Textile wastewater treatment device
By introducing a driving mechanism and cleaning mechanism into the textile wastewater treatment device, the problem of low efficiency and difficult maintenance of the filter plate when treating filament-like waste is solved, and efficient wastewater treatment and easy-to-maintenance device design is realized, which improves the treatment efficiency and reliability.
Patent Information
- Application Number
- CN202411298647.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing textile wastewater treatment device cannot continue to treat the wastewater when the filter plate is raised to the heating box to treat the filament-shaped waste, resulting in low treatment efficiency and the filter plate is not equipped with a mechanism for easy cleaning, resulting in clogging and maintenance difficulties.
A textile wastewater treatment device consisting of a driving mechanism and two cleaning mechanisms is designed. The chain and cleaning mechanism are lifted and lowered by a driving motor. The cleaning mechanism can be automatically pulled up when blocked and burned waste through a spurt gun. The maintenance port can be detached and cleaned to ensure the device. Easy to repair and high reliability.
It improves the efficiency of textile wastewater treatment, avoids treatment interruptions caused by filter plate clogging, simplifies the maintenance process, reduces maintenance costs, and improves the reliability and cleaning effect of the device.
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Figure CN119100475A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of wastewater treatment devices, and more specifically, particularly relates to a textile wastewater treatment device. Background Art
[0002] Textile wastewater is mainly wastewater containing natural impurities, fat, starch and other organic substances generated during the processes of raw material cooking, rinsing, bleaching and sizing. Printing and dyeing wastewater is generated during multiple processes such as washing, dyeing, printing and sizing, and contains a large amount of dyes, starch, cellulose, lignin, detergents and other organic substances, which are highly polluting.
[0003] Most of the existing equipment adopts acid precipitation method, and then uses a filter net to filter out impurities in the textile printing and dyeing wastewater. After the filtration is completed, the textile printing and dyeing wastewater is input into the next process through a pipeline. However, the textile printing and dyeing wastewater contains a large amount of filamentous waste of printing and dyeing products, which refers to spinning fibers.
[0004] During filtration, the filter plate is easily entangled and clogged, making the treatment efficiency of textile printing and dyeing wastewater slower and slower. At this time, the filter screen in the equipment needs to be cleaned or replaced regularly. During the maintenance process, the machine needs to be shut down for treatment, resulting in filtration interruption. At the same time, the treatment efficiency of textile printing and dyeing wastewater is reduced, and the later maintenance cost of the equipment also increases with the cleaning and replacement of the filter plate.
[0005] The Chinese patent publication number is: CN113754126A, a textile wastewater treatment device, which relates to the field of wastewater treatment devices. The textile wastewater treatment device includes a purification chamber, and the two sides of the purification chamber are respectively hinged with brackets. The purification chamber is composed of an inclined tube and a horizontal tube. The inclined tube is tilted upward and connected to a conduit. The horizontal tube is arranged horizontally. A filter plate is arranged in the horizontal tube. The center of the filter plate is penetrated and connected with multiple vertical rods. The multiple vertical rods are arranged at equal distances, and multiple barbs are arranged on both sides of the vertical rods. The textile wastewater treatment device hooks the filamentary waste when the wastewater passes through the filter plate through the vertical rod and the barb, and then the filter plate is transported to the heating box, and the filamentary waste is removed by incineration, so as to avoid the filamentary waste from clogging the filter plate due to long use time, resulting in the wastewater filtration being affected. The number of times the filter plate is cleaned and replaced is reduced, and the number of maintenance shutdowns is reduced. Then, the solid particles in the wastewater are separated by the combination of the protrusion and the sedimentation tank, and the filtering effect of the textile wastewater is further improved.
[0006] However, during the implementation of the above technical solution, it was found that there were at least the following technical problems:
[0007] 1. The existing device is only provided with one filter plate. When the filter plate rises to the heating box to process the filamentous waste, the wastewater cannot be processed, which affects the wastewater processing efficiency. Therefore, the existing device has the problem of low wastewater processing efficiency.
