Plate positioning and cutting device with high-precision arc adjustment of cutter head and adjustment method

By designing a plate positioning and cutting device with high precision arc adjustment of the cutting head, the problem of unadjustment of the support surface, the accumulation of scraps and manual grinding efficiency of the round cutting machine during the cutting of the round metal sheet is solved, and high-precision cutting, automatic scraps and automatic grinding are achieved, improving the overall processing efficiency.

CN119115547BActive Publication Date: 2025-03-07山东天意装配式建筑装备研究院有限公司
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Patent Information

Application Number
CN202411396265.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-03-07
Estimated Expiration
2044-10-08

AI Technical Summary

Technical Problem

In the process of cutting circular metal sheets, existing round cutting machines have problems such as unadjustable support surfaces, easy accumulation of scraps and hindering cutting, and low efficiency of manual polishing after cutting.

Method used

A plate positioning and cutting device with high precision arc adjustment of the cutting head is designed, including a support adjustment mechanism, a clamping mechanism and a grinding mechanism. The device can adjust the support surface to accommodate circular metal sheets of different radii, automatically cut and clip scraps through the hydraulic system to prevent them from rotating or stacking, and automatically polish the sides of the metal sheets using a rotating and reciprocating grinding mechanism.

Benefits of technology

High-precision cutting of circular metal thin plates with different radii is achieved, which avoids the reduction in cutting accuracy caused by scrap piles, improves cutting efficiency, and reduces the time and labor intensity of manual operation through automatic grinding.

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Abstract

The present invention relates to the technical field of metal sheet processing, and in particular to a plate positioning and cutting device with high-precision arc adjustment of a cutter head and an adjustment method, comprising a base, a round table, a disc and a fixed table, wherein the four corners of the bottom of the round table are bolted with support columns, and the bottom ends of the support columns are bolted to the top surface of the base, the disc and the round table are fixed to each other by a column, and the fixed table is bolted to one side of the top of the base, and also includes: an upper clamping mechanism, the upper clamping mechanism includes a support frame, a first hydraulic rod and a first lifting plate, and the support frame is bolted to the top of the base; the present invention drives the rotating sleeve and the first screw to rotate by turning on the first motor to adjust the distance between the support wheel and the lower clamping plate, and multiple support wheels are adjusted synchronously to change the support area to adapt to the cutting operation of circular metal sheets of different radii, and the second screw follows the rotation of the first screw to achieve synchronous adjustment of the position of the cutting mechanism and the clamping mechanism.
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Description

Technical Field

[0001] The invention relates to the technical field of metal plate processing, and in particular to a plate positioning and cutting device with high-precision arc adjustment of a cutter head and an adjustment method. Background Art

[0002] A circular cutter is a tool or device used to cut circular materials. It usually consists of a rotating cutter and a fixed workbench. When the circular material is placed on the workbench, the cutter rotates along a predetermined path and cuts the desired circular shape. Some metal sheets require related equipment during processing to cut square metal sheets into circular metal sheets.

[0003] Some current circular cutting machines have the following disadvantages in the process of cutting out circular metal sheets: 1. Since the metal sheet being cut is relatively thin, it needs to be supported, but the support surface of the circular cutting machine for the metal sheet is not adjustable. If the designed support is relatively large, the cutter cannot contact the small-sized metal sheet after it is placed. If the designed support surface is relatively small, the edge of the larger raw material is prone to drooping and warping downward, thereby affecting the cutting process. Therefore, it is necessary to design a cutting device that can adjust the support surface; 2. During the cutting process, the cutting knife cuts a circular arc on the surface of the square metal sheet to form a circular 3. The cut scraps of the circular metal sheet are in strip shape, and the scraps will rotate or accumulate with the plate, which can easily hinder cutting and affect the accuracy. However, in order to prevent the scraps from rotating continuously with the plate, the staff needs to use pliers to cut them at the starting position of the cut of the cutting knife, and then continue to pull the scraps to prevent the scraps from rotating or accumulating with the plate. This method is too dangerous. The staff's hands are close to the machine, and the scraps are sharp, which can cut the gloves and cause scratches, posing a safety hazard; ③. The circular metal sheet needs to be polished on the side after cutting. The staff holds the grinding wheel and polishes it up and down, which is inefficient. Summary of the invention

[0004] The object of the present invention is to provide a plate positioning and cutting device and an adjustment method with high-precision arc adjustment of the cutter head, which can adjust the support surface to adapt to the processing of circular metal sheets with different radii, and at the same time can cut and clamp the scraps produced by milling to prevent the scraps from rotating or accumulating, thereby ensuring the cutting accuracy. In addition, the device can also grind the circular metal sheets after milling to improve the processing efficiency.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a plate positioning and cutting device with high-precision arc adjustment of a cutter head, comprising a base, a round table, a disc and a fixed table, wherein the four corners of the bottom of the round table are bolted with support columns, and the bottom ends of the support columns are bolted to the top surface of the base, the disc and the round table are fixed to each other through a column, and the fixed table is bolted to one side of the top of the base, and further comprising:

[0006] An upper clamping mechanism, the upper clamping mechanism comprises a support frame, a first hydraulic rod and a first lifting plate, the support frame is bolted to the top of the base, the first hydraulic rod is bolted to the bottom of the support frame, and the output shaft of the first hydraulic rod and the first lifting plate are bolted to each other, the surface of the first lifting plate is rotatably connected with a rotating column, and the bottom end of the rotating column is bolted to the upper clamping plate;

