the third wheel 325 and the fourth wheel 326 to rotate. The fourth wheel 326 drives the bottom guide plate 442, the conical guide seat 441 and the auxiliary diversion plate 443 to rotate, and further break up and divert the magnesium powder particles. Then the magnesium powder is diverted through the processing conduction pipe 23 and enters the magnesium powder screening seat 52.
[0179] On the other hand, an embodiment of the present invention further provides a spherical magnesium powder classification method, the spherical magnesium powder classification method specifically comprising:
[0180] Step S10, during operation, the grading controller controls the starting of the feeding pump, and the feeding pump feeds the magnesium powder particles into the magnesium powder breaking tank 41 through the feeding pipe 22. At the same time, the grading controller starts the device driving motor 31, and the device driving motor 31 starts to drive the motor driving shaft 33 to rotate, and the motor driving shaft 33 drives the driving swing arm 344 to rotate, so that the driving swing arm 344 drives the breaking linkage rod 431, the magnesium powder breaking frame 433 and the pointed cone breaking head 435 to rotate around the magnesium powder breaking tank 41, so as to achieve the breaking operation of the agglomerated magnesium powder. When the driving swing arm 344 drives the breaking linkage rod 431 to rotate, the meshing action between the limiting bevel gear ring 342 and the driving bevel gear 343 can drive the driving bevel gear 343, the breaking linkage rod 431, the magnesium powder breaking frame 433 and the pointed cone breaking head 435 to rotate, so as to further achieve the breaking operation of the agglomerated magnesium powder.
[0181] In step S20, the broken up magnesium powder particles enter the magnesium powder diversion tank 42, and the device driving motor 31 is started to drive the motor driving shaft 33 to rotate. The rotation of the motor driving shaft 33 can drive the first wheel 321, the second wheel 323 and the device linkage shaft 324 to rotate. The device linkage shaft 324 can drive the third wheel 325 and the fourth wheel 326 to rotate. The fourth wheel 326 drives the bottom guide plate 442, the conical guide seat 441 and the auxiliary diversion plate 443 to rotate, and further break up and divert the magnesium powder particles. Then, the magnesium powder is diverted through the processing conduction pipe 23 and enters the magnesium powder screening seat 52.
[0182] Step S30, after the magnesium powder is broken up, it enters the magnesium powder screening seat 52. At the same time, the linkage shaft 324 of the device drives the third rotating wheel 325, the fourth rotating wheel 326, the first gear 328 and the screening seat driving roller 351 to rotate. The rotation of the screening seat driving roller 351 can drive the screening driving groove 352 and the arc guide seat 353 to rotate, so that the screening driving groove 352 and the arc guide seat 353 work together to drive the driving hinge block 354 to move. The driving hinge block 354 drives the swinging gear seat 355 to swing. When the swinging gear seat 355 swings, it drives the lifting rack 356 and the screening seat connecting rod 358 to move, so that the screening seat connecting rod 358 drives the magnesium powder screening seat 52 and the magnesium powder screening plate 521 to slide along the grading limit cover 51, so as to adjust the screening position of the magnesium powder screening plate 521, and the magnesium powder screening plate 521 screens the magnesium powder.
[0183] Step S40, after the magnesium powder particles are screened by the magnesium powder screening plate 521, the magnesium powder particles directly fall into the inner classification seat 533, and the classification controller controls the classification exhaust fan 537 to start, and the classification exhaust fan 537 blows air into the inner classification chamber 536, and the medium and small particles of magnesium powder enter the middle classification chamber 535 from the classification holes on the side wall of the inner classification seat 533, while the large particles of magnesium powder are concentrated in the inner classification chamber 536, and the rotation of the device linkage shaft 324 can drive the first gear 328 to rotate, and when the first gear 328 contacts the second gear 539, it can drive the second gear 539 and the middle classification seat 532 to rotate in a circle, and the first gear When the wheel 328 is not in contact with the second gear 539, the second gear 539 rotates by its own inertia, thereby breaking the dynamic balance of the movement of the magnesium powder in the intermediate grading chamber 535, so that the small-particle magnesium powder enters the outer grading chamber 534 through the grading holes of the intermediate grading seat 532. At the same time, the rotation of the intermediate grading seat 532 can drive the third gear 541 and the fourth gear 542 to rotate, so that the fourth gear 542 drives the outer drainage shaft 543 and the drainage auger 544 to rotate, thereby realizing the rapid drainage of the small-particle magnesium powder in the outer grading chamber 534 to the bottom of the outer grading chamber 534, and preventing the small-particle magnesium powder from being disturbed by the airflow and flowing back into the intermediate grading chamber 535.