[0008] 2. The filter plate of the existing device is not provided with a mechanism for facilitating cleaning. When the filter plate is blocked or damaged, it is difficult to clean.
[0009] Therefore, in view of this, the existing structure and defects are studied and improved, and a textile wastewater treatment device is provided to achieve a more practical purpose. Summary of the invention
[0010] In order to solve the above technical problems, the present invention provides a textile wastewater treatment device to solve the above problems.
[0011] A textile wastewater treatment device comprises a treatment device body, the treatment device body comprises an inclined pipe, a flat pipe and a support frame, a burning mechanism is arranged on the top of the support frame, shielding mechanisms are arranged on both sides of the burning mechanism, a top plate is fixedly connected to the top surface of the burning mechanism, a driving mechanism is arranged on the top of the burning mechanism, the burning mechanism comprises a burning bin, the driving mechanism comprises two main supports and four auxiliary supports, and two shielding mechanisms each comprise a shielding plate.
[0012] Preferably, six second limit grooves are provided on the two inner side walls of the flat tube, six first limit grooves are provided on the two inner side walls of the incineration bin, the second limit grooves are connected to the first limit grooves, inspection ports are provided on both sides of the incineration bin, sealing frames are fixedly connected to the inside of the two inspection ports, and two threaded holes are provided at the upper and lower ends of the two inspection ports of the incineration bin.
[0013] Preferably, the baffle plate is snap-fitted to the inspection port, the side of the baffle plate close to the inspection port is in contact with the sealing frame, an observation window is provided inside the baffle plate, and two connecting blocks are fixedly connected to the upper and lower ends of the baffle plate, with a total of eight connecting blocks, all of which are provided with mounting holes.
[0014] Preferably, a bolt is sleeved in the mounting hole, one end of the bolt passes through the mounting hole and is threadedly connected to the threaded hole, the top plate is fixedly connected to the top surface of the incineration bin, and six through holes are opened in the top plate.
[0015] Preferably, a partition is fixedly connected to the middle section of the inner wall of the incineration chamber, and a hollow groove is opened on the partition at a position parallel to the shielding mechanism. Two groups of flame spray guns are fixedly connected to the upper end of the hollow groove, each group has five flame spray guns, and the two groups of flame spray guns are respectively facing the two sides of the partition.
[0016] Preferably, the two main brackets are respectively fixedly installed on the top of both sides of the incineration bin, and the two main brackets are rotatably connected to the main rotating shaft at one end away from the incineration bin, and three main sprockets are distributed on the surface of the main rotating shaft. The four sub-brackets are respectively fixedly connected to the top of both sides of the incineration bin, and sub-brackets are arranged on both sides of the two main brackets. The four sub-brackets are rotatably connected to two sub-rotating shafts, and sub-sprockets are distributed on the two sub-rotating shafts.
[0017] Preferably, the bottoms of the three main sprockets are all meshed with chains, the three chains are all meshed with the tops of the secondary sprockets, both ends of the three chains are connected with cleaning mechanisms, and the three chains pass through six through holes opened in the top plate.
[0018] Preferably, a driving motor is fixedly connected to the top of one of the main brackets, a driving gear is fixedly connected to the output end of the driving motor, a driven gear is fixedly connected to one end of the main shaft close to the driving motor, and the driving gear is meshed and engaged with the driven gear.
[0019] Preferably, the cleaning mechanism includes a cleaning piece, the top of which is fixedly connected to three hanging rings, which are respectively matched with one end of three chains, three sliding blocks are fixedly connected to both sides of the cleaning piece, a circulation groove is provided at the bottom of the cleaning piece, three rows of vertical rods are rotatably connected in the circulation groove, each row has four vertical rods, and hooks are fixedly connected to the surfaces of the vertical rods.