[0007] A rotating column rotatably connected to the top of the base, the top of the rotating column is bolted with a lower clamping plate used in conjunction with the upper clamping plate, and the top of the base is also fixed with a second motor that drives the rotating column to rotate;

[0008] A mobile platform is arranged on the other side above the base, the four corners of the bottom of the mobile platform are bolted with vertical columns, and a second hydraulic rod for adjusting the position of the mobile platform is also fixed on the other side of the top of the base, and the output shaft of the second hydraulic rod is bolted to the vertical column on one side;

[0009] A support adjustment mechanism having a support surface adjustment function;

[0010] A cutting mechanism for cutting workpieces and scraps;

[0011] A clamping mechanism for removing the scraps;

[0012] A second adjustment mechanism for adjusting the positions of the cutting mechanism and the clamping mechanism;

[0013] A grinding mechanism for grinding the cut part of a workpiece.

[0014] Preferably, the support and adjustment mechanism includes a vertical plate bolted to the top of the truncated table, and the vertical plates are designed in groups of two, the surface of the vertical plate is rotatably connected to the first screw, the surface of the first screw is threadedly connected to the first threaded sleeve, the top of the first threaded sleeve is welded with a vertical rod, and the upper part of the surface of the vertical rod is rotatably connected to a support wheel, the top of the disc is provided with a transverse groove for providing a movement range of the vertical rod, the support and adjustment mechanism also includes a sliding rod and a rotating sleeve, the sliding rod is bolted to the surface of the vertical plate, the bottom of the first threaded sleeve is welded with a sliding sleeve slidably connected to the surface of the sliding rod, the rotating sleeve passes through the truncated table and the disc and is rotatably connected thereto, a first motor is also fixed to one side of the support column, and the output shaft of the first motor is connected to the rotating sleeve through a belt drive, the rotating sleeve is connected to the first screw through a bevel gear drive, and the rotating column passes through the rotating sleeve and is rotatably connected to its inner wall through a bearing.

[0015] Preferably, the second adjusting mechanism includes a support plate, a second screw rod, a movable seat, a connecting rod and a second threaded sleeve, the support plates are in four groups and are bolted to the four corners of the top of the fixed platform respectively, and the second screw rods are in two groups and are rotatably connected to the surface of the support plate, the second threaded sleeve is fixed below the movable seat and is threadedly connected to the surface of the second screw rod, the connecting rod and the other end of the first screw rod are welded to each other, the connecting rod and the second screw rod on one side are connected by a belt drive, and the second screw rods on both sides are connected by a belt drive.

[0016] Preferably, a lower support plate is bolted to the bottom of the movable seat, and a second walking wheel is rotatably connected to the surface of the lower support plate.

[0017] Preferably, the cutting mechanism includes an upper frame, a first fixed frame and a fourth hydraulic rod, the upper frame is bolted to the top of the movable seat, the fourth hydraulic rod is bolted to the surface of the upper frame, the output shaft of the fourth hydraulic rod is bolted to the third lifting plate, the top surface of the third lifting plate is respectively bolted to the fourth motor and the vertical support plate, the surface of the vertical support plate is rotatably connected with a linkage column, and the output shaft of the fourth motor is fixed to the linkage column, the other end of the linkage column is fixed with a cutting milling cutter, the cutting mechanism also includes a first fixed frame and a fifth hydraulic rod, the fifth hydraulic rod is bolted to the surface of the first fixed frame, and the output shaft of the fifth hydraulic rod is bolted to the lower cutter.

[0018] Preferably, the clamping mechanism includes a connecting seat, a second fixed frame and a sixth hydraulic rod, the connecting seat is bolted to one side of the moving seat, and the first fixed frame and the second fixed frame are both bolted to the top of the connecting seat, the sixth hydraulic rod is bolted to the surface of the second fixed frame, the output shaft of the sixth hydraulic rod is bolted to a long plate, and the surface of the long plate is rotatably connected to a plurality of upper rollers, the clamping mechanism also includes a transverse rod rotatably connected to the surface of the connecting seat, the number of the transverse rods is several, and adjacent transverse rods are connected by belt drive, a lower roller is fixed to the other end of the transverse rod, and a fifth motor is also fixed to the other side below the moving seat, and the output shaft of the fifth motor is connected to the transverse rod on one side by belt drive.

[0019] Preferably, the grinding mechanism includes a movable table, a vertical sleeve, a movable column, a third motor and an upper pressure assembly, the vertical sleeve is arranged through the surface of the movable table, the movable column is bolted to the bottom of the movable table and is slidably connected to the inner wall of the vertical sleeve, the third motor is bolted to the top surface of the movable table, and the output shaft of the third motor is fixed with a grinding disk, the grinding mechanism also includes a connecting plate bolted to one side of the vertical column, the surface of the connecting plate is rotatably connected to a transmission sleeve, the surface of the transmission sleeve is fixed with an elliptical wheel, the bottom end of the movable column is bolted to a lower wheel in contact with the elliptical wheel, the top of the base is also bolted to a vertical plate, the surface of the vertical plate is rotatably connected to a transmission rod, the transmission sleeve is slidably connected to the surface of the transmission rod, and one end of the transmission rod is connected to the rotating column through a bevel gear transmission.

[0020] Preferably, both end caps of the transmission rod are designed to be cylindrical, and the cross-section of the middle portion of the transmission rod is designed to be cross-shaped.

