Wind power main shaft rotating end face grinding machining device
By designing a rotary end face grinding processing device for the wind power spindle, the mechanical structure is used to realize the coordinated action of the grinding wheel and the wind power spindle body, solving the problems of complex positioning and low efficiency of traditional devices, and achieving efficient rotary end face grinding of the wind power spindle.
Patent Information
- Application Number
- CN202411310461.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-06
AI Technical Summary
The traditional wind power spindle rotary end surface grinding processing device has complexity and cumbersomeness in positioning and position adjustment, resulting in low processing efficiency.
A wind power spindle rotary end surface grinding processing device is designed, including a wind power spindle positioning mold and grinding processing component. Through mechanical structure design, the coordinated action of the grinding wheel and the wind power spindle body is realized, and step auxiliary components and auxiliary loading are adopted. Components to ensure that the grinding wheel moves in a spiral shape and realize effective grinding of the rotating end surface of the wind power spindle.
It improves the convenience and efficiency of the end surface of the wind power spindle, simplifies the operation process, ensures the coordinated action of the wind power spindle positioning mold and the grinding wheel, and realizes efficient grinding of the rotating end surface of the wind power spindle.
Smart Images

Figure CN119077489A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wind turbine main shaft processing, and in particular relates to a wind turbine main shaft rotating end surface grinding processing device. Background Art
[0002] In today's clean energy field, the wind power industry is booming. As the core component of a wind turbine generator set, the quality and performance of the wind turbine main shaft directly affect the stable operation and efficiency of the entire wind power generation system. Generally, the rotating end face of the wind turbine main shaft needs to be ground.
[0003] There are many problems with traditional wind turbine main shaft end face grinding processing equipment. On the one hand, during the processing, the positioning of the wind turbine main shaft is usually more complicated, and the movement of the wind turbine main shaft is difficult to coordinate well with the movement of the grinding wheel, which not only increases the difficulty of operation, but also reduces the processing efficiency. On the other hand, when performing end face grinding, the existing device often needs to adjust the positions of the wind turbine main shaft and the grinding wheel separately, which makes the operation cumbersome.
[0004] Therefore, a wind turbine main shaft rotating end surface grinding device is designed to solve the above problems. Summary of the invention
[0005] In order to solve the problems raised in the above background technology, the present invention provides a wind turbine main shaft rotating end surface grinding processing device, which can effectively solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions: a wind turbine main shaft rotating end surface grinding processing device, comprising a base, a wind turbine main shaft positioning mold is arranged above the base, a wind turbine main shaft body is arranged inside the wind turbine main shaft positioning mold, and a shaft groove matching the outer shape of the wind turbine main shaft body is opened inside the wind turbine main shaft positioning mold;
[0007] The upper surface of the base is provided with a grinding processing assembly, and the grinding processing assembly includes an upper connecting plate, a lower connecting plate, a longitudinal connecting plate, a first built-in slide plate and a longitudinal sleeve plate, a longitudinal sleeve plate is provided above the base, a first built-in slide plate is inserted in the longitudinal sleeve plate, the first built-in slide plate and the longitudinal sleeve plate are slidably connected, an upper connecting plate and a lower connecting plate are respectively inserted in two transverse sliding grooves opened on the surface of the longitudinal sleeve plate, the upper connecting plate is located above the lower connecting plate, the upper connecting plate and the lower connecting plate are both slidably connected to the longitudinal sleeve plate, a longitudinal connecting plate is provided on one side of the longitudinal sleeve plate, one end of the upper connecting plate and one end of the lower connecting plate are fixedly connected to the surface of the longitudinal connecting plate, and the first built-in slide plate is fixedly connected to the upper surface of the base;
[0008] The surface of the longitudinal connecting plate is provided with a stepping auxiliary component, and the surface of the longitudinal sleeve plate is provided with an auxiliary feeding component.
[0009] As a preferred wind turbine main shaft rotating end face grinding processing device of the present invention, the grinding processing assembly also includes a grinding motor, a first rotating shaft, a first bearing and a grinding wheel disc. The first bearing is installed in the installation groove opened on the surface of the lower connecting plate, and the first rotating shaft is inserted into the interior of the first bearing. The first rotating shaft is rotatably connected to the lower connecting plate through the first bearing, and the bottom end of the first rotating shaft is fixedly connected to the grinding wheel disc. The bottom surface of the upper connecting plate is installed with a grinding motor, and the end of the output shaft of the grinding motor is fixedly connected to the top end of the first rotating shaft.
[0010] As a preferred embodiment of a wind turbine main shaft rotating end face grinding processing device of the present invention, the grinding processing assembly also includes a first connecting plate and an electric hydraulic push rod, one side of the longitudinal sleeve plate is fixedly connected to the first connecting plate, and an electric hydraulic push rod is arranged below the first connecting plate, and the electric hydraulic push rod is installed on the upper surface of the base.