[0020] Preferably, the slider is slidably connected to the first limit groove and the second limit groove, and the hooks fixedly connected on the surfaces of the three rows of vertical rods are oriented in different directions. The hooks arranged on the two side rows of vertical rods are all facing upward, and the hooks arranged on the middle row of vertical rods are all facing downward.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] In the present invention, a driving mechanism and two cleaning mechanisms are provided. When the vertical rod and the hook are full of filamentous waste, the driving motor is started to drive the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the main rotating shaft to rotate, the main rotating shaft drives three main sprockets distributed on the surface to rotate, the main sprocket drives the meshing chain to move, the chain drives the cleaning mechanism to rise and fall, and finally, driven by the driving motor, one cleaning mechanism moves upward as a whole and the other cleaning mechanism moves downward as a whole, thereby pulling up the blocked cleaning mechanism and sliding the empty cleaning mechanism down through the slider and the first limit groove and the second limit groove, so that after one of the cleaning mechanisms is blocked, the other cleaning mechanism can also play a cleaning role, thereby avoiding the problem that the existing device cannot perform wastewater treatment when incinerating filamentous waste and has low efficiency.
[0023] In the present invention, an inspection port is provided, through which the cleaning mechanism can be cleaned. When the cleaning mechanism is still blocked after being burned, four bolts are removed, and the shielding mechanism is removed from the inspection port as a whole. The cleaning mechanism can be cleaned through the inspection port, so that the present application has the effect of facilitating the maintenance and cleaning of the cleaning mechanism, and the present application has the effect of being easy to maintain.
[0024] In the present invention, by providing two cleaning mechanisms, when one of the cleaning mechanisms is damaged, the other cleaning mechanism can still work, so that when the cleaning mechanism of the present application is being repaired, the entire device will not stop working, and the present application has higher reliability.
[0025] In the present invention, by providing three rows of vertical rods, and the hooks of the three rows of vertical rods are oriented in different directions, the present invention can better hang the filamentous waste, so that the present invention has a higher cleaning effect.
[0026] In the present invention, an observation window is provided, and the setting of the observation window can be used to observe the status of the vertical rod and the hook, and the blockage status of the circulation slot can be intuitively seen, which is convenient for the staff to understand the status of the cleaning mechanism and prevent the staff from knowing to replace the cleaning mechanism only after the cleaning mechanism has been blocked. The present application allows the staff to understand the status of the cleaning mechanism more intuitively and clean the cleaning mechanism in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall side view structure of the device of the present invention;
[0028] Figure 2 It is a schematic diagram of the side view structure of the incineration mechanism of the present invention in an explosion state;
[0029] Figure 3 It is a schematic diagram of the structure of the incineration mechanism of the present invention in an explosion state when viewed from above;
[0030] Figure 4 is a side structural schematic diagram of the driving mechanism of the present invention;
[0031] Figure 5 It is a front view structural schematic diagram of the cleaning mechanism of the present invention;
[0032] Figure 6 It is a schematic diagram of the side view structure of the cleaning mechanism of the present invention;
[0033] Figure 7 It is a schematic diagram of the chain structure of the present invention;
[0034] Figure 8 It is a schematic structural diagram of the cleaning mechanism of the present invention being located in a flat tube.
