Surface treatment device for automobile instrument panel
By designing the surface treatment device of the automotive dashboard, including quantitative injection molding repair and mixing grinding mechanism, the problem of inaccurate control of injection molding raw materials is solved, efficient and accurate injection molding and repair are achieved, and raw material waste and dripping problems are avoided.
Patent Information
- Application Number
- CN202411492221.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing gas high-pressure molding machines for automotive dashboard production cannot accurately control the discharge of injection molding raw materials during the injection molding process, resulting in waste of raw materials and reduced accuracy.
A surface treatment device for automobile dashboard is designed, including a quantitative injection molding and repair mechanism and a mixing and grinding mechanism. Through driving devices such as injection motors, mixing motors and clamping motors, precise mixing and spraying of injection molding raw materials is achieved, and spirals are used. Leaf and cleaning spiral blades clean the injection molding nozzle to avoid waste of raw materials and achieve precise injection molding by lifting the motor and rotating the worm.
It improves the efficiency and accuracy of injection molding, reduces waste of raw materials, ensures accurate repair and stability of the instrument panel, and avoids the dripping of injection molding raw materials affecting injection molding accuracy.
Smart Images

Figure CN119099149A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile instrument panels, in particular to a surface treatment device for an automobile instrument panel. Background Art
[0002] The car dashboard is a device that reflects the working status of various systems of the vehicle. Common ones include the fuel indicator light, washer fluid indicator light, electronic throttle indicator light, front and rear fog lamp indicator lights and warning lights. The basic introduction of the instruments of different cars is different, but the conventional instruments of general cars include speedometer, tachometer, oil pressure gauge, water temperature gauge, fuel gauge, charging gauge, etc. When the existing car dashboard is produced using molds, it is necessary to melt the plastic and pour it into the mold, then pour it into the mold for molding and cooling, and then take out the product. At the same time, when the surface of the dashboard is damaged, the surface can also be repaired by injection molding.
[0003] Publication No. CN 213766904 U discloses a gas high-pressure molding machine for the production of automobile instrument plastic sheets. A working frame is installed above the workbench, and a driving cylinder is installed on the working frame. The front end of the driving cylinder is connected to a servo motor through a telescopic guide column. The front end of the servo motor is connected to a fixed sliding column installed on the working frame through a sliding plate. The driving cylinder can be used to adjust the working position of the servo motor, so that the injection molding head installed at the front end of the extrusion screw can be conveniently connected to the discharge port to realize quantitative push injection molding. The interior of the extrusion blow molding bin is sealed with a high-pressure air pump through an air pipe. A pressure gauge is installed on the upper end of the extrusion blow molding bin. The high-pressure air pump can pressurize the extrusion blow molding bin, so as to realize quantitative blow molding of hot-melt plastics by high pressure. At the same time, the pressure gauge is used to monitor the air pressure value in the bin in real time. However, the following problems still exist in the actual use of this patent: Although the gas high-pressure molding machine for the production of automobile instrument plastic sheets can be used to adjust the working position of the servo motor by driving the air cylinder, so as to facilitate the docking of the injection molding head installed at the front end of the extrusion screw with the discharge port and realize quantitative push injection molding, the rotation of the extrusion screw cannot accurately control the amount of injection molding raw materials discharged, resulting in a waste of raw materials during injection molding. At the same time, some raw materials will remain at the discharge port, causing raw materials to drip and affect the accuracy of injection molding.
[0004] Therefore, a surface treatment device for an automobile instrument panel is proposed to solve the above-mentioned problems. Summary of the invention
[0005] The purpose of the present invention is to provide a surface treatment device for automobile instrument panels to solve the problem that although the gas high-pressure molding machine for producing automobile instrument plastic sheets proposed in the above-mentioned background technology can be used to adjust the working position of the servo motor by driving the cylinder, so as to facilitate the docking of the injection molding head installed at the front end of the extrusion screw with the discharge port to realize quantitative push injection molding, the rotation of the extrusion screw cannot accurately control the amount of injection molding raw materials discharged, resulting in a waste of raw materials during injection molding, and at the same time, part of the raw materials will remain at the discharge port, causing the raw materials to drip and affect the injection molding accuracy.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a surface treatment device for an automobile instrument panel, comprising a quantitative injection molding repair mechanism, and a lifting bracket installed inside the quantitative injection molding repair mechanism; A mixing and grinding mechanism is provided on the top of the quantitative injection molding repair mechanism, and a grinding box is provided on the top of the mixing and grinding mechanism; Also includes: The quantitative injection repair mechanism comprises a heating injection barrel, an injection motor is fixedly installed at the top center of the heating injection barrel, an injection rotating rod is fixedly connected to the output end of the injection motor, and an injection spiral blade is fixedly installed on the outer side of the injection rotating rod; Among them, an injection pipe is fixedly installed at the bottom center of the heating injection barrel, and one-way valves are symmetrically installed in the middle and both sides of the bottom of the heating injection barrel; Among them, a valve bracket is fixedly installed at one end of the inside of the one-way valve, a valve spring is fixedly connected to the inner center position of the valve bracket, a valve piston is fixedly connected to the end of the valve spring, and the valve piston is fit-connected to the one-way valve.
