Guide rail sizing die

Abstract

The guide rail sizing die comprises sizing equipment, a die table is fixedly installed in the middle of the front end face of the sizing equipment, a sizing pressing die is movably installed at the position, located above the die table, of one end of the die table, a fixing clamping piece is fixedly installed on the upper surface of the die table, and a workbench is arranged at the position, close to the die table, of the front end face of the sizing equipment. A plurality of fixing frames are fixedly connected to the edge of the top end of the supporting plate, a fixing inner groove is formed in the edge of one side of each fixing frame, fixing rods are welded to the positions, close to the four corners, of the upper end and the lower end of the inner wall of each fixing inner groove, and the bottom of one side of the outer surface of each fixing rod is sleeved with a spring. The guide rail plate shaping device has the effect of conveniently taking and placing guide rail plates during shaping, the overall machining efficiency of the guide rail plates is improved, the problem that time and labor are wasted when people repeatedly take and place the guide rail plates on the upper surface of the mold table is solved, and the labor intensity of people during operation is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of shaping moulds, in particular to a guide rail shaping mould. Background Art

[0002] A guide rail is a structure used to guide and support the movement of a mechanical device or workpiece. It is usually made of solid metal material with a flat surface and a specific geometric shape to provide a stable motion trajectory and support force. Guide rails are widely used in machine tools, transportation equipment, industrial machinery, precision instruments and other fields.

[0003] A shaping die is a tool used for shape processing, usually made of metal or other wear-resistant materials, with specific geometric shapes and sizes. They are used to perform cutting, grinding, stamping or other shape processing operations on the workpiece during the processing process. In guide rail processing, the shaping die can be used to form specific protrusions, depressions or holes in the guide rail sheet during the stamping process. The shaping die is usually used together with the corresponding processing equipment, such as punching machines, injection molding machines, presses, etc., to process the workpiece by applying pressure or cutting force.

[0004] When the shaping mold is processing the guide rail, the guide rail material needs to be placed into the slot of the mold manually. However, when people repeatedly load the material into the shaping mold, the labor intensity of the operation will increase, and the manual loading rate is limited, which will have a certain impact on the shaping processing efficiency of the guide rail and reduce the production processing rate of the guide rail. Summary of the invention

[0005] In order to solve the problem that it is inconvenient to load the guide rail material during shaping, the present invention provides a guide rail shaping die.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a guide rail shaping mold, comprising a shaping device, a mold table is fixedly installed in the middle of the front end surface of the shaping device, one end of the mold table is located above the mold table and a shaping die is movably installed, a fixing clamp is fixedly installed on the upper surface of the mold table, a workbench is arranged at the front end surface of the shaping device near the mold table, a supporting shaft is rotatably installed at the top edge of the workbench, a supporting plate is welded on the upper surface of the supporting shaft, a plurality of fixed frames are fixedly connected to the top edge of the supporting plate, a fixed inner groove is opened at one side edge of the fixed frame, fixing rods are welded at the upper and lower ends of the inner wall of the fixed inner groove near the four corners, a spring is sleeved at the bottom of one side of the outer surface of the fixed rod, a movable plate is movably installed on the outer surface of the fixed rod above the spring, and a placement frame is welded at one side of the movable plate extending to the outside of the fixed inner groove;

[0007] The bottom end of the supporting shaft extends to the bottom of the workbench where a groove wheel is installed. A plurality of limit slots are opened on the outer surface of the groove wheel. A placement plate is fixedly installed at the bottom of one side of the workbench. A movable disc is installed at the output end of the upper surface of the shaping equipment. A limit lever is welded to the top edge of the movable disc. A feeding mechanism is also provided on the edge of one end of the workbench for evenly feeding the upper surface of the placement rack.

[0008] Preferably, the feeding mechanism includes a support frame, the support frame is fixedly arranged at the edge of one end of the workbench, a feeding platform is fixedly installed on the upper surface of the support frame, a fixed baffle is welded to the middle of the top of the feeding platform, a first baffle is fixedly connected to one side edge of the top of the fixed baffle, a second baffle is fixedly connected to the other side edge of the top of the fixed baffle, guide rail plates are stacked up and placed between the first baffle and the second baffle, a cylinder is arranged at the edge of one end of the feeding platform near the fixed baffle, and a push plate is installed at the output end of one side of the cylinder.

[0009] Preferably, a fixing groove is provided on one side of the outer surface of the fixed baffle plate facing away from the cylinder, and a plurality of material guide plates are rotatably mounted on both sides of the inner wall of the fixing groove via a rotating shaft, and the number of the material guide plates is four.

