A multifunctional four-in-one laser cutting machine
By designing the supporting mechanism and cutting mechanism in a multi-function laser cutting machine, stable clamping and support of long pipe fittings is achieved, and pushing away the nail plate to reduce the attachment of high-temperature debris, it solves the problem that traditional laser cutting machines are processing long pipe fittings in processing long pipe fittings. The problem of instability in positioning and accuracy affecting problems, improves processing accuracy and nail board service life, and reduces production costs.
Patent Information
- Application Number
- CN202411615989.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-13
AI Technical Summary
Traditional multifunction laser cutting machines have problems of unstable positioning and accuracy when processing long pipe fittings, and the high-temperature debris adhesion on the surface of nail plates will affect flatness and service life.
A multi-function four-in-one laser cutting machine is designed, using a support mechanism and a cutting mechanism to achieve stable clamping and support of pipe fittings, and reducing high-temperature debris adhesion by pushing off the nail plate.
It improves the processing accuracy and finished product quality of pipe fittings, extends the service life of nail boards, reduces production costs, and expands the scope of application of equipment.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of multifunctional laser cutting machines, in particular to a multifunctional four-in-one laser cutting machine. Background Art
[0002] A multifunctional laser cutting machine is a laser processing equipment that integrates multiple functions. It can perform various types of laser cutting processing tasks, thereby adapting to the positioning, installation and cutting processing requirements of different types of workpieces. When processing workpieces through a multifunctional laser cutting machine, the workpiece is generally positioned in the processing area first, and then the workpiece is cut, opened or sloped according to the processing requirements. The corresponding laser cutting processing such as bevel cutting or slope cutting is performed.
[0003] However, the traditional multifunctional laser cutting machine has the following problems in cutting workpieces: 1. In the prior art, when cutting pipes, the multifunctional laser cutting machine generally positions and loads the pipes by clamping and conveying at one end and supporting at the other end. If the pipe to be processed is long, the part to be processed on the pipe will lack sufficient support, which will cause the part to be deformed due to the weight of the pipe itself, thus affecting the overall cutting accuracy of the pipe; 2. When laser cutting plate or profile workpieces, such workpieces are generally placed and positioned on the nail plate on the surface of the nail bed. During the cutting process, the high-temperature debris dropped from the workpiece will The surface of the nail plate near the cutting area of the nail bed will be attached with high-temperature debris after long-term use, which will greatly affect the flatness of the surface of the nail plate, thereby affecting the stability of the placement and positioning of the workpiece to be processed, and further affecting the accuracy of the overall cutting process of the workpiece; 3. During the long-term use of the nail bed, the high-temperature debris generated by laser cutting of the workpiece will usually adhere to the surface of the nail plate in the area where cutting is often performed, resulting in a shorter service life of the nail plate in this area, resulting in the replacement of the entire nail bed due to the unusable nail plates in some areas, which greatly affects the overall service life of the nail bed, and at the same time causes a certain degree of material waste, leading to an increase in the overall production and processing costs. Summary of the invention
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a multifunctional four-in-one laser cutting machine, comprising a processing table, a supporting mechanism is arranged on the upper side of the processing table, a cutting mechanism is arranged above the supporting mechanism, a clamping mechanism is arranged on the rear side of the supporting mechanism, and a positioning mechanism is arranged on the front side of the clamping mechanism.
[0005] The supporting mechanism includes a supporting base and a supporting assembly; the supporting base is fixedly arranged symmetrically on the upper side of the processing table, and a square through groove running vertically through is opened on the side of the processing table away from the center of the processing table, and a supporting assembly is commonly arranged between the symmetrical supporting bases.
[0006] The cutting mechanism includes a moving component 1, a cutting component and a pressing component; the moving component 1 is arranged on the upper side of the processing table, the cutting component is arranged on the moving component 1, and the pressing component is arranged on the cutting component.
[0007] The clamping mechanism includes a moving component 2, a supporting component, a rotating component and a clamping component; the moving component 2 is arranged on the upper side of the supporting base, the supporting component is arranged on the upper side of the moving component 2, the rotating component is arranged on the rear side of the supporting component, and the clamping component is arranged on the rotating component.
[0008] Preferably, the positioning mechanism includes a front baffle, an electric push rod and a side baffle; the front baffle is fixedly provided on the front side of the movable component 2, the left and right ends of the front baffle are symmetrically fixed with electric push rods through support 5, and the telescopic ends of the electric push rods are fixedly provided with side baffles.
[0009] Preferably, the supporting assembly includes a linear groove, a guide rod, a sliding seat, a sliding rod, a driven wheel, a fixed table and a nail plate; the supporting base is provided with a linear groove that runs through the left and right sides, the linear groove extends from front to back, and a guide rod is fixedly provided on one side of the supporting base close to the center of the processing table through a support, and a plurality of sliding seats uniformly distributed front and back are slidably provided between the left and right symmetrical guide rods, and each of the sliding seats is elastically connected, and sliding rods slidably connected to the linear groove are symmetrically fixed on the left and right ends of the sliding seat, and a driven wheel is rotatably provided on the end of the sliding rod away from the sliding seat, and a detachable fixed table is installed on the upper side of the sliding seat through symmetrical bolts at both ends, and a nail plate is welded on the upper side of the fixed table.