[0007] Preferably, an injection cylinder is fixedly installed at the top center position of the injection tube, a plunger is fixedly connected to the output end of the injection cylinder, connecting pipes are symmetrically installed on both sides of the injection tube, the connecting pipes are fixedly connected to the one-way valve, a closed support ring is fixedly installed on the outer side of the bottom of the injection tube, a plurality of closed springs are fixedly connected to the bottom of the closed support ring, and a closed clamping ring is fixedly installed on the bottom of the closed spring.
[0008] Preferably, an injection nozzle is fixedly installed at the bottom of the injection tube, a first bracket is fixedly installed on the inner side of the top of the injection nozzle, a rotating connecting rod is rotatably connected to the bottom center of the first bracket, a plurality of rotating shafts are rotatably connected to the outer side of the bottom of the rotating connecting rod, and a closed baffle is fixedly installed on the outer side of the rotating shaft.
[0009] Preferably, a second bracket is fixedly installed at the bottom of the rotating connecting rod, a connecting block is fixedly installed at the end of the second bracket, a spiral cleaning plate is fixedly installed on the top of the connecting block, the spiral cleaning plate is fit-connected to the outer side of the injection nozzle, and the injection nozzle is fit-connected to the top of the closed clamping ring.
[0010] Preferably, a lifting top plate is fixedly installed on the top of the lifting bracket, a first motor cover is fixedly installed on one side of the top of the lifting top plate, a lifting motor is fixedly installed on one side inside the first motor cover, an output end of the lifting motor is fixedly connected to a first sprocket transmission assembly, a lifting threaded rod is symmetrically connected to the bottom of the first sprocket transmission assembly, two lifting threaded rods are threadedly connected to lifting threaded sleeves on their outer sides, a lifting plate is fixedly installed between the two lifting threaded sleeves, a lifting sliding sleeve is symmetrically installed on one side of the lifting plate away from the lifting threaded sleeve, and a lifting sliding rod is slidably connected to the inside of the lifting sliding sleeve.
[0011] Preferably, mounting holes are symmetrically provided on both sides of the lifting plate, a rotating bracket is symmetrically installed on one side of the top of the lifting plate, a rotating motor is fixedly installed on one side of the rotating bracket, a rotating worm is fixedly connected to the output end of the rotating motor, a heating worm gear is meshingly connected to one side of the rotating worm, and the heating worm gear is rotatably connected to the heating injection barrel.
[0012] Preferably, a first clamping bracket is fixedly installed on the bottom of the lifting bracket, a second motor cover is fixedly installed on one side of the first clamping bracket, a clamping motor is fixedly installed on the inner side of the second motor cover, the output end of the clamping motor is fixedly connected to a second sprocket transmission assembly, a clamping bidirectional threaded rod is symmetrically installed on one side of the second sprocket transmission assembly, both ends of the clamping bidirectional threaded rod are symmetrically threadedly connected to the second clamping bracket, the tops of the two second clamping brackets are fixedly installed with a first supporting base plate, a supporting side plate is fixedly installed on the top side of the first supporting base plate, and a plurality of adjusting bolts are threadedly connected to the inner sides of the supporting side plates.
[0013] Preferably, the mixing and grinding mechanism includes a mixing box, which is fixedly installed at the top center position of the lifting top plate, and pump bodies are symmetrically installed on both sides of the bottom of the mixing box, and the ends of the two pump bodies are fixedly connected with serpentine elbows, and the bottom of the serpentine elbows is fixedly connected with a mounting tube, and the mounting tube is fixedly connected to the lifting plate through a mounting hole, and a third bracket is fixedly installed on the inner side of the top of the mixing box, and a mixing motor is fixedly installed at the top center position of the third bracket.
[0014] Preferably, the output end of the mixing motor is fixedly connected to a mixing spiral blade, the top and bottom of the mixing spiral blade are fixedly installed with a tripod, a plurality of cleaning spiral blades are fixedly connected between two of the tripods, the middle part of the cleaning spiral blade is fixedly connected to a stabilizing support rod, the grinding box is fixedly installed on the top of the mixing box, a fourth bracket is fixedly installed on the inner side of the top of the grinding box, and an adjusting motor is fixedly installed on the top of the fourth bracket.