[0010] Preferably, a placement groove is symmetrically provided on the edge of the upper surface of the mold table, the bottom of one end of the placement rack is located inside the placement groove, and the placement groove and the placement rack are embedded with each other.

[0011] Preferably, the number of the fixed frame, the placement rack and the limiting slots are all four, the placement rack and the limiting slots are aligned vertically, and two adjacent placement racks and limiting slots are perpendicular to each other.

[0012] Preferably, the outer diameter of the limit lever is smaller than the distance between the inner walls of the limit slot, one side of the outer surface of the limit lever is located inside the limit slot, and the limit slot and the limit lever are engaged with each other.

[0013] Preferably, through holes are formed on the upper surface of the movable plate near the four corners, the outer diameter of the fixing rod is smaller than the inner diameter of the through hole, one side of the outer surface of the fixing rod is located inside the movable plate, and the fixing rod and the through hole are coupled to each other.

[0014] Preferably, a long slot is provided through the bottom of one side of the No. 1 baffle frame, the width of the guide rail plate on both sides is smaller than the spacing between the inner walls of the long slot, the guide rail plate movably passes through the long slot and extends to the outside of the No. 1 baffle frame, and the guide rail plate and the long slot are interlocked.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. By placing the guide rail plate on the edge of the upper surface of the placement rack, the movable disc rotates to drive the limit lever to engage in the limit slot, thereby driving the groove wheel to rotate intermittently, and the supporting shaft rotates synchronously to drive multiple fixed frames to rotate intermittently, so that the guide rail plate on the upper surface of the placement rack is intermittently rotated to the top of the mold table, so that the shaping equipment controls the shaping die to press the guide rail plate down for shaping, and the movable plate and the placement rack move downward, so that the movable plate drives the shaped guide rail plate to be taken out from the fixed clamp under the resetting of the fixed rod, and rotates along the upper surface of the workbench to unload the material, which reflects the convenient picking and placing effect when the guide rail plate is shaped, improves the overall processing efficiency of the guide rail plate, solves the problem that it is time-consuming and labor-intensive to repeatedly take and place multiple guide rail plates on the upper surface of the mold table, and reduces the labor intensity of people during operation.

[0017] 2. By placing multiple guide rail plates side by side between the No. 1 and No. 2 retaining frames, the push plate can move to push the guide rail plates at the bottom of the stack, and a single guide rail plate can be moved between two adjacent guide plates. At the same time, a single placement rack is kept close to the middle position of the loading platform, so that the guide rail plate rotates along the outer surface of the guide plate and falls onto the placement rack, and then the placement rack transports the loaded guide rail plates, which reflects the quantitative unloading effect of the guide rail plates, improves the stability of the guide rail plates unloading to the placement rack, and solves the problem of time-consuming and labor-intensive repeated loading on the upper surface of the placement rack. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a structural schematic diagram of the placement rack in the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of placing the groove in the present invention;

[0022] Figure 4 It is a structural schematic diagram of the workbench in the present invention;

[0023] Figure 5 It is a schematic diagram of the structure of the sheave in the present invention;

[0024] Figure 6 It is a structural schematic diagram of the loading platform in the present invention.

[0025] Serial numbers in the figure: 1. Shaping equipment; 2. Mold table; 3. Shaping die; 4. Fixed clamp; 5. Placement groove; 6. Workbench; 7. Support shaft; 8. Support plate; 9. Fixed frame; 10. Fixed inner groove; 11. Fixed rod; 12. Spring; 13. Movable plate; 14. Placement rack; 15. Groove wheel; 16. Limiting slot; 17. Placement plate; 18. Driving motor; 19. Movable disc; 20. Limiting lever; 21. Support frame; 22. Loading table; 23. Fixed baffle; 24. No. 1 baffle; 25. No. 2 baffle; 26. Cylinder; 27. Push plate; 28. Fixed groove; 29. ​​Guide plate; 30. Guide plate. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] Example: See Figure 1-6 A guide rail shaping mold comprises a shaping device 1, a mold table 2 is fixedly installed in the middle of the front end surface of the shaping device 1, a shaping die 3 is movably installed on one end of the mold table 2 above the mold table 2, a fixing clamp 4 is fixedly installed on the upper surface of the mold table 2, a workbench 6 is arranged at the front end surface of the shaping device 1 near the mold table 2, a support shaft 7 is rotatably installed at the top edge of the workbench 6, a support plate 8 is welded on the upper surface of the support shaft 7, a plurality of fixed frames 9 are fixedly connected to the top edge of the support plate 8, and a fixed inner groove 10 is opened on one side edge of the fixed frame 9 , fixing rods 11 are welded at both ends of the inner wall of the fixed inner groove 10 near the four corners, a spring 12 is sleeved on the bottom of one side of the outer surface of the fixing rod 11, and a movable plate 13 is movably installed on the outer surface of the fixing rod 11 above the spring 12, and a placement frame 14 is welded on one side of the movable plate 13 extending to the outside of the fixed inner groove 10, and through holes are opened on the upper surface of the movable plate 13 near the four corners, the outer diameter of the fixing rod 11 is smaller than the inner diameter of the through hole, one side of the outer surface of the fixing rod 11 is located inside the movable plate 13, and the fixing rod 11 and the through hole are coupled to each other;