[0184] Step S50, after the classification is completed, the classification controller controls the inner discharge valve 24, the middle discharge valve 25 and the outer discharge valve 26 to open, so as to discharge the classified magnesium powder.
[0185] In summary, the present invention provides a spherical magnesium powder grading device and method. The embodiment of the present invention is provided with a magnesium powder grading mechanism 5, which is composed of a grading limit cover 51, a magnesium powder screening seat 52, and a multi-level grading component 53. The position of the magnesium powder screening seat 52 can be driven by the device linkage part 32, which helps to improve the grading efficiency of the spherical magnesium powder. At the same time, the multi-level grading component 53 is driven by the device linkage part 32 to realize the synchronous grading of spherical magnesium powders of various levels, thereby improving the magnesium powder grading efficiency.
[0186] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.
[0187] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. A spherical magnesium powder classification device, comprising: A device support bracket (1), wherein a hierarchical controller is fixedly mounted on the device support bracket (1); A magnesium powder grading mechanism (5), the magnesium powder grading mechanism (5) being mounted on the device support frame (1), and the magnesium powder grading mechanism (5) being used for grading spherical magnesium powder; The invention is characterized in that the magnesium powder grading mechanism (5) comprises: A graded limiting cover (51), wherein the graded limiting cover (51) is fixedly mounted on the device support frame (1); A movable magnesium powder screening seat (52), wherein the magnesium powder screening seat (52) is slidably mounted in the grading limit cover (51), and a magnesium powder screening plate (521) is embedded in the magnesium powder screening seat (52); A multi-level grading component (53), the multi-level grading component (53) being arranged at the lower side of the magnesium powder screening seat (52), and the multi-level grading component (53) being used for multi-level sorting of the screened magnesium powder; A device driving mechanism (3), wherein the device driving mechanism (3) is mounted on the device supporting frame (1), and the device driving mechanism (3) comprises: A device drive motor (31), the device drive motor (31) being fixedly mounted on the device support bracket (1), and the device drive motor (31) being electrically connected to the hierarchical controller; A motor drive shaft (33) fixedly connected to an output end of a device drive motor (31); A device linkage part (32), the device linkage part (32) being connected to the motor drive shaft (33), the device linkage part (32) being used to drive the multi-level grading assembly (53), and the device linkage part (32) being further connected to a screening seat driving part (35), the screening seat driving part (35) being connected to the magnesium powder screening seat (52); The multi-level hierarchical component (53) comprises: An external grading seat (531), the external grading seat (531) being fixedly mounted on the device support frame (1); an intermediate grading seat (532), the intermediate grading seat (532) being installed inside the outer grading seat (531), the outer grading seat (531) and the intermediate grading seat (532) surrounding each other to form an outer grading cavity (534), a second gear (539) being fixedly connected to the bottom of the intermediate grading seat (532), the second gear (539) being meshed with the first gear (328) for transmission; An inner grading seat (533), the inner grading seat (533) being fixedly connected to the grading limit cover (51), and the side walls of the inner grading seat (533) and the middle grading seat (532) are respectively provided with grading holes, a middle grading cavity (535) is formed between the inner grading seat (533) and the middle grading seat (532), and an inner grading cavity (536) is provided in the inner grading seat (533); The device linkage part (32) comprises: a first rotating wheel (321), the first rotating wheel (321) being fixedly sleeved on the motor drive shaft (33), a second rotating wheel (323) being arranged on one side of the first rotating wheel (321), and the first rotating wheel (321) and the second rotating wheel (323) being connected via a first conveyor belt (322); A device linkage shaft (324), the device linkage shaft (324) is rotatably mounted on the device support bracket (1), the second rotating wheel (323) is fixedly mounted on the top end of the device linkage shaft (324), and the device linkage shaft (324) is also connected to the upper screening seat driving part (35); a third rotating wheel (325), the third rotating wheel (325) being fixedly sleeved on the device linkage shaft (324), and a fourth rotating wheel (326) being arranged on one side of the third rotating wheel (325), and the third rotating wheel (325) and the fourth rotating wheel (326) being connected via a second conveyor belt (327); A first gear (328), the first gear (328) being fixedly mounted on the end of the device linkage shaft (324), and the first gear (328) being used