[0015] Preferably, the output end of the adjusting motor is fixedly connected to an adjusting threaded rod, the bottom of the adjusting threaded rod is rotatably connected to a second supporting base plate, the top of the second supporting base plate is fixedly installed with adjusting support columns, the adjusting support columns are fixedly connected to a fourth bracket, the outer side of the adjusting threaded rod is threadably connected to an adjusting threaded bracket, the bottom of the adjusting threaded bracket is fixedly installed with an adjusting sliding rod, the bottom of the adjusting sliding rod is fixedly installed with a fixed bracket, a grinding motor is fixedly installed at the top center position of the fixed bracket, the output end of the grinding motor is fixedly connected to a grinding connecting shaft, and the bottom of the grinding connecting shaft is fixedly installed with a grinding cone.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: in the surface treatment device for automobile dashboard, the injection molding raw material flows out through the gap between the closed baffles, and because the closed baffles rotate at a certain angle, the entire closed baffle generates a spiral rotation force, thereby driving the entire closed baffle and the rotating connecting rod to rotate, and the rotating connecting rod drives the second bracket, the connecting block and the spiral cleaning plate at the bottom to rotate, so as to clean the outer surface of the injection molding nozzle, and avoid the injection molding nozzle from adhering to a certain amount of injection molding raw material, thereby causing a waste of raw materials, and by starting the mixing motor to drive the mixing spiral blade to rotate, the injection molding raw material is fully mixed, and the mixing spiral blade is used to drive the tripod and the cleaning spiral blade to rotate, so as to clean the inner wall of the mixing box. The specific contents are as follows: 1. By setting up the quantitative injection repair mechanism, the injection motor can not only drive the injection rotating rod and the injection spiral blade to rotate, so as to fully mix the injection raw materials inside the heated injection barrel, so that the raw materials inside the heated injection barrel can be fully heated and melted, but also the injection motor can be reversely started to inject the injection raw materials into the injection pipe through the one-way valve at the bottom under the action of the injection spiral blade. Since the injection spiral blade has a large volume, the injection spiral blade can be used for injection molding, which can quickly repair the damaged car dashboard, improve the efficiency of injection molding, and when it is necessary to repair the damaged When repairing a small car dashboard, in order to avoid wasting the injection molding materials, the injection molding cylinder can be used to drive the plunger to slide inside the injection tube. The speed of the plunger movement can be controlled to allow the injection molding materials to flow out slowly, which is convenient for accurate repair of the dashboard. When the injection molding materials are ejected from the injection tube, the rotating shaft drives the closed baffle to rotate under the action of pressure, and the injection molding materials flow out through the gaps between the closed baffles. Since the closed baffle rotates at a certain angle, the entire closed baffle generates a spiral rotation force, thereby driving the entire closed baffle and the rotating connecting rod to rotate, and the rotating connecting rod The second bracket, the connecting block and the spiral cleaning plate at the bottom are driven to rotate, so as to clean the outer surface of the injection nozzle to avoid the injection nozzle from adhering to a certain amount of injection molding materials, thereby causing a waste of raw materials. When the injection molding is stopped, the closing clamping ring pushes the closing baffle plate under the elastic force of the closing spring, so that the closing baffle plate rotates to the bottom of the injection molding nozzle to close the injection molding nozzle, thereby avoiding the phenomenon of injection molding materials dripping and affecting the accuracy of injection molding. The lifting motor drives the first sprocket transmission assembly and the lifting threaded rod to rotate, so that the lifting threaded sleeve and the lifting sliding sleeve drive the lifting plate to move up and down, which can The heated injection barrel and the injection nozzle can be moved to the top of the car dashboard to achieve precise injection molding. The rotating motor drives the rotating worm to rotate. By utilizing the meshing connection between the rotating worm and the heated worm wheel, the injection molding material inside the heated injection barrel can be quickly heated to improve the fluidity of the injection molding material. The clamping motor drives the second sprocket transmission assembly and the clamping bidirectional threaded rod to rotate, so that the second clamping bracket drives the first supporting bottom plate and the supporting side plate to move relatively. By rotating the adjusting bolt, the car dashboards of different sizes can be clamped and fixed, thereby improving the repair stability of the car dashboard. 2. By setting up the mixing and grinding mechanism, not only can the adjusting motor be used to drive the adjusting threaded rod to rotate, but also the adjusting threaded bracket can drive the adjusting sliding rod and the fixed bracket to move up and down, and adjust the distance between the grinding cone and the grinding box, so as to control the grinding fineness of the injection molding raw materials. The grinding motor drives the grinding connecting shaft and the grinding cone to rotate, so as to realize the grinding of the injection molding raw materials. By starting the mixing motor to drive the mixing spiral blade to rotate, the injection molding raw materials can be fully mixed. The mixing spiral blade is used to drive the tripod and the cleaning spiral blade to rotate, so as to clean the inner wall of the mixing box, so as to avoid the residue of injection molding raw materials on the inner wall of the mixing box, thereby causing the phenomenon of waste of raw materials. The injection molding raw materials can be injected into the heating injection barrel through the serpentine elbow and the installation pipe through the pump body to heat and mix the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the quantitative injection molding repair mechanism in the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the lifting plate in the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the cross section of the heating injection barrel in the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the injection pipe and the one-way valve cross section in the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the closed compression ring in the present invention; Figure 7 A schematic diagram of the three-dimensional structure of the closed baffle in the present invention in a rotating state; Figure 8 It is a schematic diagram of the three-dimensional structure of the supporting side plate in the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the mixing and grinding mechanism of the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the mixing box and the grinding box in the present invention; Fig.11 It is a schematic diagram of the three-dimensional structure of the grinding connecting shaft in the present invention.