[0028] The bottom end of the support shaft 7 extends to the bottom of the workbench 6 and is equipped with a groove wheel 15. The outer surface of the groove wheel 15 is provided with a plurality of limit slots 16. A placement plate 17 is fixedly installed at the bottom of one side of the workbench 6. A movable disc 19 is installed at the output end of the upper surface of the shaping equipment 1. A limit lever 20 is welded to the top edge of the movable disc 19. A feeding mechanism is also provided on the edge of one end of the workbench 6 for evenly feeding the upper surface of the placement rack 14.

[0029] By starting the driving motor 18 to drive the movable disc 19 and the limit lever 20 to rotate, the limit lever 20 is limited to move into the limit slot 16 at different positions, so that the limit lever 20 drives the groove wheel 15 to rotate intermittently at a certain interval, and the groove wheel 15 drives the supporting shaft 7 to rotate synchronously, so that the support plate 8 and the fixed frame 9 drive the multiple placement racks 14 to move, so that the placement rack 14 rotates 90° at a time, and the position of the placement rack 14 is adjusted to be close to the loading platform 22, so that the guide rail plate 30 can be loaded, and at the same time, the placement rack 14 transports the guide rail plate 30 to the mold table 2. At the bottom, the shaping device 1 drives the shaping die 3 to move downward, and then presses the guide rail plate 30 down and clamps it into the mold table 2 for shaping, so that the shaping die 3 drives the movable plate 13 to move along the outer surface of the fixed rod 11 inside the fixed inner groove 10, and drives the spring 12 to compress. After the shaping of the guide rail plate 30 is completed, the shaping die 3 is raised to reset the spring 12 or drive the movable plate 13 to move upward along the inside of the fixed inner groove 10, so that the placement rack 14 drives the guide rail plate 30 to be taken out from the fixed clamp 4, which reflects the feeding and shaping effect of the placement rack 14 on the guide rail plate 30.

[0030] In the present invention, the feeding mechanism includes a support frame 21, which is fixedly arranged at the edge of one end of the workbench 6, and a feeding platform 22 is fixedly installed on the upper surface of the support frame 21, and a fixed baffle 23 is welded to the middle of the top of the feeding platform 22, and a No. 1 baffle frame 24 is fixedly connected to one side edge of the top of the fixed baffle plate 23, and a No. 2 baffle frame 25 is fixedly connected to the other side edge of the top of the fixed baffle plate 23. A guide plate 30 is stacked up and down between the No. 1 baffle frame 24 and the No. 2 baffle frame 25, and a cylinder 26 is arranged at the edge of one end of the feeding platform 22 near the fixed baffle plate 23, and a push plate 27 is installed at the output end of one side of the cylinder 26. A long groove is opened through the bottom of one side of the No. 1 baffle frame 24, and the width of both sides of the guide plate 30 is smaller than the spacing between the inner walls of the long groove. The guide plate 30 movably passes through the long groove and extends to the outside of the No. 1 baffle frame 24, and the guide plate 30 and the long groove are interlocked with each other.

[0031] By stacking multiple guide rail plates 30 up and down and placing them between the No. 1 baffle 24 and the No. 2 baffle 25, the cylinder 26 is started to drive the push plate 27 to move, so that the push plate 27 pushes the single guide rail plate 30 at the bottom to move along the upper surface of the fixed baffle 23, so that the guide rail plate 30 moves close to the edge of the loading platform 22, and then the guide rail plate 30 is quantitatively unloaded along the outer surface of the loading platform 22, so that the guide rail plate 30 falls stably on the upper surface of the placement rack 14, which reflects the stable unloading effect of the guide rail plate 30.

