Cutting device for water conservancy valve pipeline machining

By designing an automated water conservancy valve pipeline cutting device, automatic cutting and grinding is achieved using clamping, telescoping and lifting mechanisms, the problems of high labor costs and low efficiency in traditional cutting methods are solved, and cutting efficiency and safety are improved.

CN119098786AInactive Publication Date: 2024-12-10Cuizhi Patented Technology (Nanjing) Co., Ltd.

Patent Information

Application Number
CN202411468994.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The traditional water conservancy valve pipeline cutting method relies on manual or machine cutting, which leads to high labor costs, low efficiency and easy injury to staff, and requires frequent movement of cutting devices to change the cutting position, which is relatively inconvenient.

Method used

A cutting device for water conservancy valve pipeline processing is designed, using a clamping mechanism to clamp the pipeline, combining the telescopic and lifting mechanism to achieve automatic cutting and grinding. The cutting process does not require manual operation, and can be cut along the outer surface of the pipeline and automatically adjust the cutting position.

Benefits of technology

It improves cutting efficiency and safety, reduces manual operation, ensures that there are no burrs on the rear cutting end surface, facilitates valve installation, and meets the needs of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The cutting device for water conservancy valve pipeline machining comprises a machine body, and a clamping mechanism is arranged at the top end of the machine body and used for clamping the two ends of a water conservancy pipeline. The water conservancy pipeline is lifted through the clamping mechanism and is not attached to the top end of the machine body, cutting is sequentially conducted from right to left along the outer surface of the water conservancy pipeline, the E-2 section of the branch pipeline is cut firstly, then the E-1 section of the main pipeline is cut, and the main pipeline section and the branch pipeline section which can fall off after cutting are clamped and lifted through the lifting mechanism; and the cutting process is automatically carried out, operation of a worker is not needed, the cutting end face can be ground, so that subsequent pipeline mounting faces, making contact with the valve, at the two ends are free of burrs, valve mounting is facilitated, efficiency is improved, the requirements of the worker are met, and the practicability is high. The device is beneficial to popularization and use in actual life.
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Description

Technical Field

[0001] The invention relates to the technical field of water conservancy pipeline cutting, and in particular to a cutting device for processing water conservancy valve pipelines. Background Art

[0002] Valves are mostly made of cast iron, cast steel, stainless steel and other materials. Valves are generally connected to pipelines to transport the medium. When processing the valve pipeline, a valve pipeline cutting device is required to facilitate the cutting of the valve pipeline.

[0003] The traditional cutting method is manual cutting, which has high labor costs and workers are prone to injury. Later, with the development of technology, machines are used for cutting. First, the machine is clamped to the pipe, and then the cutting knife rotates around the center of the pipe to achieve cutting. After cutting, it is still necessary to polish it later, which is inefficient. In addition, the staff is required to move the cutting device according to the installation position of the valve, thereby changing the cutting position, which is still inconvenient and difficult to meet the needs of the staff. Summary of the invention

[0004] In order to solve the above technical problems, a cutting device for water valve pipeline processing is provided. This technical solution solves the problem that the traditional cutting method proposed in the above background technology is manual cutting, which has high labor costs and is easy to injure workers. Later, with the development of science and technology, machines are used for cutting. The machine and the pipeline are first clamped, and then the cutting knife rotates around the center of the pipeline to achieve cutting. After cutting, it still needs to be polished later, which is inefficient. In addition, the staff needs to move the cutting device according to the installation position of the valve to change the cutting position, which is still quite inconvenient.

[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is: A cutting device for processing a water conservancy valve pipeline comprises a machine body, a clamping mechanism is arranged at the top of the machine body, the clamping mechanism is used to clamp the two ends of the water conservancy pipeline, a first connecting plate and a second connecting plate are arranged above the water conservancy pipeline, the second connecting plate is arranged below the first fixing seat, a first driving motor for driving the second connecting plate to rotate is installed on the top of the first fixing seat, a second driving motor is fixedly installed at the bottom end of the horizontal plate of the first connecting plate, a second driving motor is fixedly connected to the second fixing seat at the output end of the second driving motor, a fixing mechanism is connected to the bottom end of the vertical plate of the first connecting plate, the fixing mechanism is used to clamp the outer surface of the water conservancy pipeline, A first sleeve, a second sleeve, a third sleeve and a fourth sleeve are arranged between the second fixed seat and the first fixed seat, and the first sleeve, the second sleeve, the third sleeve and the fourth sleeve are connected by a telescopic mechanism. A cutting mechanism is installed at the top right side of the second connecting plate, and the cutting mechanism is used to cut the water conservancy pipe. The telescopic mechanism is used to change the distance between the fixing mechanism and the cutting mechanism. A lifting mechanism is arranged at the bottom right side of the second connecting plate, and the lifting mechanism is used to lift the pipe section of the water conservancy pipe. Grinding mechanisms are installed on both sides of the second connecting plate, and the grinding mechanisms are used to grind the ends of the water conservancy pipes after cutting.

