Axial emulsion motor
By designing an emulsion axial motor, using spiral transmission components and positioning components to convert axial force into rotational force, the existing emulsion motor rust, leakage and high cost are solved, and low maintenance and efficient rotary motors are achieved Function.
Patent Information
- Application Number
- CN202411346140.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2024-12-10
AI Technical Summary
The existing emulsion motors have rust problems in industrial transmission systems, high sealing requirements lead to leakage risk, high maintenance costs, low efficiency, and high explosion-proof requirements for electric motors in coal mines, resulting in high manufacturing costs.
An emulsified axial motor is designed, including the first cylinder, the second cylinder, the spiral transmission assembly, the positioning assembly, the limiter and the output gear. Through the design of the spiral transmission assembly and the positioning assembly, the axial force is converted into rotation. and add anti-rust layer to the structure to avoid rust and simplify the structure to reduce production costs.
It effectively reduces maintenance costs, avoids the risk of internal oil leakage, simplifies the structure, facilitates processing and manufacturing, reduces production costs, and improves service life.
Smart Images

Figure CN119102969A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of motors, and in particular relates to an emulsion axial motor. Background Art
[0002] In industrial transmission systems, the existing motors have high machining accuracy and most of them are lubricated with oil. In addition, the precision-machined parts are prone to rust under the action of emulsion. After rusting, the hydraulic motor can no longer be used and must be shut down for maintenance or directly replaced, which increases the maintenance cost. In addition, the existing emulsion motors have high sealing requirements, and long-term use is prone to leakage risks, high accident rates, high maintenance costs, and low efficiency. At the same time, the explosion-proof requirements for electric motors in coal mines are high, so the manufacturing cost is relatively high. Summary of the invention
[0003] In order to at least partially solve the technical problems existing in the above-mentioned prior art, the present invention provides an emulsion axial motor.
[0004] The emulsion axial motor of the present invention comprises a first cylinder, a second cylinder, a spiral transmission assembly, a positioning assembly, a stopper and an output gear, wherein the second cylinder is arranged outside the first cylinder, the spiral transmission assembly is coaxially arranged at one end of the first cylinder and the second cylinder, the positioning assembly is arranged between the first cylinder and the spiral transmission assembly to limit the spiral transmission assembly, the stopper is arranged between the first cylinder, the second cylinder and the spiral transmission assembly, and the output gear is arranged on the spiral transmission assembly for power output, wherein:
[0005] The first cylinder comprises a first cylinder body and a valve core, and the valve core is slidably disposed in the first cylinder body;
[0006] The second cylinder comprises a second cylinder body, an annular cylinder core and a stop block, wherein the annular cylinder core is slidably disposed in the second cylinder body, the stop block is disposed in the annular cylinder core, and the stop block is connected to the screw transmission assembly;
[0007] The spiral transmission component comprises a spiral outer sleeve and a spiral inner core, and the spiral inner core is arranged inside the rotating outer sleeve.
[0008] Furthermore, in the above-mentioned emulsion axial motor, the positioning assembly includes a positioning block and a plug rod, one end of the plug rod is threadedly engaged with one end of the rod cavity of the valve core, and the other end of the plug rod passes through the spiral inner core and is connected to the positioning block.
[0009] Furthermore, in the above-mentioned emulsion axial motor, the outer periphery of the limiter is arranged in a polygonal structure, the middle part of the limiter is threadedly engaged with the valve core, the outer periphery of the limiter is arranged with a first raceway, and one end of the limiter is arranged with a first spline.
[0010] Furthermore, in the above-mentioned emulsion axial motor, the interior of one end of the second cylinder body matches the outer periphery of the limiter, a second raceway corresponding to the outer periphery of the limiter is arranged inside the second cylinder body, and the first raceway and the second raceway are connected by balls.
[0011] Further, in the above-mentioned emulsion axial motor, the end of the spiral inner core is provided with a second spline, the second spline matches the first spline, and the spiral inner core is connected to the limiter through the first spline and the second spline;
[0012] The spiral inner core is provided with a first spiral raceway in the circumferential direction, the inner wall of the spiral outer sleeve is provided with a second spiral raceway corresponding to the first spiral raceway, and the first spiral raceway and the second spiral raceway are connected via balls.
[0013] Furthermore, in the above-mentioned emulsion axial motor, the inner wall of the limit block is threadedly engaged with the annular cylinder core, the outer wall of the limit block is provided with a third raceway, the inner wall of the second cylinder body is provided with a fourth raceway, the third raceway matches the fourth raceway, the third raceway and the fourth raceway are connected by balls, a third spline is provided at one end of the limit block, a fourth spline is provided at one end of the spiral sleeve, the third spline matches the fourth spline, and the spiral sleeve and the limit block are connected by the third spline and the fourth spline.