[0018] In the figure: 1. quantitative injection repair mechanism; 101. lifting bracket; 102. lifting top plate; 103. first motor cover; 104. lifting motor; 105. first sprocket transmission assembly; 106. lifting threaded rod; 107. lifting threaded sleeve; 108. lifting plate; 109. lifting sliding sleeve; 110. lifting sliding rod; 111. mounting hole; 112. rotating bracket; 113. rotating motor; 114. rotating worm; 115. heating worm wheel; 116. heating injection barrel; 1 17. Injection motor; 118. Injection rotating rod; 119. Injection spiral blade; 120. Injection pipe; 121. One-way valve; 122. Valve bracket; 123. Valve spring; 124. Valve piston; 125. Injection cylinder; 126. Plunger; 127. Connecting pipe; 128. Closed support ring; 129. Closed spring; 130. Closed clamping ring; 131. Injection nozzle; 132. First bracket; 133. Rotating connecting rod; 134. Rotating shaft; 135. Closed baffle ; 136, second bracket; 137, connecting block; 138, spiral cleaning plate; 139, first clamping bracket; 140, second motor cover; 141, clamping motor; 142, second sprocket transmission assembly; 143, clamping bidirectional threaded rod; 144, second clamping bracket; 145, first supporting bottom plate; 146, supporting side plate; 147, adjusting bolt; 2, mixing and grinding mechanism; 201, mixing box; 202, pump body; 203, serpentine elbow; 204, mounting pipe; 205 , third bracket; 206, mixing motor; 207, mixing spiral blade; 208, tripod; 209, cleaning spiral blade; 210, stabilizing support rod; 211, grinding box; 212, fourth bracket; 213, adjusting motor; 214, adjusting threaded rod; 215, second supporting base plate; 216, adjusting support column; 217, adjusting threaded bracket; 218, adjusting sliding rod; 219, fixed bracket; 220, grinding motor; 221, grinding connecting shaft; 222, grinding cone. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figure 1-Figure 11The present invention provides a technical solution: a surface treatment device for an automobile dashboard, comprising a quantitative injection molding repair mechanism 1, and a lifting bracket 101 installed inside the quantitative injection molding repair mechanism 1, a mixing and grinding mechanism 2 is arranged on the top of the quantitative injection molding repair mechanism 1, and a grinding box 211 is arranged on the top of the mixing and grinding mechanism 2, the quantitative injection molding repair mechanism 1 comprises a heating injection barrel 116, an injection motor 117 is fixedly installed at the top center position of the heating injection barrel 116, an injection rotating rod 118 is fixedly connected to the output end of the injection motor 117, and an injection spiral blade 119 is fixedly installed on the outer side of the injection rotating rod 118, wherein the bottom of the heating injection barrel 116 An injection tube 120 is fixedly installed at the center position, and the injection motor 117 is used to drive the injection rotating rod 118 and the injection spiral blade 119 to rotate, so as to fully mix the injection molding raw materials inside the heated injection barrel 116, so that the raw materials inside the heated injection barrel 116 can be fully heated and melted. By reversely starting the injection motor 117, the injection molding raw materials can be injected into the injection tube 120 through the one-way valve 121 at the bottom under the action of the injection spiral blade 119. Since the volume of the injection spiral blade 119 is relatively large, the injection spiral blade 119 is used for injection molding, so that the damaged car dashboard can be quickly repaired by injection, thereby improving the efficiency of injection molding.
