Steel belt punching device with surface cleaning function

By introducing spray lubricant and rotary cleaning plates into the steel belt punching device, the problems of surface wear and burr cleaning during the steel belt punching process are solved, and a more efficient steel belt punching and cleaning process is achieved.

CN119076769AActive Publication Date: 2024-12-06JIANGSU YONGJIN METAL TECHNOLOGY CO LTD

Patent Information

Application Number
CN202411587663.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2024-12-06
Estimated Expiration
2044-11-08

AI Technical Summary

Technical Problem

The existing steel strip punching device will cause the steel strip surface to wear during the punching process, and the burrs generated after the punching cannot be effectively cleaned.

Method used

A steel belt punching device with surface cleaning function is designed, including a shower cylinder for spraying lubricant to reduce surface wear of the steel belt, and a cleaning cylinder for rotating the cleaning plate to clean the burrs after punching. The device adjusts the individual electric cylinders and rotating motors through the control system to ensure that the lubricant is sprayed in the punching position and effectively cleans the burrs on the steel strip surface.

Benefits of technology

It effectively reduces the wear of the steel belt surface, prevents the burrs from causing adverse effects on the staff, and can punch holes according to different locations to meet the needs of different usage occasions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a steel belt punching device with a surface cleaning function, and relates to the technical field of punching devices. Comprising a rack, a feeding port is formed in one end of the rack, a discharging port is formed in the other end of the rack, two conveying units are installed on the rack, a spraying cylinder, an upper die base, a detecting cylinder and a cleaning cylinder are sequentially installed between the two conveying units, lubricating liquid is arranged in the spraying cylinder, reciprocating plates are slidably installed on the two sides of the spraying cylinder, and a discharging port is formed in the upper die base. The reciprocating plate is connected with a telescopic rod of an electric cylinder A. A lower die base is installed below the upper die base, and a coil and a detection plate are installed in the detection cylinder. The conveying unit conveys a steel belt, the spraying cylinder sprays lubricating liquid to the punching position of the steel belt, the upper die base and the lower die base are matched to achieve punching of the steel belt, the detection plate and the coil are matched to achieve detection of the steel belt, and the cleaning cylinder cleans burrs generated after punching of the steel belt.
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Description

Technical Field

[0001] The invention relates to the technical field of punching devices, in particular to a steel strip punching device with a surface cleaning function. Background Art

[0002] Stainless steel strip is a thin steel sheet supplied in coils, also known as strip steel. Stainless steel strips are available in a wide variety of types and for a wide range of uses, with thicknesses ranging from 0.02mm to 4mm and widths up to 1550mm. This material is widely used in medical devices, auto parts, construction, decoration and other fields due to its excellent corrosion resistance, heat resistance, wear resistance, high strength and good plasticity. As an indispensable material in modern industry, stainless steel strips have become an important industrial raw material due to their excellent performance and wide range of applications.

[0003] Stainless steel strip is actually an extension of ultra-thin stainless steel plate, which is mainly used to meet the needs of metal or mechanical products in different industrial sectors. This material not only has excellent corrosion resistance, heat resistance, and wear resistance, but also has high strength and good plasticity, so it is widely used in various fields.

[0004] Stainless steel strips need to be punched or cut according to different usage scenarios. However, existing steel strip punching devices have the following problems: (1) punching the steel strip directly causes wear on the steel strip surface; (2) burrs on the steel strip surface are not cleaned after punching. Summary of the invention

[0005] The object of the present invention is to provide a steel strip punching device with a surface cleaning function to solve the problems raised in the prior art.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a steel strip punching device with a surface cleaning function, comprising a control system, comprising a frame, one end of the frame is provided with a feed port, the other end of the frame is provided with a discharge port, two groups of conveying units are installed on the frame, a spray cylinder, an upper die seat, a detection cylinder and a cleaning cylinder are sequentially installed between the two groups of conveying units, a lubricating liquid is provided in the spray cylinder, reciprocating plates are slidably installed on both sides of the spray cylinder, the reciprocating plates are connected to the telescopic rod of the electric cylinder A, a lower die seat is installed below the upper die seat, and a coil and a detection plate are installed in the detection cylinder; The conveying unit conveys the steel strip, the spray barrel sprays the lubricating liquid on the punching position of the steel strip, the upper die base and the lower die base cooperate to realize the punching of the steel strip, the detection plate and the coil cooperate to realize the detection of the steel strip, and the cleaning barrel cleans the burrs generated after the steel strip is punched.

