A bag dust collector processing and welding device

By designing a bag dust collector processing and welding device, using positioning sheets and driving motor systems, precise clamping and automatic welding of the ash discharge bucket and the upper shell is achieved, which solves the problems of high labor intensity and low efficiency during manual welding, and improves welding efficiency and aesthetics.

CN119115342BActive Publication Date: 2025-04-29JIANGSU GAVISON ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202411643505.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-04-29
Estimated Expiration
2044-11-18

AI Technical Summary

Technical Problem

When welding the upper shell and ash discharge bucket of the bag dust collector, it is necessary to continuously lift the welding pliers, resulting in high labor intensity, low welding efficiency and reduced aesthetics.

Method used

A bag dust collector processing and welding device is designed, including a support table, welding pliers and a movable support mechanism. By providing the first positioning sheet and the second positioning sheet on the welding table, precise clamping and alignment of the ash discharge bucket and the upper case is achieved; using the drive motor and a two-way lead screw system, the rotation of the welding table and the automatic movement of the welding tongs are achieved, and manual operation is reduced.

Benefits of technology

It reduces the labor intensity of welding personnel, improves welding efficiency and aesthetics, and ensures welding accuracy and flatness of welds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a bag filter processing welding device. It relates to the field of welding technology. The bag filter processing welding device comprises: a support table and an electric welding clamp, a first rotating shaft is rotatably mounted on the top of the support table, an outer concave frame is fixedly mounted on the top of the first rotating shaft, a welding table is fixedly mounted on the top of the outer concave frame, a first inner concave frame is fixedly mounted on the bottom of the welding table, a first bidirectional lead screw is rotatably mounted in the first inner concave frame, two lateral moving sheets are threadedly mounted on the first bidirectional lead screw, a second inner concave frame is fixedly mounted on the bottom of the welding table, the first inner concave frame passes through the second inner concave frame, and a second bidirectional lead screw is rotatably mounted in the second inner concave frame. The present invention has the advantages of reducing the labor intensity of welders, improving welding efficiency, and improving the aesthetics of welding.
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Description

Technical Field

[0001] The invention relates to the technical field of welding, and in particular to a bag filter processing welding device. Background Art

[0002] The bag filter is a dry dust filter. It is suitable for capturing fine, dry, non-fibrous dust. It is mainly composed of a box, a filter bag, an injection system and a suspension system. The box is composed of an upper shell and an ash hopper. Generally, the upper shell and the ash hopper are fixedly connected by welding to form a whole. During the welding process, the upper shell needs to be placed on the ash hopper first, and the contact surface between the two is aligned. Then, auxiliary welding is performed by welding rods. During electric welding, the welding clamp needs to be lifted manually. After completing the welding work on one side, continue welding on the other side until a circle is completed, so that the welding between the upper shell and the ash hopper can be achieved.

[0003] However, although the above-mentioned welding method can eventually achieve the connection between the upper shell and the ash hopper, the bag dust collector is generally large in size. Manual workers need to continuously lift the welding clamp on one side and constantly switch sides for welding on the other side, which will soon make their arms sore, making it easy to make welding errors, resulting in irregular welding positions, reducing the appearance of the appearance, and, as the degree of fatigue increases, the welding efficiency also declines.

[0004] Therefore, it is necessary to provide a bag filter processing welding device to solve the above technical problems. Summary of the invention

[0005] The object of the present invention is to provide a bag filter processing welding device which can reduce the labor intensity of welders, improve welding efficiency, and improve the aesthetics of welding.

[0006] To solve the above technical problems, the processing and welding device for a bag filter provided by the present invention includes: a support table and a welding clamp. A first rotating shaft is rotatably installed at the top of the support table. An outer concave-shaped frame is fixedly installed at the top of the first rotating shaft. A welding table is fixedly installed at the top of the outer concave-shaped frame. A first inner concave-shaped frame is fixedly installed at the bottom of the welding table. A first bidirectional lead screw is rotatably installed inside the first inner concave-shaped frame. Two transverse moving pieces are threadedly installed on the first bidirectional lead screw. A second inner concave-shaped frame is fixedly installed at the bottom of the welding table. The first inner concave-shaped frame passes through the second inner concave-shaped frame. A second bidirectional lead screw is rotatably installed inside the second inner concave-shaped frame. Two longitudinal moving pieces are threadedly installed on the second bidirectional lead screw. Linking plates are fixedly installed at the tops of the two transverse moving pieces and the two longitudinal moving pieces. The tops of the four linking plates extend above the welding table and are slidably connected to the welding table. A U-shaped frame is fixedly installed on one side of each of the four linking plates. A first vertical lead screw is rotatably installed inside each of the four U-shaped frames. A first lifting plate is threadedly installed on each of the four first vertical lead screws. The four first lifting plates respectively penetrate through the four linking plates and are slidably connected to the corresponding linking plates. Support columns are fixedly installed at the tops of the four first lifting plates. First positioning pieces are fixedly installed at the tops of the four support columns. A plurality of first balls are embedded on two horizontally corresponding first positioning pieces. A cross beam is provided above the welding table. A second rotating shaft is rotatably installed at the bottom of the cross beam. A cross connecting plate is fixedly installed at the bottom of the second rotating shaft. Four side frame plates are fixedly installed at the bottom of the cross connecting plate. A first telescopic cylinder is fixedly installed on each of the four side frame plates. The output shafts of the four first telescopic cylinders respectively penetrate through the four side frame plates and are movably connected to the corresponding side frame plates. Second positioning pieces are fixedly installed on the output shafts of the four first telescopic cylinders. A plurality of second balls are embedded on two horizontally corresponding second positioning pieces. A second support side plate is fixedly installed on one side of the support table through a first connecting beam. An active support mechanism is provided above the second support side plate. The active support mechanism is used to form a hanging support for the welding clamp.