[0021] Preferably, the upper pressure assembly includes an upper connecting frame, a third hydraulic rod and a second lifting plate, the upper connecting frame is bolted to the top surface of the mobile platform, the third hydraulic rod is bolted to the surface of the upper connecting frame, the second lifting plate is bolted to the output shaft of the third hydraulic rod, and an upper pressure wheel is fixed to the bottom of the second lifting plate through a bearing seat.

[0022] A method for adjusting a plate positioning and cutting device with a high-precision arc adjustment of a cutter head, the method comprising the following steps:

[0023] Step A: Turn on the first motor to drive the rotating sleeve to rotate, so that the rotating sleeve drives the first screw to rotate through the bevel gear, and the first threaded sleeve moves in the horizontal direction, and the distance between the plurality of support wheels and the center of the lower clamping plate is adjusted. When the horizontal distance between the support wheels and the center of the lower clamping plate is slightly smaller than the diameter of the circular metal sheet after being cut, stop the first motor;

[0024] Step B: The first screw can drive the connecting rod to rotate synchronously, and the connecting rod drives the corresponding second screw on the upper side to rotate through the belt, and then the second screw on the side drives the second screw on the other side to rotate through the belt, and the two sets of second screws rotate synchronously, and the second threaded sleeve starts to move, and the second threaded sleeve drives the upper moving seat to move in the horizontal direction, and the moving seat drives the cutting mechanism and the clamping mechanism arranged above it to move together, and perform synchronous adjustment;

[0025] Step C: Turn on the second hydraulic rod, which drives the vertical column, the moving table, the movable table, the third motor and the grinding disc to approach the continuously rotating metal sheet to adjust the position of the grinding mechanism.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] 1. The present invention starts the first motor to drive the rotating sleeve and the first screw to rotate, thereby adjusting the distance between the support wheel and the lower clamping plate. Multiple support wheels are adjusted synchronously to change the support area to adapt to the cutting operation of circular metal sheets with different radii. In addition, the second screw rotates with the first screw to achieve synchronous adjustment of the positions of the cutting mechanism and the clamping mechanism.

[0028] 2. The present invention drives the lower cutter to descend by turning on the fifth hydraulic rod, cuts off the starting point of the cutting mouth, prevents the metal sheet from driving the scraps to rotate with it during the rotation, and turns on the sixth hydraulic rod to enable the upper roller to press the scraps down on the top surface of the lower roller. Turning on the fifth motor can drive the lower roller to rotate and cooperate with the upper roller to clamp the scraps, prevent the scraps from accumulating and hindering subsequent cutting, and ensure the processing accuracy of the cutter head.

[0029] 3. The present invention adjusts the position of the grinding mechanism by opening the second hydraulic rod. While the rotating column and the lower clamping plate drive the metal sheet to rotate, they drive the movable platform to reciprocate up and down through structures such as the transmission rod, transmission sleeve, elliptical wheel, and movable column, and drive the third motor and the grinding disc to reciprocate up and down, thereby achieving repeated up and down grinding of the side of the circular metal sheet.

[0030] 4. The present invention opens the third hydraulic rod to lower the upper pressure wheel so that it fits the top surface of the circular metal sheet and cooperates with the support wheel close to the grinding disc to form an upper and lower clamping of the position near the grinding disc to prevent the circular metal sheet from warping due to the upper and lower forces from the grinding disc. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural schematic diagram of the present invention;

[0032] Figure 2 It is a schematic diagram of the structure of the present invention when in use;

[0033] Figure 3 It is a schematic diagram of the local structure above the base in the present invention;

[0034] Figure 4 It is a structural schematic diagram of the support adjustment mechanism in the present invention;

[0035] Figure 5 is a cross-sectional view of the rotary sleeve in the present invention;

[0036] Figure 6 It is a structural schematic diagram of the grinding mechanism in the present invention;

[0037] Figure 7 It is a structural schematic diagram of the transmission rod in the present invention;

[0038] Figure 8 It is a schematic diagram of the structure of the transmission sleeve and its surface in the present invention;

[0039] Fig. 9 It is a schematic diagram of the structure of the second adjusting mechanism, the cutting mechanism and the clamping and feeding mechanism in the present invention;

[0040] Fig.10 A schematic diagram of another perspective of a local structure in the present invention;

[0041] Fig.11 A cross-sectional view of the connecting seat in another perspective of the present invention;

[0042] Fig.12 It is a schematic diagram of the local structure of the cutting mechanism in the present invention.