[0006] Preferably, the clamping mechanism includes a fixed block, which is provided with two groups and are respectively welded to both sides of the top of the machine body, the two groups of fixed blocks are internally rotatably connected with a first screw, and the threads opened at both ends of the first screw have opposite rotation directions, and a first guide rod is also fixedly connected between the two groups of fixed blocks, and two groups of movable frames are slidably connected to the outer surface of the first guide rod, and the two groups of movable frames are respectively threadedly connected to the two ends of the outer surface of the first screw, one end of the first screw is fixedly connected to the output end of the first servo motor, and the first servo motor is fixedly installed on the outside of one of the groups of fixed blocks.

[0007] Preferably, the movable frame is rotatably connected to a second screw rod, the threads at both ends of the second screw rod have opposite rotation directions, both ends of the outer surface of the second screw rod are threadedly connected to a first clamping member, a second servo motor is provided on the outside of the movable frame, the output end of the second servo motor extends to the inside of the movable frame and is fixedly connected to one end of the second screw rod, a second guide rod is also fixedly installed inside the movable frame, and the first clamping member is slidably connected to the second guide rod.

[0008] Preferably, the fixing mechanism includes a frame, a third screw and a first movable block, the frame is welded to the outer bottom end of the first connecting plate, the third screw is rotatably connected to the inside of the frame, a third servo motor is arranged on the outside of the frame, one end of the third screw is fixedly connected to the output end of the third servo motor, and the first movable block is provided with two groups and is respectively threadedly connected to the two ends of the outer surface of the third screw, the first movable block is slidably connected to the third guide rod, the third guide rod is fixedly connected to the inside of the frame, and a first electric push rod is installed on the top of the first movable block, and the output end of the first electric push rod is fixedly connected to the second clamping member.

[0009] Preferably, the telescopic mechanism includes a first stepper motor, a first screw rod, a lifting member and a telescopic member. The first stepper motor is fixedly mounted on the inner wall of the first sleeve. The inner wall of the first sleeve is also fixedly connected to a connecting strip. One end of the first screw rod is fixedly connected to the output end of the first stepper motor, and the other end of the first screw rod is rotatably connected to the inside of the connecting strip. The lifting member is threadedly connected to the outer surface of the first screw rod.

[0010] Preferably, the first sleeve is internally rotatably connected to the first rotating arm and the second rotating arm, the fourth sleeve is internally rotatably connected to the third rotating arm and the fourth rotating arm, two ends of one side of the telescopic member are respectively rotatably connected to the first rotating arm and the second rotating arm, and two ends of the other side of the telescopic member are respectively rotatably connected to the third rotating arm and the fourth rotating arm, the lifting member is connected to the telescopic member, and limiting grooves are provided on the second sleeve and the third sleeve, a limiting rod is provided on the telescopic member, and the limiting rod is slidably connected to the inside of the limiting groove.

[0011] Preferably, the cutting mechanism includes a connecting frame, the connecting frame is welded to the right top end of the second connecting plate, a second screw rod is rotatably connected inside the connecting frame, a moving part is threadedly connected to the outer surface of the second screw rod, the moving part is slidably connected to the outer surface of the fourth guide rod, both ends of the fourth guide rod are respectively fixedly connected to the inner wall of the connecting frame, one end of the second screw rod is fixedly connected to the output end of the second stepper motor, the second stepper motor is fixedly installed on the outside of the connecting frame, and a second electric push rod is provided on the top of the moving part, and the output end of the second electric push rod is fixedly connected to the connecting part.

[0012] Preferably, the right side of the connecting member is rotatably connected to the first gear, and the left side of the connecting member is provided with a first transmission motor, the first gear is fixedly connected to the output end of the first transmission motor, and the right side of the connecting member is also rotatably connected to two groups of second gears and a third gear, the two groups of second gears are meshed with the first gear, the two groups of second gears are respectively meshed with the two groups of third gears, and the two groups of third gears are meshed with the rotating ring gear, the rotating ring gear is slidably connected to the inside of the connecting member, and a third electric push rod is fixedly installed on the outside of the rotating ring gear, the output end of the third electric push rod is fixedly connected to a mounting frame, a cutting knife is rotatably connected to the inside of the mounting frame, and a cutting motor for driving the cutting knife to rotate is installed on the outside of the mounting frame.

[0013] Preferably, the grinding mechanism includes a first cylinder and a second cylinder, the first cylinder is fixedly mounted on the right side of the second connecting plate, the output end of the first cylinder is fixedly connected to the first connecting block, a grinding motor is provided on the right side of the first connecting block, the output end of the grinding motor extends to the left side of the first connecting block and is fixedly connected to the first grinding disc, and the second cylinder is fixedly mounted on the left side of the second connecting plate, the output end of the second cylinder is fixedly connected to the second connecting block, the second connecting block is internally rotatably connected to a third cylinder, the outer surface of the third cylinder is fixedly connected to a driven wheel, a second transmission motor is mounted on the outer side of the second connecting block, the output end of the second transmission motor is fixedly connected to a driving wheel, and the driving wheel is connected to the driven wheel through a belt, and the output end of the third cylinder is fixedly connected to the second grinding disc.

[0014] Preferably, the lifting mechanism includes a fixed frame, which is fixedly connected to the right bottom end of the second connecting plate, and a fourth screw and a fifth guide rod are arranged inside the fixed frame, the fourth screw is rotatably connected to the fixed frame, the fifth guide rod is fixedly connected to the fixed frame, two groups of second movable blocks are slidably connected to the fifth guide rod, the threads opened at both ends of the fourth screw have opposite rotation directions, and the two groups of second movable blocks are respectively threadedly connected to the two ends of the outer surface of the fourth screw, a fourth servo motor is installed on the outside of the fixed frame, one end of the fourth screw is fixedly connected to the output end of the fourth servo motor, a fourth electric push rod is fixedly installed on the top of the second movable block, a third clamping member is arranged below the second movable block, and the top of the third clamping member is fixedly installed on the output end of the fourth electric push rod.