[0007] Preferably, the active support mechanism includes a bridging plate. The bridging plate is arranged above the second support side plate. A slide rail is fixedly installed at the top of the bridging plate. A slider is slidably installed on the slide rail. A flat plate is fixedly installed at the top of the slider. A folding rod is fixedly installed at the top of the flat plate. A transverse sliding seat is slidably installed on the folding rod. The bottom of the transverse sliding seat penetrates through the flat plate and is slidably connected to the flat plate. An adapter arm is fixedly installed on one side of the transverse sliding seat close to the welding table. A handle is fixedly installed at the bottom of the adapter arm. The end of the handle is fixedly connected to the welding clamp. A welding machine mounting seat is fixedly installed at the bottom of the adapter arm.

[0008] Preferably, two bosses are fixedly installed on the side of the second supporting side plate away from the supporting platform, and the same third vertical screw is rotatably installed on the two bosses, and a third lifting plate is threadedly installed on the third vertical screw, and a lifting plate is fixedly installed on the top of the third lifting plate, and a linkage platform is fixedly installed on the top of the lifting plate, and the top of the linkage platform is fixedly connected to the bottom of the mounting plate.

[0009] Preferably, a first drive motor is fixedly installed on the bottom of the support platform, and the output shaft of the first drive motor is fixedly connected to the bottom end of the first rotating shaft, a second drive motor is fixedly installed on the outer wall of one side of the first concave frame, and the output shaft of the second drive motor is fixedly connected to one end of the first bidirectional lead screw, the second drive motor passes through one side of the outer concave frame, and a third drive motor is fixedly installed on the outer wall of one side of the second concave frame, and the output shaft of the third drive motor is fixedly connected to one end of the second bidirectional lead screw, and a fourth drive motor is fixedly installed on the top of the crossbeam, and the output shaft of the fourth drive motor is fixedly connected to the top end of the second rotating shaft.

[0010] Preferably, the first supporting side plate is fixedly installed on the side of the supporting platform away from the second supporting side plate through a second connecting beam, a supporting frame is fixedly installed on the top of the first supporting side plate, a third rotating shaft is rotatably installed on the top of the supporting frame, a rotating frame is fixedly installed on the top of the third rotating shaft, a second vertical screw is rotatably installed on the top inner wall of the rotating frame, a second lifting plate is threadedly installed on the second vertical screw, a fixing plate is fixedly installed on one side of the second lifting plate, and one side of the cross beam is fixedly connected to the fixing plate.

[0011] Preferably, a fifth drive motor is fixedly installed on the top inner wall of the supporting frame, the output shaft of the fifth drive motor is fixedly connected to the bottom end of the third rotating shaft, a reinforcing plate is fixedly installed in the rotating frame, the second vertical screw passes through the reinforcing plate and is rotatably connected to the reinforcing plate, a sixth drive motor is fixedly installed on the bottom of the reinforcing plate, and the output shaft of the sixth drive motor is fixedly connected to the bottom end of the second vertical screw.

[0012] Preferably, a first fastening bolt is threadedly mounted on the sliding block, an end of which is in conflict with the sliding rail, and a second fastening bolt is threadedly mounted on the transverse sliding seat, an end of which is in conflict with the folding rod.

[0013] Preferably, a loading plate is fixedly installed on the top of the first connecting beam, and an exhaust fan is fixedly installed on one side of the loading plate close to the second supporting side plate, one end of the first corrugated pipe is fixedly installed on the air inlet end of the exhaust fan, and a longitudinal pipe is fixedly installed on the other end of the first corrugated pipe, and a plurality of air inlet buckets are fixedly installed on the longitudinal pipe, and the air inlet buckets are located below the electric welding clamp, and a U-shaped frame is fixedly installed on the side of the loading plate close to the second supporting side plate, and a transverse screw is rotatably installed in the U-shaped frame, and a push piece is threadedly installed on the transverse screw, and a supporting rod is fixedly installed on the side of the push piece close to the loading plate, and one end of the supporting rod away from the pushing piece passes through the loading plate and is fixedly connected to the longitudinal pipe, and the supporting rod is slidably connected to the loading plate, and two filter boxes are fixedly installed on the second supporting side plate, two One side of the filter box is set as an opening, and multiple activated carbon honeycomb adsorption plates are provided in the two filter boxes. The open sides of the two filter boxes are fixedly installed with inspection door panels by bolts, and the multiple activated carbon honeycomb adsorption plates in the two filter boxes are fixedly connected to the corresponding inspection door panels. An air inlet pipe is fixedly installed on the side of the two filter boxes away from the second supporting side panel, and one end of the second corrugated pipe is fixedly installed on the air outlet end of the exhaust fan, and a connecting cross pipe is fixedly installed on the other end of the second corrugated pipe, and the end of the connecting cross pipe is in contact with one of the air inlet pipes, and an exhaust pipe is fixedly installed on the second supporting side panel. An air guide pipe is fixedly installed on the side of the two filter boxes close to the second supporting side panel, and the ends of the two air guide pipes close to each other are fixedly connected to the exhaust pipe, and air valves are provided on the two air guide pipes.

[0014] Preferably, two connecting rods are fixedly installed on the connecting cross tube, and sealing plates are fixedly installed on the ends of the two connecting rods. The two sealing plates are respectively adapted to the two air inlet pipes, and one of the sealing plates is in contact with the corresponding air inlet pipe.

[0015] Preferably, a rodless cylinder is fixedly mounted on one side of the carrier plate close to the second supporting side plate, a second telescopic cylinder is fixedly mounted on the movable block of the rodless cylinder, and an output shaft of the second telescopic cylinder is fixedly connected to the connecting cross tube.

[0016] Compared with the related art, the bag filter processing and welding device provided by the present invention has the following beneficial effects:

[0017] 1. By means of the first positioning piece and the second positioning piece arranged in the horizontal and vertical directions, the ash hopper and the upper shell can be clamped in a centering manner, so that the welding points of the two can be accurately aligned and the welding accuracy can be improved. Then, the two can be welded. In the welding process, the welding tongs can be fixed by the handle and connected to the horizontal slide seat without manual continuous lifting. The welding work can be achieved by controlling the direction of the welding tongs, which reduces the manual burden and realizes the continuous and stable welding height without deviation. This not only further improves the welding accuracy, but also ensures the flatness of the weld and improves the aesthetics of the dust collector after welding.