[0011] As a preferred embodiment of a wind turbine main shaft rotating end face grinding processing device of the present invention, the grinding processing assembly also includes an annular support disk, a circular disk, a rotating disk, a second rotating shaft, a first motor, a rectangular bearing seat and a connecting rod, a rectangular bearing seat is inserted in the rectangular slide groove opened on one side of the base, an annular support disk is arranged above the rectangular bearing seat, and connecting rods in an annular array are arranged between the annular support disk and the rectangular bearing seat, and the two ends of the connecting rod are fixedly connected to the rectangular bearing seat and the annular support disk respectively. A circular disk is arranged above the annular support disk, and the wind turbine main shaft positioning mold is installed on the upper surface of the circular disk, and a rotating disk is arranged inside the annular support disk, and the rotating disk is fixedly connected to the bottom surface of the circular disk, and the first motor is installed in the built-in circular groove opened on the upper surface of the rectangular bearing seat, the end of the output shaft of the first motor is fixedly connected to the second rotating shaft, and the top end of the second rotating shaft is fixedly connected to the bottom surface of the rotating disk.
[0012] As a preferred wind turbine main shaft rotating end surface grinding processing device of the present invention, the adjacent sides of the circular disk and the annular support disk are respectively provided with an upper raceway and a lower raceway, and a plurality of balls in an annular array are arranged between the upper raceway and the lower raceway.
[0013] As a preferred embodiment of the wind turbine main shaft rotating end surface grinding processing device of the present invention, the grinding processing assembly also includes a counterweight block, and the top end of the longitudinal sleeve plate is fixedly connected with the counterweight block.
[0014] As a preferred embodiment of a wind turbine main shaft rotating end face grinding processing device of the present invention, the stepping auxiliary component includes a U-shaped card plate, a second built-in slide plate, a first support rod, a first side plate, a threaded rod, a first bevel gear and a second bearing, the upper surface of the base is fixedly connected to two symmetrically arranged U-shaped card plates, a second built-in slide plate is inserted between the two U-shaped card plates, the second built-in slide plate and the two U-shaped card plates are slidably connected, a first support rod is arranged in a rotating groove opened at the top of the second built-in slide plate, the first support rod and the second built-in slide plate are rotatably connected by an axle pin, and the longitudinal connecting plate is away from a lower connecting plate. The two first side plates are fixedly connected to the surface, and one end of the first support rod away from the second built-in skateboard is inserted between the two first side plates. The first support rod is rotatably connected between the two first side plates through a second axle pin, and a threaded rod is inserted into the threaded hole opened at the bottom end of the second built-in skateboard. The threaded rod is threadedly connected to the second built-in skateboard. A second bearing is arranged between the two U-shaped clamping plates, and the second bearing is installed on the upper surface of the base. The bottom end of the threaded rod is inserted inside the second bearing. The threaded rod is rotatably connected to the base through the second bearing, and a first bevel gear is fixedly sleeved on the surface of the threaded rod.
[0015] As a preferred embodiment of a wind turbine main shaft rotating end surface grinding processing device of the present invention, the stepping auxiliary component also includes a second bevel gear, a bearing seat 1, a third bevel gear, a fourth bevel gear, a bearing seat 2, a hexagonal plug rod, a third rotating shaft and a connecting column, two bearing seats 1 are installed on the upper surface of the base, and a third rotating shaft is inserted into the interior of the two bearing seats 1. The third rotating shaft is rotatably connected to the base through the bearing seat 1, the surface of the first bevel gear is meshed with the second bevel gear, the second bevel gear is fixedly connected to one end of the third rotating shaft, and the third rotating shaft is away from the first bevel gear. One end of the second bevel gear is fixedly connected to a connecting column, and a hexagonal insertion rod is inserted into a hexagonal slot opened at one end of the connecting column away from the third rotating shaft, the hexagonal insertion rod and the connecting column are slidably connected, and the surface of the hexagonal insertion rod is sleeved with two bearing seats 2, and the two bearing seats 2 are installed on the upper surface of a rectangular bearing seat, the hexagonal insertion rod is rotatably connected with the rectangular bearing seat through the bearing seat 2, and the end of the hexagonal insertion rod away from the connecting column is fixedly connected to the third bevel gear, and the surface of the third bevel gear is meshingly connected with the fourth bevel gear, and the fourth bevel gear is fixedly sleeved on the surface of the second rotating shaft.
[0016] As a preferred embodiment of a wind turbine main shaft rotating end surface grinding processing device of the present invention, a through hole is opened on the surface of the first built-in slide plate, the connecting column is inserted into the through hole, and the connecting column and the first built-in slide plate are rotatably connected.
[0017] The cam face is connected with the second support rod, and the cam face has the second support rod and the cam face has the second support rod.
[0018] Compared with the prior art, the invention has the following beneficial effects: the invention has a scientific and reasonable structure and is safe and convenient to use:
[0019] 1. A grinding processing assembly is provided, which is beneficial for the grinding wheel disc to move toward the end face of the wind turbine main shaft body 3 at the same time through a specific mechanical structure design when the wind turbine main shaft positioning mold moves toward the direction close to the longitudinal sleeve plate. Such a design can realize the coordinated action of the positioning mold and the grinding wheel disc, greatly improving the convenience of processing the end face of the wind turbine main shaft body.