[0014] Furthermore, in the above-mentioned emulsion axial motor, the second cylinder body is an annular cylinder, the interior of the second cylinder body is arranged in a C shape, the interior of the second cylinder body matches the annular cylinder core, the middle part of the second cylinder body matches the first cylinder body, and the second cylinder body is sleeved with the first cylinder body.
[0015] Furthermore, in the above-mentioned emulsion axial motor, the bottom and side walls of the first cylinder body and the second cylinder body are both provided with liquid inlet and outlet holes.
[0016] The emulsion axial motor of the present invention has the following advantages and beneficial effects:
[0017] The present invention uses emulsion as driving force and converts axial force into rotational force to achieve the function of a rotating motor, effectively reducing maintenance costs while effectively avoiding the risk of internal oil leakage. The overall structure is simple and compact, easy to process and manufacture, and effectively reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings in the following descriptions are only used to further understand the embodiments of the present invention and constitute a part of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0019] Figure 1 It is a schematic diagram of the overall structure of the emulsion axial motor of the present invention;
[0020] Figure 2 Schematic diagram of the first cylinder structure of the emulsion axial motor of the present invention, wherein a is a front view of the first cylinder, and b is a cross-sectional view of the first cylinder;
[0021] Figure 3 Schematic diagram of the spiral jacket structure of the emulsion axial motor of the present invention, wherein a is a front view of the spiral jacket, and b is a cross-sectional view of the spiral jacket;
[0022] Figure 4 It is a schematic diagram of the second cylinder structure of the emulsion axial motor of the present invention, wherein a is the front view of the second cylinder, and b is the cross-sectional view of the second cylinder.
[0023] Description of reference numerals:
[0024] 1: first cylinder, 11: first cylinder body, 12: valve core;
[0025] 2: second cylinder, 21: second cylinder body, 22: second raceway, 23: fourth raceway, 24: annular cylinder core, 25: limit block, 26: third raceway, 27: third spline;
[0026] 3: spiral transmission assembly, 31: spiral outer sleeve, 32: second spiral raceway, 33: fourth spline, 34: spiral inner core, 35: second spline, 36: first spiral raceway;
[0027] 4: positioning assembly, 41: positioning block, 42: plug rod;
[0028] 5: stopper, 51: first raceway, 52: first spline;
[0029] 6: Output gear; 7: Liquid inlet and outlet holes. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0031] like Figures 1 to 4 As shown, the emulsion axial motor of the present invention comprises a first cylinder 1, a second cylinder 2, a spiral transmission assembly 3, a positioning assembly 4, a stopper 5 and an output gear 6, the second cylinder 2 is arranged outside the first cylinder 1, the spiral transmission assembly 3 is coaxially arranged at one end of the first cylinder 1 and the second cylinder 2, the positioning assembly 4 is arranged between the first cylinder 1 and the spiral transmission assembly 3, and provides driving force for the spiral transmission assembly 3, the stopper 5 is arranged between the first cylinder 1, the second cylinder 2 and the spiral transmission assembly 3, and the output gear 6 is arranged on the spiral transmission assembly 3 for power output, wherein:
[0032] The first cylinder 1 comprises a first cylinder body 11 and a valve core 12, and the valve core 12 is slidably disposed in the first cylinder body 11;
[0033] The second cylinder 2 comprises a second cylinder body 21, an annular cylinder core 24 and a stop block 25. The annular cylinder core 24 is slidably disposed in the second cylinder body 21. The stop block 25 is disposed in the annular cylinder core 24. The stop block 25 is connected to the screw transmission assembly 3.
[0034] The spiral transmission assembly 3 includes a spiral outer sleeve 31 and a spiral inner core 34 , and the spiral inner core 34 is arranged inside the rotating outer sleeve.
[0035] Furthermore, in the emulsion axial motor of the present invention, the positioning assembly 4 includes a positioning block 41 and a plug rod 42. One end of the plug rod 42 is threadedly engaged with one end of the rod cavity of the valve core 12, and the other end of the plug rod 42 passes through the spiral inner core 34 and is connected to the positioning block 41. When the valve core 12 moves, the spiral inner core 34 is driven to move synchronously by the plug rod 42. The positioning block 41 can prevent the valve core 12 from moving beyond a specified range, and at the same time prevent the plug rod 42 from slipping out of the spiral inner core 34.
[0036] Furthermore, in the emulsion axial motor of the present invention, the outer periphery of the limiter 5 is arranged in a polygonal structure, the middle part of the limiter 5 is threadedly engaged with the valve core 12, the outer periphery of the limiter 5 is arranged with a first raceway 51, and one end of the limiter 5 is arranged with a first spline 52.