[0018] 2. By using the cooperation of the first driving motor and the first rotating shaft, the welding table can be rotated after each welding is completed, so that the four welding edges of the ash discharge hopper and the upper shell can be welded without changing the position of the electric welding clamp, further reducing the labor burden and eliminating the need for frequent manual movement;

[0019] 3. By utilizing the clamping effect of the second positioning piece on the upper shell, after welding is completed, the welded dust collector can be directly lifted from the welding table by controlling the fifth drive motor and the sixth drive motor, so as to facilitate the next batch of welding work. In addition, the four first positioning pieces and the four second positioning pieces can be clamped according to the actual size of the ash hopper and the upper shell, and have high applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional schematic diagram of the front view of the first embodiment of the bag filter processing and welding device provided by the present invention;

[0021] Figure 2 A front plan view schematic diagram of a first embodiment of a bag filter processing and welding device provided by the present invention;

[0022] Figure 3 A schematic diagram of the connection structure between the outer concave frame and the welding table in the first embodiment of the bag filter processing welding device provided by the present invention;

[0023] Figure 4 A schematic diagram of the internal structure of the first inner concave frame and the second inner concave frame in the first embodiment of the bag filter processing and welding device provided by the present invention;

[0024] Figure 5 A schematic diagram of the connection structure of the linkage plate and the yoke in the first embodiment of the bag filter processing and welding device provided by the present invention;

[0025] Figure 6 A schematic diagram of the connection structure between the second rotating shaft and the cross connecting plate in the first embodiment of the bag filter processing and welding device provided by the present invention;

[0026] Figure 7 A schematic cross-sectional view of the rotating frame in the first embodiment of the bag filter processing and welding device provided by the present invention;

[0027] Figure 8 A schematic diagram of the installation structure of the electric welding clamp in the first embodiment of the bag filter processing welding device provided by the present invention;

[0028] Fig. 9 A schematic diagram of the connection structure between the third lifting plate and the lifting plate in the first embodiment of the bag filter processing and welding device provided by the present invention;

[0029] Fig.10 A schematic diagram of the connection structure of the folding rod and the transverse slide seat in the first embodiment of the bag filter processing welding device provided by the present invention;

[0030] Fig.11 A schematic structural diagram of a second embodiment of a bag filter processing and welding device provided by the present invention;

[0031] Fig.12 A partial front plan view of a second embodiment of the bag filter processing and welding device provided by the present invention;

[0032] Fig.13 A schematic diagram of the assembly of the second supporting side plate and the loading plate in the second embodiment of the bag filter processing and welding device provided by the present invention;

[0033] Fig.14 A schematic diagram of the structure of the exhaust pipe in the second embodiment of the bag filter processing and welding device provided by the present invention;

[0034] Fig.15 A schematic diagram of the disassembled structure of the filter box and the inspection door panel in the second embodiment of the bag filter processing and welding device provided by the present invention;

[0035] Fig.16 A schematic diagram of the connection structure between the activated carbon honeycomb adsorption plate and the inspection door plate in the second embodiment of the bag filter processing and welding device provided by the present invention;

[0036] Fig.17 This is a schematic diagram of the connection structure between the cross pipe and the second telescopic cylinder in the second embodiment of the bag filter processing and welding device provided by the present invention.

[0037] Reference numerals in the figure: 1, support platform; 2, first rotating shaft; 3, outer concave frame; 4, first inner concave frame; 5, first double lead screw; 6, transverse moving piece; 7, second inner concave frame; 8, second double lead screw; 9, longitudinal moving piece; 10, linkage plate; 11, C-shaped frame; 12, first vertical lead screw; 13, first lifting plate; 14, support column; 15, first positioning piece; 16, cross beam; 17, second rotating shaft; 18, cross connecting plate; 19, side frame plate; 20, first telescopic cylinder; 21, second positioning piece; 22, first support side plate; 23, bearing frame; 24, third rotating shaft; 25, rotating frame; 26, second vertical lead screw; 27, second lifting plate; 28, retaining plate; 29, second support side plate; 30, bridging plate; 31, slide rail; 32, slider; 33, flat plate; 34, folding rod; 35, transverse sliding seat; 36, connecting arm; 37, handle; 38, electric welding pliers; 39, electric welding machine mounting seat; 40, third vertical lead screw; 41, third lifting plate; 42, lifting plate; 43, linkage table; 44, load plate; 45, U-shaped frame; 46, transverse lead screw; 47, pushing piece; 48, supporting rod; 49, longitudinally arranged pipe; 50, air inlet hopper; 51, exhaust fan; 52, first corrugated pipe; 53, second corrugated pipe; 54, connecting cross pipe; 55, filter box; 56, activated carbon honeycomb adsorption plate; 57, maintenance door panel; 58, air inlet pipe; 59, connecting rod; 60, sealing plate; 61, rodless cylinder; 62, second telescopic cylinder; 63, exhaust pipe; 64, air duct; 65, welding table. Detailed implementation manners

[0038] The present invention will be further described below in conjunction with the accompanying drawings and implementation manners.