[0020] 2. A stepping auxiliary component is provided, which is beneficial for the grinding wheel to move in contact with the end face of the wind turbine main shaft body during the grinding of the rotating end face of the wind turbine main shaft body, so that the grinding wheel grinding path on the end face of the wind turbine main shaft body is spiral, thereby realizing the grinding of the rotating end face of the wind turbine main shaft body.
[0021] 3. An auxiliary loading component is provided, which is beneficial for moving the wind turbine main shaft positioning mold toward the bottom close to the grinding wheel when the end face of the wind turbine main shaft body is ground, so as to realize the end face grinding of the wind turbine main shaft body through the rotating grinding wheel. After the end face grinding of the wind turbine main shaft body is completed, the wind turbine main shaft positioning mold drives the wind turbine main shaft body to move away from the longitudinal sleeve, thereby facilitating personnel to operate the wind turbine main shaft body to remove it from the inside of the wind turbine main shaft positioning mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0023] Figure 1It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 For the present invention Figure 1 Sectional view at AA in the middle;
[0025] Figure 3 For the present invention Figure 2 The enlarged view of point A in the middle;
[0026] Figure 4 It is a schematic diagram of the structure of the circular disk and the annular support disk in the present invention;
[0027] Figure 5 It is a schematic diagram of the structure of the first connecting plate and the longitudinal sleeve plate in the present invention;
[0028] Figure 6 It is a schematic diagram of the structure of the ball bearings and the annular support plate in the present invention;
[0029] Figure 7 It is a schematic diagram of the structure of the circular disk and the rotating disk in the present invention;
[0030] Figure 8 It is a schematic diagram of the structure of the U-shaped card plate and the second built-in slide plate in the present invention;
[0031] Fig. 9 It is a schematic structural diagram of the third rotating shaft and the connecting column in the present invention;
[0032] In the figure:
[0033] 1. Base; 2. Wind turbine main shaft positioning mold; 3. Wind turbine main shaft body; 4. Grinding processing assembly; 41. Counterweight; 42. Upper connecting plate; 43. Lower connecting plate; 44. Grinding motor; 45. First rotating shaft; 46. First bearing; 47. Grinding wheel; 48. Longitudinal connecting plate; 49. First connecting plate; 410. Electric hydraulic push rod; 411. First built-in slide plate; 412. Circular plate; 413. Annular support plate; 414. Upper raceway; 415. Lower raceway; 416. Ball; 417. Rotating plate; 418. Second rotating shaft; 419. First motor; 420. Rectangular bearing seat; 421. Built-in circular groove; 422. Rectangular slide groove; 423. Connecting rod; 424. Horizontal Slide groove; 425, longitudinal sleeve; 5, step-by-step auxiliary component; 51, U-shaped card plate; 52, second built-in slide plate; 53, first support rod; 54, first side plate; 55, threaded hole; 56, threaded rod; 57, first bevel gear; 58, second bearing; 59, second bevel gear; 510, bearing seat one; 511, third bevel gear; 512, fourth bevel gear; 513, bearing seat two; 514, hexagonal insert rod; 515, connecting column; 516, hexagonal slot; 517, through hole; 518, third rotating shaft; 6, auxiliary feeding component; 61, side slide groove; 62, side slide plate; 63, second side plate; 64, second support rod; 65, third side plate; 66, third bearing. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Example: Figure 1-Figure 9 As shown, the present invention provides a technical solution, a wind turbine main shaft rotating end surface grinding processing device, comprising a base 1, a wind turbine main shaft positioning mold 2 is arranged above the base 1, a wind turbine main shaft positioning mold 2 is arranged inside a wind turbine main shaft body 3, and a shaft groove matching the appearance of the wind turbine main shaft body 3 is opened inside the wind turbine main shaft positioning mold 2;
[0036] A grinding assembly 4 is provided on the upper surface of the base 1, and the grinding assembly 4 includes a counterweight 41, an upper connecting plate 42, a lower connecting plate 43, a longitudinal connecting plate 48, a first built-in slide 411, a longitudinal sleeve 425, a grinding motor 44, a first rotating shaft 45, a first bearing 46, a grinding wheel 47, a first connecting plate 49, an electric hydraulic push rod 410, an annular support plate 413, a circular plate 412, a rotating plate 417, a second rotating shaft 418, a first motor 419, a rectangular bearing seat 420, a connecting rod 423 and a ball 416. A longitudinal sleeve 425 is provided above the base 1, and a first built-in slide 411 is inserted in the longitudinal sleeve 425. The first built-in slide 411 and the longitudinal sleeve 425 are slidably connected. An upper connecting plate 42 and a lower connecting plate 43 are respectively inserted into the two transverse sliding grooves 424 opened on the surface of the base 1, the upper connecting plate 42 is located above the lower connecting plate 43, and the upper connecting plate 42 and the lower connecting plate 43 are both slidably connected to the longitudinal sleeve plate 425. A longitudinal connecting plate 48 is provided on one side of the longitudinal sleeve plate 425, and one end of the upper connecting plate 42 and one end of the lower connecting plate 43 are both fixedly connected to the surface of the longitudinal connecting plate 48. The first built-in slide plate 411 is fixedly connected to the upper surface of the base 1, and a first bearing 46 is installed in the installation groove opened on the surface of the lower connecting plate 43. A first rotating shaft 45 is inserted into the interior of the first bearing 46. The first rotating shaft 45 is rotatably