[0043] In the figure: 1, base; 2, round table; 3, disc; 4, upper clamping mechanism; 41, support frame; 42, first hydraulic rod; 43, first lifting plate; 44, rotating column; 45, upper clamping plate; 5, rotating column; 6, lower clamping plate; 7, support adjustment mechanism; 71, vertical plate; 72, first screw rod; 73, first threaded sleeve; 74, sliding sleeve; 75, sliding rod; 76, vertical rod; 77, support wheel; 78, rotating sleeve; 79, first motor; 710, transverse groove; 8, support column; 9, second motor; 10, second hydraulic rod; 11, vertical column; 12, moving platform; 13, grinding mechanism; 131, movable platform; 132, vertical sleeve; 133, movable column; 134, third motor; 135, grinding disc; 136, lower wheel; 137, vertical plate; 138, transmission rod; 139, connecting plate; 1310, transmission sleeve; 1311, elliptical wheel; 1312, upper pressure assembly ; 13121, upper connecting frame; 13122, third hydraulic rod; 13123, second lifting plate; 13124, upper pressing wheel; 14, first walking wheel; 15, second adjusting mechanism; 151, supporting plate; 152, second screw rod; 153, moving seat; 154, connecting rod; 155, second threaded sleeve; 156, lower supporting plate; 157, second walking wheel; 16, fixed table; 17, cutting mechanism; 171, upper frame; 172, first Four hydraulic rods; 173, third lifting plate; 174, fourth motor; 175, linkage column; 176, cutting milling cutter; 177, vertical support plate; 178, first fixed frame; 179, fifth hydraulic rod; 1710, lower cutter; 18, clamping and feeding mechanism; 181, second fixed frame; 182, sixth hydraulic rod; 183, long board; 184, upper roller; 185, connecting seat; 186, horizontal rotation rod; 187, lower roller; 188, fifth motor. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] See also Figure 1-12A plate positioning and cutting device with high-precision arc adjustment of the cutter head comprises a base 1, a round table 2, a disc 3 and a fixed table 16, the four corners of the bottom of the round table 2 are bolted with support columns 8, and the bottom ends of the support columns 8 are bolted to the top surface of the base 1, the disc 3 and the round table 2 are fixed to each other through the columns, the fixed table 16 is bolted to one side of the top of the base 1, and also comprises an upper clamping mechanism 4, a support adjustment mechanism 7, a cutting mechanism 17, a clamping mechanism 18, a second adjustment mechanism 15 and a grinding mechanism 13, the upper clamping mechanism 4 comprises a support frame 41, a first hydraulic rod 42 and a first lifting plate 43, the support frame 41 is bolted to the top of the base 1, the first hydraulic rod 42 is bolted to the bottom of the support frame 41, and the output shaft of the first hydraulic rod 42 is bolted to the first lifting plate 43, the surface of the first lifting plate 43 is rotatably connected with a rotating column 44, and the bottom end of the rotating column 44 is bolted to the upper clamping plate 4 5. A rotating column 5 is rotatably connected to the top of the base 1, and a lower clamping plate 6 that cooperates with the upper clamping plate 45 is bolted to the top of the rotating column 5. A second motor 9 that drives the rotating column 5 to rotate is also fixed to the top of the base 1, and the output shaft of the second motor 9 is connected to the rotating column 5 through a gear transmission. A moving platform 12 is arranged on the other side above the base 1, and four corners of the bottom of the moving platform 12 are bolted to vertical columns 11. A second hydraulic rod 10 is also fixed to the other side of the top of the base 1, and the output shaft of the second hydraulic rod 10 is bolted to the vertical column 11 on one side. A first walking wheel 14 is also rotatably connected to the lower surface of the vertical column 11. During the translation of the moving platform 12 and the vertical column 11, the first walking wheel 14 can walk along the top surface of the base 1, thereby providing support for the vertical column 11 and the moving platform 12 to prevent the output shaft of the second hydraulic rod 10 from being bent by gravity.

[0046] The support and adjustment mechanism 7 includes a bolt vertical plate 71, which is connected to the top of the truncated table 2. The number of the vertical plates 71 is several and they are distributed in a circular array with the center of the truncated table 2 as the center of the circle, and the vertical plates 71 are designed in groups of two. The surface of the vertical plate 71 is rotatably connected to the first screw rod 72, and the surface of the first screw rod 72 is threadedly connected to the first threaded sleeve 73. The top of the first threaded sleeve 73 is welded with a vertical rod 76, and the upper surface of the vertical rod 76 is rotatably connected to a support wheel 77. A transverse groove 710 is opened on the top of the disc 3. The transverse groove 710 is used to provide a movement range for the vertical rod 76. The vertical rod 76 is slidably connected to the inner wall of the transverse groove 710. The support and adjustment mechanism 7 also includes a slide bar 75 and a rotating sleeve The first threaded sleeve 73 is welded with a sleeve 74 at the bottom, and the sleeve 74 is slidably connected to the surface of the slide rod 75. The first threaded sleeve 73 can drive the sleeve 74 to slide along the surface of the slide rod 75 during movement. The rotating sleeve 78 passes through the round table 2 and the disc 3 and is rotatably connected thereto. The rotating sleeve 78 passes through the round table 2 and is fixed to the through-point by a bearing to achieve a rotatable connection. The rotating sleeve 78 passes through the disc 3 and is fixed to the through-point by a bearing to achieve a rotatable connection. A first motor 79 is also fixed to one side of the support column 8, and the output shaft of the first motor 79 is connected to the rotating sleeve 78 through a belt drive. The rotating sleeve 78 is connected to the first screw 72 through a bevel gear transmission. The rotating sleeve 78 drives the first screw 72 to rotate in the manner of a large bevel gear driving a small bevel gear. The rotating column 5 passes through the rotating sleeve 78 and is rotatably connected to its inner wall through a bearing, so that the rotating column 5 will not affect the rotating sleeve 78 during the rotation process. When working, the first motor 79 is first turned on. The output shaft of the first motor 79 drives the rotating sleeve 78 to rotate through a belt. The rotating sleeve 78 drives the first screw 72 to rotate through the bevel gear. At this time, the first screw 72 drives the first threaded sleeve 73 on its surface to move in the horizontal direction. Multiple first screws 72 move synchronously. The threaded sleeve 73 synchronously moves away from the center of the disc 3, and the first threaded sleeve 73 drives the upper vertical rod 76 and the support wheel 77 to move, and synchronously adjusts the distance between multiple support wheels 77 and the center of the lower clamping plate 6 to achieve the adjustment of the support position to adapt to the cutting requirements of metal sheets with different radii. When the horizontal distance between the support wheel 77 and the center of the lower clamping plate 6 is slightly smaller than the diameter of the circular metal sheet after cutting, the first motor 79 is stopped, and the square metal sheet to be circularly cut is placed on the top surface of the lower clamping plate 6, and the top surface of the support wheel 77 is flush with the top surface of the lower clamping plate 6. At this time, the support wheel 77 contacts the bottom of the metal sheet to achieve support for the edge of the circular cutting line.