[0007] The frame is provided with a partition, the partition is located above the feed port and the discharge port, the spray cylinder is installed on the lower side of the partition, the spray cylinder is hollow inside, a flow sensor is installed in the spray cylinder, the flow sensor is used to monitor the flow of the lubricating liquid, the upper end of the spray cylinder is connected to the outlet of the vacuum pump through multiple groups of pipelines passing through the partition respectively, the lower end of the spray cylinder is provided with a group of spray holes, a one-way valve is installed in the spray hole, a sliding groove is provided on the lower side of the spray cylinder, and a A shielding plate, wherein the shielding plate slides on the spray barrel through a sliding groove, another group of spray holes is arranged on the shielding plate, the shielding plate is connected to a telescopic rod of an electric cylinder B, the electric cylinder B is installed on a frame, and a solenoid valve is installed in the pipe connected to the spray barrel; when the spray barrel needs to spray lubricating liquid, the electric cylinder B drives the shielding plate to move, so that the spray holes on the shielding plate are connected with the spray holes on the spray barrel, and at this time, the lubricating liquid passes through the spray holes on the shielding plate and the spray holes on the spray barrel and is sprayed on the steel belt; The inlet of the vacuum pump is connected to the liquid storage cylinder through a pipeline. The liquid storage cylinder and the vacuum pump are both installed on the partition. A sealing ring is arranged on the outer side of the reciprocating plate. The reciprocating plate forms a sliding seal with the spray cylinder through the sealing ring.

[0008] A sliding seat is provided on the partition plate on one side of the spray barrel, a sliding plate is slidably installed in the sliding seat, a hydraulic cylinder is vertically installed on the sliding plate, and the upper die seat is installed on the piston rod of the hydraulic cylinder; One end of the sliding plate passes through the sliding seat and is connected to a telescopic rod of an electric cylinder C, and the electric cylinder C is installed on the partition.

[0009] The frame at the lower side of the lower die seat is provided with a limiting groove, and the lower die seat slides in the limiting groove. The lower die seat is a cylindrical structure, and a material discharge trough is provided at the lower side of the lower die seat. The lower die seat is connected to a telescopic rod of an electric cylinder D, and the electric cylinder D is installed on the frame. When the steel strip needs to be punched, the control system drives the sliding plate to move through the electric cylinder C according to the punching position data stored internally, and the sliding plate drives the hydraulic cylinder to move, and the hydraulic cylinder drives the upper die seat to move, so that the upper die seat is located directly above the punching position of the steel strip; the control system also drives the lower die seat to move through the electric cylinder D, so that the lower die seat is located directly below the punching position of the steel strip, and then the hydraulic cylinder drives the upper die seat to move downward to punch the steel strip, and the waste formed falls into the lower die seat and is discharged through the material discharge trough, and the staff collects the waste.

[0010] The detection cylinder is located on one side of the lower die base, and a telescopic rod of a lifting electric cylinder is installed on the lower side of the detection cylinder. A moving plate is installed on the lower side of the lifting electric cylinder. A transverse groove is arranged on the frame on the lower side of the moving plate. The lower end of the moving plate is located in the transverse groove. The moving plate slides in the transverse groove. The moving plate is connected to the telescopic rod of the adjusting electric cylinder, and the adjusting electric cylinder is installed on the frame. After the steel strip is punched, the control system drives the moving plate to move by adjusting the electric cylinder according to the punching position data stored internally, and the moving plate drives the lifting electric cylinder to move, and the lifting electric cylinder drives the detection cylinder to move, so that the detection cylinder is located directly below the punching position of the steel strip.

[0011] The coil is horizontally arranged in the detection tube, and two groups of contact rings are slidably installed on the outside of the coil. Metal plates are arranged inside the two groups of contact rings. The metal plates and the coil are in sliding contact. The detection plates are respectively arranged at the upper ends of the two groups of contact rings. The detection plates pass through the detection tube, and the metal plates and the coil are electrically connected to the control system.

[0012] The two groups of contact rings are penetrated by a cross bar, the cross bar is installed on the detection cylinder, a first spring is connected between the contact ring and the detection cylinder, the first spring is sleeved on the cross bar, the first spring is electrically connected to the control system, and a pressure sensor is installed on the detection board.

[0013] A lifting electric cylinder is vertically installed in the cleaning cylinder, a lifting plate is installed on the telescopic rod of the lifting electric cylinder, a rotating motor is installed on the lifting plate, a rotating plate is installed on the output shaft of the rotating motor, a radial groove is arranged on the rotating plate, a cleaning plate is slidably installed in the radial groove, grinding particles are arranged on the outside of the cleaning plate, the cleaning plate is slidably connected to the rotating plate through the radial groove, a second spring is connected between the cleaning plate and the rotating plate, the second spring is located in the radial groove, the second spring is electrically connected to the control system, the cleaning cylinder is connected to another set of telescopic rods of the adjusting electric cylinder, and the other set of the adjusting electric cylinder is installed on the frame. When the punching position of the steel strip is detected by the detection plate, the control system drives the cleaning cylinder to be located directly below the punching position by adjusting the electric cylinder according to the punching position data stored internally.