to drive the multi-level grading component (53); The screening seat driving unit (35) comprises: A screening seat driving roller (351), wherein the screening seat driving roller (351) is fixedly mounted on the device linkage shaft (324), and a screening driving groove (352) is formed on a side wall of the screening seat driving roller (351); A driving hinge block (354) is slidably mounted in the screening driving slot (352), one side of the driving hinge block (354) is fixedly connected to a swinging gear seat (355), and the swinging gear seat (355) is rotatably mounted on the device support bracket (1); an arc-shaped guide seat (353) fixedly mounted on the screening seat driving roller (351), the arc-shaped guide seat (353) being used to guide and limit the driving hinge block (354); A lifting rack (356) is slidably sleeved on a rack guide rod (357), one end of the rack guide rod (357) is fixedly installed in the device support bracket (1), one side of the lifting rack (356) is fixedly connected to a screening seat connecting rod (358), and one end of the screening seat connecting rod (358) away from the lifting rack (356) is fixedly connected to the magnesium powder screening seat (52).
2. The spherical magnesium powder classification device according to claim 1, characterized in that: An external drainage portion (54) is also provided in the external classification cavity (534), and the external drainage portion (54) is used to drain the small-particle magnesium powder in the external classification cavity (534). The external drainage portion (54) comprises: A third gear (541), the third gear (541) being fixedly connected to the intermediate grading seat (532); A fourth gear (542) is arranged on one side of the third gear (541), the fourth gear (542) and the third gear (541) are meshed and transmitted with each other, the fourth gear (542) is fixedly mounted on the top of the outer drainage shaft (543), the outer drainage shaft (543) is rotatably connected to the outer grading seat (531) via a bearing, and a drainage auger (544) is fixedly sleeved on the outer wall of the outer drainage shaft (543).
3. The spherical magnesium powder classification device according to claim 2, characterized in that: The multi-level grading component (53) further includes: At least one set of cyclone separation grooves (538), wherein the cyclone separation grooves (538) are opened at the bottom of the inner classification seat (533); A grading exhaust fan (537) is fixedly mounted on the bottom of the inner grading seat (533); the grading exhaust fan (537) is fixedly mounted on the inner grading seat (533), and the grading exhaust fan (537) is in electrical communication with the cyclone separation tank (538).
4. The spherical magnesium powder classification device according to claim 3, characterized in that: The device also includes: A magnesium powder processing mechanism (4), the magnesium powder processing mechanism (4) being mounted on the device support frame (1), the magnesium powder processing mechanism (4) being used to break up blocky magnesium powder and assist in grading spherical magnesium powder; Wherein, the magnesium powder processing mechanism (4) comprises: A magnesium powder scattering tank (41), the magnesium powder scattering tank (41) is fixedly mounted on the device support frame (1); A magnesium powder diversion tank (42), wherein the top of the magnesium powder diversion tank (42) is detachably connected to the bottom of the magnesium powder scattering tank (41), a magnesium powder scattering assembly (43) is provided in the magnesium powder scattering tank (41), a magnesium powder guide portion (44) is provided in the magnesium powder diversion tank (42), the magnesium powder guide portion (44) is fixedly connected to the fourth rotating wheel (326), and the magnesium powder scattering assembly (43) is connected to the motor drive shaft (33) via a scattering drive portion (34); A material transmission component (2), the material transmission component (2) being used to transmit magnesium powder, and the material transmission component (2) comprising: A material loader (21), the material loader (21) being fixedly mounted on the device support frame (1); A feeding pipe (22) fixedly connected to the feeding machine (21), wherein one end of the feeding pipe (22) away from the feeding machine (21) extends into a magnesium powder scattering tank (41); A processing conducting pipe (23), wherein the processing conducting pipe (23) is disposed between the magnesium powder diversion tank (42) and the magnesium powder screening seat (52), and one end of the processing conducting pipe (23) is fixedly connected to the magnesium powder diversion tank (42); An internal discharge valve (24), wherein the internal discharge valve (24) is fixedly mounted on the internal grading seat (533); a middle discharge valve (25), the middle discharge valve (25) being installed at the bottom of the middle grading seat (532), and The external discharge valve (26) is installed on the side wall of the external classification seat (531), and the internal discharge valve (24), the middle discharge valve (25) and the external discharge valve (26) are respectively used for discharging and diverting the spherical magnesium powder after classification.