[0021] One-way valves 121 are symmetrically installed in the middle and both sides of the bottom of the heated injection barrel 116, wherein a valve bracket 122 is fixedly installed at one end of the inside of the one-way valve 121, a valve spring 123 is fixedly connected to the inner center position of the valve bracket 122, a valve piston 124 is fixedly connected to the end of the valve spring 123, and the valve piston 124 is closely connected to the one-way valve 121. An injection cylinder 125 is fixedly installed at the top center position of the injection tube 120, and a plunger 126 is fixedly connected to the output end of the injection cylinder 125. Connecting pipes 127 are symmetrically installed on both sides of the injection tube 120, and the connecting pipes 127 are fixedly connected to the one-way valve 121. A closed support ring 128 is fixedly installed on the outer side of the bottom of the injection tube 120. A plurality of closed springs 129 are fixedly connected to the bottom of 128, a closed clamping ring 130 is fixedly installed to the bottom of the closed spring 129, an injection nozzle 131 is fixedly installed to the bottom of the injection tube 120, a first bracket 132 is fixedly installed on the top inner side of the injection nozzle 131, a rotating connecting rod 133 is rotatably connected to the bottom center of the first bracket 132, a plurality of rotating shafts 134 are rotatably connected to the bottom outer side of the rotating connecting rod 133, a closed baffle 135 is fixedly installed on the outer side of the rotating shaft 134, a second bracket 136 is fixedly installed to the bottom of the rotating connecting rod 133, a connecting block 137 is fixedly installed at the end of the second bracket 136, a spiral cleaning plate 138 is fixedly installed on the top of the connecting block 137, and the spiral cleaning plate 138 is closely connected with the outer side of the injection nozzle 131, and the injection nozzle 131 is closely connected with the top of the closed clamping ring 130. When it is necessary to repair a car dashboard with minor damage, in order to avoid wasting the injection molding material, the injection molding cylinder 125 can drive the plunger 126 to slide inside the injection tube 120, and the speed of the movement of the plunger 126 can be controlled to slowly flow out the injection molding material, so as to facilitate the precise repair of the dashboard. When the injection molding material is ejected from the injection tube 120, the rotating shaft 134 drives the closed baffle 135 to rotate under the action of pressure, and the injection molding material flows out through the gap between the closed baffles 135. Since the closed baffle 135 rotates a certain angle, the entire closed baffle 135 is produced. The spiral rotation force is generated, thereby driving the entire closed baffle 135 and the rotating connecting rod 133 to rotate. The rotating connecting rod 133 drives the second bracket 136, the connecting block 137 and the spiral cleaning plate 138 at the bottom to rotate, so as to clean the outer surface of the injection nozzle 131 to avoid the injection nozzle 131 from adhering to a certain amount of injection molding material, thereby causing a waste of material. When the injection molding is stopped, under the elastic force of the closing spring 129, the closing clamping ring 130 pushes the closed baffle 135, so that the closed baffle 135 rotates to the bottom of the injection nozzle 131 to close the injection nozzle 131, avoiding the phenomenon of injection molding material dripping, which affects the accuracy of injection molding. There are three closed baffles 135, which are fitted and connected in sequence.
[0022] A lifting top plate 102 is fixedly installed on the top of the lifting bracket 101, a first motor cover 103 is fixedly installed on one side of the top of the lifting top plate 102, a lifting motor 104 is fixedly installed on one side of the inner side of the first motor cover 103, an output end of the lifting motor 104 is fixedly connected to a first sprocket transmission assembly 105, a lifting threaded rod 106 is symmetrically connected to the bottom of the first sprocket transmission assembly 105, the outer sides of the two lifting threaded rods 106 are threadedly connected to lifting threaded sleeves 107, a lifting plate 108 is fixedly installed between the two lifting threaded sleeves 107, and the lifting plate 108 is away from the lifting thread A lifting sliding sleeve 109 is symmetrically installed on one side of the sleeve 107, and a lifting sliding rod 110 is slidably connected inside the lifting sliding sleeve 109. Mounting holes 111 are symmetrically opened on both sides of the lifting plate 108, and a rotating bracket 112 is symmetrically installed on one side of the top of the lifting plate 108. The first sprocket transmission assembly 105 and the lifting threaded rod 106 are driven to rotate by the lifting motor 104, so that the lifting threaded sleeve 107 and the lifting sliding sleeve 109 drive the lifting plate 108 to move up and down, and the heated injection barrel 116 and the injection nozzle 131 can be moved to the top of the car dashboard to achieve precise injection molding.
[0023] A rotating motor 113 is fixedly installed on one side of the rotating bracket 112, and a rotating worm 114 is fixedly connected to the output end of the rotating motor 113. A heating worm wheel 115 is meshedly connected to one side of the rotating worm wheel 114. The heating worm wheel 115 is rotatably connected to the heating injection barrel 116. A first clamping bracket 139 is fixedly installed on the bottom of the lifting bracket 101, and a second motor cover 140 is fixedly installed on one side of the first clamping bracket 139. A clamping motor 141 is fixedly installed on one side of the second motor cover 140. A second sprocket transmission assembly 142 is fixedly connected to the output end of the clamping motor 141. A clamping bidirectional threaded rod 143 is symmetrically installed on one side of the second sprocket transmission assembly 142. The two ends of the clamping bidirectional threaded rod 143 are symmetrically threadedly connected to the second clamping bracket 144. The top of the two second clamping brackets 144 The first support bottom plate 145 is fixedly installed on each part, and a support side plate 146 is fixedly installed on one side of the top of the first support bottom plate 145. The internal thread of the support side plate 146 is connected with a plurality of adjusting bolts 147. The rotating motor 113 drives the rotating worm 114 to rotate. By utilizing the characteristics of the meshing connection between the rotating worm 114 and the heating worm wheel 115, the injection molding material inside the heating injection barrel 116 can be quickly heated to improve the fluidity of the injection molding material. The second sprocket transmission assembly 142 and the clamping bidirectional threaded rod 143 are driven to rotate by the clamping motor 141, so that the second clamping bracket 144 drives the first support bottom plate 145 and the support side plate 146 to move relative to each other. By rotating the adjusting bolts 147, automobile dashboards of different sizes can be clamped and fixed, thereby improving the repair stability of the automobile dashboard.
