Food forming device

By designing an automated food forming device, using conveyor racks, conveyor belts, loading frames, filler devices and scrapers, the problem of low manual operation efficiency in the prior art is solved, and an efficient and low-cost food forming process is achieved.

CN119097089AActive Publication Date: 2024-12-10NINGBO YACHEN MASCH TECH CO LTD
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Patent Information

Application Number
CN202310807897.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-03
Publication Date
2024-12-10
Estimated Expiration
2043-07-03

AI Technical Summary

Technical Problem

The existing food forming devices have low manual operation efficiency and high labor intensity, resulting in high costs.

Method used

A food forming device including a conveyor rack, conveyor belt, loading frame, filler device, front scraper, rear scraper and residual material removal device was designed. Through automated filler and scraping processes, production efficiency is improved and continuous production is achieved. .

Benefits of technology

This greatly improves production efficiency, reduces costs, and achieves an efficient food forming process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a food processing device, in particular to a food forming device which comprises a conveying frame, a forming device and a forming device, and a conveying groove used for guiding movement of a mold is formed in the top of the conveying frame; the conveying belt is installed on the conveying frame, and the mold is placed on the conveying belt; the feeding frame is fixed to the top of the conveying frame and located above the mold. The filling device is mounted on the feeding frame and used for filling the food raw materials into the forming groove of the mold; and the front scraping plate is installed on the feeding frame, movably abuts against the top of the mold, is further located behind the filling device and is used for scraping the food raw materials above the mold to be flat. According to the food forming device, food raw materials enter the forming groove of the mold through the filling device, redundant food raw materials are removed through the scraping plate, the automation degree is high, continuous production can be achieved, the production efficiency is greatly improved, and the cost is reduced.
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Description

Technical Field

[0001] The invention relates to a food processing device, in particular to a food forming device. Background Art

[0002] like Fig.12 As shown, the mold is provided with a molding groove, and the raw materials of food need to be added into the molding groove of the mold. At present, the food raw materials are mainly scraped into the molding groove by a scraper. For example, a biscuit processing molding device disclosed in CN212382011U includes a molding disk, a scraper plate and a discharge pipe. The surface of the molding disk is provided with a molding groove, and a collection groove is provided on the right side of the upper part of the molding disk. The side wall of the molding disk located on one side of the collection groove is fixedly connected with a discharge pipe, and the upper part of the molding disk is slidably connected with a scraper plate. Both ends of the scraper plate are fixedly connected with sliding rods, and the end of the sliding rod away from the scraper plate is slidably connected with the sliding groove provided on the side wall of the molding disk. The molding device is manually operated. The operator holds the handle and then pushes the scraper plate to slide back and forth on the upper part of the molding disk to scrape the dough into the molding groove. Although the device has a simple structure, the manual operation is inefficient and the labor intensity is high, resulting in high costs. Summary of the invention

[0003] In order to solve the above problems, the present invention provides a food forming device with high forming efficiency and low cost. The specific technical solution is as follows:

[0004] A food forming device comprises: a conveying frame, the top of which is provided with a conveying groove for guiding the movement of a mold; a conveyor belt, the conveyor belt is installed on the conveying frame, and the mold is placed on the conveyor belt; a loading frame, the loading frame is fixed on the top of the conveying frame and is located above the mold; a filling device, the filling device is installed on the loading frame and is used to fill food raw materials into the forming groove of the mold; and a front scraper, the front scraper is installed on the loading frame and movably abuts against the top of the mold, the front scraper is also located behind the filling device and is used to scrape the food raw materials above the mold.

[0005] Preferably, the filling device includes: a filling rack, which is installed on the feeding frame; a filling frame, which is slidably installed on the filling rack, and a plurality of filling holes are provided at the bottom of the filling frame; and a filling scraper, which is provided in plurality and is fixed at the bottom of the filling frame, and the filling scraper is also located above the mold, and is used to scrape the food raw materials into the forming groove; and a filling cylinder, which is installed on the filling rack and connected to the filling frame.