[0010] Preferably, the moving component 1 includes a track 1, an electric slider 1, a support column, a track 2 and an electric slider 2; the track 1 is symmetrically fixedly arranged on the upper side of the processing table, the track 1 is located on the side of the supporting base away from the center of the processing table, the electric slider 1 is slidably arranged on the track 1, the support column is fixedly arranged on the upper side of the electric slider 1, the upper ends of the symmetrical support columns are commonly fixedly arranged with the track 2, and the electric slider 2 is slidably arranged on the track 2.
[0011] Preferably, the cutting assembly includes a hydraulic cylinder, a sliding shaft 1, a multi-axis robotic arm, a laser knife, a guide rod 2, a lifting plate and a linear groove 2; a hydraulic cylinder is fixedly provided on the rear side of the electric slider 2 via a plate 1, a sliding shaft 1 is fixedly provided on the telescopic end of the hydraulic cylinder via a plate 2, a multi-axis robotic arm is fixedly provided on the lower end of the sliding shaft 1, a laser knife is fixedly provided on the output end of the multi-axis robotic arm, a guide rod 2 is fixedly provided on the rear side of the support column via an L-shaped plate 3, a lifting plate is slidably provided on the surfaces of the left-right symmetrical guide rods 2, a linear groove 2 extending from left to right is provided on the surface of the lifting plate, and the linear groove 2 is slidably connected to the sliding shaft 1.
[0012] Preferably, the pressing assembly includes a pressing plate, a guide groove, a positioning hole, a receiving groove, an extension plate, a second sliding shaft and an alignment hole; a pressing plate is symmetrically fixed on the lower side of the lifting plate, the lower end of the pressing plate is a front-to-back symmetrical inclined surface, two groups of guide grooves are symmetrically provided on the pressing plate, each group of the guide grooves is composed of a left-right symmetrical oblique through grooves, a plurality of evenly distributed positioning holes are provided on the pressing plate above the guide groove, receiving grooves are symmetrically provided on the pressing plate, the upper and lower ends of the receiving grooves are inclined surfaces with the same inclination angle, extension plates are slidably provided in the receiving grooves, two sliding shafts slidably connected to the corresponding oblique through grooves in the guide groove are symmetrically fixed on the extension plate, the extension plate is provided with alignment holes that match the positioning holes, and pins are inserted into the alignment holes and the corresponding positioning holes.
[0013] Preferably, the moving component two includes a track three, a moving plate, an electric slider three, a guide rod three and a limit hole; the track three is fixedly provided on the upper side of the supporting base, and a moving plate that moves forward and backward is commonly provided above the left and right tracks three, and electric sliders three slidingly connected to the corresponding track three are fixedly provided at the four corners of the lower side of the moving plate, and a guide rod three is fixedly provided symmetrically on the upper side of the moving plate through the support two, and a plurality of limit holes that are evenly distributed front to back and penetrate up and down are provided on the side of the moving plate located on the guide rod three away from the center of the moving plate.
[0014] Preferably, the supporting assembly comprises a swivel seat, a rotating ring, an adjustment seat, an adjustment hole, an adjustment plate and a supporting wheel; a swivel seat is symmetrically arranged on the three guide rods which are symmetrical in left and right directions and slide forward and backward; the swivel seat is positioned and connected to the limiting hole by a latch; a swivel ring is rotatably arranged on the swivel seat; a plurality of evenly distributed adjustment seats are fixedly arranged on the side of the rotating ring close to the center of the movable plate; a plurality of evenly distributed adjustment holes are opened on the adjusting seat; an adjustment plate connected to the adjustment hole by a bolt is installed on the side of the adjusting seat away from the center of the rotating ring; a supporting wheel is rotatably arranged on the end of the adjusting plate close to the center of the rotating ring.
[0015] Preferably, the rotating assembly includes a swivel seat 2, a rotating disk, a toothed disk, a slide rail, an L-shaped clamp, a motor and a gear 1; a swivel seat 2 is fixedly provided on the rear end of the upper surface of the processing table, a rotating disk coaxial with the rotating ring is rotatably provided inside the swivel seat 2, a toothed disk is fixedly provided on the rear side of the rotating disk, a plurality of evenly distributed slide rails are fixedly provided on the front side of the rotating disk, and L-shaped clamps are slidably provided on the slide rails, a motor is fixedly provided on the upper side of the swivel seat 2 via a support 3, and a gear 1 meshing with the toothed disk for transmission is fixedly provided on the output end of the motor.