connected to the lower connecting plate 43 through the first bearing 46, and a grinding wheel is fixedly connected to the bottom end of the first rotating shaft 45. The bottom surface of the upper connecting plate 42 is provided with a grinding motor 44, the end of the output shaft of the grinding motor 44 is fixedly connected to the top of the first rotating shaft 45, one side of the longitudinal sleeve 425 is fixedly connected to the first connecting plate 49, an electric hydraulic push rod 410 is arranged below the first connecting plate 49, and the electric hydraulic push rod 410 is arranged on the upper surface of the base 1, a rectangular bearing seat 420 is inserted into a rectangular slide groove 422 opened on one side of the base 1, and an annular support plate 413 is arranged above the rectangular bearing seat 420, and a connecting rod 423 in an annular array is arranged between the annular support plate 413 and the rectangular bearing seat 420, and the two ends of the connecting rod 423 are respectively fixedly connected to the rectangular bearing seat 420 and the annular support plate 413, and a circular support plate 413 is arranged above the annular support plate 413. shaped disk 412, the wind turbine main shaft positioning mold 2 is installed on the upper surface of the circular disk 412, a rotating disk 417 is arranged inside the annular support disk 413, the rotating disk 417 is fixedly connected to the bottom surface of the circular disk 412, a first motor 419 is installed in the built-in circular groove 421 opened on the upper surface of the rectangular bearing seat 420, the end of the output shaft of the first motor 419 is fixedly connected to the second rotating shaft 418, the top of the second rotating shaft 418 is fixedly connected to the bottom surface of the rotating disk 417, the adjacent sides of the circular disk 412 and the annular support disk 413 are respectively provided with an upper raceway 414 and a lower raceway 415, a plurality of balls 416 in a ring array are arranged between the upper raceway 414 and the lower raceway 415, and a counterweight block 41 is fixedly connected to the top of the longitudinal sleeve 425.
[0037] The surface of the longitudinal connecting plate 48 is provided with a step-assisting assembly 5, which includes a U-shaped card plate 51, a second built-in slide plate 52, a first support rod 53, a first side plate 54, a threaded rod 56, a first bevel gear 57, a second bearing 58, a second bevel gear 59, a bearing seat 1 510, a third bevel gear 511, a fourth bevel gear 512, a bearing seat 2 513, a hexagonal insert rod 514, a third rotating shaft 518 and a connecting column 515. The upper surface of the base 1 is fixedly connected with two symmetrically arranged U-shaped card plates 51, and the two U-shaped card plates are fixedly connected with the second U-shaped card plates 51. A second built-in slide plate 52 is inserted between the plates 51, and the second built-in slide plate 52 is slidably connected to the two U-shaped card plates 51. A first support rod 53 is provided in the rotation groove opened at the top of the second built-in slide plate 52. The first support rod 53 and the second built-in slide plate 52 are rotatably connected by an axle pin 1. A side of the longitudinal connecting plate 48 away from the lower connecting plate 43 is fixedly connected to two first side plates 54. One end of the first support rod 53 away from the second built-in slide plate 52 is inserted between the two first side plates 54. The first support rod 53 is rotatably connected to the two first side plates 54 by an axle pin 2. A threaded rod 56 is inserted into a threaded hole 55 opened at the bottom end of the second built-in slide 52 between the side plates 54, and the threaded rod 56 is threadedly connected to the second built-in slide 52. A second bearing 58 is arranged between the two U-shaped clamping plates 51, and the second bearing 58 is installed on the upper surface of the base 1. The bottom end of the threaded rod 56 is inserted inside the second bearing 58, and the threaded rod 56 is rotatably connected to the base 1 through the second bearing 58. A first bevel gear 57 is fixedly sleeved on the surface of the threaded rod 56, and two bearing seats 510 and 511 are installed on the upper surface of the base 1. A third rotating shaft 518 is inserted into the interior of 10, and the third rotating shaft 518 is rotatably connected to the base 1 through the bearing seat 1 510. The surface of the first bevel gear 57 is meshed with the second bevel gear 59, and the second bevel gear 59 is fixedly connected to one end of the third rotating shaft 518. The end of the third rotating shaft 518 away from the second bevel gear 59 is fixedly connected to a connecting column 515, and a hexagonal insertion rod 514 is inserted into a hexagonal slot 516 opened at one end of the connecting column 515 away from the third rotating shaft 518. The shapes of the connecting column 515 and the hexagonal slot 516 can refer to Fig. 9As shown, the hexagonal plug rod 514 and the connecting column 515 are slidably connected, the surface of the hexagonal plug rod 514 is sleeved with two bearing seats 513, and the two bearing seats 513 are installed on the upper surface of the rectangular bearing seat 420. The hexagonal plug rod 514 is rotatably connected with the rectangular bearing seat 420 through the bearing seat 513, and the end of the hexagonal plug rod 514 away from the connecting column 515 is fixedly connected with the third bevel gear 511, and the surface of the third bevel gear 511 is meshingly connected with the fourth bevel gear 512, and the fourth bevel gear 512 is fixedly sleeved on the surface of the second rotating shaft 418, and the surface of the first built-in skateboard 411 is provided with a through hole 517, and the connecting column 515 is inserted into the inside of the through hole 517, and the connecting column 515 and the first built-in skateboard 411 are rotatably connected.