[0015] Compared with the prior art, the present invention provides a cutting device for processing water conservancy valve pipelines, which has the following beneficial effects: The present invention lifts the water conservancy pipeline by a clamping mechanism so that it does not fit with the top of the body, cuts along the outer surface of the water conservancy pipeline from right to left in sequence, and first cuts the branch pipeline E-2 section, and then cuts the main pipeline E-1 section. The main pipeline section and the branch pipeline section that will fall after cutting are clamped and lifted by the lifting mechanism, and then polished by the second polishing disc, which improves the ingenuity of the design. The cutting process of the present invention is automated and does not require staff operation. The cut end face can be polished so that the installation surfaces of the pipelines at both ends that are subsequently in contact with the valve are free of burrs, which is convenient for valve installation, improves efficiency, and meets the needs of staff. The present invention is conducive to popularization and use in actual life. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the clamping mechanism in the present invention; Figure 3 It is a structural schematic diagram of the activity frame in the present invention; Figure 4 It is a schematic diagram of the structure of the first connecting plate and the second connecting plate in the present invention; Figure 5 is a schematic structural diagram of the first connecting plate in the present invention; Figure 6 It is a structural schematic diagram of the fixing mechanism in the present invention; Figure 7 It is a structural schematic diagram of the grinding mechanism in the present invention; Figure 8 It is a structural schematic diagram of the grinding mechanism of the present invention from another perspective; Fig. 9 For the present invention Figure 8 Schematic diagram of the proposed enlarged structure at A; Fig.10 It is a structural schematic diagram of the lifting mechanism in the present invention; Fig.11 It is a schematic structural diagram of the cutting mechanism in the present invention; Fig.12 For the present invention Fig.11 Schematic diagram of the proposed enlarged structure at B; Fig.13 It is a structural schematic diagram of the connecting member in the present invention; Fig.14 It is a structural schematic diagram of the telescopic mechanism in the present invention; Fig.15 For the present invention Fig.14 Schematic diagram of the proposed enlarged structure at C; Fig.16 For the present invention Fig.14 Schematic diagram of the proposed enlarged structure at D; Fig.17 It is a top view of the water conservancy pipeline in the present invention.

[0017] The numbers in the figure are: 1. Machine body; 101. Water conservancy pipeline; 102. First connecting plate; 103. Second connecting plate; 104. First driving motor; 105. First fixing seat; 106. Second driving motor; 107. Second fixing seat; 108. First sleeve; 109. Second sleeve; 110. Third sleeve; 111. Fourth sleeve; 2. Clamping mechanism; 201. Fixed block; 202. First screw rod; 203. First guide rod; 204. First servo motor; 205. Movable frame; 206. Second screw rod; 207. Second guide rod; 208. Second servo motor; 209. First clamping member; 3. Fixing mechanism; 301. Frame; 302. Third screw rod; 303. Third guide rod; 304. Third servo motor; 305. First movable block; 306. First electric push rod; 307. Second clamping member; 4. Telescopic mechanism; 401. First stepper motor; 402. First screw rod; 403. Connecting bar; 404. First rotating arm; 405. Second rotating arm; 406. Moving member; 407. Third rotating arm; 408. Fourth rotating arm; 409. Telescopic member; 410. Limiting groove; 411. Limiting rod; 5. Cutting mechanism; 501. Connecting frame; 502. Second screw rod; 503. Fourth guide rod; 504. Second stepping motor; 505. Moving member; 506. Second electric push rod; 507. Connecting member; 508. First gear; 509. First transmission motor; 510. Second gear; 511. Third gear; 512. Rotating gear ring; 513. Third electric push rod; 514. Mounting frame; 515. Cutting knife; 516. Cutting motor; 6. Grinding mechanism; 601. First cylinder; 602. First connecting block; 603. Grinding motor; 604. First grinding disc; 605. Second cylinder; 606. Second connecting block; 607. Third cylinder; 608. Second grinding disc; 609. Second transmission motor; 610. Driving wheel; 611. Driven wheel; 612. Belt; 7. Lifting mechanism; 701. Fixed frame; 702. Fourth screw rod; 703. Fifth guide rod; 704. Fourth servo motor; 705. Second movable block; 706. Fourth electric push rod; 707. Third clamping member. DETAILED DESCRIPTION