[0014] A control panel is installed on the frame, and the control system is arranged in the control panel.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. Spray lubricating liquid on the punching position of the steel strip to reduce the surface wear of the steel strip. The lubricating liquid is extracted from the liquid storage cylinder to the spray cylinder between the two sets of reciprocating plates through the vacuum pump and the pipeline. The electric cylinder B drives the shielding plate to move to the right, so that the spray hole on the shielding plate is connected with the spray hole on the spray cylinder. As the vacuum pump continues to transport the lubricating liquid to the spray cylinder, the pressure of the spray cylinder between the reciprocating plates on both sides increases, and the lubricating liquid is sprayed through the spray hole at the position where the steel strip is about to be punched, so that the friction between the upper die seat and the steel strip is reduced, and the surface wear of the steel strip is reduced.

[0016] 2. Process the burrs generated at the punching position of the steel strip to prevent the burrs from having adverse effects on the staff. The rotating plate drives the upper end of the cleaning plate to be higher than the upper side of the steel strip, and the control system cuts off the power of the second spring. The second spring gradually becomes longer under its own elastic force, and the second spring pushes the cleaning plate to move outward, so that the cleaning plate contacts the edge of the punching position. The rotating motor drives the cleaning plate to rotate through the rotating plate, and the cleaning plate cleans the burrs at the punching position to clean the surface of the steel strip for subsequent processing of the steel strip.

[0017] 3. Punching can be performed on different positions of the steel strip to meet different usage occasions. According to the punching position data stored internally, the control system drives the sliding plate to move through the electric cylinder C, and the sliding plate drives the hydraulic cylinder to move, and the hydraulic cylinder drives the upper die seat to move, so that the upper die seat is located directly above the punching position of the steel strip; the control system also drives the lower die seat to move through the electric cylinder D, so that the lower die seat is located directly below the punching position of the steel strip, and then the hydraulic cylinder drives the upper die seat to move downward to punch the steel strip, and the waste formed falls into the lower die seat and is discharged through the discharge chute. The staff collects the waste and adjusts the punching position through the electric cylinders C and D to meet the punching requirements of different positions of the steel strip. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 yes Figure 1 Schematic diagram of the structure after removing the upper part of the frame and the liquid storage cylinder; Figure 3 yes Figure 2 A front view of Figure 4 yes Figure 3 A three-dimensional diagram after removing the partition, sliding seat, sliding plate, hydraulic cylinder and upper die seat; Figure 5 yes Figure 4 Schematic diagram of the structure after removing the spray barrel and steel belt; Figure 6 It is a schematic diagram of the internal structure of the detection tube, the installation structure of the moving plate and the adjusting electric cylinder; Figure 7It is a top view of the internal structure of the detection tube; Figure 8 It is a schematic diagram of the internal structure of the cleaning cylinder and the installation structure of the adjusting electric cylinder; Fig. 9 yes Figure 8 A longitudinal cross-sectional view of Fig.10 It is a schematic diagram of the installation structure of the spray barrel, electric cylinder A, frame, baffle plate and electric cylinder B.

[0019] In the figure: 1. control panel; 11. frame; 111. feed port; 112. discharge port; 12. spray barrel; 121. reciprocating plate; 122. electric cylinder A; 123. shielding plate; 124. electric cylinder B; 13. liquid storage barrel; 14. upper die seat; 141. sliding seat; 142. sliding plate; 143. hydraulic cylinder; 144. electric cylinder C; 15. lower die seat; 151. electric cylinder D; 16. detection barrel; 161. coil; 162. detection plate; 163. lifting cylinder; 164. contact ring; 165. first spring; 17. steel belt; 18. cleaning barrel; 181. lifting cylinder; 182. lifting plate; 183. second spring; 184. rotating motor; 185. rotating plate; 186. cleaning plate; 19. conveying wheel; 2. adjusting cylinder; 21. moving plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Example: Figure 1-Figure 10As shown, the present invention provides a technical solution for a steel strip punching device with a surface cleaning function, including a control system and a frame 11, a feed port 111 is provided at one end of the frame 11, a discharge port 112 is provided at the other end of the frame 11, two groups of conveying units are installed on the frame 11, a spray cylinder 12, an upper die seat 14, a detection cylinder 16 and a cleaning cylinder 18 are installed in sequence between the two groups of conveying units, a lubricating liquid is provided in the spray cylinder 12, reciprocating plates 121 are slidably installed on both sides of the spray cylinder 12, and the reciprocating plates 121 are connected to electric cylinders A122 A telescopic rod is provided, a lower die base 15 is installed under the upper die base 14, and a coil 161 and a detection plate 162 are installed in the detection cylinder 16; the conveying unit conveys the steel strip 17, the spray cylinder 12 sprays the lubricating liquid on the punching position of the steel strip 17, the upper die base 14 and the lower die base 15 cooperate to realize the punching of the steel strip 17, the detection plate 162 and the coil 161 cooperate to realize the detection of the steel strip 17, and the cleaning cylinder 18 cleans the burrs generated after the steel strip 17 is punched. A control panel 1 is installed on the frame 11, and the control system is arranged in the control panel 1.