[0038] The surface of the longitudinal sleeve 425 is provided with an auxiliary loading assembly 6, which includes a side slide 62, a second side plate 63, a second support rod 64 and a third side plate 65. The two sides of the rectangular bearing seat 420 are fixedly connected with the side slides 62. Two side slides 61 connected to the rectangular slide 422 are opened inside the base 1. The side slides 62 are inserted inside the side slides 61. The rectangular bearing seat 420 and the base 1 are slidably connected. The side of the longitudinal sleeve 425 away from the first connecting plate 49 is fixedly connected with two third side plates 65. A second support rod 64 is arranged between the third side plates 65, and the second support rod 64 is rotatably connected to the third side plate 65 through axle pin three. A third bearing 66 is sleeved on the surface of the wind turbine main shaft positioning mold 2, and two second side plates 63 are installed on the surface of the outer ring of the third bearing 66. The two second side plates 63 are rotatably connected to the wind turbine main shaft positioning mold 2 through the third bearing 66. One end of the second support rod 64 away from the third side plate 65 is inserted between the two second side plates 63, and the second support rod 64 is rotatably connected to the second side plate 63 through axle pin four.
[0039] It should be noted that: under the action of the gravity of the counterweight 41 , the action force between the grinding wheel 47 and the end surface of the wind turbine main shaft body 3 is increased to ensure the grinding effect of the end surface of the wind turbine main shaft body 3 .
[0040] It should be noted that: during the movement of the wind turbine main shaft positioning mold 2, the movement of the wind turbine main shaft positioning mold 2 drives the rectangular bearing seat 420 to move synchronously, and the movement of the rectangular bearing seat 420 drives the hexagonal plug rod 514 to slide inside the connecting column 515. Under the restriction of the hexagonal plug rod 514 and the hexagonal slot 516 structure, the movement of the hexagonal plug rod 514 does not affect the transmission of the hexagonal plug rod 514 and the connecting column 515, so that when the end face of the wind turbine main shaft body 3 is processed, the connecting column 515 is driven to rotate by the hexagonal plug rod 514.
[0041] It should be noted that the first motor 419 can control its main shaft to rotate forward or reverse through the controller.
[0042] It should be noted that: multiple rollers are installed on the bottom surface of the rectangular support seat 420. When the rectangular support seat 420 moves, the multiple rollers roll against the inside of the base 1 to reduce the friction resistance during the movement of the rectangular support seat 420, thereby avoiding the problem of inconvenience in moving the rectangular support seat 420 due to the heavy wind turbine main shaft body 3.
[0043] Working principle: When grinding the rotating end face of the wind turbine main shaft, the wind turbine main shaft body 3 is placed inside the wind turbine main shaft positioning mold 2. Under the action of the shaft groove that matches the appearance of the wind turbine main shaft body 3 opened inside the wind turbine main shaft positioning mold 2, the position of the wind turbine main shaft body 3 is fixed. At this time, the rotating end face of the wind turbine main shaft body 3 and the upper surface of the wind turbine main shaft positioning mold 2 are in contact, so that the grinding motor 44, the electric hydraulic push rod 410 and the first motor 419 are all connected to the external power supply. The operating controller starts the electric hydraulic push rod 410, and the telescopic end of the electric hydraulic push rod 410 during operation begins to retract, so that the first connecting plate 49 moves downward, and then the longitudinal sleeve plate 425 slides downward on the surface of the first built-in slide plate 411;
[0044] During the downward movement of the longitudinal sleeve plate 425, the movement of the longitudinal sleeve plate 425 pulls the wind turbine main shaft positioning mold 2 to move in the direction close to the longitudinal sleeve plate 425 through the second support rod 64, and the wind turbine main shaft positioning mold 2 drives the rectangular bearing seat 420 to slide inside the rectangular slide groove 422 during the movement, thereby ensuring the stability of the wind turbine main shaft positioning mold 2 in the process of driving the wind turbine main shaft body 3 to move, until the wind turbine main shaft positioning mold 2 drives the wind turbine main shaft body 3 to move to the lower position close to the grinding wheel disk 47, so that the grinding wheel disk 47 can be driven to rotate by the operation of the grinding motor 44 to realize the rotating end surface grinding of the wind turbine main shaft body 3. After the end surface grinding of the wind turbine main shaft body 3 is completed, the operation of the electric hydraulic push rod 410 pushes its telescopic end to push the first connecting plate 49 upward The longitudinal sleeve 425 moves upward, and the longitudinal sleeve 425 pushes the wind turbine main shaft positioning mold 2 to move away from the longitudinal sleeve 425 through the second support rod 64 during the movement, so as to facilitate the staff to take out the wind turbine main shaft body 3 from the inside of the wind turbine main shaft positioning mold 2, which is beneficial to the wind turbine main shaft positioning mold 2 to move toward the bottom close to the grinding wheel disc 47 when the end face of the wind turbine main shaft body 3 is ground, so as to facilitate the end face grinding of the wind turbine main shaft body 3 by the rotating grinding wheel disc 47. After the end face grinding of the wind turbine main shaft body 3 is completed, the wind turbine main shaft positioning mold 2 drives the wind turbine main shaft body 3 to move away from the longitudinal sleeve 425, so as to facilitate the staff to operate the wind turbine main shaft body 3 to take it out from the inside of the wind turbine main shaft positioning mold 2;