5. The spherical magnesium powder classification device according to claim 4, characterized in that: The scattering driving unit (34) comprises: A scattering anti-splash plate (341), wherein the scattering anti-splash plate (341) is fixedly connected to the device support bracket (1); A limiting bevel gear ring (342), wherein the limiting bevel gear ring (342) is fixedly mounted on the splash-breaking anti-splash plate (341); A driving swing arm (344), wherein the driving swing arm (344) is arranged on one side of the splash-breaking plate (341), and one end of the driving swing arm (344) is fixedly connected to the motor drive shaft (33) via a connecting rod; A driving bevel gear (343) is rotatably mounted on the end of the driving swing arm (344), the driving bevel gear (343) and the limiting bevel gear ring (342) are meshed and transmitted, and one side of the driving bevel gear (343) is detachably connected to the magnesium powder scattering assembly (43).
6. The spherical magnesium powder classification device according to claim 5, characterized in that: The magnesium powder scattering component (43) comprises: A scattering linkage rod (431), wherein the scattering linkage rod (431) is disposed in the magnesium powder scattering tank (41), and one end of the scattering linkage rod (431) is detachably connected to the driving bevel gear (343); One end of the breaking linkage rod (431) away from the driving bevel gear (343) passes through a rod limiting ring (432) fixedly installed in the magnesium powder breaking tank (41), and is fixedly connected to a plurality of magnesium powder breaking racks (433), wherein the magnesium powder breaking racks (433) are used to break up blocky spherical magnesium powder; at least one group of external thread grooves (434), the external thread grooves (434) being disposed in the magnesium powder breaking rack (433), the external thread grooves (434) being used to assist the magnesium powder breaking rack (433) in breaking up blocky spherical magnesium powder; A spring telescopic rod (436) is fixedly mounted on the end of the disintegration linkage rod (431), the telescopic end of the spring telescopic rod (436) being fixedly connected to a pointed cone disintegration head (435), and the pointed cone disintegration head (435) being slidably connected to the end of the magnesium powder disintegration frame (433).
7. The spherical magnesium powder classification device according to claim 6, characterized in that: The magnesium powder guide portion (44) comprises: A bottom guide plate (442), the bottom guide plate (442) being rotatably mounted in the magnesium powder diversion tank (42), and the bottom guide plate (442) being fixedly connected to the fourth rotating wheel (326); A conical flow guide seat (441) is mounted on the bottom flow guide plate (442), the conical flow guide seat (441) is used to guide the magnesium powder after it is dispersed, and a plurality of groups of auxiliary flow diversion plates (443) are fixedly mounted on the conical flow guide seat (441), and a plurality of groups of auxiliary flow diversion grooves (444) are provided on the auxiliary flow diversion plates (443).