[0018] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0019] Example 1 Please refer to Figure 1-17 As shown, a cutting device for processing a water conservancy valve pipeline comprises a body 1, a clamping mechanism 2 is arranged at the top of the body 1, the clamping mechanism 2 is used to clamp the two ends of the water conservancy pipeline 101, a first connecting plate 102 and a second connecting plate 103 are arranged above the water conservancy pipeline 101, the second connecting plate 103 is arranged below the first fixing seat 105, a first driving motor 104 for driving the second connecting plate 103 to rotate is installed on the top of the first fixing seat 105, a second driving motor 106 is fixedly installed at the bottom end of the horizontal plate of the first connecting plate 102, and a second fixing seat 107 is fixedly connected to the output end of the second driving motor 106, a fixing mechanism 3 is connected to the bottom end of the vertical plate of the first connecting plate 102, and the fixing mechanism 3 is used to clamp the outer surface of the water conservancy pipeline 101, and the second A first sleeve 108, a second sleeve 109, a third sleeve 110 and a fourth sleeve 111 are arranged between the fixed seat 107 and the first fixed seat 105, and the first sleeve 108, the second sleeve 109, the third sleeve 110 and the fourth sleeve 111 are connected by a telescopic mechanism 4. A cutting mechanism 5 is installed at the top right side of the second connecting plate 103, and the cutting mechanism 5 is used to cut the water conservancy pipe 101. The telescopic mechanism 4 is used to change the distance between the fixing mechanism 3 and the cutting mechanism 5. A lifting mechanism 7 is arranged at the bottom right side of the second connecting plate 103, and the lifting mechanism 7 is used to lift the pipe section of the water conservancy pipe 101. Grinding mechanisms 6 are installed on both sides of the second connecting plate 103, and the grinding mechanism 6 is used to grind the end of the water conservancy pipe 101 after cutting.

[0020] Example 2 Please refer to Figure 2 As shown, the clamping mechanism 2 includes a fixed block 201, which is provided with two groups and are respectively welded to the two sides of the top of the body 1, and the first screw rod 202 is rotatably connected inside the two groups of fixed blocks 201. The threads opened at both ends of the first screw rod 202 have opposite rotation directions. A first guide rod 203 is also fixedly connected between the two groups of fixed blocks 201, and two groups of movable frames 205 are slidably connected to the outer surface of the first guide rod 203. The two groups of movable frames 205 are respectively threadedly connected to the two ends of the outer surface of the first screw rod 202, and one end of the first screw rod 202 is fixedly connected to the output end of the first servo motor 204, and the first servo motor 204 is fixedly installed on the outside of one of the fixed blocks 201.

[0021] Please refer to Figure 3As shown, the movable frame 205 is internally rotatably connected with a second screw rod 206, the threads at both ends of the second screw rod 206 have opposite rotation directions, both ends of the outer surface of the second screw rod 206 are threadedly connected with a first clamping member 209, a second servo motor 208 is arranged on the outer side of the movable frame 205, the output end of the second servo motor 208 extends to the inside of the movable frame 205, and is fixedly connected to one end of the second screw rod 206, a second guide rod 207 is also fixedly installed inside the movable frame 205, and the first clamping member 209 is slidably connected to the second guide rod 207.

[0022] Personnel in the technical field can understand that, by driving the first screw 202 to rotate through the output end of the first servo motor 204, the two groups of movable frames 205 are moved closer to or farther away from each other, thereby changing the distance between the two groups of first clamping members 209 on the left and right sides, so that the distance is adapted to the length of the water conservancy pipe 101; by driving the second screw 206 to rotate through the output end of the second servo motor 208, the two groups of first clamping members 209 connected to the same group of second screws 206 are moved closer to or farther away from each other, thereby achieving clamping or releasing the two ends of the water conservancy pipe 101.

[0023] Example 3 Please refer to Figure 5 and Figure 6 As shown, the fixing mechanism 3 includes a frame 301, a third screw 302 and a first movable block 305. The frame 301 is welded to the outer bottom end of the first connecting plate 102. The third screw 302 is rotatably connected to the inside of the frame 301. A third servo motor 304 is arranged on the outside of the frame 301. One end of the third screw 302 is fixedly connected to the output end of the third servo motor 304. The first movable block 305 is provided with two groups and is respectively threadedly connected to the two ends of the outer surface of the third screw 302. The first movable block 305 is slidably connected to the third guide rod 303. The third guide rod 303 is fixedly connected to the inside of the frame 301. A first electric push rod 306 is installed on the top of the first movable block 305. The output end of the first electric push rod 306 is fixedly connected to the second clamping member 307.

[0024] Personnel in the technical field can understand that, the second clamping member 307 is driven to move up and down by the output end of the first electric push rod 306, so that the height of the pressure groove provided on the second clamping member 307 is adapted to the height of the water conservancy pipe 101, and secondly, the third screw 302 is driven to rotate by the output end of the third servo motor 304, so that the two groups of first movable blocks 305 are moved closer to or away from each other, driving the two groups of second clamping members 307 to move closer to or away from each other.

[0025] Example 4 Please refer to Figure 4 , Fig.14 and Fig.15As shown, the telescopic mechanism 4 includes a first stepper motor 401, a first screw rod 402, a movable plate 406 and a telescopic member 409. The first stepper motor 401 is fixedly mounted on the inner wall of the first sleeve 108. The inner wall of the first sleeve 108 is also fixedly connected with a connecting strip 403. One end of the first screw rod 402 is fixedly connected to the output end of the first stepper motor 401, and the other end of the first screw rod 402 is rotatably connected to the inside of the connecting strip 403. The movable plate 406 is threadedly connected to the outer surface of the first screw rod 402.