[0024] The mixing and grinding mechanism 2 includes a mixing box 201, which is fixedly installed at the top center position of the lifting top plate 102. Pump bodies 202 are symmetrically installed on both sides of the bottom of the mixing box 201. The ends of the two pump bodies 202 are fixedly connected with serpentine elbows 203. The bottom of the serpentine elbow 203 is fixedly connected with a mounting pipe 204. The mounting pipe 204 is fixedly connected to the lifting plate 108 through a mounting hole 111. A third bracket 205 is fixedly installed on the inner side of the top of the mixing box 201. A mixing motor 206 is fixedly installed at the top center position of the third bracket 205. The adjusting motor 213 is used to drive the adjusting threaded rod 214 to rotate, so that the adjusting threaded bracket 217 drives the adjusting sliding rod 218 and the fixed bracket 219 to move up and down, and adjusts the distance between the grinding cone 222 and the grinding box 211, so as to control the grinding fineness of the injection molding raw material. The grinding motor 220 drives the grinding connecting shaft 221 and the grinding cone 222 to rotate, so as to realize the grinding of the injection molding raw material.
[0025] The output end of the mixing motor 206 is fixedly connected with a mixing spiral blade 207, and a tripod 208 is fixedly installed on the top and bottom of the mixing spiral blade 207. A plurality of cleaning spiral blades 209 are fixedly connected between the two tripods 208, and a stabilizing support rod 210 is fixedly connected to the middle of the cleaning spiral blade 209. A grinding box 211 is fixedly installed on the top of the mixing box 201, and a fourth bracket 212 is fixedly installed on the inner side of the top of the grinding box 211. An adjusting motor 213 is fixedly installed on the top of the fourth bracket 212. An adjusting threaded rod 214 is fixedly connected to the output end of the adjusting motor 213, and a second supporting bottom plate 215 is rotatably connected to the bottom of the adjusting threaded rod 214. Adjusting support columns 216 are fixedly installed around the top of the second supporting bottom plate 215, and the adjusting support columns 216 are fixedly connected to the fourth bracket 212. The outer side of the adjusting threaded rod 214 is threadedly connected with an adjusting threaded bracket 217. Adjusting sliding rods 218 are fixedly installed around the bottom of the adjusting threaded bracket 217, and a fixed bracket 219 is fixedly installed at the bottom of the adjusting sliding rod 218. A grinding motor 220 is fixedly installed at the top center position of the fixed bracket 219. The output end of the grinding motor 220 is fixedly connected to a grinding connecting shaft 221, and a grinding cone 222 is fixedly installed at the bottom of the grinding connecting shaft 221. The mixing motor 206 is started to drive the mixing spiral blade 207 to rotate, so as to achieve full mixing of the injection molding raw materials. The mixing spiral blade 207 is used to drive the tripod 208 and the cleaning spiral blade 209 to rotate, so as to clean the inner wall of the mixing box 201 to avoid the residue of injection molding raw materials on the inner wall of the mixing box 201, thereby causing the phenomenon of waste of raw materials. The injection molding raw materials can be injected into the heating injection barrel 116 through the serpentine elbow 203 and the installation pipe 204 through the pump body 202 to heat and mix the raw materials.
[0026] Working principle: Before using this kind of car dashboard surface treatment device, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Fig.11 As shown, first, the raw material for injection molding is poured into the grinding box 211, and the adjusting motor 213 is used to drive the adjusting threaded rod 214 to rotate, so that the adjusting threaded bracket 217 drives the adjusting sliding rod 218 and the fixed bracket 219 to move up and down, and the distance between the grinding cone 222 and the grinding box 211 is adjusted, so as to control the grinding fineness of the injection molding raw material, and the grinding motor 220 drives the grinding connecting shaft 221 and the grinding cone 222 to rotate, so as to realize the grinding of the injection molding raw material, and the mixing motor 206 is started to drive the mixing spiral blade 207 to rotate, so as to realize the full mixing of the injection molding raw material, and the mixing spiral blade 207 is used to drive the tripod 208 and the cleaning spiral blade 209 to rotate, so as to clean the inner wall of the mixing box 201, avoid the residual injection molding raw material on the inner wall of the mixing box 201, thereby causing the phenomenon of waste of raw materials, and the injection molding raw material can be injected into the heating injection barrel 116 through the serpentine elbow 203 and the mounting pipe 204 through the pump body 202 to heat and mix the raw material.