[0016] Preferably, the clamping assembly includes a pneumatic cylinder, a rack, a connecting shaft, a second gear, a driving disk, an arc-shaped groove and a driven shaft; a pneumatic cylinder is fixedly provided on the rear side of the gear disk via a fourth support, a rack is fixedly provided on the telescopic end of the pneumatic cylinder via a third plate, a connecting shaft is rotatably provided in the rotating disk, a second gear meshing with the rack is fixedly provided at the rear end of the connecting shaft, a driving disk is fixedly provided at the front end of the connecting shaft, a plurality of arc-shaped grooves corresponding to the L-shaped clamps are evenly provided on the driving disk, and a driven shaft slidably matched with the corresponding arc-shaped grooves is fixedly provided on the side of the L-shaped clamp close to the driving disk via a fourth plate.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention can realize the stable positioning and placement of some types of workpieces through the positioning mechanism. At the same time, the present invention can perform laser cutting on various types of workpieces such as pipes, profiles, plates, etc. through the cutting mechanism, and can perform various types of cutting processing such as cutting, opening holes and slope bevel cutting on various types of workpieces according to different cutting requirements, thereby greatly expanding the scope of application of the equipment.
[0018] 2. The present invention can accurately and stably clamp the pipe fittings through the clamping components in the clamping mechanism, and through the cooperation of the moving component 2 and the supporting component in the clamping mechanism, the part of the pipe fitting to be processed can always be fully supported, thereby greatly reducing the influence of the deformation of the part to be processed due to the deadweight of the pipe fitting on the overall cutting processing accuracy of the pipe fitting, thereby improving the processing accuracy of the pipe fitting and the quality of the finished product.
[0019] 3. The present invention cooperates with the supporting mechanism and the cutting mechanism, and can simultaneously push the nail plate near the cutting area away from the cutting area while the laser cutter moves down and approaches the workpiece to be processed. This can greatly reduce the adhesion of high-temperature debris on the surface of the nail plate without affecting the positioning and placement of the workpiece, thereby greatly reducing the influence of the high-temperature debris on the flatness of the nail plate, ensuring the stability of the workpiece placement, and improving the accuracy of the overall cutting process of the workpiece.
[0020] 4. The present invention can also greatly extend the service life of the nail plate in the area where cutting processing is often performed by cooperating with the supporting mechanism and the cutting mechanism to push the nail plate away. At the same time, the supporting components in the supporting mechanism can realize the individual replacement of the unusable nail plates, thereby avoiding the situation where the entire nail bed needs to be replaced due to the nail plates in some areas being unusable, greatly extending the service life of the nail bed as a whole, thereby reducing material waste in production and reducing the overall production and processing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention.
[0022] Figure 2 It is a schematic diagram of the cutting mechanism structure.
[0023] Figure 3 It is a schematic diagram of the partial structure of the supporting mechanism.
[0024] Figure 4 It is a schematic diagram of the partial structure of the pressing component.
[0025] Figure 5 Schematic diagram of the clamping mechanism structure.
[0026] Figure 6 A schematic diagram of the supporting component structure.
[0027] Figure 7 A schematic diagram of the clamping assembly structure.
[0028] In the figure: 1, processing table; 2, supporting mechanism; 21, supporting base; 22, supporting assembly; 221, linear groove 1; 222, guide rod 1; 223, sliding seat; 224, sliding rod; 225, driven wheel; 226, fixed table; 227, nail plate; 3, cutting mechanism; 31, moving assembly 1; 311, track 1; 312, electric slider 1; 313, supporting column; 314, track 2; 315, electric slider 2; 32, cutting assembly; 321, hydraulic cylinder; 322, slide shaft 1; 323, multi-axis robot arm; 324, laser knife; 325, guide rod 2; 326, lifting plate; 327, linear groove 2; 33, pressing assembly; 331, pressing plate; 332, guide groove; 333, positioning hole; 334, receiving groove; 335, expansion plate; 336, slide shaft 2; 337 , alignment hole; 4, clamping mechanism; 41, moving assembly 2; 411, track 3; 412, moving plate; 413, electric slider 3; 414, guide rod 3; 415, limit hole; 42, support assembly; 421, swivel seat 1; 422, rotating ring; 423, adjustment seat; 424, adjustment hole; 425, adjustment plate; 426, support wheel; 43, rotating assembly; 431, swivel seat 2; 4 32. Rotating plate; 433. Toothed plate; 434. Slide rail; 435. L-shaped clamping plate; 436. Motor; 437. Gear 1; 44. Clamping assembly; 441. Pneumatic cylinder; 442. Rack; 443. Connecting shaft; 444. Gear 2; 445. Driving plate; 446. Arc groove; 447. Driven shaft; 5. Positioning mechanism; 51. Front baffle; 52. Electric push rod; 53. Side baffle. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1 A multifunctional four-in-one laser cutting machine includes a processing table 1, a supporting mechanism 2, a cutting mechanism 3, a clamping mechanism 4 and a positioning mechanism 5. The supporting mechanism 2 is arranged on the upper side of the processing table 1, the cutting mechanism 3 is arranged above the supporting mechanism 2, the clamping mechanism 4 is arranged on the rear side of the supporting mechanism 2, and the positioning mechanism 5 is arranged on the front side of the clamping mechanism 4.
[0031] See also Figure 2 and Figure 3The supporting mechanism 2 includes a supporting base 21 and a supporting assembly 22; the supporting base 21 is fixedly arranged symmetrically on the upper side of the processing table 1, and a square through groove penetrating from top to bottom is opened on the side of the supporting base 21 away from the center of the processing table 1, and a supporting assembly 22 is commonly arranged between the symmetrical supporting bases 21.