[0039] First embodiment:

[0040] Please refer to Figure 1-Figure 10, in the first embodiment of the present invention, the processing and welding device for a bag filter includes: a support table 1 and a welding pliers 38. A first rotating shaft 2 is rotatably installed on the top of the support table 1, and an outer concave frame 3 is fixed to its top end. A first driving motor is fixed to the bottom of the support table 1, and its output shaft is fixedly connected to the bottom end of the first rotating shaft 2. A welding table 65 is fixed to the top of the outer concave frame 3. A first inner concave frame 4 is fixed to the bottom of the welding table 65, and a first bidirectional lead screw 5 is rotatably installed in the first inner concave frame 4. A second driving motor is fixed to the outer wall of one side of the first inner concave frame 4, and its output shaft is fixedly connected to one end of the first bidirectional lead screw 5. An activity port for installing the second driving motor is opened on one side of the outer concave frame 3, and the two form a penetrating effect. Two transverse moving pieces 6 are threadedly installed on the first bidirectional lead screw 5, and two transverse limiting rods are fixed in the first inner concave frame 4. The two transverse limiting rods penetrate through the two transverse moving pieces 6 and are slidably connected to them. A second inner concave frame 7 is fixed to the bottom of the welding table 65. The first inner concave frame 4 passes through the second inner concave frame 7. A second bidirectional lead screw 8 is rotatably installed in the second inner concave frame 7. A third driving motor is fixed to the outer wall of one side of the second inner concave frame 7, and its output shaft is fixedly connected to one end of the second bidirectional lead screw 8. Two longitudinal moving pieces 9 are threadedly installed on the second bidirectional lead screw 8, and two longitudinal limiting rods are fixed in the second inner concave frame 7. The two longitudinal limiting rods penetrate through the two longitudinal moving pieces 9 and are slidably connected to them. Linking plates 10 are fixed to the tops of the two transverse moving pieces 6 and the two longitudinal moving pieces 9. The tops of the four linking plates 10 all extend above the welding table 65 and are slidably connected to the welding table 65. A U-shaped frame 11 is fixed to one side of each of the four linking plates 10. A first vertical lead screw 12 is rotatably installed in each of the four U-shaped frames 11. A first lifting plate 13 is threadedly installed on each of the four first vertical lead screws 12. Sliding ports are opened on each of the four linking plates 10. The four first lifting plates 13 all penetrate through the corresponding sliding ports, and the first lifting plate 13 is in contact with the inner wall of the sliding port, so as to ensure that the first lifting plate 13 slides linearly on the linking plate 10. Support columns 14 are fixed to the tops of the four first lifting plates 13. First positioning pieces 15 are fixed to the top ends of the four support columns 14. A plurality of first balls are embedded on the two first positioning pieces 15 corresponding horizontally. A cross beam 16 is provided above the welding table 65. A second rotating shaft 17 is rotatably installed at the bottom of the cross beam 16. A fourth driving motor is fixed to the top of the cross beam 16, and its output shaft is fixedly connected to the top end of the second rotating shaft 17. A cross connecting plate 18 is fixed to the bottom end of the second rotating shaft 17. Four side frame plates 19 are fixed to the bottom of the cross connecting plate 18. A first telescopic cylinder 20 is fixed to each of the four side frame plates 19. The output shafts of the four first telescopic cylinders 20 respectively penetrate through the four side frame plates 19 and are movably connected to the corresponding side frame plates 19. A second positioning piece 21 is fixed to the output shaft of each of the four first telescopic cylinders 20.The two second positioning pieces 21 corresponding to each other in the horizontal direction are both inlaid with a plurality of second balls. A second supporting side plate 29 is fixed to one side of the supporting platform 1 through a first connecting beam. A movable supporting mechanism is arranged above the second supporting side plate 29. The movable supporting mechanism is used to form a hanging support for the welding clamp 38, which is used to support it instead of the arm. There is no need for manual holding of the welding clamp 38 for a long time, which reduces the labor burden.

[0041] The movable supporting mechanism arranged above includes a mounting plate 30, which is arranged above the second supporting side plate 29, a slide rail 31 is fixed on the top of the mounting plate 30, a slider 32 is slidably installed on the slide rail 31, and a flat plate 33 is fixed on the top of the slider 32, a folding rod 34 is fixed on the top of the flat plate 33, a transverse slide 35 is slidably installed on the folding rod 34, the bottom of the transverse slide 35 passes through the flat plate 33 and is slidably connected to the flat plate 33, a connecting arm 36 is fixed on the side of the transverse slide 35 close to the welding table 65, a handle 37 is fixed at the bottom of the connecting arm 36, the end of the handle 37 is fixedly connected to the electric welding clamp 38, so that the staff can move the electric welding clamp 38, and a welding machine mounting seat 39 is fixed at the bottom of the connecting arm 36, when in use, the external electric welding machine box can be fixed on this component, so as to form a match with the electric welding clamp 38, and in order to prevent the transverse slide 35 and the slider from being moved when welding is not in progress. The first and second fastening bolts are threadedly installed on the slider 32, and the end of the first fastening bolt conflicts with the slide rail 31. The second fastening bolt is threadedly installed on the transverse slide seat 35, and the end of the second fastening bolt conflicts with the folding rod 34. In addition, in order to enable the electric welding clamp 38 to be adaptively adjusted according to the welding height between the ash hopper and the upper shell body, two bosses are fixed on the side of the second supporting side plate 29 away from the support platform 1, and the same third vertical screw 40 is rotatably installed on the two bosses. The third vertical screw 40 is threadedly installed with a third lifting plate 41, and a lifting plate 42 is fixed on the top of the third lifting plate 41. A linkage platform 43 is fixed on the top of the lifting plate 42, and the top of the linkage platform 43 is fixedly connected to the bottom of the frame plate 30. In order to ensure that the third lifting plate 41 is linearly lifted and lowered, two vertical limit rods are fixed on the two bosses, and the two vertical limit rods both penetrate the third lifting plate 41 and are slidably connected thereto.

[0042] In the present embodiment, in order to facilitate placing the upper shell on the ash discharge hopper, a first supporting side plate 22 is fixed to the side of the supporting platform 1 away from the second supporting side plate 29 through a second connecting beam, a supporting frame 23 is fixed on the top thereof, a third rotating shaft 24 is rotatably mounted on the top of the supporting frame 23, and a fifth driving motor is fixed on the top inner wall of the supporting frame 23, and its output shaft is fixedly connected to the bottom end of the third rotating shaft 24, a rotating frame 25 is fixed to the top end of the third rotating shaft 24, a second vertical lead screw 26 is rotatably mounted on the top inner wall of the rotating frame 25, a second lifting plate 27 is threadedly mounted on the second vertical lead screw 26, a retaining plate 28 is fixed to one side of the second lifting plate 27, one side of the cross beam 16 is fixedly connected to the retaining plate 28, and a reinforcing plate is fixed in the rotating frame 25, the second vertical lead screw 26 passes through the reinforcing plate and is rotatably connected to the reinforcing plate, and a sixth driving motor is fixed to the bottom of the reinforcing plate, and its output shaft is fixedly connected to the bottom end of the second vertical lead screw 26.