[0035] In the figure, the corresponding relationship between the component names and the figure numbers is: 2, burning mechanism; 3, driving mechanism; 4, top plate; 5, shielding mechanism; 6, cleaning mechanism; 7, chain; 101, inclined pipe; 102, flat pipe; 103, support frame; 104, second limit groove; 201, burning chamber; 202, inspection port; 203, sealing frame; 204, threaded hole; 205, partition; 206, hollow groove; 207, flamethrower; 208, first limit groove; 301, main Bracket; 302, main shaft; 303, main sprocket; 304, auxiliary bracket; 305, auxiliary shaft; 306, auxiliary sprocket; 307, driving motor; 308, driving gear; 309, driven gear; 401, through hole; 501, baffle plate; 502, observation window; 503, connecting block; 504, mounting hole; 505, bolt; 601, cleaning part; 602, hanging ring; 603, slider; 604, circulation slot; 605, vertical rod; 606, hook. DETAILED DESCRIPTION
[0036] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0037] Example:
[0038] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 The present invention provides a textile wastewater treatment device, including a treatment device body, the treatment device body includes an inclined pipe 101, a flat pipe 102 and a support frame 103, a burning mechanism 2 is arranged on the top of the support frame 103, shielding mechanisms 5 are arranged on both sides of the burning mechanism 2, a top plate 4 is fixedly connected to the top surface of the burning mechanism 2, a driving mechanism 3 is arranged on the top of the burning mechanism 2, the burning mechanism 2 includes a burning bin 201, the driving mechanism 3 includes two main supports 301 and four auxiliary supports 304, and the two shielding mechanisms 5 each include a shielding plate 501.
[0039] Six second limit grooves 104 are provided on the two inner side walls of the flat tube 102, six first limit grooves 208 are provided on the two inner side walls of the incineration chamber 201, the second limit grooves 104 are connected to the first limit grooves 208, and inspection ports 202 are provided on both sides of the incineration chamber 201. Sealing frames 203 are fixedly connected to the insides of the two inspection ports 202, and two threaded holes 204 are provided at the upper and lower ends of the two inspection ports 202 of the incineration chamber 201.
[0040] The baffle plate 501 is snap-fitted to the inspection opening 202, and the side of the baffle plate 501 close to the inspection opening 202 is in contact with the sealing frame 203. An observation window 502 is provided inside the baffle plate 501. Two connecting blocks 503 are fixedly connected to the upper and lower ends of the baffle plate 501. There are eight connecting blocks 503 in total, and each of the eight connecting blocks 503 is provided with a mounting hole 504.
[0041] A bolt 505 is sleeved in the mounting hole 504 , and one end of the bolt 505 passes through the mounting hole 504 and is threadedly connected to the threaded hole 204 . The top plate 4 is fixedly connected to the top surface of the incineration bin 201 , and six through holes 401 are formed in the top plate 4 .
[0042] A partition 205 is fixedly connected to the middle section of the inner wall of the incineration chamber 201. The partition 205 is provided with a hollow groove 206 at a position parallel to the shielding mechanism 5. Two groups of flame spray guns 207 are fixedly connected to the upper end of the hollow groove 206. The number of flame spray guns 207 in each group is five, and the two groups of flame spray guns 207 are respectively facing the two sides of the partition 205.
[0043] The two main brackets 301 are respectively fixedly installed on the tops of both sides of the incineration bin 201. The ends of the two main brackets 301 away from the incineration bin 201 are rotatably connected with the main rotating shaft 302. Three main sprockets 303 are distributed on the surface of the main rotating shaft 302. The four auxiliary brackets 304 are respectively fixedly connected to the tops of both sides of the incineration bin 201. Auxiliary brackets 304 are arranged on both sides of the two main brackets 301. The four auxiliary brackets 304 are rotatably connected with two auxiliary rotating shafts 305. The two auxiliary rotating shafts 305 are both distributed with auxiliary sprockets 306.
[0044] The bottoms of the three main sprockets 303 are meshed with chains 7 , the three chains 7 are meshed with the tops of the secondary sprockets 306 , both ends of the three chains 7 are connected to cleaning mechanisms 6 , and the three chains 7 pass through six through holes 401 formed in the top plate 4 .
[0045] A driving motor 307 is fixedly connected to the top of one of the main brackets 301, a driving gear 308 is fixedly connected to the output end of the driving motor 307, a driven gear 309 is fixedly connected to one end of the main shaft 302 close to the driving motor 307, and the driving gear 308 is meshed and engaged with the driven gear 309.