[0032] See also Figure 3 The supporting assembly 22 includes a linear groove 221, a guide rod 222, a sliding seat 223, a sliding rod 224, a driven wheel 225, a fixed platform 226 and a nail plate 227; the supporting base 21 is provided with a linear groove 221 that passes through the left and right sides, and the linear groove 221 extends from the front to the back. The side of the supporting base 21 close to the center of the processing table 1 is fixedly provided with a guide rod 222 through a support, and the guide rods 222 that are symmetrical on the left and right sides are slidingly provided together. There are multiple sliding seats 223 evenly distributed front and back, each of the sliding seats 223 is elastically connected, and the left and right ends of the sliding seat 223 are symmetrically fixed with sliding rods 224 slidably connected to the linear groove 221, and the end of the sliding rod 224 away from the sliding seat 223 is rotatably provided with a driven wheel 225, and the upper side of the sliding seat 223 is installed with a detachable fixing platform 226 through symmetrical bolts at both ends, and the upper side of the fixing platform 226 is welded with a nail plate 227.
[0033] When it is necessary to replace the unusable nail plate 227 individually, first remove the corresponding fixed platform 226 from the sliding seat 223, and then install the fixed platform 226 welded with a normal nail plate 227 on the corresponding sliding seat 223 by bolts, so as to complete the individual replacement of the nail plate 227. This operation method avoids the problem of replacing the entire nail bed due to the unusable part of the nail plate 227, thereby greatly extending the service life of the nail bed as a whole, thereby reducing material waste in production and reducing the overall production and processing costs.
[0034] See also Figure 1 and Figure 2 The cutting mechanism 3 includes a moving component 31, a cutting component 32 and a pressing component 33; a moving component 31 is arranged on the upper side of the processing table 1, a cutting component 32 is arranged on the moving component 31, and a pressing component 33 is arranged on the cutting component 32.
[0035] See also Figure 1 and Figure 2The moving component 31 includes a track 1 311, an electric slider 1 312, a support column 313, a track 2 314 and an electric slider 2 315; a track 1 311 is fixedly arranged symmetrically on the upper side of the processing table 1, and the track 1 311 is located on the side of the supporting base 21 away from the center of the processing table 1, and the electric slider 1 312 is slidably arranged on the track 1 311, and the upper side of the electric slider 1 312 is fixedly arranged with a support column 313, and the upper ends of the symmetrical support columns 313 are commonly fixedly arranged with a track 2 314, and the electric slider 2 315 is slidably arranged on the track 2 314.
[0036] See also Figure 1 and Figure 2 The cutting assembly 32 includes a hydraulic cylinder 321, a sliding shaft 1 322, a multi-axis mechanical arm 323, a laser knife 324, a guide rod 2 325, a lifting plate 326 and a linear groove 2 327; the rear side of the electric slider 2 315 is fixedly provided with a hydraulic cylinder 321 through a plate 1, the telescopic end of the hydraulic cylinder 321 is fixedly provided with a sliding shaft 1 322 through a plate 2, the lower end of the sliding shaft 1 322 is fixedly provided with a multi-axis mechanical arm 323, the output end of the multi-axis mechanical arm 323 is fixedly provided with a laser knife 324, the rear side of the support column 313 is fixedly provided with a guide rod 2 325 through an L-shaped plate 3, the surface of the guide rod 2 325 symmetrically on the left and right is slidably provided with a lifting plate 326, the surface of the lifting plate 326 is provided with a linear groove 2 327 extending from left to right, and the linear groove 2 327 is slidably connected with the sliding shaft 1 322.
[0037] When laser cutting is to be performed on a plate or profile workpiece placed on the nail plate 227, the electric slider 1 312 can drive the support column 313 and the track 2 314 to move forward and backward along the track 1 311, and the track 2 314 can then drive the electric slider 2 315 and the multi-axis mechanical arm 323 and the laser knife 324 on the electric slider 2 315 to move forward and backward, the electric slider 2 315 can drive the multi-axis mechanical arm 323 and the laser knife 324 to move left and right along the track 2 314, the hydraulic cylinder 321 can drive the multi-axis mechanical arm 323 and the laser knife 324 to move up and down, and the multi-axis mechanical arm 323 can drive the laser knife 324 to perform multi-axis adjustment, so that laser cutting can be performed on various types of workpieces such as pipes, profiles, and plates, and various types of cutting processing such as cutting, opening holes, and slope bevel cutting can be performed on various types of workpieces according to different cutting requirements, thereby greatly expanding the scope of application of the equipment.