[0045] When the longitudinal sleeve 425 moves downward, the movement of the longitudinal sleeve 425 causes the longitudinal connecting plate 48 to move toward the direction close to the longitudinal sleeve 425 under the action of the first support rod 53. The movement of the longitudinal connecting plate 48 drives the upper connecting plate 42 and the lower connecting plate 43 to slide synchronously inside the longitudinal sleeve 425, thereby driving the grinding wheel 47 to move synchronously. During this process, the wind turbine main shaft positioning mold 2 moves toward the direction close to the longitudinal sleeve 425, and the grinding wheel 47 moves toward the end face direction close to the wind turbine main shaft body 3. The grinding motor 44 is started. The operation of the grinding motor 44 drives the grinding wheel 47 to rotate through the first rotating shaft 45. As the telescopic end of the electric hydraulic push rod 410 retracts, when When the grinding wheel disc 47 contacts the end face of the wind turbine main shaft body 3, the longitudinal sleeve plate 425 cannot move further at this time, and the telescopic end of the electric hydraulic push rod 410 continues to retract to a suitable position and then stops running. Under the action of the gravity of the counterweight block 41, the grinding wheel disc 47 and the end face of the wind turbine main shaft body 3 have a suitable force, which is conducive to the grinding wheel disc 47 moving towards the end face of the wind turbine main shaft body 3 at the same time through a specific mechanical structure design when the wind turbine main shaft positioning mold 2 moves toward the direction close to the longitudinal sleeve plate 425. Such a design can realize the coordinated action of the wind turbine main shaft positioning mold 2 and the grinding wheel disc 47, greatly improving the convenience of processing the end face of the wind turbine main shaft body 3.
[0046] When grinding the end face of the wind turbine main shaft body 3, the grinding wheel 47 rotates on the end face of the wind turbine main shaft body 3. At this time, the first motor 419 is started. The operation of the first motor 419 drives the second rotating shaft 418 to rotate clockwise. The rotation of the second rotating shaft 418 drives the rotating disk 417 to rotate inside the annular support disk 413, and drives the circular disk 412 and the wind turbine main shaft positioning mold 2 to rotate at the same time. During the rotation of the circular disk 412, the ball 416 rolls inside the lower raceway 415 and the upper raceway 414, thereby reducing the friction resistance during the rotation of the wind turbine main shaft positioning mold 2. During the process of driving the wind turbine main shaft body 3 to rotate, the wind turbine main shaft positioning mold 2 can achieve the effect of grinding the end face of the wind turbine main shaft body 3 through the rotating grinding wheel 47;
[0047] As the second rotating shaft 418 rotates, the third bevel gear 511 is driven to rotate, and the rotation of the third bevel gear 511 drives the hexagonal plug rod 514 to rotate. The rotation of the hexagonal plug rod 514 drives the connecting column 515 to rotate, thereby driving the third rotating shaft 518 and the second bevel gear 59 to rotate synchronously. The rotation of the second bevel gear 59 drives the first bevel gear 57 meshing with it to rotate. The rotation of the first bevel gear 57 drives the threaded rod 56 to rotate. The threaded rod 56 rotates inside the threaded hole 55. Under the action of the thread, when the second built-in slide plate 52 moves upward, the movement of the second built-in slide plate 52 pushes the longitudinal connecting plate 48 to move through the first support rod 53, thereby driving the grinding wheel disc 47 and the grinding motor 44 to move synchronously. As the grinding wheel disc 47 moves, When the end face of the wind turbine main shaft body 3 is ground, the grinding wheel 47 gradually moves toward the center of the end face of the wind turbine main shaft body 3. When the operation of the first motor 419 drives the second rotating shaft 418 to rotate counterclockwise, the second built-in slide plate 52 moves downward. The movement of the second built-in slide plate 52 can pull the longitudinal connecting plate 48 to move away from the longitudinal sleeve plate 425 through the first support rod 53, thereby causing the grinding wheel 47 to move toward the outer circle of the end face of the wind turbine main shaft body 3. This is beneficial for the grinding wheel 47 to fit the end face of the wind turbine main shaft body 3 when the rotating end face of the wind turbine main shaft body 3 is ground, so that the grinding wheel 47 has a spiral grinding path on the end face of the wind turbine main shaft body 3, thereby realizing the grinding of the rotating end face of the wind turbine main shaft body 3.