[0046] The cleaning mechanism 6 includes a cleaning member 601, the top of which is fixedly connected with three hanging rings 602, which are respectively matched with one end of the three chains 7, and both sides of the cleaning member 601 are fixedly connected with three sliders 603, and the bottom of the cleaning member 601 is provided with a circulation groove 604, in which three rows of vertical rods 605 are rotatably connected, and the number of vertical rods 605 in each row is four, and the surface of the vertical rods 605 is fixedly connected with a hook 606.
[0047] The slider 603 is slidably connected to the first limiting groove 208 and the second limiting groove 104. The hooks 606 fixedly connected on the surfaces of the three rows of vertical rods 605 are oriented in different directions. The hooks 606 set on the two rows of vertical rods 605 on the sides are all facing upwards, and the hooks 606 set on the middle row of vertical rods 605 are all facing downwards.
[0048] Working principle:
[0049] In the first step, when the textile waste water filtered from the inclined tube 101 passes through the cleaning mechanism 6, the vertical rod 605 and the hook 606 hang the filamentary waste in the waste water, so as to clean the textile waste in the waste water. When the vertical rod 605 and the hook 606 are full of filamentary waste, in order to block the textile flow slot 604 and reduce the flow of waste water and reduce the cleaning efficiency, the driving motor 307 is started to drive the driving gear 308 to rotate, the driving gear 308 drives the driven gear 309 to rotate, the driven gear 309 drives the main shaft 302 to rotate, the main shaft 302 drives the three main sprockets 303 distributed on the surface to rotate, and the main sprocket 303 drives the gear The combined chain 7 moves, and the chain 7 pulls the hanging ring 602 to pull the cleaning mechanism 6 as a whole out of the flat tube 102. One of the cleaning mechanisms 6 rises as a whole, and the other cleaning mechanism 6 as a whole is pulled by the main sprocket 303 because the other end of the chain 7 is pulled by the main sprocket 303. Therefore, the cleaning mechanism 6 located above will pull the chain 7 downward under the action of gravity, and the chain 7 is supported by the secondary sprocket 306. Finally, driven by the drive motor 307, one cleaning mechanism 6 moves upward as a whole, and the other cleaning mechanism 6 moves downward as a whole, thereby pulling up the blocked cleaning mechanism 6, and sliding the empty cleaning mechanism 6 down through the slider 603 and the first limiting groove 208 and the second limiting groove 104.
[0050] In the second step, after the blocked cleaning mechanism 6 is pulled up, start the flamethrower 207 to spray fire at the end of the vertical rod 605 of the cleaning mechanism 6, thereby burning the filamentous waste. When the cleaning mechanism 6 is still blocked after being burned, remove the four bolts 505, remove the shielding mechanism 5 as a whole from the inspection port 202, and clean the cleaning mechanism 6 through the inspection port 202. The setting of the observation window 502 can be used to observe the status of the vertical rod 605 and the hook 606, and the blockage status of the flow slot 604 can be intuitively seen.
[0051] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A textile wastewater treatment device, comprising a treatment device body, the treatment device body comprising an inclined pipe (101), a flat pipe (102) and a support frame (103), characterized in that: The top of the support frame (103) is provided with an incineration mechanism (2), both sides of the incineration mechanism (2) are provided with shielding mechanisms (5), the top surface of the incineration mechanism (2) is fixedly connected with a top plate (4), and the top of the incineration mechanism (2) is provided with a driving mechanism (3); Wherein, the incineration mechanism (2) comprises an incineration chamber (201); Wherein, the driving mechanism (3) comprises two main supports (301) and four auxiliary supports (304); Wherein, the two shielding mechanisms (5) both comprise a shielding plate (501).
2. A textile wastewater treatment device as claimed in claim 1, characterized in that: The two inner side walls of the flat tube (102) are each provided with six second limiting grooves (104), the two inner side walls of the incineration chamber (201) are each provided with six first limiting grooves (208), the second limiting grooves (104) are communicated with the first limiting grooves (208), both sides of the incineration chamber (201) are provided with inspection openings (202), the insides of the two inspection openings (202) are both fixedly connected with sealing frames (203), and the incineration chamber (201) is provided with two threaded holes (204) at the upper and lower ends of the two inspection openings (202).