[0038] See also Figure 2 , Figure 3 and Figure 4The pressing assembly 33 includes a pressing plate 331, a guide groove 332, a positioning hole 333, a receiving groove 334, an expansion plate 335, a second sliding shaft 336 and an alignment hole 337; the pressing plate 331 is fixedly provided symmetrically on the lower side of the lifting plate 326, and the lower end of the pressing plate 331 is a front-to-back symmetrical inclined surface. Two groups of guide grooves 332 are symmetrically opened on the pressing plate 331, and each group of the guide grooves 332 is composed of left-right symmetrical oblique through grooves. A plurality of evenly distributed positioning holes are opened on the pressing plate 331 above the guide grooves 332. 333, the pressing plate 331 is provided with receiving grooves 334 symmetrically in front and back, and the upper and lower ends of the receiving grooves 334 are inclined surfaces with the same inclination angle, and an extension plate 335 is slidably arranged in the receiving grooves 334, and the extension plate 335 is a parallelogram plate-like structure, and the extension plate 335 is symmetrically fixed with a sliding shaft 336 slidably connected to the corresponding oblique through groove in the guide groove 332, and the extension plate 335 is provided with an alignment hole 337 that cooperates with the positioning hole 333, and a pin is inserted into the alignment hole 337 and the corresponding positioning hole 333.
[0039] When the multi-axis robot arm 323 and the laser knife 324 are driven to move downward by the hydraulic cylinder 321, the lifting plate 326 moves downward synchronously along the guide rod 2 325, and the pressing plate 331 moves downward synchronously, and is rolled and driven by the front and rear adjacent driven wheels 225 through the front and rear symmetrical inclined surfaces at the lower end, so that the corresponding sliding seat 223 and the nail plate 227 can be synchronously pushed a certain distance away from the laser knife 324. The left-right symmetrical square through grooves on the processing table 1 can ensure that the pressing plate 331 can move downward stably without hindrance. This operation mode can greatly reduce the adhesion of high-temperature debris on the surface of the nail plate 227 near the cutting area without affecting the overall positioning and placement of the workpiece on the nail plate 227, thereby greatly reducing the influence of high-temperature debris on the flatness of the nail plate 227, ensuring the stability of the workpiece placement, and improving the accuracy of the overall cutting processing of the workpiece.
[0040] When it is necessary to adjust the distance that the sliding seat 223 is pushed away according to the cutting range of the laser knife 324, the expansion plate 335 is driven to slide along the corresponding oblique through groove in the guide groove 332 by the sliding shaft 336, so that the expansion plate 335 slides outward from the front and rear sides of the pressing plate 331, and when the alignment hole 337 is aligned with the corresponding positioning hole 333, the expansion plate 335 is stably positioned at the current position by the pin, so that the distance of pushing away the driven wheel 225 and the sliding seat 223 can be adjusted. This operation method can flexibly adjust the pushing distance of the nail plate 227 according to the single cutting range of the workpiece, thereby minimizing the influence of high-temperature debris on the flatness of the nail plate 227.
[0041] See also Figure 1 and Figure 5The clamping mechanism 4 includes a moving component 41, a supporting component 42, a rotating component 43 and a clamping component 44; the moving component 41 is arranged on the upper side of the supporting base 21, the supporting component 42 is arranged on the upper side of the moving component 41, the rotating component 43 is arranged on the rear side of the supporting component 42, and the clamping component 44 is arranged on the rotating component 43.
[0042] See also Figure 5 The moving component 2 41 includes a track 3 411, a moving plate 412, an electric slider 3 413, a guide rod 3 414 and a limiting hole 415; the upper side of the supporting base 21 is fixedly provided with a track 3 411, and a moving plate 412 that moves forward and backward is commonly provided above the left and right tracks 3 411, and electric sliders 3 413 slidably connected to the corresponding track 3 411 are fixedly provided at the four corners of the lower side of the moving plate 412, and a guide rod 3 414 is fixedly provided on the upper side of the moving plate 412 symmetrically through the support 2, and a plurality of limiting holes 415 that are evenly distributed frontward and rearward and pass through up and down are opened on the side of the guide rod 3 414 away from the center of the moving plate 412.
[0043] See also Figure 5 and Figure 6 The support assembly 42 includes a swivel seat 421, a rotating ring 422, an adjustment seat 423, an adjustment hole 424, an adjustment plate 425 and a support wheel 426; the left-right symmetrical guide rod three 414 is provided with a swivel seat 421 that is symmetrically slidable front and back, the swivel seat 421 is positioned and connected with the limiting hole 415 through a latch, a swivel ring 422 is rotatably provided on the swivel seat 421, a plurality of evenly distributed adjustment seats 423 are fixedly provided on one side of the rotating ring 422 close to the center of the movable plate 412, the adjustment seat 423 is a triangular block structure, a plurality of evenly distributed adjustment holes 424 are opened on the adjustment seat 423, an adjustment plate 425 connected to the adjustment hole 424 through a bolt is installed on the side of the adjustment seat 423 away from the center of the rotating ring 422, and a support wheel 426 is rotatably provided on one end of the adjustment plate 425 close to the center of the rotating ring 422.