[0037] Furthermore, in the emulsion axial motor of the present invention, the interior of one end of the second cylinder body 21 is matched with the outer periphery of the limiter 5, and a second raceway 22 corresponding to the outer periphery of the limiter 5 is arranged inside the second cylinder body 21. The first raceway 51 and the second raceway 22 are connected by balls, so that the valve core 12 drives the limiter 5 to move. The polygonal structure of the outer periphery is connected to the second cylinder body 21, which can ensure that the limiter 5 will not rotate during movement. At the same time, the first raceway 51 and the second raceway 22 are connected by balls, which effectively reduces the friction resistance of the limiter 5 during movement.
[0038] Further, in the emulsion axial motor of the present invention, a second spline 35 is provided at the end of the spiral inner core 34, and the second spline 35 matches the first spline 52. The spiral inner core 34 and the stopper 5 are connected through the first spline 52 and the second spline 35, thereby effectively preventing the spiral inner core 34 from rotating under the interaction force between the spiral inner core 34 and the spiral outer sleeve 31 when the spiral inner core 34 is combined with the stopper 5;
[0039] A first spiral raceway 36 is provided in the circumferential direction of the spiral inner core 34, and a second spiral raceway 32 corresponding to the first spiral raceway 36 is provided on the inner wall of the spiral outer sleeve 31. The first spiral raceway 36 and the second spiral raceway 32 are connected by balls, so that when the spiral inner core 34 and the spiral outer sleeve 31 move relative to each other, the spiral inner core 34 or the spiral outer sleeve 31 performs linear motion or rotational motion under the action of the first spiral raceway 36, the second spiral raceway 32 and the balls.
[0040] Furthermore, in the emulsion axial motor of the present invention, the inner wall of the limit block 25 is threadedly engaged with the annular cylinder core 24, the outer wall of the limit block 25 is provided with a third raceway 26, the inner wall of the second cylinder body 21 is provided with a fourth raceway 23, the third raceway 26 matches the fourth raceway 23, and the third raceway 26 and the fourth raceway 23 are connected by balls, so that the limit block 25 can roll along the second cylinder body 21, effectively reducing the resistance when the limit block 25 moves, and the outer periphery of the limit block 25 is in contact with the second cylinder body 21 to be matched. The inner wall of the cylinder body 21 is a polygonal structure, which effectively prevents the limit block 25 from rotating. A third spline 27 is provided at one end of the limit block 25, and a fourth spline 33 is provided at one end of the spiral sleeve 31. The third spline 27 matches the fourth spline 33. The spiral sleeve 31 is connected to the limit block 25 through the third spline 27 and the fourth spline 33, so that when the spiral sleeve 31 is connected to the limit block 25 through the third spline 27 and the fourth spline 33, the rotation of the spiral sleeve 31 can be effectively limited.
[0041] Furthermore, in the emulsion axial motor of the present invention, the second cylinder body 21 is an annular cylinder, the interior of the second cylinder body 21 is arranged in a C shape, the interior of the second cylinder body 21 is matched with the annular cylinder core 24, the middle part of the second cylinder body 21 is matched with the first cylinder body 11, and the second cylinder body 21 is sleeved with the first cylinder body 11, so that the first cylinder 1 and the second cylinder 2 are integrated into one, effectively reducing the occupied space.
[0042] Furthermore, in the emulsion axial motor of the present invention, the bottom and side walls of the first cylinder body 11 and the second cylinder body 21 are both provided with liquid inlet and outlet holes 7 , thereby providing driving force to the valve core 12 and the annular cylinder core 24 .
[0043] The first cylinder body 11, the valve core 12, the second cylinder body 21 and the inner annular cylinder core 24 are all provided with an anti-rust layer to prevent rust and increase the service life.
[0044] Specifically, when the first cylinder body 11 discharges liquid through the liquid inlet and discharge holes 7 and the valve core 12 moves to the right, the annular cylinder core 24 in the second cylinder body 21 takes in liquid through the liquid inlet and discharge holes 7, driving the limit block 25 to move to the left together, so that the third spline 27 on the limit block 25 is connected to the fourth spline 33 on the spiral sleeve 31, thereby preventing the spiral sleeve 31 from rotating when the spiral inner core 34 rotates to the right; when the spiral inner core 34 moves to the right limit position, the annular cylinder core 24 in the second cylinder body 21 moves to the right after discharging liquid, and the limit block 25 connected thereto also moves to the right accordingly, so that the third spline 27 of the limit block 25 is disengaged from the fourth spline 33 on the spiral sleeve 31; when the first cylinder body 11 takes in liquid through the liquid inlet and discharge holes 7 and the valve core 12 moves to the left, the valve core 12 The limiter 5 is driven to move to the left. After moving a certain distance, the first spline 52 on the limiter 5 is connected with the second spline 35 on the spiral core 34 to lock the spiral core 34 to rotate, and at the same time, the spiral core 34 is driven to move to the left. During the process of the spiral core 34 moving to the left, the ball rolls between the first spiral groove and the second spiral groove, thereby driving the spiral sleeve 31 to rotate. When the valve core 12 moves to the leftmost position, the bottom of the annular cylinder core 24 is filled with liquid, driving the limit block 25 to move to the left end together. When it moves to a certain distance, the third spline 27 on the limit block 25 is connected with the fourth spline 33 on the spiral sleeve 31. At this time, the above movement is repeated, so that the axial force of the valve core 12 is converted into rotational force through the spiral transmission component 3, realizing the function of the rotary motor. When applied to the coal mine chain tightening motor, the output gear 6 can be installed on the radial outer side of the spiral sleeve 31, or it can be installed on the end surface to facilitate the tensioning gear.