[0006] Preferably, the front scraper is arranged to be inclined toward the discharge end of the conveying frame.

[0007] Preferably, it further comprises: a front height adjusting device, and the front scraper is mounted on the front height adjusting device.

[0008] Preferably, it further comprises: a rear scraper, which is mounted on the feeding frame and located behind the front scraper and is used to scrape off the food raw materials above the mold.

[0009] Furthermore, the rear scraper is arranged to be inclined toward the discharge end of the conveying frame.

[0010] Preferably, it also includes: a material blocking scraper, which is installed on the loading frame and located at the feeding end of the conveying frame.

[0011] Preferably, the conveyor frame is further provided with a plurality of support rods, and the support rods are located below the loading frame and between the conveyor belts for supporting the mold.

[0012] Preferably, it further comprises a residual material removing device, which is installed at the discharge end of the conveying frame and is located above the mold, and is used to remove food raw materials on both sides of the top of the mold.

[0013] Furthermore, the residual material removal device shown includes: a material removal bottom plate, which is fixed on the top of the conveying frame; a material removal roller, which is rotatably mounted on the material removal bottom plate and is located on both sides of the top of the mold, and is used to adhere food raw materials on both sides of the top of the mold; a material removal motor, which is fixed on the material removal bottom plate and connected to the material removal roller; and a material removal tray, which is provided with a material removal trough, and the material removal tray is fixed on the material removal bottom plate, and the material removal trough is movably inserted into the material removal roller, and is used to scrape off the food raw materials on the material removal roller.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The food forming device provided by the present invention enables food raw materials to enter the forming groove of the mold through a filling device, and removes excess food raw materials through a scraper. It has a high degree of automation and can produce continuously, greatly improving production efficiency and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a food forming device;

[0017] Figure 2 is a cross-sectional view of a food forming device;

[0018] Figure 3 is a top view of a food forming device;

[0019] Figure 4It is a structural schematic diagram of the conveyor frame;

[0020] Figure 5 It is an assembly diagram of a feeding frame, a front scraper, a rear scraper, a filling device and a material blocking scraper;

[0021] Figure 6 yes Figure 5 A cross-sectional view of

[0022] Figure 7 It is a schematic diagram of the assembly of the packing frame and the packing scraper;

[0023] Figure 8 It is a schematic diagram of the structure of the front scraper and the front height adjustment device;

[0024] Fig. 9 It is a schematic diagram of the structure of the rear scraper and the rear height adjustment device;

[0025] Fig.10 It is a schematic diagram of the structure of the material blocking scraper and the material blocking height adjustment device;

[0026] Fig.11 It is a structural schematic diagram of a residual material removal device;

[0027] Fig.12 It is a schematic diagram of the structure of the mold. DETAILED DESCRIPTION

[0028] The present invention will be further described with reference to the accompanying drawings.

[0029] Embodiment 1

[0030] like Figures 1 to 12 As shown, a food forming device includes a conveyor frame 11, a conveyor belt, a loading frame 21, a filling device, a front scraper 51, a front height adjustment device, a rear scraper 61 and a material blocking scraper 41.

[0031] Conveying guide rails 13 are symmetrically arranged on both sides of the top of the conveying frame 11. A conveying trough 12 is arranged on the conveying guide rails 13. The mold 9 is slidably inserted into the conveying trough 12. The conveying trough 12 is used to guide the movement of the mold 9. The conveying trough 12 keeps the mold 9 in the same horizontal plane at all times, thereby ensuring that the height remains unchanged during filling and scraping, and ensuring the filling and scraping effects. The conveyor belt is not shown in the figure and is installed on the conveying frame 11, and is symmetrically arranged on both sides inside the conveying frame 11. The mold 9 is placed on the conveyor belt to drive the mold 9 to move. The conveying frame 11 is also equipped with two support rods 14. The support rods 14 are symmetrically arranged and located between the conveyor belts, and are also located below the mold 9, and are arranged opposite to the loading frame 21, and are used to support the mold 9 during filling and scraping to prevent the mold 9 from deforming. Prevent the mold 9 from moving up and down.