[0043] In this embodiment

[0044] A welding machine box is fixed on the welding machine mounting seat 39, and the welding machine box is used in conjunction with the welding clamp 38, and the two are connected by wires. In the initial state, a transport vehicle is provided on the side of the first supporting side plate 22 away from the supporting platform 1, and the transport vehicle is used to transport the welded dust collector;

[0045] When welding is required for the bag filter, the dust hopper is first placed on the welding table 65, and then the height of the four first positioning pieces 15 is adjusted according to the top position of the dust hopper. During the adjustment, one of the first vertical screws 12 is first rotated to drive the corresponding first lifting plate 13 to rise, and then the corresponding first positioning piece 15 can be driven to rise until it rises to the specified height, and then the other first positioning pieces 15 are adjusted in the same way, so that the first positioning piece 15 is closer to the top position of the dust hopper, which can ensure the stability of the welding process;

[0046] Then, the second drive motor is started in the positive direction, and its output shaft drives the first bidirectional lead screw 5 to rotate, so that the two corresponding linkage plates 10 are close to each other. When the first ball on one of the first positioning pieces 15 contacts the ash discharge hopper, the ash discharge hopper will be pushed until the first ball on the other first positioning piece 15 also contacts the ash discharge hopper. At this time, the ash discharge hopper is in a horizontally centered position. Then, the third drive motor is started, and its output shaft drives the second bidirectional lead screw 8, so that the two corresponding linkage plates 10 are close to each other. When the corresponding first positioning piece 15 contacts the ash discharge hopper, the ash discharge hopper will be pushed until the other first positioning piece 15 also contacts the ash discharge hopper. At this time, the ash discharge hopper is in a longitudinally centered position.

[0047] Then, the fifth drive motor is started in the forward direction first, and its output shaft drives the third rotating shaft 24 to rotate, and then can drive the rotating frame 25 and the cross connecting plate 18 to rotate. After the rotating frame 25 rotates 180°, there is no obstruction of foreign objects on the upper side of the welding table 65. Then, the sixth drive motor is started in the forward direction first, and its output shaft drives the second vertical lead screw 26 to rotate. At this time, through the threaded cooperation between it and the second lifting plate 27, the second lifting plate 27 can be driven to rise, and then can drive the cross connecting plate 18 and the first telescopic cylinder 20 to rise. After lifting the first telescopic cylinder 20 to the highest height, the sixth drive motor is turned off. Subsequently, the upper shell is placed above the ash discharge hopper. At this time, the upper shell and the ash discharge hopper are not placed in place. Next, the fifth drive motor is started in the reverse direction, and its output shaft drives the rotating frame 25 to rotate. After it rotates 180°, , the cross connecting plate 18 brings the first telescopic cylinder 20 back to the original position, and then the sixth drive motor is started in the reverse direction. The cross connecting plate 18 brings the first telescopic cylinder 20 down until the cross connecting plate 18 is about to touch the top of the upper shell, and then the sixth drive motor is turned off, and then the two first telescopic cylinders 20 in the horizontal direction are started first, and the corresponding two second positioning pieces 21 are close to each other, and finally the upper shell is fixed in the horizontal horizontal center position, and then the output shafts of the other two first telescopic cylinders 20 are started to extend, so that the corresponding two second positioning pieces 21 are close to each other. When one of the second positioning pieces 21 touches the upper shell, it will push the upper shell until the other second positioning piece 21 also touches the upper shell. At this time, the upper shell is in the longitudinal horizontal center position, so that the positioning between the ash hopper and the upper shell is completed;

[0048] Then, the height of the welding clamp 38 is adjusted according to the height of the connection between the ash discharge hopper and the upper shell body. When adjusting, the third vertical screw 40 is directly rotated, and the third lifting plate 41 will rise with the linkage table 43, and then the welding clamp 38 can be raised until it moves to the height corresponding to the connection between the ash discharge hopper and the upper shell body. Then, the first fastening bolt and the second fastening bolt are screwed to allow the slider 32 and the transverse slide seat 35 to slide, and then the welding rod is clamped on the welding clamp 38, and the grip 37 is held to move. When the welding rod contacts the connection between the ash discharge hopper and the upper shell body, electric welding can be carried out. During the electric welding process, the movement of the transverse slide seat 35 can be used to adapt to the gradual shortening of the welding rod. At the same time, the connection of the entire side between the ash discharge hopper and the upper shell body can be welded by sliding the slider 32 on the slide rail 31, and the operation is relatively free and convenient.

[0049] After the ash discharge hopper and one side of the upper shell are welded, the electric welding clamp 38 is first returned to the starting position, and then the first drive motor and the fourth drive motor are started forward, so that the outer concave frame 3 with the welding table 65 and the cross connecting plate 18 start to rotate. After rotating 90°, the above two motors are turned off. At this time, the ash discharge hopper and the upper shell are switched, and then the electric welding clamp 38 is continued to perform welding work, and this reciprocating operation is repeated until the welding work on the four sides of the ash discharge hopper and the upper shell is completed.

[0050] When welding is completed, the overall structure of the bag dust collector shell is formed, and then the sixth drive motor is directly started in the forward direction, and the second lifting plate 27 begins to rise, and the welded dust collector shell can be raised. When it is lifted to a position higher than the first positioning plate 15, the fifth drive motor can be started to rotate the clamped dust collector shell and rotate it to the top of the transport vehicle. Then, the sixth drive motor is started in the reverse direction to place it on the transport vehicle, and the output shaft of the first telescopic cylinder 20 is started to retract and release it. Then, the next ash hopper to be welded is placed on the welding table 65, and the next group of welding work can be carried out according to the same operation as above.