[0026] Please refer to Fig.14 , Fig.15 and Fig.16 As shown, the first sleeve 108 is internally rotatably connected to the first rotating arm 404 and the second rotating arm 405, the fourth sleeve 111 is internally rotatably connected to the third rotating arm 407 and the fourth rotating arm 408, the two ends of one side of the telescopic member 409 are respectively rotatably connected to the first rotating arm 404 and the second rotating arm 405, and the two ends of the other side of the telescopic member 409 are respectively rotatably connected to the third rotating arm 407 and the fourth rotating arm 408, the movable plate 406 is connected to the telescopic member 409, and the second sleeve 109 and the third sleeve 110 are both provided with a limiting groove 410, the telescopic member 409 is provided with a limiting rod 411, and the limiting rod 411 is slidably connected to the inside of the limiting groove 410.

[0027] It can be understood by those skilled in the art that the first screw rod 402 is driven to rotate by the output end of the first stepper motor 401, so that the movable plate 406 reciprocates, and the telescopic member 409 is in an extended or retracted state. When the telescopic member 409 is extended, the second sleeve 109, the third sleeve 110 and the fourth sleeve 111 all extend to the outside of the first sleeve 108; and when the telescopic member 409 is retracted, the second sleeve 109, the third sleeve 110 and the fourth sleeve 111 all retract to the inside of the first sleeve 108, thereby changing the spacing between the first connecting plate 102 and the second connecting plate 103, thereby changing the spacing between the fixing mechanism 3 and the cutting mechanism 5, and the structure is provided with a limit rod 411 and a limit groove 410 for coordinated use, thereby improving the stability of the movement of the second sleeve 109, the third sleeve 110 and the fourth sleeve 111.

[0028] Example 5 Please refer to Fig.11 and Fig.12As shown, the cutting mechanism 5 includes a connecting frame 501, which is welded to the right top end of the second connecting plate 103, and a second screw rod 502 is rotatably connected inside the connecting frame 501. A moving member 505 is threadedly connected to the outer surface of the second screw rod 502, and the moving member 505 is slidably connected to the outer surface of the fourth guide rod 503. Both ends of the fourth guide rod 503 are respectively fixedly connected to the inner wall of the connecting frame 501, one end of the second screw rod 502 is fixedly connected to the output end of the second stepper motor 504, and the second stepper motor 504 is fixedly installed on the outer side of the connecting frame 501, and a second electric push rod 506 is arranged on the top of the moving member 505, and the output end of the second electric push rod 506 is fixedly connected to a connecting member 507.

[0029] Please refer to Fig.13 As shown, the right side of the connecting member 507 is rotatably connected to the first gear 508, and the left side of the connecting member 507 is provided with a first transmission motor 509, the first gear 508 is fixedly connected to the output end of the first transmission motor 509, and the right side of the connecting member 507 is also rotatably connected to two groups of second gears 510 and a third gear 511, the two groups of second gears 510 are meshed with the first gear 508, the two groups of second gears 510 are respectively meshed with two groups of third gears 511, and the two groups of third gears 511 are meshed with a rotating ring gear 512, the rotating ring gear 512 is slidably connected to the inside of the connecting member 507, and the outer side of the rotating ring gear 512 is fixedly installed with a third electric push rod 513, the output end of the third electric push rod 513 is fixedly connected to a mounting frame 514, the inside of the mounting frame 514 is rotatably connected to a cutting knife 515, and the outer side of the mounting frame 514 is installed with a cutting motor 516 for driving the cutting knife 515 to rotate.

[0030] It can be understood by those skilled in the art that the second screw rod 502 is driven to rotate by the output end of the second stepper motor 504, so that the moving member 505 slides back and forth along the outer surface of the fourth guide rod 503, thereby causing the connecting member 507 to move forward and backward; the output end of the second electric push rod 506 is extended or contracted to drive the connecting member 507 to move up and down; the first gear 508 is driven to rotate by the output end of the first transmission motor 509, so that the two groups of second gears 510 rotate synchronously and in the same direction, and then the two groups of third gears 511 are driven to rotate synchronously and in the same direction, so that the rotating ring gear 512 rotates, driving the cutting knife 515 to rotate around the center of the rotating ring gear 512; the cutting knife 515 is driven to move toward the center of the rotating ring gear 512 or away from the center of the rotating ring gear 512 by the output end of the third electric push rod 513; and the output end of the cutting motor 516 drives the cutting knife 515 to rotate to achieve the cutting purpose.

[0031] Example 6 Please refer to Figure 7 , Figure 8 and Fig. 9As shown, the grinding mechanism 6 includes a first cylinder 601 and a second cylinder 605, the first cylinder 601 is fixedly installed on the right side of the second connecting plate 103, the output end of the first cylinder 601 is fixedly connected to the first connecting block 602, a grinding motor 603 is arranged on the right side of the first connecting block 602, the output end of the grinding motor 603 extends to the left side of the first connecting block 602, and is fixedly connected to the first grinding disc 604, and the second cylinder 605 is fixedly installed on the left side of the second connecting plate 103, the output end of the second cylinder 605 is fixedly connected to the second connecting block 606, the interior of the second connecting block 606 is rotatably connected to the third cylinder 607, the outer surface of the third cylinder 607 is fixedly connected to the driven wheel 611, the second transmission motor 609 is installed on the outer side of the second connecting block 606, the output end of the second transmission motor 609 is fixedly connected to the driving wheel 610, and the driving wheel 610 is transmission-connected to the driven wheel 611 through a belt 612, and the output end of the third cylinder 607 is fixedly connected to the second grinding disc 608.