[0045] In summary, compared with the prior art, the emulsion axial motor of the present invention has the following advantages and beneficial effects:
[0046] The present invention has a small size and can convert axial force into rotational force to achieve the function of a rotating motor, effectively reducing maintenance costs while effectively avoiding the risk of internal oil leakage. The overall structure is simple and compact, easy to process and manufacture, effectively reducing production costs and increasing service life.
[0047] It should be noted that, in this article, unless otherwise clearly specified and limited, the term "connection" or its synonyms should be understood in a broad sense. For example, "connection" can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. Moreover, expressions such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. At the same time, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such a process, method, article or device. In addition, "front", "back", "left", "right", "upper" and "lower" in this article are all referenced to the placement state shown in the accompanying drawings.
[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An emulsion axial motor, characterized in that: The emulsion axial motor comprises a first cylinder, a second cylinder, a spiral transmission assembly, a positioning assembly, a stopper and an output gear, wherein the second cylinder is arranged outside the first cylinder, the spiral transmission assembly is coaxially arranged at one end of the first cylinder and the second cylinder, the positioning assembly is arranged between the first cylinder and the spiral transmission assembly to limit the spiral transmission assembly, the stopper is arranged between the first cylinder, the second cylinder and the spiral transmission assembly, and the output gear is arranged on the spiral transmission assembly for power output, wherein: The first cylinder comprises a first cylinder body and a valve core, and the valve core is slidably disposed in the first cylinder body; The second cylinder comprises a second cylinder body, an annular cylinder core and a stop block, wherein the annular cylinder core is slidably disposed in the second cylinder body, the stop block is disposed in the annular cylinder core, and the stop block is connected to the screw transmission assembly; The spiral transmission component comprises a spiral outer sleeve and a spiral inner core, and the spiral inner core is arranged inside the rotating outer sleeve.
2. The emulsion axial motor according to claim 1, characterized in that: The positioning assembly comprises a positioning block and a plug rod, one end of the plug rod is threadedly engaged with one end of the rod cavity of the valve core, and the other end of the plug rod passes through the spiral inner core and is connected to the positioning block.
3. The emulsion axial motor according to claim 1, characterized in that: The outer periphery of the limiter is arranged in a polygonal structure, the middle part of the limiter is threadedly engaged with the valve core, the outer periphery of the limiter is arranged with a first raceway, and one end of the limiter is arranged with a first spline.
4. The emulsion axial motor according to claim 3, characterized in that: The interior of one end of the second cylinder body matches the outer circumference of the limiter, and a second raceway corresponding to the outer circumference of the limiter is arranged inside the second cylinder body, and the first raceway and the second raceway are connected by balls.
5. The emulsion axial motor according to claim 3, characterized in that: The end of the spiral inner core is provided with a second spline, the second spline matches the first spline, and the spiral inner core is connected to the limiter through the first spline and the second spline; The spiral inner core is provided with a first spiral raceway in the circumferential direction, the inner wall of the spiral outer sleeve is provided with a second spiral raceway corresponding to the first spiral raceway, and the first spiral raceway and the second spiral raceway are connected via balls.
6. The emulsion axial motor according to claim 1, characterized in that: The inner wall of the limit block is threadedly engaged with the annular cylinder core, the outer wall of the limit block is provided with a third raceway, the inner wall of the second cylinder is provided with a fourth raceway, the third raceway matches the fourth raceway, the third raceway and the fourth raceway are connected by balls, one end of the limit block is provided with a third spline, one end of the spiral sleeve is provided with a fourth spline, the third spline matches the fourth spline, and the spiral sleeve and the limit block are connected through the third spline and the fourth spline.
7. The emulsion axial motor according to claim 1, characterized in that: The second cylinder body is an annular cylinder, the interior of the second cylinder body is C-shaped, the interior of the second cylinder body matches the annular cylinder core, the middle of the second cylinder body matches the first cylinder body, and the second cylinder body is sleeved with the first cylinder body.
8. The emulsion axial motor according to claim 1, characterized in that: The bottom and side walls of the first cylinder body and the second cylinder body are both provided with liquid inlet and outlet holes.