[0022] A partition is provided on the frame 11, and the partition is located above the feed port 111 and the discharge port 112. The spray barrel 12 is installed on the lower side of the partition. The interior of the spray barrel 12 is hollow. A flow sensor is installed in the spray barrel 12. The flow sensor is used to monitor the flow of the lubricating liquid. The upper end of the spray barrel 12 passes through the partition through multiple groups of pipes and is connected to the outlet of the vacuum pump. The lower end of the spray barrel 12 is provided with a group of spray holes, and a one-way valve is installed in the spray hole. A sliding groove is provided on the lower side of the spray barrel 12, and a baffle plate 123 is slidably installed in the sliding groove. The baffle plate 123 slides on the spray barrel 12 through the sliding groove. Another group of spray holes is provided on the baffle plate 123. The baffle plate 123 A telescopic rod is connected to an electric cylinder B124, which is installed on the frame 11. Solenoid valves are installed in the pipes connected to the spray barrel 12. When the spray barrel 12 needs to spray lubricating liquid, the electric cylinder B124 drives the baffle plate 123 to move, so that the spray holes on the baffle plate 123 are connected to the spray holes on the spray barrel 12. At this time, the lubricating liquid passes through the spray holes on the baffle plate 123 and the spray holes on the spray barrel 12 and is sprayed on the steel belt 17. The inlet of the vacuum pump is connected to the liquid storage barrel 13 through a pipeline. The liquid storage barrel 13 and the vacuum pump are both installed on the partition. A sealing ring is arranged on the outside of the reciprocating plate 121, and the reciprocating plate 121 forms a sliding seal with the spray barrel 12 through the sealing ring.

[0023] A sliding seat 141 is provided on the partition on one side of the spray barrel 12, a sliding plate 142 is slidably installed in the sliding seat 141, a hydraulic cylinder 143 is vertically installed on the sliding plate 142, and the upper mold seat 14 is installed on the piston rod of the hydraulic cylinder 143; one end of the sliding plate 142 passes through the sliding seat 141 and is connected to the telescopic rod of the electric cylinder C144, and the electric cylinder C144 is installed on the partition.

[0024] A limiting groove is provided on the frame 11 at the lower side of the lower die base 15, and the lower die base 15 slides in the limiting groove. The lower die base 15 is a cylindrical structure, and a material discharge groove is provided at the lower side of the lower die base 15. The lower die base 15 is connected to the telescopic rod of the electric cylinder D151, and the electric cylinder D151 is installed on the frame 11. When the steel strip 17 needs to be punched, the control system drives the sliding plate 142 to move through the electric cylinder C144 based on the punching position data stored internally, and the sliding plate 142 drives the hydraulic cylinder 143 to move, and the hydraulic cylinder 143 drives the upper die base 14 to move, so that the upper die base 14 is located directly above the punching position of the steel strip 17; the control system also drives the lower die base 15 to move through the electric cylinder D151, so that the lower die base 15 is located directly below the punching position of the steel strip 17, and then the hydraulic cylinder 143 drives the upper die base 14 to move downward to punch the steel strip 17, and the resulting waste falls into the lower die base 15 and is discharged through the discharge chute, and the staff collects the waste.

[0025] The detection cylinder 16 is located on one side of the lower die base 15. The telescopic rod of the lifting electric cylinder 163 is installed on the lower side of the detection cylinder 16. The moving plate 21 is installed on the lower side of the lifting electric cylinder 163. A transverse groove is provided on the frame 11 on the lower side of the moving plate 21. The lower end of the moving plate 21 is located in the transverse groove. The moving plate 21 slides in the transverse groove. The moving plate 21 is connected to the telescopic rod of the adjusting electric cylinder 2. The adjusting electric cylinder 2 is installed on the frame 11. After the steel strip 17 is punched, the control system drives the moving plate 21 to move by adjusting the electric cylinder 2 according to the punching position data stored inside. The moving plate 21 drives the lifting electric cylinder 163 to move. The lifting electric cylinder 163 drives the detection cylinder 16 to move, so that the detection cylinder 16 is located directly below the punching position of the steel strip 17. The coil 161 is horizontally arranged in the detection cylinder 16. Two groups of contact rings 164 are slidably installed on the outer side of the coil 161. Metal plates are arranged inside the two groups of contact rings 164. The metal plates and the coil 1 61 sliding contact, the detection plates 162 are respectively arranged at the upper ends of the two groups of contact rings 164, the detection plate 162 passes through the detection tube 16, the metal plate and the coil 161 are electrically connected to the control system; the two groups of contact rings 164 are penetrated by a cross bar, the cross bar is installed on the detection tube 16, a first spring 165 is connected between the contact ring 164 and the detection tube 16, the first spring 165 is sleeved on the cross bar, the first spring 165 is electrically connected to the control system, and a pressure sensor is installed on the detection plate 162.