[0032] In the present invention, a fixed groove 28 is formed on one side of the outer surface of the fixed baffle 23 facing away from the cylinder 26, and a plurality of material guide plates 29 are rotatably mounted on both sides of the inner wall of the fixed groove 28 through a rotating shaft, and the number of the material guide plates 29 is four.

[0033] The guide rail plate 30 drives the material guide strap 29 to rotate, so that the material guide strap 29 can flexibly support the guide rail plate 30 and guide and transport the guide rail plate 30, so that the guide rail plate 30 can stably move downward as the material guide strap 29 rotates, reflecting the overall supporting effect of the material guide strap 29 on the guide rail plate 30.

[0034] In the present invention, a placement groove 5 is symmetrically provided on the edge of the upper surface of the mold table 2, and the bottom of one end of the placement frame 14 is located inside the placement groove 5, and the placement groove 5 and the placement frame 14 are interlocked with each other. The shaping die 3 is driven downward by the shaping device 1 to press the guide rail plate 30 downward and snap it into the mold table 2, and at the same time, the placement frame 14 is snapped into the placement groove 5, which reflects the placement effect of the placement frame 14 in the placement groove 5.

[0035] In the present invention, the number of the fixed frame 9, the placement rack 14 and the limit slot 16 are all four, the placement rack 14 and the limit slot 16 are aligned up and down, two adjacent placement racks 14 and the limit slot 16 are perpendicular to each other, the outer diameter of the limit lever 20 is smaller than the distance between the two sides of the inner wall of the limit slot 16, one side of the outer surface of the limit lever 20 is located inside the limit slot 16, and the limit slot 16 and the limit lever 20 are engaged with each other.

[0036] By making the limit lever 20 move in the limit slots 16 at different positions, the limit lever 20 drives the groove wheel 15 to rotate intermittently at a certain interval. After the limit lever 20 slides out of a single limit slot 16, it can drive the groove wheel 15 to rotate 90°, and then drive the fixed frame 9 and the placement rack 14 to rotate synchronously, reflecting the intermittent adjustment effect of the limit lever 20 on the placement rack 14.

[0037] Working principle: In this embodiment, the present invention also proposes a method for using a guide rail shaping mold, comprising the following steps:

[0038] Step 1: stack multiple guide rail plates 30 up and down and place them between the first baffle frame 24 and the second baffle frame 25, start the cylinder 26 to drive the push plate 27 to move, so that the push plate 27 pushes the single guide rail plate 30 at the bottom to move along the upper surface of the fixed baffle plate 23, so that the guide rail plate 30 moves close to the fixed groove 28, and the guide rail plate 30 drives the guide plate 29 to rotate, so that the guide plate 29 supports the guide rail plate 30 and guides and transports the guide rail plate 30, so that the guide rail plate 30 is quantitatively unloaded along the outer surface of the loading platform 22, so that the guide rail plate 30 stably falls on the upper surface of the placement rack 14;

[0039] Step 2: Start the driving motor 18 to drive the movable disc 19 and the limit lever 20 to rotate. The input ends of the driving motor 18 and the power supply of the cylinder 26 are electrically connected to the output end of the external power supply, so that the limit lever 20 moves into the limit slot 16 at different positions, and the limit lever 20 drives the groove wheel 15 to rotate intermittently at a certain interval, and the groove wheel 15 drives the supporting shaft 7 to rotate synchronously, so that the support plate 8 and the fixed frame 9 drive the multiple placement racks 14 to move, so that the placement rack 14 rotates 90° at a time, and adjusts the placement rack 14 to be close to the loading platform 22, so as to facilitate the loading of the guide rail plate 30, and at the same time, the placement rack 14 transports the guide rail plate 30 to the position directly below the mold platform 2;

[0040] Step 3: The shaping device 1 drives the shaping die 3 to move downward, and then the guide rail plate 30 is pressed down and connected to the mold table 2, and the placement frame 14 is connected to the inside of the placement groove 5, so that the shaping die 3 drives the movable plate 13 to move along the outer surface of the fixed rod 11 inside the fixed inner groove 10, and drives the spring 12 to be compressed, so that the shaping die 3 cooperates with the fixed clamp 4 to shape the guide rail plate 30 as a whole;

[0041] Step 4, after the shaping of the guide rail plate 30 is completed, the shaping die 3 is raised to reset the spring 12 or drive the movable plate 13 to move upward along the fixed inner groove 10, so that the placement rack 14 drives the guide rail plate 30 to be taken out from the fixed clamp 4 and placed on the mold table 2, and the supporting shaft 7 is rotated to drive the guide rail plate 30 on the upper surface of the placement rack 14 to rotate intermittently again, and the shaped guide rail plate 30 is removed from the placement rack 14.