[0051] Compared with the related art, the bag filter processing and welding device provided by the present invention has the following beneficial effects:

[0052] 1. By means of the first positioning piece 15 and the second positioning piece 21 arranged in the transverse and longitudinal directions, the ash hopper and the upper shell can be clamped in a centering manner, so that the welding points of the two can be accurately aligned and the welding accuracy can be improved. Then, the two can be welded. In the welding process, the electric welding clamp 38 can be fixed by the handle 37 and connected to the transverse slide 35 without manual continuous lifting. The welding work can be achieved by controlling the direction of the electric welding clamp 38, which reduces the manual burden and realizes a continuous and stable welding height without deviation. This not only further improves the welding accuracy, but also ensures the flatness of the weld and improves the aesthetics of the dust collector after welding.

[0053] 2. By utilizing the cooperation between the first driving motor and the first rotating shaft 2, each time welding is completed, the welding table 65 can be rotated, so that the four welding edges of the ash discharge hopper and the upper shell can be welded without changing the position of the electric welding clamp 38, further reducing the manual burden and eliminating the need for manual movement;

[0054] 3. By utilizing the clamping effect of the second positioning piece 21 on the upper shell, after welding is completed, the welded dust collector can be directly lifted from the welding table 65 by controlling the fifth drive motor and the sixth drive motor, so as to facilitate the next batch of welding work. In addition, the four first positioning pieces 15 and the four second positioning pieces 21 can be clamped according to the actual size of the ash hopper and the upper shell, and have high applicability.

[0055] Second embodiment:

[0056] Based on the bag filter processing and welding device provided in the first embodiment of the present application, the second embodiment of the present application proposes another bag filter processing and welding device. The second embodiment is only a preferred mode of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0057] The second embodiment of the present invention is further described below in conjunction with the accompanying drawings and implementation modes.

[0058] Please refer to Figure 11-Figure 17The bag dust collector processing welding device also includes a carrier plate 44, which is fixed on the top of the first connecting beam. A fan 51 is fixed on one side of the carrier plate 44 close to the second supporting side plate 29, and one end of the first corrugated pipe 52 is fixed to the air inlet end thereof. A longitudinal pipe 49 is fixed to the other end of the first corrugated pipe 52, and a plurality of air inlet scoops 50 are fixed to the longitudinal pipe 49. In the use state, the plurality of air inlet scoops 50 are located below the electric welding clamp 38, and the air inlet scoops 50 are relatively close to the welding part, so that the unpleasant gas can be absorbed to the greatest extent. A U-shaped frame 45 is fixed on one side of the carrier plate 44 close to the second supporting side plate 29, and a transverse lead screw 46 is rotatably installed therein. The transverse lead screw 46 A push piece 47 is installed on the upper thread, and two positioning rods are fixed in the U-shaped frame 45. The two positioning rods penetrate the push piece 47 and are slidably connected thereto, and a support rod 48 is fixed on the side of the push piece 47 close to the carrier plate 44. The end of the support rod 48 away from the push piece 47 penetrates the carrier plate 44 and is fixedly connected to the longitudinal tube 49. The support rod 48 is slidably connected to the carrier plate 44. Two filter boxes 55 are fixed on the second supporting side plate 29. One side of the two filter boxes 55 is set as an opening. A plurality of activated carbon honeycomb adsorption plates 56 are arranged in the two filter boxes 55. The opening sides of the two filter boxes 55 are fixed with inspection door panels 57 by bolts. The multiple activated carbon honeycomb adsorption plates 56 in the two filter boxes 55 The adsorption plates 56 are fixedly connected to the corresponding inspection door panels 57, so that it is convenient to remove and replace the activated carbon honeycomb adsorption plates 56. An air inlet pipe 58 is fixed on the side of the two filter boxes 55 away from the second supporting side plate 29. One end of the second corrugated pipe 53 is fixed to the air outlet end of the exhaust fan 51, and a connecting cross pipe 54 is fixed to the other end of the second corrugated pipe 53. The end of the connecting cross pipe 54 is in contact with one of the air inlet pipes 58. An exhaust pipe 63 is fixed to the second supporting side plate 29. An air guide pipe 64 is fixed on the side of the two filter boxes 55 close to the second supporting side plate 29. The ends of the two air guide pipes 64 close to each other are fixedly connected to the exhaust pipe 63. Both air guide pipes 64 are provided with air Valve, and two connecting rods 59 are fixed on the connecting cross pipe 54, and sealing plates 60 are fixed at the ends of the two connecting rods 59. The two sealing plates 60 are respectively adapted to the two air inlet pipes 58, and one of the sealing plates 60 is in contact with the corresponding air inlet pipe 58. During use, one air valve is opened and the other air valve is closed. The opened air valve is discharging the filtered gas, and the activated carbon honeycomb adsorption plate 56 can be replaced in the filter box 55 corresponding to the closed air valve. After the activated carbon honeycomb adsorption plate 56 is replaced, the sealing of the air inlet pipe 58 by the sealing plate 60 and the closing of the air valve prevents external gas from entering the filter box 55 and affecting the activated carbon honeycomb adsorption plate 56.

[0059] In the above method, in order to facilitate the adjustment of the connecting cross tube 54 to fit the corresponding air inlet pipe 58, a rodless cylinder 61 is fixed on one side of the loading plate 44 close to the second supporting side plate 29, and a second telescopic cylinder 62 is fixed on the movable block of the rodless cylinder 61, and its output shaft is fixedly connected to the connecting cross tube 54.