[0032] The loading frame 21 is a rectangular frame with a positioning block 22 at the bottom. The loading frame 21 is fixed to the top of the conveying frame 11 and is located above the mold 9. The positioning block 22 is stuck in the conveying groove 12 to realize the positioning of the loading frame 21. The loading frame 21 is fixed to the top of the conveying frame 11 by a buckle 23, which is convenient for disassembly and cleaning.

[0033] like Figures 5 to 7 As shown, a filling device is installed on the feeding frame 21 and is used to fill the food raw materials into the molding groove 91 of the mold 9; the filling device includes a filling frame 31, a filling frame 34, a filling scraper 35 and a filling cylinder 33. The filling frame 31 is installed on the feeding frame 21; the filling frame 34 is slidably installed on the filling frame 31, the filling frame 34 is used to store food raw materials, and the bottom of the filling frame 34 is provided with a plurality of filling holes 341, and the filling holes 341 are used to leak the food raw materials onto the mold 9, the filling scraper 35 is fixed to the bottom of the filling frame 34 and is located on one side of the filling hole 341, and the filling scraper 35 is provided with a plurality of filling scrapers and is located above the mold 9, and the filling scraper 35 does not contact the mold 9 and is used to scrape the food raw materials into the molding groove 91; the filling cylinder 33 is installed on the filling frame 31 and is connected to the filling frame 34. The filling cylinder 33 drives the filling frame 34 to move back and forth, thereby realizing the vibration of the food raw materials, so that the food raw materials enter the top of the mold 9 through the filling hole 341, and then the filling scraper 35 moves back and forth to further press the food raw materials into the molding groove 91 of the mold 9, thereby realizing the compaction of the food raw materials in the molding groove 91.

[0034] In order to reduce wear, sliding seats 36 are installed on both sides of the filling frame 34, and guide shafts 32 are symmetrically arranged on the filling frame 31. The sliding seats 36 are slidably installed on the guide shafts 32. Through holes are also provided on both sides of the filling frame 34.

[0035] like Figure 8 As shown, the front height adjustment device includes a front fixing rod 53, a front bottom plate 52 and a front fixing plate 54. The front fixing rod 53 is installed on the top of the feeding frame 21. The top of the front bottom plate 52 is provided with a plurality of vertically arranged front waist-shaped holes, which are fixed to the front fixing rod 53 by screws. The front scraper 51 is fixed to the front bottom plate 52 by the front fixing plate 54, and the front scraper 51 is inclined toward the discharge end of the conveying frame 11, and the front scraper 51 is also located behind the filling device. The front scraper 51 inclined toward the discharge end can scrape off the food raw materials on the top of the mold 9, limit the food raw materials to one side of the filling frame 34, and further compact the food raw materials in the forming groove 91. The front scraper 51 is made of stainless steel plate, and the height of the front scraper 51 and the pressure pressed on the top of the mold 9 are adjusted by the front height adjustment device.

[0036] like Fig. 9As shown, in order to further improve the scraping effect and reduce the food raw materials on the top of the mold 9 except the forming groove 91, a rear scraper 61 is added. The rear scraper 61 is installed on the feeding frame 21 through the rear height adjustment device and is located behind the front scraper 51, and is used to scrape the food raw materials on the top of the mold 9. The rear height adjustment device includes a rear fixing rod 63, a rear bottom plate 62 and a rear fixing plate 64. The rear fixing rod 63 is installed on the top of the feeding frame 21. The top of the rear bottom plate 62 is provided with a plurality of vertically arranged rear waist-shaped holes, which are fixed to the rear fixing rod 63 by screws. The rear scraper 61 is fixed to the rear bottom plate 62 through the rear fixing plate 64, and the rear scraper 61 is inclined toward the discharge end of the conveying frame 11. The rear scraper 61 inclined toward the discharge end can not only scrape the food raw materials on the top of the mold 9, but also further compact the food raw materials in the forming groove 91. The rear scraper 61 is made of a stainless steel plate, and the height of the rear scraper 61 and the pressure pressed on the top of the mold 9 are adjusted by a rear height adjustment device.