[0027] Secondly, the injection motor 117 is used to drive the injection rotating rod 118 and the injection spiral blade 119 to rotate, so as to fully mix the injection molding raw materials inside the heated injection barrel 116, so that the raw materials inside the heated injection barrel 116 can be fully heated and melted. By reversely starting the injection motor 117, the injection molding raw materials can be injected into the injection pipe 120 through the one-way valve 121 at the bottom under the action of the injection spiral blade 119. Since the volume of the injection spiral blade 119 is large, the injection molding using the injection spiral blade 119 can quickly perform injection repair on the damaged car dashboard, thereby improving the efficiency of injection molding. When it is necessary to repair the damaged car dashboard, in order to avoid wasting the injection molding raw materials, the injection cylinder 125 can be used to drive the plunger 126 to slide inside the injection pipe 120. The speed of the movement of the plunger 126 can be controlled to allow the injection molding raw materials to flow out slowly, which is convenient for accurate repair of the dashboard. When the plastic material is ejected from the injection pipe 120, under the action of pressure, the rotating shaft 134 drives the closed baffle 135 to rotate, and the injection material flows out through the gap between the closed baffles 135. Since the closed baffle 135 rotates a certain angle, the entire closed baffle 135 generates a spiral rotation force, thereby driving the entire closed baffle 135 and the rotating connecting rod 133 to rotate. The rotating connecting rod 133 drives the second bracket 136, the connecting block 137 and the spiral cleaning plate 138 at the bottom to rotate, thereby cleaning the outer surface of the injection nozzle 131 to prevent the injection nozzle 131 from adhering to a certain amount of injection material, thereby causing a waste of material. When the injection molding is stopped, under the elastic force of the closing spring 129, the closing clamping ring 130 pushes the closed baffle 135, so that the closed baffle 135 rotates to the bottom of the injection nozzle 131 to close the injection nozzle 131, thereby preventing the injection material from dripping and affecting the accuracy of the injection molding.
[0028] Finally, the lifting motor 104 drives the first sprocket transmission assembly 105 and the lifting threaded rod 106 to rotate, so that the lifting threaded sleeve 107 and the lifting sliding sleeve 109 drive the lifting plate 108 to move up and down, so that the heated injection barrel 116 and the injection nozzle 131 can be moved to the top of the car dashboard to achieve precise injection molding. The rotating motor 113 drives the rotating worm 114 to rotate. By utilizing the meshing connection between the rotating worm 114 and the heating worm wheel 115, the injection molding material inside the heated injection barrel 116 can be quickly heated to improve the fluidity of the injection molding material. The clamping motor 141 drives the second sprocket transmission assembly 142 and the clamping bidirectional threaded rod 143 to rotate, so that the second clamping bracket 144 drives the first supporting bottom plate 145 and the supporting side plate 146 to move relative to each other. By rotating the adjusting bolt 147, car dashboards of different sizes can be clamped and fixed, thereby improving the repair stability of the car dashboard.
[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A surface treatment device for an automobile dashboard, comprising a quantitative injection molding repair mechanism (1), and a lifting bracket (101) installed inside the quantitative injection molding repair mechanism (1); A mixing and grinding mechanism (2) is provided on the top of the quantitative injection molding repair mechanism (1), and a grinding box (211) is provided on the top of the mixing and grinding mechanism (2); It is characterized in that Also includes: The quantitative injection repair mechanism (1) comprises a heating injection barrel (116), an injection motor (117) is fixedly mounted at the top center of the heating injection barrel (116), an injection rotating rod (118) is fixedly connected to the output end of the injection motor (117), and an injection spiral blade (119) is fixedly mounted on the outer side of the injection rotating rod (118); A material injection pipe (120) is fixedly installed at the center of the bottom of the heating material injection barrel (116), and one-way valves (121) are symmetrically installed at the middle and both sides of the bottom of the heating material injection barrel (116); A valve bracket (122) is fixedly mounted at one end of the one-way valve (121), a valve spring (123) is fixedly connected to the center of the valve bracket (122), an end of the valve spring (123) is fixedly connected to a valve piston (124), and the valve piston (124) is closely connected to the one-way valve (121).
2. The surface treatment device for an automobile instrument panel according to claim 1, characterized in that: An injection cylinder (125) is fixedly mounted at the top center of the injection tube (120), a plunger (126) is fixedly connected to the output end of the injection cylinder (125), connecting tubes (127) are symmetrically mounted on both sides of the injection tube (120), the connecting tubes (127) are fixedly connected to the one-way valve (121), a closed support ring (128) is fixedly mounted on the outer side of the bottom of the injection tube (120), a plurality of closed springs (129) are fixedly connected to the bottom of the closed support ring (128), and a closed clamping ring (130) is fixedly mounted on the bottom of the closed spring (129).
3. The surface treatment device for an automobile instrument panel according to claim 2, characterized in that: An injection nozzle (131) is fixedly mounted on the bottom of the injection tube (120), a first bracket (132) is fixedly mounted on the inner side of the top of the injection nozzle (131), a rotating connecting rod (133) is rotatably connected to the center of the bottom of the first bracket (132), a plurality of rotating shafts (134) are rotatably connected to the outer side of the bottom of the rotating connecting rod (133), and a closed baffle (135) is fixedly mounted on the outer side of the rotating shaft (134).
4. The surface treatment device for an automobile instrument panel according to claim 3, characterized in that: A second bracket (136) is fixedly mounted on the bottom of the rotating connecting rod (133), a connecting block (137) is fixedly mounted on the end of the second bracket (136), a spiral cleaning plate (138) is fixedly mounted on the top of the connecting block (137), the spiral cleaning plate (138) is fitted and connected to the outer side of the injection nozzle (131), and the injection nozzle (131) is fitted and connected to the top of the closed clamping ring (130).