[0026] A lifting electric cylinder 181 is vertically installed in the cleaning cylinder 18, a lifting plate 182 is installed on the telescopic rod of the lifting electric cylinder 181, a rotating motor 184 is installed on the lifting plate 182, a rotating plate 185 is installed on the output shaft of the rotating motor 184, a radial groove is provided on the rotating plate 185, a cleaning plate 186 is slidably installed in the radial groove, grinding particles are arranged on the outside of the cleaning plate 186, the cleaning plate 186 is slidably connected to the rotating plate 185 through the radial groove, a second spring 183 is connected between the cleaning plate 186 and the rotating plate 185, the second spring 183 is located in the radial groove, and the second spring 183 is electrically connected to the control system, and the cleaning cylinder 18 is connected to the telescopic rod of another group of adjusting electric cylinders 2, and the other group of adjusting electric cylinders 2 is installed on the frame 11. When the punching position of the steel strip 17 is detected by the detection plate 162, the control system drives the cleaning cylinder 18 to be located directly below the punching position by adjusting the electric cylinder 2 according to the punching position data stored internally.

[0027] The two conveying units are composed of two conveying wheels 19, which are installed on the frame 11. The two conveying wheels 19 are internally electric roller structures. Grooves are arranged on the circumferences of the two conveying wheels 19. The two conveying wheels 19 are located on both sides of the frame 11. The conveying wheels 19 are equipped with encoders and displacement sensors. The control system stores the position data of the punching holes of the steel belt 17. The punching diameter of the steel belt 17 is The distance that the electric cylinder A122 on the left drives the reciprocating plate 121 on the left to move is The distance that the electric cylinder A122 on the right drives the reciprocating plate 121 on the right to move is The length of the spray tube 12 is The spray barrel 12 sprays the lubricating liquid through the spray hole to form a rectangle, and the width of the rectangle is , the length distance of the rectangle is , the spray range of the lubricating liquid or the area of ​​the rectangle is , and ; The control system calculates the width of the rectangle according to the calculation formula. , the calculation formula is as follows: ; The encoder in the conveyor wheel 19 monitors the moving speed of the steel belt 17 , and uploaded to the control system, the time for the spray barrel 12 to spray the lubricant on the punching position The control system is based on the moving speed of the steel belt 17 The time for spraying lubricant on the punching position of the spray barrel 12 , calculate the length of the rectangle , the calculation formula is as follows: ; The control system calculates the spraying range of the lubricating liquid or the area of ​​the rectangle according to the calculation formula. , and and Substituting in, the calculation formula is as follows: ; ; The control system adjusts the time of spraying lubricant , the distance that the electric cylinder A122 on the left drives the reciprocating plate 121 on the left to move The distance that the right electric cylinder A122 drives the right reciprocating plate 121 to move , realize the lubricating liquid spraying area of adjustment.

[0028] Working principle: Press the start button on the control panel 1, the device starts, and the staff puts the steel belt 17 from the feed port 111 into the position between the two sets of conveying wheels 19 on the left. The steel belt 17 is located in the grooves of the two sets of conveying wheels 19, and the two sets of conveying wheels 19 drive the steel belt 17 to move to the right; When the steel belt 17 moves to the right, the control system adjusts the extension distance of the electric cylinder A122 on both sides according to the punching position data of the steel belt 17 stored internally, so that the position between the reciprocating plates 121 on both sides is exactly at the position where the steel belt 17 is about to be punched; If the punching position of the steel strip 17 is on the left side, the distance that the left electric cylinder A122 drives the left reciprocating plate 121 to move is smaller than the distance that the right electric cylinder A122 drives the right reciprocating plate 121 to move; if the punching position of the steel strip 17 is on the right side, the distance that the right electric cylinder A122 drives the right reciprocating plate 121 to move is smaller than the distance that the left electric cylinder A122 drives the left reciprocating plate 121 to move.