8. A method for classifying quasi-spherical magnesium powder, implemented by using the quasi-spherical magnesium powder classification device according to claim 7, characterized in that: It includes: Step S10, during operation, the grading controller controls the feed pump to start, and the feed pump feeds magnesium powder particles into the magnesium powder scattering tank (41) through the feed pipe (22). At the same time, the grading controller starts the device drive motor (31), and the device drive motor (31) starts to drive the motor drive shaft (33) to rotate, and the motor drive shaft (33) drives the drive swing arm (344) to rotate, so that the drive swing arm (344) drives the scattering linkage rod (431) and the magnesium powder scattering frame (433) to rotate. The pointed cone breaking head (435) rotates around the magnesium powder breaking tank (41) to achieve a breaking operation of the agglomerated magnesium powder. When the driving swing arm (344) drives the breaking linkage rod (431) to rotate, the meshing action between the limiting bevel gear ring (342) and the driving bevel gear (343) can drive the driving bevel gear (343), the breaking linkage rod (431), the magnesium powder breaking frame (433) and the pointed cone breaking head (435) to rotate, thereby further achieving a breaking operation of the agglomerated magnesium powder. Step S20, the magnesium powder particles after being dispersed enter the magnesium powder diversion tank (42), the device driving motor (31) is started to drive the motor driving shaft (33) to rotate, the motor driving shaft (33) can drive the first rotating wheel (321), the second rotating wheel (323) and the device linkage shaft (324) to rotate, the device linkage shaft (324) can drive the third rotating wheel (325) and the fourth rotating wheel (326) to rotate, the fourth rotating wheel (326) drives the bottom guide plate (442), the conical guide seat (441) and the auxiliary diversion plate (443) to rotate, and the magnesium powder particles are further dispersed and diverted, and then the magnesium powder is diverted through the treatment conduction pipe (23) and enters the magnesium powder screening seat (52); Step S30, the magnesium powder after being broken up enters the magnesium powder screening seat (52). At the same time, the device linkage shaft (324) drives the third rotating wheel (325), the fourth rotating wheel (326), the first gear (328) and the screening seat driving roller (351) to rotate. The rotation of the screening seat driving roller (351) can drive the screening driving groove (352) and the arc-shaped guide seat (353) to rotate, so that the screening driving groove (352) and the arc-shaped guide seat (353) work together to drive the driving hinge The connecting block (354) moves, driving the hinge block (354) to drive the swinging gear seat (355) to swing, and when the swinging gear seat (355) swings, it drives the lifting rack (356) and the screening seat connecting rod (358) to move, thereby causing the screening seat connecting rod (358) to drive the magnesium powder screening seat (52) and the magnesium powder screening plate (521) to slide along the grading limit cover (51), thereby adjusting the screening position of the magnesium powder screening plate (521), and the magnesium powder screening plate (521) screens the magnesium powder; In step S40, after the magnesium powder particles are screened by the magnesium powder screening plate (521), the magnesium powder particles directly fall into the inner classification seat (533), and the classification controller controls the classification exhaust fan (537) to start, and the classification exhaust fan (537) blows air into the inner classification chamber (536), and the medium and small particles of magnesium powder enter the middle classification chamber (535) from the classification holes on the side wall of the inner classification seat (533), while the large particles of magnesium powder are concentrated in the inner classification chamber (536), and the device linkage shaft (324) rotates to drive the first gear (328) to rotate, and when the first gear (328) contacts the second gear (539), it can drive the second gear (539) and the middle classification seat (532) to rotate in a circle, and the first gear When (328) is not in contact with the second gear (539), the second gear (539) rotates by its own inertia, thereby breaking the dynamic balance of the movement of the magnesium powder in the intermediate classification chamber (535), so that the small-particle magnesium powder enters the outer classification chamber (534) through the classification holes of the intermediate classification seat (532). At the same time, the rotation of the intermediate classification seat (532) can drive the third gear (541) and the fourth gear (542) to rotate, so that the fourth gear (542) drives the outer drainage shaft (543) and the drainage auger (544) to rotate, so that the small-particle magnesium powder in the outer classification chamber (534) is quickly drained to the bottom of the outer classification chamber (534), thereby preventing the small-particle magnesium powder from being disturbed by the airflow and flowing back into the intermediate classification chamber (535); Step S50, after the classification is completed, the classification controller controls the inner discharge valve (24), the middle discharge valve (25) and the outer discharge valve (26) to open, so as to discharge the classified magnesium powder.
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