[0032] It can be understood by those skilled in the art that the height of the first grinding disc 604 is changed by extending or retracting the output end of the first cylinder 601, and the output end of the grinding motor 603 is rotated, thereby driving the first grinding disc 604 to rotate; the height of the second grinding disc 608 is changed by extending or retracting the output end of the second cylinder 605, and the driving wheel 610 is driven to rotate by the output end of the second transmission motor 609, and driven by the belt 612, the driven wheel 611 and the third cylinder 607 are rotated as a whole, thereby driving the second grinding disc 608 to rotate.

[0033] Example 7 Please refer to Fig.10 As shown, the lifting mechanism 7 includes a fixed frame 701, which is fixedly connected to the right bottom end of the second connecting plate 103, and a fourth screw rod 702 and a fifth guide rod 703 are arranged inside the fixed frame 701, the fourth screw rod 702 is rotatably connected to the fixed frame 701, and the fifth guide rod 703 is fixedly connected to the fixed frame 701, and two groups of second movable blocks 705 are slidably connected to the fifth guide rod 703, the threads opened at both ends of the fourth screw rod 702 have opposite rotation directions, and the two groups of second movable blocks 705 are respectively threadedly connected to the two ends of the outer surface of the fourth screw rod 702, a fourth servo motor 704 is installed on the outside of the fixed frame 701, one end of the fourth screw rod 702 is fixedly connected to the output end of the fourth servo motor 704, a fourth electric push rod 706 is fixedly installed on the top of the second movable block 705, a third clamping member 707 is arranged below the second movable block 705, and the top of the third clamping member 707 is fixedly installed on the output end of the fourth electric push rod 706.

[0034] It can be understood by those skilled in the art that the height of the third clamping member 707 is changed by extending or retracting the output end of the fourth electric push rod 706; the fourth screw 702 is driven to rotate by the output end of the fourth servo motor 704, so that the two groups of second movable blocks 705 are moved closer to or farther from each other, driving the two groups of third clamping members 707 to move closer to or farther from each other.

[0035] Working principle and use process of the device: In real life, the water conservancy pipeline 101 includes a main pipeline and branch pipelines, such as Fig.17 As shown ( Fig.17 101 is a top view of the water conservancy pipeline 101). In water conservancy projects, in order to control the flow direction of water, valves are usually installed on the branch pipelines and on the main pipelines near the branch pipelines. That is, the water conservancy pipeline 101 is cut at the E-1 or E-2 position, not only Fig.17 A position, all positions to be cut on the main pipe are recorded as E-1, and all positions to be cut on the branch pipes are recorded as E-2. The length cut is the length of the valve, thereby reserving the installation position of the valve. First, the clamping mechanism 2 clamps the two ends of the main pipe of the water conservancy pipe 101. The purpose of this is to lift the water conservancy pipe 101 so that it does not fit with the top of the body 1; The cutting step of the present invention is to cut along the outer surface of the water conservancy pipeline 101 from right to left in sequence, and first cut the branch pipeline E-2 section, and then cut the main pipeline E-1 section. Fig.17When marking the E-2 section, first, the fixing mechanism 3 clamps the main pipe, and the first drive motor 104, the second drive motor 106 and the telescopic mechanism 4 are used in coordination to make the position of the second connecting plate 103 match the branch pipe. Secondly, the output end of the second electric push rod 506 drives the connecting piece 507 to move downward, so that the height of the connecting piece 507 matches the height of the branch pipe. The output end of the second stepping motor 504 drives the second screw rod 502 to rotate, driving the connecting piece 507 to move close to the branch pipe, and the branch pipe is located inside the connecting piece 507. The output end of the third electric push rod 513 drives the cutting knife 515 to approach the branch pipe, and with the cooperation of the cutting motor 516 and the first transmission motor 509, the cutting knife 515 is in a rotating state and rotates around the center of the branch pipe, thereby achieving cutting. It is worth noting that when cutting at E-2-A, the terminal pipe of the branch pipe will inevitably fall due to the lack of clamping. Therefore, the present invention designs a lifting mechanism 7. When cutting at E-2-A, the two sets of third clamping members 707 also keep clamping the terminal tube of the branch pipe. After the cutting at E-2-A is completed, the cutting mechanism 5 is reset, and the output end of the fourth electric push rod 706 drives the terminal tube of the branch pipe to move upward, and then the output end of the second cylinder 605 drives the second grinding disc 608 to move downward, and the output end of the third cylinder 607 drives the second grinding disc 608 to approach the cutting end face of the terminal tube of the branch pipe, and drives the second grinding disc 608 to rotate through the output end of the second transmission motor 609, The cut end face is polished, and when cutting at E-2-B, the lifting mechanism 7 is not working and is in the original position. After the cutting at E-2-B is completed, the pipe section consistent with the valve length falls, and then the first grinding disc 604 is driven downward by the output end of the first cylinder 601, and the output end of the grinding motor 603 drives the first grinding disc 604 to rotate, so that the cut end face of the branch pipe connected to the main pipe is polished, so that the installation surfaces of the two ends of the pipes that are subsequently in contact with the valve are free of burrs, which is convenient for installation and improves efficiency; Similarly, cut the E-1 section of the main pipeline, following the same steps as the E-2 section. It is worth noting that when cutting the first E-1 section on the right side of the main pipeline, for example Fig.17 At E-1-B in the middle, since the right end of the water conservancy pipe 101 is in a clamped state, it is not convenient to grind the end face after cutting. At this time, the two groups of third clamps 707 also keep clamping the main pipe, and the two groups of first clamps 209 on the right are released, and are also polished by the second grinding disc 608. The present invention also has a noteworthy design. When the fixing mechanism 3 is released, the two groups of third clamps 707 in the lifting mechanism 7 are clamped, and the telescopic mechanism 4 is extended. When the first connecting plate 102 reaches a certain position, the rear fixing mechanism 3 clamps, the lifting mechanism 7 does not clamp, and the telescopic mechanism 4 retracts, so that the position of the cutting mechanism 5 can also be changed.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A cutting device for processing water valves and pipes, comprising a body (1), characterized in that: The top of the body (1) is provided with a clamping mechanism (2), which is used to clamp the two ends of the water conservancy pipe (101). A first connecting plate (102) and a second connecting plate (103) are provided above the water conservancy pipe (101). The second connecting plate (103) is provided below the first fixing seat (105). A first driving motor (104) for driving the second connecting plate (103) to rotate is installed on the top of the first fixing seat (105). A second driving motor (106) is fixedly installed at the bottom end of the horizontal plate of the first connecting plate (102). The output end of the second driving motor (106) is fixedly connected to the second fixing seat (107). The bottom end of the vertical plate of the first connecting plate (102) is connected to the fixing mechanism (3). The fixing mechanism (3) is used to clamp the outer surface of the water conservancy pipe (101). The second fixing seat (107) and the first fixing seat (105) are fixed to each other. 5), a first sleeve (108), a second sleeve (109), a third sleeve (110) and a fourth sleeve (111) are arranged between the second connecting plate (103), and the first sleeve (108), the second sleeve (109), the third sleeve (110) and the fourth sleeve (111) are connected by a telescopic mechanism (4). A cutting mechanism (5) is installed at the top right of the second connecting plate (103), and the cutting mechanism (5) is used to cut the water conservancy pipeline (101). The telescopic mechanism (4) is used to change the spacing between the fixing mechanism (3) and the cutting mechanism (5). A lifting mechanism (7) is provided at the bottom right of the second connecting plate (103), and the lifting mechanism (7) is used to lift the pipe section of the water conservancy pipeline (101). Grinding mechanisms (6) are installed on both sides of the second connecting plate (103), and the grinding mechanisms (6) are used to grind the end of the cut water conservancy pipeline (101).