[0047] The second adjustment mechanism 15 includes a support plate 151, a second screw rod 152, a movable seat 153, a connecting rod 154 and a second threaded sleeve 155. The number of the support plates 151 is four groups and they are bolted to the four corners of the top of the fixed platform 16 respectively. The support plates 151 are grouped in pairs, and the number of the second screw rods 152 is two groups and they are rotatably connected to the surface of the support plates 151. The second threaded sleeve 155 is fixed below the movable seat 153 and is threadedly connected to the surface of the second screw rod 152. The connecting rod 154 is welded to the other end of the first screw rod 72, and the connecting rod 154 is fixed to the first screw rod 72 near one side of the movable seat 153. On the surface of the screw rod 72, the connecting rod 154 is connected to the second screw rod 152 on one side by a belt transmission, and the second screw rods 152 on both sides are connected by a belt transmission. The pitch of the first screw rod 72 is the same as the pitch of the second screw rod 152. In the process of synchronous rotation of multiple groups of first screw rods 72 and adjustment of the position of the support wheel 77, the first screw rod 72 can drive the connecting rod 154 to rotate synchronously, and the connecting rod 154 drives the corresponding second screw rod 152 on the upper side to rotate through the belt, and then the second screw rod 152 on this side drives the second screw rod 152 on the other side to rotate through the belt, and the two groups of first screw rods 72 can rotate synchronously. The two screws 152 rotate synchronously, and the second threaded sleeve 155 starts to move. The second threaded sleeve 155 drives the upper moving seat 153 to move in the horizontal direction. Since the rotation direction of the second screw 152 is the same as the rotation direction of the corresponding first screw 72, and the pitch of the two is also the same, the moving seat 153 moves with the support wheel 77. When the support wheel 77 moves away from the center of the lower clamping plate 6, the moving seat 153 also moves away from the center of the lower clamping plate 6. If the support wheel 77 approaches the center of the lower clamping plate 6 during the adjustment process, the moving seat 153 also follows the downward clamping. The center of the plate 6 is close to the movable seat 153, and the cutting mechanism 17 and the clamping mechanism 18 arranged above it are moved together for synchronous adjustment; the bottom of the movable seat 153 is also bolted with a lower support plate 156, and the surface of the lower support plate 156 is rotatably connected to the second running wheel 157. During the movement, the movable seat 153 can drive the second running wheel 157 to move together through the lower support plate 156, and the second running wheel 157 can move along the top surface of the fixed platform 16, thereby supporting the movable seat 153, increasing the operating stability of the movable seat 153, and preventing gravity from bending the second screw 152.

[0048] The cutting mechanism 17 includes an upper frame 171, a first fixed frame 178 and a fourth hydraulic rod 172. The upper frame 171 is bolted to the top of the movable seat 153, the fourth hydraulic rod 172 is bolted to the surface of the upper frame 171, the output shaft of the fourth hydraulic rod 172 is bolted to the third lifting plate 173, the top surface of the third lifting plate 173 is bolted to the fourth motor 174 and the vertical support plate 177, the surface of the vertical support plate 177 is rotatably connected to the linkage column 175, and the output shaft of the fourth motor 174 is fixed to the linkage column 175, and the other end of the linkage column 175 is fixed to the cutting The milling cutter 176, after the position of the support wheel 77 is adjusted and the metal sheet to be processed is placed, the first hydraulic rod 42 is turned on, and its output shaft is extended to drive the first lifting plate 43, the rotating column 44 and the upper clamping plate 45 to descend, and the upper clamping plate 45 is attached to the top surface of the metal sheet to achieve the upper and lower clamping of the metal sheet, and at the same time, the fourth hydraulic rod 172 is turned on to drive the third lifting plate 173 to descend, and the fourth motor 174 is turned on to drive the linkage column 175 and the cutting milling cutter 176 to rotate, and then the cutting milling cutter 176 contacts the surface of the metal sheet and cuts a groove, so that The scraps are partially separated from the center, and the second motor 9 is turned on at the same time. The output shaft of the second motor 9 drives the rotating column 5 to rotate through the gear, and the rotating column 5 drives the lower clamping plate 6 to rotate, and at the same time drives the clamped metal sheet, the upper clamping plate 45 and the rotating column 44 to rotate. The cutting mechanism 17 also includes a first fixed frame 178 and a fifth hydraulic rod 179. The fifth hydraulic rod 179 is bolted to the surface of the first fixed frame 178. The output shaft of the fifth hydraulic rod 179 is bolted to the lower cutter 1710. In the process of the metal sheet rotating, when the starting point of the incision is located at the lower When the cutter 1710 is below the bottom, the second motor 9 is temporarily stopped to let the metal sheet stop for a while, and then the fifth hydraulic rod 179 is turned on to drive the lower cutter 1710 to descend, and the starting point of the cutting mouth is cut off to prevent the metal sheet from driving the scraps to rotate with it during the rotation. There is no need for the staff to use pliers to cut it, and the operation is safer. After cutting off the scraps at the starting position of the cutting, the second motor 9 is continued to be turned on to let the metal sheet continue to rotate, and the cutting milling cutter 176 cuts a circular arc groove on the surface of the metal sheet to obtain the required circular metal sheet.