[0029] When the position between the two side reciprocating plates 121 is exactly opposite to the position where the steel strip 17 is about to be punched, the electric cylinders A122 on both sides feed back data to the control system, and the control system opens the solenoid valve in the connecting pipe of the spray barrel 12 between the two sets of reciprocating plates 121, and draws the lubricating liquid from the liquid storage cylinder 13 to the spray barrel 12 between the two sets of reciprocating plates 121 through the vacuum pump (not shown in the figure) and the pipeline, and the electric cylinder B124 drives the baffle plate 123 to move to the right, so that the spray hole on the baffle plate 123 is connected with the spray hole on the spray barrel 12, and as the vacuum pump continues to transport the lubricating liquid to the spray barrel 12, the pressure of the spray barrel 12 between the two side reciprocating plates 121 increases, and the lubricating liquid is sprayed through the spray hole on the position of the steel strip 17 that is about to be punched.

[0030] After the lubricating liquid is sprayed on the steel belt 17, the flow sensor in the spray barrel 12 feeds back data to the control system, and the control system controls the conveying wheel 19 to continue to drive the steel belt 17 to move to the right to the position between the upper die base 14 and the lower die base 15, so that the position where the steel belt 17 needs to be punched is opposite to the upper die base 14 and the lower die base 15, and the encoder inside the conveying wheel 19 feeds back data to the control system, and the control system controls the hydraulic cylinder 143 to drive the upper die base 14 to move downward, and the upper die base 14 cooperates with the lower die base 15 to punch the steel belt 17, and the waste generated after punching falls into the lower die base 15 and is discharged from the discharge chute.

[0031] After the upper die base 14 and the lower die base 15 cooperate to punch the steel strip 17, the hydraulic cylinder 143 drives the upper die base 14 to move upward, and the hydraulic cylinder 143 feeds back the displacement data of the upper die base 14 to the control system. The control system continues to drive the steel strip 17 to move rightward through the conveying wheel 19, so that the punched position of the steel strip 17 is located directly above the detection cylinder 16.

[0032] When the punched position of the steel belt 17 is located directly above the detection cylinder 16, the conveying wheel 19 feeds back the displacement data of the steel belt 17 to the control system, and the control system drives the detection cylinder 16 to move upward through the lifting electric cylinder 163, so that the upper end of the detection plate 162 is flush with the steel belt 17. After that, the control system energizes the first springs 165 on both sides, and each turn of the first spring 165 generates a mutually attractive magnetic field, which causes the first spring 165 to contract, and the first spring 165 on the left side pulls the contact ring 164 on the left side to move left, and the contact ring 164 on the left side drives the detection plate 162 on the left side to move left, and the first spring 165 on the right side pulls the contact ring 164 on the right side to move right, and the contact ring 164 on the right side drives the detection plate 162 on the right side to move right, so that the detection plates 162 on both sides are in contact with the edge of the punching position.

[0033] When the detection plates 162 on both sides contact the edge of the punching position, the pressure sensors in the detection plates 162 on both sides feed back data to the control system, and the control system connects the metal plates in the contact rings 164 on both sides to the circuit. The current enters from the metal plate on the left, flows through the effective turns of the coil 161, and then flows out from the metal plate on the right to the control system. The control system detects the current and obtains the diameter data of the punching position through calculation. The effective turns of the coil 161 refers to the turns between the metal plates on both sides. When the obtained diameter data is smaller than the set data, which is set in advance by the staff, it indicates that burrs are generated at the punching position and need to be cleaned. The conveying wheel 19 drives the steel belt 17 to continue to move to the right, so that the punching position of the steel belt 17 is located directly above the cleaning cylinder 18. The conveying wheel 19 feeds back the displacement data of the steel belt 17 to the control system, and the control system controls the second spring 183 to be energized, and the second spring 183 drives the cleaning plate 186 to move inward, so that the distance from the cleaning plate 186 to the center of the rotating plate 185 is smaller than the radius of the punching hole. After that, the control system controls the lifting electric cylinder 181 to drive the lifting plate 182 to move upward, and the lifting plate 182 drives The rotating motor 184 and the rotating plate 185 move upward, and the rotating plate 185 drives the upper end of the cleaning plate 186 to be higher than the upper side of the steel strip 17. Then, the control system cuts off the power of the second spring 183, and the second spring 183 gradually becomes longer under the action of its own elastic force. The second spring 183 pushes the cleaning plate 186 to move outward, so that the cleaning plate 186 contacts the edge of the punching position. The rotating motor 184 drives the cleaning plate 186 to rotate through the rotating plate 185. The grinding particles on the cleaning plate 186 clean the burrs at the punching position while rotating at the punching position, thereby cleaning the surface of the steel strip 17 to facilitate the subsequent processing of the steel strip 17. After the rotating motor 184 drives the cleaning plate 186 to rotate to the set number of circles, the set number of circles is set by the staff, and the control system energizes the second spring 183, and the second spring 183 pulls the cleaning plate 186 inward, so that the distance from the cleaning plate 186 to the center of the rotating plate 185 is less than the radius of the punching hole, and then the lifting cylinder 181 drives the lifting plate 182, the second spring 183, the rotating motor 184, the rotating plate 185 and the cleaning plate 186 to move downward, so that the upper end of the cleaning plate 186 is lower than the lower side of the steel belt 17, and the control system cuts off the power to the second spring 183, and the second spring 183 pushes the cleaning plate 186 outward under the action of its own elastic force, and the two sets of conveying wheels 19 on the right continue to drive the steel belt 17 to move to the right, so that the cleaned steel belt 17 is discharged from the discharge port 112.