2. A cutting device for processing water conservancy valves and pipelines according to claim 1, characterized in that: The clamping mechanism (2) comprises a fixed block (201), wherein two groups of fixed blocks (201) are provided and are respectively welded to both sides of the top of the machine body (1), the interiors of the two groups of fixed blocks (201) are rotatably connected to a first screw rod (202), the threads at both ends of the first screw rod (202) having opposite rotation directions, a first guide rod (203) is further fixedly connected between the two groups of fixed blocks (201), the outer surface of the first guide rod (203) is slidably connected to two groups of movable frames (205), the two groups of movable frames (205) are respectively threadedly connected to both ends of the outer surface of the first screw rod (202), one end of the first screw rod (202) is fixedly connected to the output end of a first servo motor (204), and the first servo motor (204) is fixedly mounted on the outside of one of the groups of fixed blocks (201).

3. A cutting device for processing water valves and pipes according to claim 2, characterized in that: The movable frame (205) is internally rotatably connected to a second screw rod (206), the threads at both ends of the second screw rod (206) rotate in opposite directions, and both ends of the outer surface of the second screw rod (206) are threadedly connected to a first clamping member (209). A second servo motor (208) is provided on the outside of the movable frame (205), and the output end of the second servo motor (208) extends to the inside of the movable frame (205) and is fixedly connected to one end of the second screw rod (206). A second guide rod (207) is also fixedly installed inside the movable frame (205), and the first clamping member (209) is slidably connected to the second guide rod (207).

4. A cutting device for processing water conservancy valves and pipes according to claim 1, characterized in that: The fixing mechanism (3) comprises a frame (301), a third screw (302) and a first movable block (305), wherein the frame (301) is welded to the outer bottom end of the first connecting plate (102), the third screw (302) is rotatably connected to the inside of the frame (301), a third servo motor (304) is provided on the outside of the frame (301), one end of the third screw (302) is fixedly connected to the output end of the third servo motor (304), and the first movable block (305) is provided with two groups and is respectively threadedly connected to the two ends of the outer surface of the third screw (302), the first movable block (305) is slidably connected to the third guide rod (303), the third guide rod (303) is fixedly connected to the inside of the frame (301), and a first electric push rod (306) is installed on the top of the first movable block (305), and the output end of the first electric push rod (306) is fixedly connected to the second clamping member (307).

5. A cutting device for processing water valves and pipes according to claim 1, characterized in that: The telescopic mechanism (4) comprises a first stepper motor (401), a first screw rod (402), a movable plate (406) and a telescopic member (409), wherein the first stepper motor (401) is fixedly mounted on the inner wall of the first sleeve (108), and the inner wall of the first sleeve (108) is also fixedly connected to a connecting bar (403), one end of the first screw rod (402) is fixedly connected to the output end of the first stepper motor (401), and the other end of the first screw rod (402) is rotatably connected to the inside of the connecting bar (403), and the movable plate (406) is threadedly connected to the outer surface of the first screw rod (402).