[0048] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A wind turbine main shaft rotating end surface grinding processing device, comprising a base (1), a wind turbine main shaft positioning mold (2) is arranged above the base (1), a wind turbine main shaft positioning mold (2) is arranged inside the wind turbine main shaft positioning mold (2), and a shaft groove matching the appearance of the wind turbine main shaft body (3) is opened inside the wind turbine main shaft positioning mold (2); Features: A grinding assembly (4) is arranged on the upper surface of the base (1), and the grinding assembly (4) comprises an upper connecting plate (42), a lower connecting plate (43), a longitudinal connecting plate (48), a first built-in slide plate (411) and a longitudinal sleeve plate (425). A longitudinal sleeve plate (425) is arranged above the base (1), and a first built-in slide plate (411) is inserted inside the longitudinal sleeve plate (425). The first built-in slide plate (411) and the longitudinal sleeve plate (425) are slidably connected. Two transverse sliding plates (411) are provided on the surface of the longitudinal sleeve plate (425). An upper connecting plate (42) and a lower connecting plate (43) are respectively inserted into the groove (424), the upper connecting plate (42) is located above the lower connecting plate (43), the upper connecting plate (42) and the lower connecting plate (43) are both slidably connected to the longitudinal sleeve plate (425), a longitudinal connecting plate (48) is provided on one side of the longitudinal sleeve plate (425), one end of the upper connecting plate (42) and one end of the lower connecting plate (43) are both fixedly connected to the surface of the longitudinal connecting plate (48), and the first built-in slide plate (411) is fixedly connected to the upper surface of the base (1); The surface of the longitudinal connecting plate (48) is provided with a stepping auxiliary component (5), and the surface of the longitudinal sleeve plate (425) is provided with an auxiliary loading component (6).
2. The wind turbine main shaft rotating end surface grinding device according to claim 1 is characterized in that: The grinding processing assembly (4) also includes a grinding motor (44), a first rotating shaft (45), a first bearing (46) and a grinding disc (47); the first bearing (46) is installed in the installation groove provided on the surface of the lower connecting plate (43); the first rotating shaft (45) is inserted into the interior of the first bearing (46); the first rotating shaft (45) is rotatably connected to the lower connecting plate (43) through the first bearing (46); the bottom end of the first rotating shaft (45) is fixedly connected to the grinding disc (47); the bottom surface of the upper connecting plate (42) is installed with the grinding motor (44); the end of the output shaft of the grinding motor (44) is fixedly connected to the top end of the first rotating shaft (45).
3. The wind turbine main shaft rotating end surface grinding device according to claim 1, characterized in that: The grinding processing assembly (4) also includes a first connecting plate (49) and an electric hydraulic push rod (410), one side of the longitudinal sleeve plate (425) is fixedly connected to the first connecting plate (49), an electric hydraulic push rod (410) is arranged below the first connecting plate (49), and the electric hydraulic push rod (410) is installed on the upper surface of the base (1).
4. The wind turbine main shaft rotating end surface grinding device according to claim 1, characterized in that: The grinding processing assembly (4) further comprises an annular support disk (413), a circular disk (412), a rotating disk (417), a second rotating shaft (418), a first motor (419), a rectangular bearing seat (420) and a connecting rod (423); a rectangular bearing seat (420) is inserted into a rectangular slide groove (422) provided on one side of the base (1); an annular support disk (413) is provided above the rectangular bearing seat (420); connecting rods (423) in an annular array are provided between the annular support disk (413) and the rectangular bearing seat (420); two ends of the connecting rods (423) are respectively connected to the rectangular bearing seat (420) and the annular support disk (413); 413), a circular disk (412) is arranged above the annular support disk (413), the wind turbine main shaft positioning mold (2) is installed on the upper surface of the circular disk (412), a rotating disk (417) is arranged inside the annular support disk (413), the rotating disk (417) is fixedly connected to the bottom surface of the circular disk (412), a first motor (419) is installed in a built-in circular groove (421) opened on the upper surface of the rectangular bearing seat (420), the end of the output shaft of the first motor (419) is fixedly connected to the second rotating shaft (418), and the top end of the second rotating shaft (418) is fixedly connected to the bottom surface of the rotating disk (417).
5. The wind turbine main shaft rotating end surface grinding device according to claim 4, characterized in that: An upper raceway (414) and a lower raceway (415) are respectively provided on adjacent surfaces of the circular disk (412) and the annular support disk (413), and a plurality of balls (416) in an annular array are provided between the upper raceway (414) and the lower raceway (415).