[0034] When the diameter data obtained by the control system is equal to the set data, it means that there is no burr at the punching position and no cleaning is required. The conveying wheel 19 drives the steel belt 17 to move to the right and is discharged from the discharge port 112.

[0035] When the diameter data obtained by the control system is greater than the set data, it means that the size of the upper die seat 14 is incorrect and the upper die seat 14 needs to be replaced. The conveying wheel 19 drives the steel belt 17 to move to the left and is discharged from the feed port 111. The staff removes the upper die seat 14 on the hydraulic cylinder 143 and installs the correct upper die seat 14.

[0036] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A steel strip punching device with a surface cleaning function, comprising a control system, characterized in that: The machine comprises a frame (11), wherein one end of the frame (11) is provided with a material inlet (111), and the other end of the frame (11) is provided with a material outlet (112); two groups of conveying units are installed on the frame (11); a spray cylinder (12), an upper die seat (14), a detection cylinder (16) and a cleaning cylinder (18) are installed in sequence between the two groups of conveying units; a lubricating liquid is provided in the spray cylinder (12); reciprocating plates (121) are slidably installed on both sides of the spray cylinder (12); the reciprocating plates (121) are connected to the telescopic rod of the electric cylinder A (122); a lower die seat (15) is installed below the upper die seat (14); and a coil (161) and a detection plate (162) are installed in the detection cylinder (16); The conveying unit conveys the steel strip (17), the spray cylinder (12) sprays lubricating liquid on the punching position of the steel strip (17), the upper die seat (14) and the lower die seat (15) cooperate to achieve punching of the steel strip (17), the detection plate (162) and the coil (161) cooperate to achieve detection of the steel strip (17), and the cleaning cylinder (18) cleans burrs generated after punching of the steel strip (17).

2. A steel strip punching device with surface cleaning function according to claim 1, characterized in that: The frame (11) is provided with a partition, the partition is located above the feed port (111) and the discharge port (112), the spray cylinder (12) is installed on the lower side of the partition, the spray cylinder (12) is hollow inside, a flow sensor is installed in the spray cylinder (12), the upper end of the spray cylinder (12) passes through the partition through a plurality of groups of pipes and is connected to an outlet of a vacuum pump, the lower end of the spray cylinder (12) is provided with a group of spray holes, a one-way valve is installed in the spray hole, A sliding groove is provided at the lower side of the spray barrel (12), a shielding plate (123) is slidably installed in the sliding groove, the shielding plate (123) slides on the spray barrel (12) through the sliding groove, another group of spray holes is provided on the shielding plate (123), the shielding plate (123) is connected to the telescopic rod of the electric cylinder B (124), the electric cylinder B (124) is installed on the frame (11), and the pipes connected to the spray barrel (12) are all installed with electromagnetic valves; The inlet of the vacuum pump is connected to the liquid storage cylinder (13) via a pipeline; the liquid storage cylinder (13) and the vacuum pump are both mounted on a partition; a sealing ring is provided on the outside of the reciprocating plate (121); the reciprocating plate (121) forms a sliding seal with the spray cylinder (12) via the sealing ring.