6. A cutting device for processing water valves and pipes according to claim 5, characterized in that: The first sleeve (108) is internally rotatably connected to a first rotating arm (404) and a second rotating arm (405), the fourth sleeve (111) is internally rotatably connected to a third rotating arm (407) and a fourth rotating arm (408), one end of the telescopic member (409) is rotatably connected to the first rotating arm (404) and the second rotating arm (405), and the other end of the telescopic member (409) is rotatably connected to the third rotating arm (407) and the fourth rotating arm (408), the movable plate (406) is connected to the telescopic member (409), and a limiting groove (410) is provided on both the second sleeve (109) and the third sleeve (110), and a limiting rod (411) is provided on the telescopic member (409), and the limiting rod (411) is slidably connected to the inside of the limiting groove (410).

7. A cutting device for processing water conservancy valves and pipelines according to claim 1, characterized in that: The cutting mechanism (5) comprises a connecting frame (501), the connecting frame (501) being welded to the right top end of the second connecting plate (103), a second screw rod (502) being rotatably connected inside the connecting frame (501), a moving member (505) being threadedly connected to the outer surface of the second screw rod (502), the moving member (505) being slidably connected to the outer surface of the fourth guide rod (503), the two ends of the fourth guide rod (503) being fixedly connected to the inner wall of the connecting frame (501), one end of the second screw rod (502) being fixedly connected to the output end of the second stepping motor (504), the second stepping motor (504) being fixedly mounted on the outer side of the connecting frame (501), and a second electric push rod (506) being provided on the top of the moving member (505), the output end of the second electric push rod (506) being fixedly connected to the connecting member (507).

8. A cutting device for processing water conservancy valves and pipelines according to claim 7, characterized in that: The right side of the connecting member (507) is rotatably connected to a first gear (508), and a first transmission motor (509) is provided on the left side of the connecting member (507). The first gear (508) is fixedly connected to the output end of the first transmission motor (509), and the right side of the connecting member (507) is also rotatably connected to two sets of second gears (510) and a third gear (511). The two sets of second gears (510) are both meshed with the first gear (508), and the two sets of second gears (510) are respectively meshed with the two sets of third gears (511). The two sets of third gears (511) are meshed with the rotating ring gear (512), the rotating ring gear (512) is slidably connected to the inside of the connecting member (507), and a third electric push rod (513) is fixedly installed on the outside of the rotating ring gear (512), the output end of the third electric push rod (513) is fixedly connected to the installation frame (514), the interior of the installation frame (514) is rotatably connected to a cutting knife (515), and a cutting motor (516) for driving the cutting knife (515) to rotate is installed on the outside of the installation frame (514).

9. A cutting device for processing water conservancy valves and pipelines according to claim 1, characterized in that: The grinding mechanism (6) includes a first cylinder (601) and a second cylinder (605), wherein the first cylinder (601) is fixedly mounted on the right side of the second connecting plate (103), the output end of the first cylinder (601) is fixedly connected to the first connecting block (602), a grinding motor (603) is provided on the right side of the first connecting block (602), the output end of the grinding motor (603) extends to the left side of the first connecting block (602) and is fixedly connected to the first grinding disc (604), and the second cylinder (605) is fixedly mounted on the left side of the second connecting plate (103), and the second cylinder (605) is fixedly mounted on the left side of the second connecting plate (103). The output end of (605) is fixedly connected to the second connecting block (606), the interior of the second connecting block (606) is rotatably connected to the third cylinder (607), the outer surface of the third cylinder (607) is fixedly connected to the driven wheel (611), the second transmission motor (609) is installed on the outside of the second connecting block (606), the output end of the second transmission motor (609) is fixedly connected to the driving wheel (610), and the driving wheel (610) is transmission-connected to the driven wheel (611) through a belt (612), and the output end of the third cylinder (607) is fixedly connected to the second grinding disc (608).

10. A cutting device for processing water conservancy valves and pipelines according to claim 1, characterized in that: The lifting mechanism (7) includes a fixed frame (701), the fixed frame (701) is fixedly connected to the right bottom end of the second connecting plate (103), a fourth screw (702) and a fifth guide rod (703) are provided inside the fixed frame (701), the fourth screw (702) is rotatably connected to the fixed frame (701), the fifth guide rod (703) is fixedly connected to the fixed frame (701), two sets of second movable blocks (705) are slidably connected to the fifth guide rod (703), the threads at both ends of the fourth screw (702) are rotated in opposite directions, and the two sets of second movable blocks (705) are slidably connected to the fifth guide rod (703), and the threads at both ends of the fourth screw (702) are rotated in opposite directions. The second movable block (705) is respectively threadedly connected to the two ends of the outer surface of the fourth screw rod (702), a fourth servo motor (704) is installed on the outside of the fixed frame (701), one end of the fourth screw rod (702) is fixedly connected to the output end of the fourth servo motor (704), a fourth electric push rod (706) is fixedly installed on the top of the second movable block (705), a third clamping member (707) is provided below the second movable block (705), and the top of the third clamping member (707) is fixedly installed on the output end of the fourth electric push rod (706).

Citation Information

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