6. The wind turbine main shaft rotating end surface grinding device according to claim 1, characterized in that: The grinding assembly (4) further comprises a counterweight block (41), and the top end of the longitudinal sleeve plate (425) is fixedly connected to the counterweight block (41).
7. The wind turbine main shaft rotating end surface grinding device according to claim 1, characterized in that: The stepping auxiliary component (5) comprises a U-shaped card plate (51), a second built-in slide plate (52), a first support rod (53), a first side plate (54), a threaded rod (56), a first bevel gear (57) and a second bearing (58); the upper surface of the base (1) is fixedly connected to two symmetrically arranged U-shaped card plates (51); a second built-in slide plate (52) is inserted between the two U-shaped card plates (51); the second built-in slide plate (52) and the two U-shaped card plates (51) are slidably connected; a first support rod (53) is arranged in a rotation groove opened at the top of the second built-in slide plate (52); the first support rod (53) and the second built-in slide plate (52) are rotatably connected via an axle pin; the longitudinal connecting plate (48) is fixedly connected to the two first side plates (54) on a side away from the lower connecting plate (43); ), one end of the first support rod (53) away from the second built-in slide (52) is inserted between the two first side plates (54), the first support rod (53) is rotatably connected between the two first side plates (54) through a second shaft pin, a threaded rod (56) is inserted into a threaded hole (55) provided at the bottom end of the second built-in slide (52), the threaded rod (56) and the second built-in slide (52) are threadedly connected, a second bearing (58) is provided between the two U-shaped clamping plates (51), the second bearing (58) is mounted on the upper surface of the base (1), the bottom end of the threaded rod (56) is inserted into the inside of the second bearing (58), the threaded rod (56) is rotatably connected to the base (1) through the second bearing (58), and a first bevel gear (57) is fixedly sleeved on the surface of the threaded rod (56).
8. The wind turbine main shaft rotating end surface grinding device according to claim 7, characterized in that: The stepping auxiliary component (5) also includes a second bevel gear (59), a bearing seat one (510), a third bevel gear (511), a fourth bevel gear (512), a bearing seat two (513), a hexagonal plug rod (514), a third rotating shaft (518) and a connecting column (515); two bearing seats one (510) are installed on the upper surface of the base (1); the third rotating shaft (518) is inserted inside the two bearing seats one (510); the third rotating shaft (518) is rotatably connected to the base (1) through the bearing seat one (510); the surface of the first bevel gear (57) is meshedly connected with the second bevel gear (59); the second bevel gear (59) is fixedly connected to one end of the third rotating shaft (518); the end of the third rotating shaft (518) away from the second bevel gear (59) is fixedly connected to the connecting column ( 515), a hexagonal insertion rod (514) is inserted into a hexagonal slot (516) opened at one end of the connecting column (515) away from the third rotating shaft (518), the hexagonal insertion rod (514) and the connecting column (515) are slidably connected, the surface of the hexagonal insertion rod (514) is sleeved with two bearing seats (513), the two bearing seats (513) are installed on the upper surface of the rectangular bearing seat (420), the hexagonal insertion rod (514) is rotatably connected with the rectangular bearing seat (420) through the bearing seat (513), the end of the hexagonal insertion rod (514) away from the connecting column (515) is fixedly connected to the third bevel gear (511), the surface of the third bevel gear (511) is meshingly connected with the fourth bevel gear (512), and the fourth bevel gear (512) is fixedly sleeved on the surface of the second rotating shaft (418).
9. The wind turbine main shaft rotating end surface grinding device according to claim 8, characterized in that: A through hole (517) is provided on the surface of the first built-in slide plate (411), the connecting column (515) is inserted into the through hole (517), and the connecting column (515) and the first built-in slide plate (411) are rotatably connected.
10. The wind turbine main shaft rotating end surface grinding device according to claim 4, characterized in that: The auxiliary loading assembly (6) comprises a side slide plate (62), a second side plate (63), a second support rod (64) and a third side plate (65); the side slide plates (62) are fixedly connected to both sides of the rectangular bearing seat (420); two side slide grooves (61) connected to the rectangular slide groove (422) are provided inside the base (1); the side slide plates (62) are inserted inside the side slide grooves (61); the rectangular bearing seat (420) and the base (1) are slidably connected; the longitudinal sleeve plate (425) is fixedly connected to one side away from the first connecting plate (49) with two third side plates (65); the two third side plates (6 5), a second support rod (64) is arranged between the second support rod (64), the second support rod (64) is rotatably connected to the third side plate (65) through the axle pin three, the surface of the wind turbine main shaft positioning mold (2) is sleeved with a third bearing (66), the surface of the outer ring of the third bearing (66) is installed with two second side plates (63), the two second side plates (63) are rotatably connected to the wind turbine main shaft positioning mold (2) through the third bearing (66), the end of the second support rod (64) away from the third side plate (65) is inserted between the two second side plates (63), and the second support rod (64) is rotatably connected to the second side plate (63) through the axle pin four.
Citation Information
Patent Citations
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