3. A steel strip punching device with surface cleaning function according to claim 2, characterized in that: The two groups of conveying units are composed of two groups of conveying wheels (19), the two groups of conveying wheels (19) are installed on the frame (11), the two groups of conveying wheels (19) have electric roller structures inside, the two groups of conveying wheels (19) are provided with grooves on their circumferences, the two groups of conveying wheels (19) are located on both sides of the frame (11), and the conveying wheels (19) are provided with encoders and displacement sensors; The control system stores the position data of the punching holes of the steel strip (17). The punching diameter of the steel strip (17) is The distance that the electric cylinder A (122) on the left drives the reciprocating plate (121) on the left to move is The distance that the electric cylinder A (122) on the right drives the reciprocating plate (121) on the right to move is , the length of the spray tube (12) is The spray barrel (12) sprays the lubricating liquid through the spray hole to form a rectangle, and the width of the rectangle is , the length distance of the rectangle is , the spray range of the lubricating liquid or the area of ​​the rectangle is , and ; The control system calculates the width of the rectangle according to the calculation formula. , the calculation formula is as follows: ; The encoder in the conveyor wheel (19) monitors the moving speed of the steel belt (17) , and uploaded to the control system, the time for the spray barrel (12) to spray the lubricating liquid on the punching hole position is The control system is based on the moving speed of the steel belt (17). The time for the spray barrel (12) to spray the lubricant on the punching hole position , calculate the length of the rectangle , the calculation formula is as follows: ; The control system calculates the spraying range of the lubricating liquid or the area of ​​the rectangle according to the calculation formula. , and and Substituting in, the calculation formula is as follows: ; ; The control system adjusts the time of spraying lubricant , the distance that the left electric cylinder A (122) drives the left reciprocating plate (121) to move The distance that the right electric cylinder A (122) drives the right reciprocating plate (121) to move , realize the lubricating liquid spraying area of adjustment.

4. A steel strip punching device with surface cleaning function according to claim 3, characterized in that: A sliding seat (141) is provided on the partition plate on one side of the spray barrel (12), a sliding plate (142) is slidably mounted in the sliding seat (141), a hydraulic cylinder (143) is vertically mounted on the sliding plate (142), and the upper die seat (14) is mounted on the piston rod of the hydraulic cylinder (143); One end of the sliding plate (142) passes through the sliding seat (141) and is connected to a telescopic rod of an electric cylinder C (144), and the electric cylinder C (144) is mounted on the partition.

5. The steel strip punching device with surface cleaning function according to claim 4, characterized in that: A limiting groove is provided on the frame (11) at the lower side of the lower die base (15), and the lower die base (15) slides in the limiting groove. The lower die base (15) is a cylindrical structure, and a material discharge groove is provided at the lower side of the lower die base (15). The lower die base (15) is connected to a telescopic rod of an electric cylinder D (151), and the electric cylinder D (151) is installed on the frame (11).

6. A steel strip punching device with surface cleaning function according to claim 5, characterized in that: The detection cylinder (16) is located on one side of the lower die base (15); a telescopic rod of a lifting electric cylinder (163) is installed on the lower side of the detection cylinder (16); a moving plate (21) is installed on the lower side of the lifting electric cylinder (163); a transverse groove is provided on the frame (11) below the moving plate (21); the lower end of the moving plate (21) is located in the transverse groove; the moving plate (21) slides in the transverse groove; the moving plate (21) is connected to the telescopic rod of an adjusting electric cylinder (2); and the adjusting electric cylinder (2) is installed on the frame (11).

7. A steel strip punching device with surface cleaning function according to claim 6, characterized in that: The coil (161) is horizontally arranged in the detection tube (16); two groups of contact rings (164) are slidably mounted on the outer side of the coil (161); metal plates are arranged inside the two groups of contact rings (164); the metal plates and the coil (161) are in sliding contact; the detection plates (162) are respectively arranged at the upper ends of the two groups of contact rings (164); the detection plates (162) pass through the detection tube (16); and the metal plates and the coil (161) are electrically connected to a control system.

8. The steel strip punching device with surface cleaning function according to claim 7, characterized in that: The two groups of contact rings (164) are penetrated by a cross bar, the cross bar is mounted on the detection cylinder (16), a first spring (165) is connected between the contact ring (164) and the detection cylinder (16), the first spring (165) is sleeved on the cross bar, the first spring (165) is electrically connected to a control system, and a pressure sensor is mounted on the detection plate (162).

9. The steel strip punching device with surface cleaning function according to claim 8, characterized in that: A lifting electric cylinder (181) is vertically installed in the cleaning cylinder (18); a lifting plate (182) is installed on the telescopic rod of the lifting electric cylinder (181); a rotating motor (184) is installed on the lifting plate (182); a rotating plate (185) is installed on the output shaft of the rotating motor (184); a radial groove is provided on the rotating plate (185); a cleaning plate (186) is slidably installed in the radial groove; grinding particles are provided on the outer side of the cleaning plate (186); the cleaning plate (186) is slidably connected to the rotating plate (185) through the radial groove; a second spring (183) is connected between the cleaning plate (186) and the rotating plate (185); the second spring (183) is located in the radial groove; the second spring (183) is electrically connected to the control system; the cleaning cylinder (18) is connected to the telescopic rod of another group of adjusting electric cylinders (2); and the other group of adjusting electric cylinders (2) is installed on the frame (11).

10. The steel strip punching device with surface cleaning function according to claim 9, characterized in that: A control panel (1) is mounted on the frame (11), and the control system is arranged inside the control panel (1).

Citation Information

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