[0049] The clamping mechanism 18 includes a connecting seat 185, a second fixed frame 181 and a sixth hydraulic rod 182. The connecting seat 185 is bolted to one side of the movable seat 153, and the first fixed frame 178 and the second fixed frame 181 are both bolted to the top of the connecting seat 185. The sixth hydraulic rod 182 is bolted to the surface of the second fixed frame 181. The output shaft of the sixth hydraulic rod 182 is bolted to a long plate 183, and the surface of the long plate 183 is rotatably connected to a plurality of upper rollers 184. The clamping mechanism 18 also includes a transverse rod 186. The number of transverse rods 186 is several and they are rotatably connected to the surface of the connecting seat 185. Adjacent transverse rods 186 are connected by belt drive. A lower roller 187 is fixed to the other end of the transverse rod 186. A fifth motor 188 is also fixed to the other side below the movable seat 153, and the output shaft of the fifth motor 188 is connected to the transverse rod 186 on one side. Through the belt drive connection, after the starting point of the scrap cut is cut off, the subsequent cut scraps fall on the top of the lower roller 187. In order to prevent the cut scraps from accumulating and affecting the subsequent cutting, the sixth hydraulic rod 182 is turned on, and its output shaft is extended to drive the long plate 183 to descend, so that the upper roller 184 is attached to the top surface of the scraps, so that the scraps are tightly attached to the surface of the lower roller 187, and the fifth motor 188 is turned on to drive the transverse rod 186 on one side to rotate, and then the transverse rod 186 on this side drives the other transverse rods 186 to rotate through the belt, so that all the transverse rods 186 rotate, and then the transverse rod 186 drives all the lower rollers 187 to rotate, to achieve the clamping of the scraps, and the strip-shaped scraps are clamped and removed to prevent accumulation, to ensure that the scraps will not affect the subsequent cutting, and to make the milled metal sheet a full arc.

[0050] The grinding mechanism 13 includes a movable platform 131, a vertical sleeve 132, a movable column 133, a third motor 134 and an upper pressure assembly 1312. The vertical sleeve 132 is arranged on the surface of the movable platform 12, the movable column 133 is bolted to the bottom of the movable platform 131, and the movable column 133 is slidably connected to the inner wall of the vertical sleeve 132. The third motor 134 is bolted to the top surface of the movable platform 131, and the output shaft of the third motor 134 is fixed with a grinding disc 135. The grinding mechanism 13 also includes a connecting plate 139, which is bolted to one side of the vertical column 11. The surface of the connecting plate 139 is rotatably connected with a transmission sleeve 1310, and the surface of the transmission sleeve 1310 is fixed with an elliptical wheel 1311. The bottom end of the movable column 133 is bolted with a lower wheel 136, and the lower wheel 1 36 is in contact with the elliptical wheel 1311, and a vertical plate 137 is bolted to the top of the base 1. A transmission rod 138 is rotatably connected to the surface of the vertical plate 137. The two ends of the transmission rod 138 are cylindrical in design, and the cross section of the middle part of the transmission rod 138 is cross-shaped. The transmission sleeve 1310 is slidably connected to the surface of the transmission rod 138, and one end of the transmission rod 138 is connected to the rotating column 5 through a bevel gear transmission. After cutting out a whole circular metal sheet, the cutting milling cutter 176 can be raised, and the second hydraulic rod 10 is turned on at the same time, which drives the vertical column 11, the moving platform 12, the movable platform 131, the third motor 134 and the grinding disc 135 to approach the continuously rotating metal sheet, so as to adjust the position of the grinding mechanism 13, and the connecting plate 1 39 can drive the transmission sleeve 1310 to slide horizontally along the surface of the transmission rod 138, turn on the third motor 134 to drive the grinding disc 135 to rotate, and the grinding disc 135 is used to grind the side of the cut metal sheet, and the second motor 9 is continuously turned on to drive the rotating column 5, the lower clamping plate 6 and the circular metal sheet to rotate continuously. During this process, the rotating column 5 can drive the transmission rod 138 to rotate through the bevel gear, and the transmission rod 138 drives the transmission sleeve 1310 on its surface to rotate, and the transmission sleeve 1310 drives the elliptical wheel 1311 to rotate. Under the action of gravity, the lower wheel 136 is attached to the surface of the elliptical wheel 1311. When the lower wheel 136 contacts the long end of the elliptical wheel 1311, the lower wheel 136 drives the movable column 133, the movable The movable platform 131 moves upward, and when the lower wheel 136 contacts the short end of the elliptical wheel 1311, the lower wheel 136, the movable column 133, and the movable platform 131 move downward, which enables the elliptical wheel 1311 to make reciprocating motion up and down during continuous rotation, and drives the third motor 134 and the grinding disc 135 to make reciprocating motion up and down, imitating the action of the staff holding the grinding wheel up and down, without the need for the staff to perform manual grinding, thereby improving work efficiency. At the same time, the upper pressure component 1312 includes an upper connecting frame 13121, a third hydraulic rod 13122, and a second lifting plate 13123. The upper connecting frame 13121 is bolted to the top surface of the movable platform 12, and the third hydraulic rod 13122 is bolted to the surface of the upper connecting frame 13121.The second lifting plate 13123 is bolted to the output shaft of the third hydraulic rod 13122. The bottom of the second lifting plate 13123 is fixed with an upper pressure wheel 13124 through a bearing seat. The upper connecting frame 13121 moves in the horizontal direction following the moving platform 12. After the grinding disc 135 approaches the circular metal sheet, the third hydraulic rod 13122 is turned on, and its output shaft is extended to drive the second lifting plate 13123 and the upper pressure wheel 13124 to descend, so that the upper pressure wheel 13124 fits the top surface of the circular metal sheet and cooperates with the support wheel 77 on the side close to the grinding disc 135 below to achieve upper and lower clamping near the grinding position and provide support to avoid the situation in which the circular metal sheet is subjected to upper and lower forces and warps upward or downward during the grinding process. The thickness of the metal sheet cut by the device is 0.8-2.0mm.