3. A textile wastewater treatment device as claimed in claim 2, characterized in that: The shielding plate (501) is snap-connected with the inspection opening (202); a side of the shielding plate (501) close to the inspection opening (202) is in contact with the sealing frame (203); an observation window (502) is provided inside the shielding plate (501); two connecting blocks (503) are fixedly connected at both upper and lower ends of the shielding plate (501); and the connecting blocks (503) are provided with mounting holes (504).
4. A textile wastewater treatment device as claimed in claim 3, characterized in that: A bolt (505) is sleeved in the mounting hole (504), and one end of the bolt (505) passes through the mounting hole (504) and is threadedly connected to the threaded hole (204). The top plate (4) is fixedly connected to the top surface of the incineration bin (201), and the top plate (4) is provided with six through holes (401).
5. A textile wastewater treatment device as claimed in claim 4, characterized in that: A partition (205) is fixedly connected to the middle section of the inner wall of the incineration chamber (201), and a hollow groove (206) is provided on the partition (205) at a position parallel to the shielding mechanism (5). Two groups of flamethrowers (207) are fixedly connected to the upper end of the hollow groove (206), and the two groups of flamethrowers (207) are respectively directed toward two sides of the partition (205).
6. A textile wastewater treatment device as claimed in claim 5, characterized in that: The two main brackets (301) are respectively fixedly installed on the tops of both sides of the incineration bin (201); one end of the two main brackets (301) away from the incineration bin (201) is rotatably connected to a main rotating shaft (302); three main sprockets (303) are distributed on the surface of the main rotating shaft (302); the four auxiliary brackets (304) are respectively fixedly connected to the tops of both sides of the incineration bin (201); auxiliary brackets (304) are arranged on both sides of the two main brackets (301); the four auxiliary brackets (304) are rotatably connected to two auxiliary rotating shafts (305); and auxiliary sprockets (306) are distributed on the two auxiliary rotating shafts (305).
7. A textile wastewater treatment device as claimed in claim 6, characterized in that: The bottoms of the three main sprockets (303) are all meshed with chains (7), the three chains (7) are all meshed with the tops of the secondary sprockets (306), both ends of the three chains (7) are connected to cleaning mechanisms (6), and the three chains (7) pass through six through holes (401) opened in the top plate (4).
8. A textile wastewater treatment device as claimed in claim 6, characterized in that: A driving motor (307) is fixedly connected to the top of one of the main brackets (301), a driving gear (308) is fixedly connected to the output end of the driving motor (307), a driven gear (309) is fixedly connected to one end of the main shaft (302) close to the driving motor (307), and the driving gear (308) is meshed and clamped with the driven gear (309).
9. A textile wastewater treatment device as claimed in claim 7, characterized in that: The cleaning mechanism (6) comprises a cleaning member (601), the top of the cleaning member (601) is fixedly connected with three hanging rings (602), the three hanging rings (602) are respectively matched with one end of three chains (7), three sliding blocks (603) are fixedly connected on both sides of the cleaning member (601), a circulation groove (604) is provided at the bottom of the cleaning member (601), three rows of vertical rods (605) are rotatably connected in the circulation groove (604), and hooks (606) are fixedly connected to the surfaces of the vertical rods (605).
10. A textile wastewater treatment device as claimed in claim 9, characterized in that: The sliding block (603) is slidably connected to the first limiting groove (208) and the second limiting groove (104); the hooks (606) fixedly connected to the surfaces of the three rows of vertical rods (605) are oriented in different directions; the hooks (606) arranged on the two rows of vertical rods (605) located on the sides are all oriented upwards, and the hooks (606) arranged on the vertical rods (605) in the middle row are all oriented downwards.
Citation Information
Patent Citations
Textile wastewater treatment device
CN113754126A