5. The surface treatment device for an automobile instrument panel according to claim 1, characterized in that: A lifting top plate (102) is fixedly mounted on the top of the lifting bracket (101); a first motor cover (103) is fixedly mounted on one side of the top of the lifting top plate (102); a lifting motor (104) is fixedly mounted on one side of the interior of the first motor cover (103); an output end of the lifting motor (104) is fixedly connected to a first sprocket transmission assembly (105); a lifting threaded rod (106) is symmetrically connected to the bottom of the first sprocket transmission assembly (105); the outer sides of the two lifting threaded rods (106) are threadedly connected to lifting threaded sleeves (107); a lifting plate (108) is fixedly mounted between the two lifting threaded sleeves (107); a lifting sliding sleeve (109) is symmetrically mounted on one side of the lifting plate (108) away from the lifting threaded sleeve (107); and a lifting sliding rod (110) is slidably connected to the interior of the lifting sliding sleeve (109).
6. The surface treatment device for an automobile instrument panel according to claim 5, characterized in that: The lifting plate (108) is symmetrically provided with mounting holes (111) on both sides, a rotating bracket (112) is symmetrically installed on one side of the top of the lifting plate (108), a rotating motor (113) is fixedly installed on one side of the rotating bracket (112), a rotating worm (114) is fixedly connected to the output end of the rotating motor (113), a heating worm gear (115) is meshedly connected to one side of the rotating worm gear (114), and the heating worm gear (115) is rotationally connected to the heating injection barrel (116).
7. The surface treatment device for an automobile instrument panel according to claim 6, characterized in that: A first clamping bracket (139) is fixedly mounted on the bottom of the lifting bracket (101); a second motor cover (140) is fixedly mounted on one side of the first clamping bracket (139); a clamping motor (141) is fixedly mounted on one side of the interior of the second motor cover (140); an output end of the clamping motor (141) is fixedly connected to a second sprocket transmission assembly (142); a clamping bidirectional threaded rod (143) is symmetrically mounted on one side of the second sprocket transmission assembly (142); two ends of the clamping bidirectional threaded rod (143) are symmetrically threadedly connected to second clamping brackets (144); a first supporting base plate (145) is fixedly mounted on the top of the two second clamping brackets (144); a supporting side plate (146) is fixedly mounted on one side of the top of the first supporting base plate (145); a plurality of adjusting bolts (147) are threadedly connected to the interior of the supporting side plate (146).
8. The surface treatment device for an automobile instrument panel according to claim 6, characterized in that: The mixing and grinding mechanism (2) comprises a mixing box (201), the mixing box (201) being fixedly mounted at the top center position of the lifting top plate (102), pump bodies (202) being symmetrically mounted on both sides of the bottom of the mixing box (201), the ends of the two pump bodies (202) being fixedly connected to serpentine curved pipes (203), the bottom of the serpentine curved pipes (203) being fixedly connected to a mounting pipe (204), the mounting pipe (204) being fixedly connected to the lifting plate (108) via a mounting hole (111), a third bracket (205) being fixedly mounted on the inner side of the top of the mixing box (201), and a mixing motor (206) being fixedly mounted at the top center position of the third bracket (205).
9. The surface treatment device for an automobile instrument panel according to claim 8, characterized in that: The output end of the mixing motor (206) is fixedly connected to a mixing spiral blade (207), the top and bottom of the mixing spiral blade (207) are fixedly mounted with a tripod (208), a plurality of cleaning spiral blades (209) are fixedly connected between two of the tripods (208), the middle of the cleaning spiral blade (209) is fixedly connected to a stabilizing support rod (210), the grinding box (211) is fixedly mounted on the top of the mixing box (201), a fourth bracket (212) is fixedly mounted on the inner side of the top of the grinding box (211), and an adjusting motor (213) is fixedly mounted on the top of the fourth bracket (212).
10. The surface treatment device for an automobile instrument panel according to claim 9, characterized in that: The output end of the adjusting motor (213) is fixedly connected to an adjusting threaded rod (214), the bottom of the adjusting threaded rod (214) is rotatably connected to a second supporting base plate (215), the top of the second supporting base plate (215) is fixedly mounted with adjusting support columns (216), the adjusting support columns (216) are fixedly connected to the fourth bracket (212), the outer side of the adjusting threaded rod (214) is threadedly connected to an adjusting threaded bracket (217), the bottom of the adjusting threaded bracket (217) is fixedly mounted with an adjusting sliding rod (218), the bottom of the adjusting sliding rod (218) is fixedly mounted with a fixed bracket (219), a grinding motor (220) is fixedly mounted at the top center of the fixed bracket (219), the output end of the grinding motor (220) is fixedly connected to a grinding connection shaft (221), and the bottom of the grinding connection shaft (221) is fixedly mounted with a grinding cone (222).