[0044] When a section of a specific length of a pipe workpiece is to be stably supported, all the adjustment plates 425 are positioned and installed with the adjustment holes 424 at the corresponding positions by means of bolts, so that the distance between the support wheels 426 at the ends of the adjustment plates 425 and the axis of the rotating ring 422 is adjusted, so that the evenly distributed support wheels 426 can adapt to the sizes of different pipes, so that a section of a specific length of the pipe can be stably fitted and rolled by the front-to-back symmetrical and evenly distributed support wheels 426; the pipe is inserted into the front-to-back symmetrically distributed rotating ring 422, so that all the support wheels 426 can be adjusted. 26 together provide rolling support for a section of a specific length, and at the same time, the swivel seat 421 is positioned and docked with the limiting hole 415 at a specific position through a latch, so that according to the length of the pipe that needs to be cut and processed at a time, the length of the pipe that can be rolled and supported by all the support wheels 426 can be adaptively adjusted. This operation method can ensure that the part to be processed of the pipe is always fully supported, thereby greatly reducing the influence of the deformation of the part to be processed due to the deadweight of the pipe on the overall cutting and processing accuracy of the pipe, thereby improving the processing accuracy and finished product quality of the pipe.
[0045] See also Figure 5 and Figure 7 The rotating assembly 43 includes a rotating seat 2 431, a rotating disk 432, a toothed disk 433, a slide rail 434, an L-shaped clamping plate 435, a motor 436 and a gear 1 437; a rotating seat 2 431 is fixedly provided at the rear end of the upper surface of the processing table 1, a rotating disk 432 coaxial with the rotating ring 422 is rotatably provided in the rotating seat 2 431, a toothed disk 433 is fixedly provided on the rear side of the rotating disk 432, a plurality of evenly distributed slide rails 434 are fixedly provided on the front side of the rotating disk 432, and L-shaped clamping plates 435 are slidably provided on the slide rails 434, a motor 436 is fixedly provided on the upper side of the rotating seat 2 431 through a support 3, and a gear 1 437 meshing with the toothed disk 433 is fixedly provided at the output end of the motor 436.
[0046] See also Figure 5 and Figure 7The clamping assembly 44 includes a pneumatic cylinder 441, a rack 442, a connecting shaft 443, a gear 2 444, a driving disk 445, an arc-shaped groove 446 and a driven shaft 447; the rear side of the gear disk 433 is fixedly provided with a pneumatic cylinder 441 through a support four, the telescopic end of the pneumatic cylinder 441 is fixedly provided with a rack 442 through a plate three, a connecting shaft 443 is rotatably provided in the rotating disk 432, a gear 2 444 meshing with the rack 442 is fixedly provided at the rear end of the connecting shaft 443, a driving disk 445 is fixedly provided at the front end of the connecting shaft 443, a plurality of arc-shaped grooves 446 corresponding to the L-shaped clamping plate 435 are evenly opened on the driving disk 445, and a driven shaft 447 slidingly matched with the corresponding arc-shaped groove 446 is fixedly provided on the side of the L-shaped clamping plate 435 close to the driving disk 445 through a plate four.
[0047] When cutting pipe fittings, firstly, a section of a specific length of the pipe fitting to be processed is stably fitted and rolled by the front and rear symmetrical and evenly distributed support wheels 426, and then the rear end of the pipe fitting is placed on the side of the L-shaped clamping plate 435 close to the center of the rotating disk 432, and then the rack 442 is driven to move upward by the pneumatic cylinder 441, and the rack 442 is then driven to rotate the connecting shaft 443 and the driving disk 445 through the meshing transmission with the gear 2 444, and the driving disk 445 is then driven to slide with the driven shaft 447 through the arc groove 446 to drive all the L-shaped clamping plates 435 to synchronously move along the slide rail 434 to the direction close to the pipe fitting. The laser cutter 324 can be moved to a specific length to be processed for cutting by the electric slider 1 312, and the moving plate 412 and all the supporting wheels 426 can be driven by the electric slider 3 413 on the track 3 411 to move forward and backward along the pipe, so as to adjust the supported part of the pipe according to the processing requirements, and cooperate with the laser cutter 324 that can move forward and backward along the pipe to perform corresponding cutting processing on the entire pipe. This operation method ensures the overall stability and consistency of the laser cutting processing of the pipe, and improves the laser cutting processing quality of the pipe.
[0048] See also Figure 2 and Figure 5 The positioning mechanism 5 includes a front baffle 51, an electric push rod 52 and a side baffle 53; the front baffle 51 is fixedly provided on the front side of the movable plate 412, and the electric push rods 52 are symmetrically fixedly provided on the left and right ends of the front baffle 51 through the support, and the telescopic ends of the electric push rods 52 are fixedly provided with side baffles 53.
[0049] When it is necessary to limit the placement position of the plate or profile workpiece on the nail plate 227, the electric slider three 413 can be used to drive the movable plate 412 and the front baffle plate 51 to move forward and backward along the track three 411, so as to limit the placement depth of the workpiece. At the same time, the electric push rod 52 can be used to drive the side baffle plate 53 to adjust left and right to limit the workpiece laterally, so as to ensure that the workpiece can be stably placed, thereby ensuring the accuracy and consistency of the laser cutting processing of the workpiece.