[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A guide rail shaping die, comprising a shaping device (1), a die table (2) fixedly mounted in the middle of the front end surface of the shaping device (1), a shaping die (3) movably mounted on one end of the die table (2) above the die table (2), a fixing clamp (4) fixedly mounted on the upper surface of the die table (2), characterized in that: A workbench (6) is arranged at the front end face of the shaping device (1) near the mold table (2), a support shaft (7) is rotatably mounted on the top edge of the workbench (6), a support plate (8) is welded on the upper surface of the support shaft (7), a plurality of fixed frames (9) are fixedly connected to the top edge of the support plate (8), a fixed inner groove (10) is provided on one side edge of the fixed frame (9), fixed rods (11) are welded at the upper and lower ends of the inner wall of the fixed inner groove (10) near the four corners, a spring (12) is sleeved on the bottom of one side of the outer surface of the fixed rod (11), a movable plate (13) is movably mounted on the outer surface of the fixed rod (11) above the spring (12), and a placement frame (14) is welded on one side of the movable plate (13) extending to the outside of the fixed inner groove (10); The bottom end of the support shaft (7) extends to the bottom of the workbench (6) and is provided with a groove wheel (15). The outer surface of the groove wheel (15) is provided with a plurality of limit slots (16). A placement plate (17) is fixedly installed at the bottom of one side of the workbench (6). A movable disc (19) is installed at the output end of the upper surface of the shaping device (1). A limit lever (20) is welded to the top edge of the movable disc (19). A feeding mechanism is also provided at one end edge of the workbench (6) for uniformly feeding the upper surface of the placement rack (14).

2. A guide rail shaping die according to claim 1, characterized in that: The feeding mechanism comprises a support frame (21), the support frame (21) is fixedly arranged at one end edge of the workbench (6), a feeding platform (22) is fixedly installed on the upper surface of the support frame (21), a fixed baffle (23) is welded at the middle of the top of the feeding platform (22), a first baffle frame (24) is fixedly connected to one side edge of the top of the fixed baffle (23), a second baffle frame (25) is fixedly connected to the other side edge of the top of the fixed baffle (23), a guide plate (30) is stacked up and down between the first baffle frame (24) and the second baffle frame (25), a cylinder (26) is arranged at one end edge of the feeding platform (22) near the fixed baffle (23), and a push plate (27) is installed at one output end of the cylinder (26).

3. A guide rail shaping die according to claim 2, characterized in that: A fixing groove (28) is provided on one side of the outer surface of the fixing baffle (23) facing away from the cylinder (26), and a plurality of material guide plates (29) are rotatably mounted on both sides of the inner wall of the fixing groove (28) via a rotating shaft, and the number of the material guide plates (29) is four.

4. A guide rail shaping die according to claim 1, characterized in that: The upper surface edge of the mold table (2) is symmetrically provided with a placement groove (5), the bottom of one end of the placement rack (14) is located inside the placement groove (5), and the placement groove (5) and the placement rack (14) are interlocked.

5. The guide rail shaping die according to claim 1, characterized in that: The number of the fixed frame (9), the placement rack (14) and the limiting slot (16) is four, the placement rack (14) and the limiting slot (16) are aligned vertically, and two adjacent placement racks (14) and limiting slots (16) are perpendicular to each other.

6. A guide rail shaping die according to claim 1, characterized in that: The outer diameter of the limit lever (20) is smaller than the distance between the inner walls of the limit slot (16), one side of the outer surface of the limit lever (20) is located inside the limit slot (16), and the limit slot (16) and the limit lever (20) are engaged with each other.

7. The guide rail shaping die according to claim 1, characterized in that: Through holes are provided on the upper surface of the movable plate (13) near the four corners, the outer diameter of the fixing rod (11) is smaller than the inner diameter of the through hole, one side of the outer surface of the fixing rod (11) is located inside the movable plate (13), and the fixing rod (11) and the through hole are coupled to each other.

8. The guide rail shaping die according to claim 2, characterized in that: A long slot is formed through the bottom of one side of the first retaining frame (24), the width of the two sides of the guide rail plate (30) is smaller than the spacing between the two sides of the inner wall of the long slot, the guide rail plate (30) movably passes through the long slot and extends to the outside of the first retaining frame (24), and the guide rail plate (30) and the long slot are interlocked.

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