[0051] A method for adjusting a plate positioning and cutting device with a high-precision arc adjustment of a cutter head, the method comprising the following steps:

[0052] Step A: Turn on the first motor 79 to drive the rotating sleeve 78 to rotate, so that the rotating sleeve 78 drives the first screw 72 to rotate through the bevel gear, and the first threaded sleeve 73 moves in the horizontal direction to adjust the distance between the plurality of support wheels 77 and the center of the lower clamping plate 6. When the horizontal distance between the support wheels 77 and the center of the lower clamping plate 6 is slightly smaller than the diameter of the circular metal sheet after being cut, stop the first motor 79;

[0053] Step B: The first screw rod 72 can drive the linkage rod 154 to rotate synchronously, and the linkage rod 154 drives the corresponding second screw rod 152 on the upper side to rotate through the belt, and then the second screw rod 152 on the side drives the second screw rod 152 on the other side to rotate through the belt, and the two sets of second screw rods 152 rotate synchronously, and the second threaded sleeve 155 starts to move, and the second threaded sleeve 155 drives the upper movable seat 153 to move in the horizontal direction, and the movable seat 153 drives the cutting mechanism 17 and the clamping mechanism 18 arranged above it to move together, and perform synchronous adjustment;

[0054] Step C: Turn on the second hydraulic rod 10 , which drives the vertical column 11 , the moving platform 12 , the movable platform 131 , the third motor 134 and the grinding disc 135 to approach the continuously rotating metal sheet, and adjust the position of the grinding mechanism 13 .

[0055] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A plate positioning and cutting device with high-precision arc adjustment of a cutter head, comprising a base (1), a round table (2), a disc (3) and a fixed table (16), wherein the four corners of the bottom of the round table (2) are bolted to support columns (8), and the bottom ends of the support columns (8) are bolted to the top surface of the base (1), the disc (3) and the round table (2) are fixed to each other by a column, and the fixed table (16) is bolted to one side of the top of the base (1), characterized in that: Also includes: An upper clamping mechanism (4), the upper clamping mechanism (4) comprising a support frame (41), a first hydraulic rod (42) and a first lifting plate (43), the support frame (41) being bolted to the top of the base (1), the first hydraulic rod (42) being bolted to the bottom of the support frame (41), and the output shaft of the first hydraulic rod (42) and the first lifting plate (43) being bolted to each other, a rotating column (44) being rotatably connected to the surface of the first lifting plate (43), and the bottom end of the rotating column (44) being bolted to the upper clamping plate (45); A rotating column (5) rotatably connected to the top of the base (1), the top of the rotating column (5) being bolted with a lower clamping plate (6) for use in conjunction with an upper clamping plate (45), and a second motor (9) for driving the rotating column (5) to rotate is also fixed to the top of the base (1); A movable platform (12) is arranged on the other side above the base (1), the four corners of the bottom of the movable platform (12) are bolted to vertical columns (11), and a second hydraulic rod (10) for adjusting the position of the movable platform (12) is also fixed to the other side of the top of the base (1), and the output shaft of the second hydraulic rod (10) is bolted to the vertical column (11) on one side; A support adjustment mechanism (7) having a support surface adjustment function, the support adjustment mechanism (7) comprising a vertical plate (71) bolted to the top of a truncated table (2), wherein the vertical plates (71) are designed in pairs, the surface of the vertical plate (71) is rotatably connected to a first screw rod (72), the surface of the first screw rod (72) is threadedly connected to a first threaded sleeve (73), a vertical rod (76) is welded to the top of the first threaded sleeve (73), and a support wheel (77) is rotatably connected to the upper surface of the vertical rod (76), the top of the disc (3) is provided with a transverse groove (710) for providing a movement range for the vertical rod (76), and the support adjustment mechanism (7) further comprises A sliding rod (75) and a rotating sleeve (78), wherein the sliding rod (75) is bolted to the surface of the vertical plate (71), a sliding sleeve (74) is welded at the bottom of the first threaded sleeve (73) and is slidably connected to the surface of the sliding rod (75), the rotating sleeve (78) passes through the truncated table (2) and the disc (3) and is rotatably connected thereto, a first motor (79) is also fixed to one side of the support column (8), and the output shaft of the first motor (79) is connected to the rotating sleeve (78) via a belt drive, the rotating sleeve (78) is connected to the first screw rod (72) via a bevel gear drive, and the rotating column (5) passes through the rotating sleeve (78) and is rotatably connected to the inner wall thereof via a bearing; A cutting mechanism (17) for cutting workpieces and scraps; A clamping mechanism (18) for removing the scraps; A second adjustment mechanism (15) for adjusting the positions of the cutting mechanism (17) and the clamping mechanism (18); A grinding mechanism (13) is used to grind the cut portion of the workpiece.