[0050] In summary, the equipment can perform various types of cutting processing such as cutting, drilling and slope bevel cutting on various workpieces according to processing requirements, and can also accurately and stably clamp and support pipe workpieces, and can realize stable positioning and placement of plate and profile workpieces through the positioning mechanism. At the same time, in the process of cutting and processing of plate and profile workpieces, it can ensure the stable placement of the workpiece while extending the service life of the nail plate 227 supporting the workpiece as much as possible, so that the four main functions of workpiece cutting, pipe clamping, workpiece positioning and extending the service life of the nail plate 227 can be realized by one device.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multifunctional four-in-one laser cutting machine, comprising a processing table (1), characterized in that: A supporting mechanism (2) is arranged on the upper side of the processing table (1), a cutting mechanism (3) is arranged above the supporting mechanism (2), a clamping mechanism (4) is arranged on the rear side of the supporting mechanism (2), and a positioning mechanism (5) is arranged on the front side of the clamping mechanism (4); The supporting mechanism (2) comprises a supporting base (21) and a supporting assembly (22); the supporting base (21) is fixedly arranged symmetrically on the upper side of the processing table (1); a square through groove extending vertically through the supporting base (21) is provided on one side of the processing table (1) away from the center of the processing table (1); and a supporting assembly (22) is arranged between the symmetrical supporting bases (21); The cutting mechanism (3) comprises a moving component (31), a cutting component (32) and a pressing component (33); the moving component (31) is arranged on the upper side of the processing table (1), the cutting component (32) is arranged on the moving component (31), and the pressing component (33) is arranged on the cutting component (32); The clamping mechanism (4) comprises a second moving component (41), a supporting component (42), a rotating component (43) and a clamping component (44); the second moving component (41) is arranged on the upper side of the supporting base (21), the supporting component (42) is arranged on the upper side of the second moving component (41), the rotating component (43) is arranged on the rear side of the supporting component (42), and the clamping component (44) is arranged on the rotating component (43); The cutting assembly (32) includes a lifting plate (326); The support assembly (22) comprises a linear groove (221), a guide rod (222), a sliding seat (223), a sliding rod (224), a driven wheel (225), a fixed platform (226) and a nail plate (227); the support base (21) is provided with a linear groove (221) extending from the front to the rear; a guide rod (222) is fixedly provided on one side of the support base (21) close to the center of the processing platform (1) through a support seat; the guide rods (222) symmetrically on the left and right slide together. A plurality of sliding seats (223) are evenly distributed frontward and rearward, each of the sliding seats (223) is elastically connected to each other, and sliding rods (224) slidably connected to the linear groove (221) are symmetrically fixedly arranged at the left and right ends of the sliding seat (223), and a driven wheel (225) is rotatably arranged at one end of the sliding rod (224) away from the sliding seat (223), and a detachable fixing platform (226) is installed on the upper side of the sliding seat (223) through bolts symmetrically arranged at both ends, and a nail plate (227) is welded on the upper side of the fixing platform (226); The pressing assembly (33) comprises a pressing plate (331), a guide groove (332), a positioning hole (333), a receiving groove (334), an expansion plate (335), a second sliding shaft (336) and an alignment hole (337); the pressing plate (331) is fixedly arranged on the lower side of the lifting plate (326) in a left-right symmetrical manner, the lower end of the pressing plate (331) is a front-to-back symmetrical inclined surface, two groups of guide grooves (332) are symmetrically arranged on the pressing plate (331), each group of the guide grooves (332) is composed of left-to-right symmetrical oblique through grooves, and the pressing plate (331) is provided with a plurality of guide grooves (332) above the guide grooves (332). There are a plurality of evenly distributed positioning holes (333), the pressing plate (331) is provided with receiving grooves (334) symmetrically in front and back, the upper and lower ends of the receiving grooves (334) are inclined surfaces with the same inclination angle, an expansion plate (335) is slidably arranged in the receiving grooves (334), the expansion plate (335) is symmetrically fixedly provided with a second sliding shaft (336) slidably connected to a corresponding oblique through groove in the guide groove (332) in the left and right directions, the expansion plate (335) is provided with an alignment hole (337) matched with the positioning hole (333), and a pin is inserted into both the alignment hole (337) and the corresponding positioning hole (333).
2. The multifunctional four-in-one laser cutting machine according to claim 1, characterized in that: The positioning mechanism (5) comprises a front baffle (51), an electric push rod (52) and a side baffle (53); the front side of the moving assembly 2 (41) is fixedly provided with the front baffle (51), the left and right ends of the front baffle (51) are symmetrically fixedly provided with electric push rods (52) via support 5, and the telescopic ends of the electric push rods (52) are fixedly provided with side baffles (53).
3. The multifunctional four-in-one laser cutting machine according to claim 1, characterized in that: The moving component 1 (31) comprises a track 1 (311), an electric slider 1 (312), a support column (313), a track 2 (314) and an electric slider 2 (315); the track 1 (311) is fixedly arranged on the upper side of the processing table (1) in a symmetrical manner, the track 1 (311) is located on a side of the supporting base (21) away from the center of the processing table (1), the track 1 (311) is slidably arranged with an electric slider 1 (312), the upper side of the electric slider 1 (312) is fixedly arranged with a support column (313), the upper ends of the symmetrical support columns (313) are fixedly arranged with a track 2 (314), and the track 2 (314) is slidably arranged with an electric slider 2 (315).