[0060] In this embodiment

[0061] In the initial state, the output shaft of the second telescopic cylinder 62 is in an extended state, and the air valve on the air guide pipe 64 corresponding to the connecting cross pipe 54 is in an open state;

[0062] During the welding process, a large amount of unpleasant and harmful gases to the human body are generated. In order to purify these gases and reduce the damage to the human body, the exhaust fan 51 can be started while welding. At this time, negative pressure is generated around the air inlet 50, and most of the unpleasant and harmful gases generated during welding are absorbed. These gases enter the filter box 55 through the first bellows 52, the second bellows 53 and the connecting cross pipe 54, and pass through a plurality of activated carbon honeycomb adsorption plates 56 in sequence, so that the unpleasant elements therein can be adsorbed. Finally, the filtered gas is directly discharged through the exhaust pipe 63;

[0063] In the subsequent use process, when the activated carbon honeycomb adsorption plate 56 in use reaches the end of its adsorption life and needs to be replaced, in order to ensure the continuity of the welding process and prevent the welding from being interrupted, the output shaft of the second telescopic cylinder 62 can be immediately started to retract during the side switching of the ash hopper and the upper shell, so as to separate the connecting cross pipe 54 from the air inlet pipe 58 in contact, and then the rodless cylinder 61 is started, and the movable block thereon brings the second telescopic cylinder 62 down, and finally brings the connecting cross pipe 54 to correspond to the air inlet pipe 58 on the other filter box 55, and then the output shaft of the second telescopic cylinder 62 is started to extend, so that the two are in contact, and at the same time, the other air inlet pipe 58 is also covered by the corresponding sealing plate 60, and then the side switching work is completed, and the corresponding air valve can be opened and the exhaust fan 51 can be started to perform gas purification work;

[0064] On the other side, the inspection door panel 57 corresponding to the used activated carbon honeycomb adsorption plate 56 is removed, and the activated carbon honeycomb adsorption plate 56 can be taken out from the filter box 55, and then replaced;

[0065] And in subsequent use, when operating the ash hoppers and upper shells of different sizes, if the air inlet hopper 50 is far away from the welding position, the transverse screw 46 can be rotated, and the push piece 47 can move laterally with the supporting rod 48, and then the longitudinal tube 49 and the air inlet hopper 50 can be moved laterally under the telescopic performance of the first bellows 52, until the air inlet hopper 50 is moved to a position close to the welding position, the gas purification work can be carried out, and the adaptability is strong.

[0066] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A bag filter processing welding device, comprising a support table (1) and an electric welding clamp (38), characterized in that: The top of the support table (1) is rotatably installed with a first rotating shaft (2). The top end of the first rotating shaft (2) is fixedly installed with an outer concave-shaped frame (3). The top of the outer concave-shaped frame (3) is fixedly installed with a welding table (65). The bottom of the welding table (65) is fixedly installed with a first inner concave-shaped frame (4). A first bidirectional lead screw (5) is rotatably installed inside the first inner concave-shaped frame (4). Two transverse moving pieces (6) are threadedly installed on the first bidirectional lead screw (5). The bottom of the welding table (65) is fixedly installed with a second inner concave-shaped frame (7). The first inner concave-shaped frame (4) passes through the second inner concave-shaped frame (7). A second bidirectional lead screw (8) is rotatably installed inside the second inner concave-shaped frame (7). Two longitudinal moving pieces (9) are threadedly installed on the second bidirectional lead screw (8). The tops of the two transverse moving pieces (6) and the two longitudinal moving pieces (9) are all fixedly installed with linkage plates (10). The tops of the four linkage plates (10) all extend above the welding table (65) and are slidably connected to the welding table (65). One side of each of the four linkage plates (10) is fixedly installed with a C-shaped frame (11). A first vertical lead screw (12) is rotatably installed inside each of the four C-shaped frames (11). A first lifting plate (13) is threadedly installed on each of the four first vertical lead screws (12). The four first lifting plates (13) respectively penetrate through the four linkage plates (10) and are slidably connected to the corresponding linkage plates (10). The tops of the four first lifting plates (13) are all fixedly installed with support columns (14). The top ends of the four support columns (14) are all fixedly installed with first positioning pieces (15). A plurality of first balls are embedded on two of the first positioning pieces (15) that are horizontally corresponding in the transverse direction. Above the welding table (65) is provided with a cross beam (16). The bottom of the cross beam (16) is rotatably installed with a second rotating shaft (17). The bottom end of the second rotating shaft (17) is fixedly installed with a cross connecting plate (18). Four side frame plates (19) are fixedly installed at the bottom of the cross connecting plate (18). A first telescopic cylinder (20) is fixedly installed on each of the four side frame plates (19). The output shafts of the four first telescopic cylinders (20) respectively penetrate through the four side frame plates (19) and are movably connected to the corresponding side frame plates (19). A second positioning piece (21) is fixedly installed on the output shaft of each of the four first telescopic cylinders (20). A plurality of second balls are embedded on two of the second positioning pieces (21) that are horizontally corresponding in the transverse direction. One side of the support table (1) is fixedly installed with a second support side plate (29) through a first connecting beam. Above the second support side plate (29) is provided with a movable support mechanism, and the movable support mechanism is used to form a hanging support for the electric welding pliers (38).

2. The bag filter processing and welding device according to claim 1 is characterized in that: The movable support mechanism comprises a mounting plate (30), wherein the mounting plate (30) is arranged above the second supporting side plate (29), a slide rail (31) is fixedly installed on the top of the mounting plate (30), a slider (32) is slidably installed on the slide rail (31), a flat plate (33) is fixedly installed on the top of the slider (32), a folding rod (34) is fixedly installed on the top of the flat plate (33), a transverse slide seat (35) is slidably installed on the folding rod (34), the bottom of the transverse slide seat (35) passes through the flat plate (33) and is slidably connected to the flat plate (33), a connecting arm (36) is fixedly installed on one side of the transverse slide seat (35) close to the welding table (65), a handle (37) is fixedly installed on the bottom of the connecting arm (36), the end of the handle (37) is fixedly connected to the electric welding clamp (38), and a welding machine mounting seat (39) is fixedly installed on the bottom of the connecting arm (36).