2. A plate positioning and cutting device with high-precision arc adjustment of the blade according to claim 1, characterized in that: The second adjustment mechanism (15) comprises a support plate (151), a second screw rod (152), a movable seat (153), a connecting rod (154) and a second threaded sleeve (155); the support plates (151) are provided in four groups and are respectively bolted to the four corners of the top of the fixed platform (16); the second screw rods (152) are provided in two groups and are rotatably connected to the surface of the support plate (151); the second threaded sleeve (155) is fixed below the movable seat (153) and is threadedly connected to the surface of the second screw rod (152); the connecting rod (154) and the other end of the first screw rod (72) are welded to each other; the connecting rod (154) and the second screw rod (152) on one side are connected by a belt transmission; and the second screw rods (152) on both sides are connected by a belt transmission.

3. A plate positioning and cutting device with high-precision arc adjustment of the blade according to claim 2, characterized in that: The bottom of the movable seat (153) is also bolted with a lower support plate (156), and the surface of the lower support plate (156) is rotatably connected to a second running wheel (157).

4. The plate positioning and cutting device with high-precision arc adjustment of the blade according to claim 2, characterized in that: The cutting mechanism (17) comprises an upper frame (171), a first fixed frame (178) and a fourth hydraulic rod (172); the upper frame (171) is bolted to the top of the movable seat (153); the fourth hydraulic rod (172) is bolted to the surface of the upper frame (171); the output shaft of the fourth hydraulic rod (172) is bolted to a third lifting plate (173); the top surface of the third lifting plate (173) is bolted to a fourth motor (174) and a vertical support plate (177); the vertical support plate (177) is bolted to the top surface of the third lifting plate (173); The surface of the fourth motor (174) is rotatably connected to a linkage column (175), and the output shaft of the fourth motor (174) is fixed to the linkage column (175), and the other end of the linkage column (175) is fixed with a cutting milling cutter (176), and the cutting mechanism (17) further includes a first fixed frame (178) and a fifth hydraulic rod (179), the fifth hydraulic rod (179) is bolted to the surface of the first fixed frame (178), and the output shaft of the fifth hydraulic rod (179) is bolted to a lower cutter (1710).

5. The plate positioning and cutting device with high-precision arc adjustment of the blade according to claim 4, characterized in that: The clamping and conveying mechanism (18) comprises a connecting seat (185), a second fixed frame (181) and a sixth hydraulic rod (182); the connecting seat (185) is bolted to one side of the movable seat (153), and the first fixed frame (178) and the second fixed frame (181) are both bolted to the top of the connecting seat (185); the sixth hydraulic rod (182) is bolted to the surface of the second fixed frame (181); the output shaft of the sixth hydraulic rod (182) is bolted to a long plate (183), and the surface of the long plate (183) is rotatably connected to a plurality of The upper roller (184), the clamping mechanism (18) also includes a transverse rod (186) rotatably connected to the surface of the connecting seat (185), the number of the transverse rods (186) is multiple, and adjacent transverse rods (186) are connected by belt transmission. The other end of the transverse rod (186) is fixed with a lower roller (187), and the other side below the movable seat (153) is also fixed with a fifth motor (188), and the output shaft of the fifth motor (188) is connected to the transverse rod (186) on one side by belt transmission.

6. The plate positioning and cutting device with high-precision arc adjustment of the blade according to claim 1, characterized in that: The grinding mechanism (13) comprises a movable platform (131), a vertical sleeve (132), a movable column (133), a third motor (134) and an upper pressure assembly (1312); the vertical sleeve (132) is arranged to penetrate the surface of the movable platform (12); the movable column (133) is bolted to the bottom of the movable platform (131) and is slidably connected to the inner wall of the vertical sleeve (132); the third motor (134) is bolted to the top surface of the movable platform (131); a grinding disc (135) is fixed to the output shaft of the third motor (134); the grinding mechanism (13) also comprises a connection bolted to one side of the vertical column (11); The connecting plate (139) is rotatably connected to a transmission sleeve (1310) on its surface, an elliptical wheel (1311) is fixed to the surface of the transmission sleeve (1310), a lower wheel (136) in contact with the elliptical wheel (1311) is bolted to the bottom end of the movable column (133), a vertical plate (137) is bolted to the top of the base (1), a transmission rod (138) is rotatably connected to the surface of the vertical plate (137), the transmission sleeve (1310) is slidably connected to the surface of the transmission rod (138), and one end of the transmission rod (138) is connected to the rotating column (5) through a bevel gear transmission.

7. A plate positioning and cutting device with high-precision arc adjustment of the blade according to claim 6, characterized in that: Both ends of the transmission rod (138) are designed to be cylindrical, and the cross-section of the middle portion of the transmission rod (138) is designed to be cross-shaped.

8. The plate positioning and cutting device with high-precision arc adjustment of the blade according to claim 6, characterized in that: The upper pressure assembly (1312) comprises an upper connecting frame (13121), a third hydraulic rod (13122) and a second lifting plate (13123); the upper connecting frame (13121) is bolted to the top surface of the moving platform (12); the third hydraulic rod (13122) is bolted to the surface of the upper connecting frame (13121); the second lifting plate (13123) is bolted to the output shaft of the third hydraulic rod (13122); and an upper pressure wheel (13124) is fixed to the bottom of the second lifting plate (13123) via a bearing seat.

Citation Information

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