[0037] like Fig.10 As shown, in order to prevent food raw materials from leaking out from the front of the loading frame 21, it also includes a material blocking scraper 41 and a material blocking height adjustment device, the material blocking height adjustment device includes a material blocking positioning plate 44, a material blocking fixing plate 43 and a material blocking adjustment plate 42, the material blocking positioning plate 44 is fixed to the top of the loading frame 21 and is located at the feeding end of the conveying frame 11, a plurality of vertically arranged material blocking waist-shaped holes are provided on the material blocking positioning plate 44, the material blocking waist-shaped holes are connected to the material blocking adjustment plate 42 by screws, the bottom of the material blocking adjustment plate 42 is fixed to the material blocking scraper 41 by the material blocking fixing plate 43, and the material blocking scraper 41 is inclined toward the discharge end of the conveying frame 11.

[0038] During operation, the food raw materials are conveyed into the filling frame 34, and the mold 9 enters the conveying groove 12 in turn. The mold 9 moves under the action of the conveyor belt, and the filling cylinder 33 drives the filling frame 34 to move back and forth. The food raw materials enter the top of the mold 9 through the filling hole 341, and then the food raw materials are further pressed into the molding groove 91 of the mold 9 through the reciprocating movement of the filling scraper 35. The molding groove 91 filled with food raw materials moves to the front scraper 51, and the front scraper 51 compacts the food raw materials and scrapes the excess food raw materials on the top of the mold 9 on one side of the filling frame 34. The mold 9 continues to move backward until the rear scraper 61 further scrapes the food raw materials on the top of the mold 9 and stores the food raw materials between the rear scraper 61 and the front scraper 51.

[0039] The filling of the forming groove 91 is completed by vibration feeding, pressing of the filling scraper 35, pressing and scraping of the front scraper 51, and pressing and scraping of the rear scraper 61, thereby achieving continuous and stable production, high production efficiency and reduced costs.

[0040] Embodiment 2

[0041] like Fig.11 As shown, on the basis of the above embodiment, it also includes a residual material removal device 7, which is installed at the discharge end of the conveying frame 11 and is located above the mold 9, and is used to remove the food raw materials on both sides of the top of the mold 9. Due to structural limitations, food raw materials will remain on both sides of the top of the mold 9, and the residual food raw materials are removed by the residual material removal device 7. The residual material removal device 7 shown includes a material removal bottom plate 71, a material removal roller 76, a material removal motor 75 and a material removal tray 72. The material removal bottom plate 71 is fixed to the top of the conveying guide rail 13. The material removal roller 76 is installed at the end of the material removal bottom plate 71 through the material removal shaft 73 and the bearing seat 74. The material removal roller 76 is also located on both sides of the top of the mold 9, and is used to adhere the food raw materials on both sides of the top of the mold 9; the material removal motor 75 is fixed on the material removal bottom plate 71, and is connected to the material removal shaft 73 through a synchronous belt and a synchronous pulley, driving the rotation of the material removal roller 76. The material removal tray 72 is provided with a material removal trough 721 matching the material removal roller 76 . The material removal tray 72 is fixed on the material removal bottom plate 71 and is symmetrically provided with two material removal troughs 721 movably inserted on the material removal roller 76 for scraping off the food raw materials on the material removal roller 76 .