3. The bag filter processing and welding device according to claim 2 is characterized in that: Two bosses are fixedly mounted on one side of the second supporting side plate (29) away from the supporting platform (1); a third vertical lead screw (40) is rotatably mounted on the two bosses; a third lifting plate (41) is threadedly mounted on the third vertical lead screw (40); a lifting plate (42) is fixedly mounted on the top of the third lifting plate (41); a linkage platform (43) is fixedly mounted on the top of the lifting plate (42); and the top of the linkage platform (43) is fixedly connected to the bottom of the mounting plate (30).

4. The bag filter processing and welding device according to claim 1, characterized in that: A first drive motor is fixedly mounted on the bottom of the support platform (1), and the output shaft of the first drive motor is fixedly connected to the bottom end of the first rotating shaft (2); a second drive motor is fixedly mounted on an outer wall of one side of the first inner concave frame (4), and the output shaft of the second drive motor is fixedly connected to one end of the first bidirectional lead screw (5); the second drive motor passes through one side of the outer concave frame (3); a third drive motor is fixedly mounted on an outer wall of one side of the second inner concave frame (7), and the output shaft of the third drive motor is fixedly connected to one end of the second bidirectional lead screw (8); a fourth drive motor is fixedly mounted on the top of the crossbeam (16), and the output shaft of the fourth drive motor is fixedly connected to the top end of the second rotating shaft (17).

5. The bag filter processing and welding device according to claim 1, characterized in that: The first supporting side plate (22) is fixedly mounted on the side of the supporting platform (1) away from the second supporting side plate (29) via a second connecting beam; a supporting frame (23) is fixedly mounted on the top of the first supporting side plate (22); a third rotating shaft (24) is rotatably mounted on the top of the supporting frame (23); a rotating frame (25) is fixedly mounted on the top of the third rotating shaft (24); a second vertical lead screw (26) is rotatably mounted on the inner wall of the top of the rotating frame (25); a second lifting plate (27) is threadedly mounted on the second vertical lead screw (26); a retaining plate (28) is fixedly mounted on one side of the second lifting plate (27); and one side of the cross beam (16) is fixedly connected to the retaining plate (28).

6. The bag filter processing and welding device according to claim 5, characterized in that: A fifth drive motor is fixedly mounted on the inner wall of the top of the supporting frame (23), the output shaft of the fifth drive motor is fixedly connected to the bottom end of the third rotating shaft (24), a reinforcing plate is fixedly mounted inside the rotating frame (25), the second vertical lead screw (26) passes through the reinforcing plate and is rotatably connected to the reinforcing plate, a sixth drive motor is fixedly mounted on the bottom of the reinforcing plate, the output shaft of the sixth drive motor is fixedly connected to the bottom end of the second vertical lead screw (26).

7. The bag filter processing and welding device according to claim 2, characterized in that: A first fastening bolt is threadedly mounted on the sliding block (32), and an end of the first fastening bolt contacts the sliding rail (31). A second fastening bolt is threadedly mounted on the transverse sliding seat (35), and an end of the second fastening bolt contacts the folding rod (34).

8. The bag filter processing and welding device according to claim 1, characterized in that: A loading plate (44) is fixedly mounted on the top of the first connecting beam, an exhaust fan (51) is fixedly mounted on one side of the loading plate (44) close to the second supporting side plate (29), one end of a first corrugated pipe (52) is fixedly mounted on the air inlet end of the exhaust fan (51), a longitudinal pipe (49) is fixedly mounted on the other end of the first corrugated pipe (52), a plurality of air inlet scoops (50) are fixedly mounted on the longitudinal pipe (49), the air inlet scoops (50) are located below the electric welding clamp (38), and the loading plate (44) close to the second supporting side plate (29) is fixedly mounted on the loading plate (44). A U-shaped frame (45) is fixedly installed on one side, a transverse screw (46) is rotatably installed in the U-shaped frame (45), a push piece (47) is threadedly installed on the transverse screw (46), a support rod (48) is fixedly installed on the side of the push piece (47) close to the carrier plate (44), an end of the support rod (48) away from the push piece (47) passes through the carrier plate (44) and is fixedly connected to the longitudinal tube (49), the support rod (48) is slidably connected to the carrier plate (44), and two filter plates are fixedly installed on the second supporting side plate (29). The filter boxes (55) are each provided with an opening on one side thereof, and a plurality of activated carbon honeycomb adsorption plates (56) are provided in the two filter boxes (55). An inspection door plate (57) is fixedly installed on the opening side of the two filter boxes (55) by means of bolts, and the plurality of activated carbon honeycomb adsorption plates (56) in the two filter boxes (55) are fixedly connected to the corresponding inspection door plate (57). An air inlet pipe (58) is fixedly installed on one side of the two filter boxes (55) away from the second supporting side plate (29), and an air outlet end of the exhaust fan (51) is fixedly installed. One end of the second bellows (53) is provided, and the other end of the second bellows (53) is fixedly provided with a connecting transverse pipe (54), and the end of the connecting transverse pipe (54) is in contact with one of the air inlet pipes (58). An exhaust pipe (63) is fixedly provided on the second supporting side plate (29), and an air guide pipe (64) is fixedly provided on one side of the two filter boxes (55) close to the second supporting side plate (29), and the ends of the two air guide pipes (64) close to each other are fixedly connected to the exhaust pipe (63), and air valves are provided on the two air guide pipes (64).

9. The bag filter processing and welding device according to claim 8, characterized in that: Two connecting rods (59) are fixedly mounted on the connecting transverse pipe (54), and sealing plates (60) are fixedly mounted on the ends of the two connecting rods (59). The two sealing plates (60) are respectively matched with the two air inlet pipes (58), and one of the sealing plates (60) is in contact with the corresponding air inlet pipe (58).

10. The bag filter processing and welding device according to claim 8, characterized in that: A rodless cylinder (61) is fixedly mounted on one side of the loading plate (44) close to the second supporting side plate (29), a second telescopic cylinder (62) is fixedly mounted on a movable block of the rodless cylinder (61), and an output shaft of the second telescopic cylinder (62) is fixedly connected to the connecting transverse tube (54).

Citation Information

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