4. The multifunctional four-in-one laser cutting machine according to claim 3, characterized in that: The cutting assembly (32) further comprises a hydraulic cylinder (321), a sliding shaft (322), a multi-axis mechanical arm (323), a laser knife (324), a guide rod (325) and a linear slot (327); the rear side of the electric slider (315) is fixedly provided with a hydraulic cylinder (321) via a plate (1); the telescopic end of the hydraulic cylinder (321) is fixedly provided with a sliding shaft (322) via a plate (2); the lower end of the sliding shaft (322) is fixedly provided with a multi-axis mechanical arm ( 323), a laser knife (324) is fixedly provided at the output end of the multi-axis robot arm (323), a guide rod (325) is fixedly provided on the rear side of the support column (313) through an L-shaped plate (3), a lifting plate (326) is slidably provided on the surface of the left-right symmetrical guide rod (325), a straight groove (327) extending from left to right is provided on the surface of the lifting plate (326), and the straight groove (327) is slidably connected to the sliding shaft (322).
5. The multifunctional four-in-one laser cutting machine according to claim 1, characterized in that: The moving assembly 2 (41) comprises a track 3 (411), a moving plate (412), an electric slider 3 (413), a guide rod 3 (414) and a limiting hole (415); the track 3 (411) is fixedly arranged on the upper side of the supporting base (21); a moving plate (412) that moves forward and backward is commonly arranged above the left and right tracks 3 (411); an electric slider 3 (413) that is slidably connected to the corresponding track 3 (411) is fixedly arranged at the four corners of the lower side of the moving plate (412); a guide rod 3 (414) is fixedly arranged on the upper side of the moving plate (412) symmetrically through the support 2; and a plurality of limiting holes (415) that are evenly distributed frontward and rearward and penetrate up and down are opened on the side of the guide rod 3 (414) away from the center of the moving plate (412).
6. The multifunctional four-in-one laser cutting machine according to claim 5, characterized in that: The support assembly (42) comprises a rotating seat (421), a rotating ring (422), an adjustment seat (423), an adjustment hole (424), an adjustment plate (425) and a support wheel (426); the rotating seat (421) is symmetrically slidably arranged on the left-right symmetrical guide rod (414) in a front-back direction; the rotating seat (421) is connected to the limiting hole (415) through a latch; the rotating seat (422) is rotatably arranged on the rotating seat (421); a plurality of evenly distributed adjustment seats (423) are fixedly arranged on one side of the rotating ring (422) close to the center of the movable plate (412); a plurality of evenly distributed adjustment holes (424) are opened on the adjustment seat (423); an adjustment plate (425) connected to the adjustment hole (424) through a bolt is installed on the side of the adjustment seat (423) away from the center of the rotating ring (422); and a support wheel (426) is rotatably arranged on one end of the adjustment plate (425) close to the center of the rotating ring (422).
7. The multifunctional four-in-one laser cutting machine according to claim 6, characterized in that: The rotating assembly (43) comprises a rotating seat (431), a rotating disk (432), a toothed disk (433), a slide rail (434), an L-shaped clamping plate (435), a motor (436) and a gear (437); the rotating seat (431) is fixedly arranged at the rear end of the upper surface of the processing table (1); a rotating disk (432) coaxial with the rotating ring (422) is rotatably arranged inside the rotating seat (431); a toothed disk (433) is fixedly arranged at the rear side of the rotating disk (432); a plurality of evenly distributed slide rails (434) are fixedly arranged at the front side of the rotating disk (432); L-shaped clamping plates (435) are slidably arranged on the slide rails (434); a motor (436) is fixedly arranged on the upper side of the rotating seat (431) via a support (43); and a gear (437) meshing with the toothed disk (433) is fixedly arranged at the output end of the motor (436).
8. The multifunctional four-in-one laser cutting machine according to claim 7, characterized in that: The clamping assembly (44) comprises a pneumatic cylinder (441), a rack (442), a connecting shaft (443), a second gear (444), a driving disc (445), an arc-shaped groove (446) and a driven shaft (447); the pneumatic cylinder (441) is fixedly provided on the rear side of the gear disc (433) via a support four, the telescopic end of the pneumatic cylinder (441) is fixedly provided with a rack (442) via a plate three, the connecting shaft (443) is rotatably provided in the rotating disc (432), and the connecting shaft (443) is rotatably provided in the rotating disc (432). A second gear (444) meshing with the rack (442) is fixedly provided at the rear end of the shaft (443), and a driving disk (445) is fixedly provided at the front end of the connecting shaft (443). A plurality of arc grooves (446) corresponding to the L-shaped clamping plates (435) are evenly provided on the driving disk (445), and a driven shaft (447) slidably matched with the corresponding arc groove (446) is fixedly provided on one side of the L-shaped clamping plate (435) close to the driving disk (445) through a plate member 4.
Citation Information
Patent Citations
Numerical control laser cutting machine for machining
CN115971679A
Laser cutting device for basketball stand production
CN118832290A