[0042] When the mold 9 passes through the material removal roller 76, the material removal roller 76 adheres to the residual food raw materials on the mold 9, and then the food raw materials are scraped off by the material removal tray 72, and the material removal tray 72 collects the scraped food raw materials. The residual material removal device 7 removes the residual food raw materials, which is convenient for subsequent production.

[0043] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the protection scope of the claims of the present invention.

Claims

1. A food forming device, characterized in that: include: A conveying frame (11), wherein a conveying groove (12) for guiding the movement of the mold (9) is provided on the top of the conveying frame (11); A conveyor belt, the conveyor belt is installed on the conveyor frame (11), and the mold (9) is placed on the conveyor belt; A loading frame (21), the loading frame (21) being fixed on the top of the conveying frame (11) and being located above the mold (9); a filling device, the filling device being installed on the feeding frame (21) and being used for filling food materials into the forming groove (91) of the mold (9); and A front scraper (51) is mounted on the feeding frame (21) and is movably pressed against the top of the mold (9). The front scraper (51) is also located behind the filling device and is used to scrape the food material above the mold (9).

2. A food forming device according to claim 1, characterized in that: The packing device comprises: A filling frame (31), wherein the filling frame (31) is installed on the loading frame (21); A packing frame (34), the packing frame (34) is slidably mounted on the packing frame (31), and a plurality of packing holes (341) are provided at the bottom of the packing frame (34); and A filler scraper (35), wherein a plurality of the filler scrapers (35) are provided and are all fixed to the bottom of the filler frame (34); the filler scraper (35) is also located above the mold (9) and is used to scrape the food material into the molding groove (91); and A filling cylinder (33), wherein the filling cylinder (33) is installed on the filling frame (31) and connected to the filling frame (34).

3. A food forming device according to claim 1, characterized in that: The front scraper (51) is arranged to be inclined toward the discharge end of the conveying frame (11).

4. A food forming device according to claim 1, characterized in that: Also includes: A front height adjustment device, on which the front scraper (51) is mounted.

5. A food forming device according to claim 1, characterized in that: Also includes: A rear scraper (61), the rear scraper (61) is mounted on the loading frame (21) and is located behind the front scraper (51), and is used to scrape off food materials above the mold (9).

6. A food forming device according to claim 5, characterized in that: The rear scraper (61) is arranged to be inclined toward the discharge end of the conveying frame (11).

7. A food forming device according to claim 6, characterized in that: Also includes: A material blocking scraper (41), wherein the material blocking scraper (41) is installed on the loading frame (21) and is located at the feeding end of the conveying frame (11).

8. A food forming device according to claim 1, characterized in that: The conveyor frame (11) is also provided with a plurality of support rods (14), the support rods (14) being located below the loading frame (21) and between the conveyor belts, and being used to support the mold (9).

9. A food forming device according to any one of claims 1 to 8, characterized in that: It also includes a residual material removal device (7), which is installed at the discharge end of the conveying frame (11) and is located above the mold (9) and is used to remove food raw materials on both sides of the top of the mold (9).

10. A food forming device according to claim 9, characterized in that: The residual material removal device (7) shown comprises: a material removal bottom plate (71), wherein the material removal bottom plate (71) is fixed on the top of the conveying frame (11); a material removal roller (76), the material removal roller (76) being rotatably mounted on the material removal bottom plate (71) and being located on both sides of the top of the mold (9) and being used for adhering the food raw materials on both sides of the top of the mold (9); a material removing motor (75), the material removing motor (75) being fixed on the material removing bottom plate (71) and connected to the material removing roller (76); and A material removal tray (72), wherein a material removal trough (721) is provided on the material removal tray (72), the material removal tray (72) is fixed on the material removal bottom plate (71), and the material removal trough (721) is movably inserted on the material removal roller (76) for scraping off food raw materials on the material removal roller (76).

Citation Information

Patent Citations

  • Forming device for biscuit processing

    CN212382011U

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    CN111616175A

  • Speed-controllable leveling device

    CN213663484U

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    CN219844991U

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