A speed-adjustable hydraulic chip transport device and method

By designing an adjustable speed hydraulic chip transport device including chip transport box mechanism, extrusion mechanism, inclined pipe and trapezoidal top block, the problem of difficult to automatically compress and separate metal waste chips in the prior art is solved, and effective The compression and separation effect saves storage space and simplifies processing flow.

CN119116432BActive Publication Date: 2025-02-25ZHEJIANG KEPPEL INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411579326.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-02-25
Estimated Expiration
2044-11-07

AI Technical Summary

Technical Problem

The existing adjustable speed hydraulic chip transport device is difficult to compress metal scraps in a timely and automatically, resulting in the fluffy scraps being unable to compress them stably into blocks, occupying a large amount of storage space, and it is difficult to automatically separate the metal scraps surface. Coolant, increasing the complexity of subsequent processing.

Method used

An adjustable speed hydraulic chip transport device including a chip transport box mechanism, an extrusion mechanism, an inclined pipe and a trapezoidal top block is designed. Multi-stage compression and cooling fluid of metal waste chips are realized through chain transmission and servo motor drive. automatic separation.

Benefits of technology

Effectively compress the fluffy metal scraps into blocks, save storage space, and automatically separate coolant, simplifying subsequent processing and recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an adjustable speed hydraulic chip transport device and method, wherein a servo motor is fixedly arranged at the upper front end of a shell, a chip discharge pipe is fixedly connected to the left bottom of the shell, and a baffle is fixedly arranged at the top of the shell, and the present invention relates to the field of chip transport technology. The adjustable speed hydraulic chip transport device and method, through the cooperation between the chip transport box mechanism, the extrusion mechanism, the guide inclined tube and the trapezoidal top block, transports the chip transport box mechanism containing metal waste chips to the direction of the chip discharge pipe. When the chip transport box mechanism passes between two extrusion mechanisms, the two extrusion mechanisms cooperate with each other, and the chip transport box mechanism can be driven to complete the multi-stage compression operation of the metal waste chips inside, effectively compressing the fluffy metal waste chips into blocks, saving subsequent storage space, and at the same time, the coolant attached to the surface of the metal waste chips can be squeezed out, which is convenient for subsequent processing and recycling.
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Description

Technical Field

[0001] The invention relates to the technical field of chip transportation, and in particular to a speed-adjustable hydraulic chip transportation device and method. Background Art

[0002] In metal cutting processing, the hydraulic system plays a key role. It provides the necessary power and pressure to enable the cutting tool to cut according to the predetermined trajectory and depth, thereby generating a large number of chips. These chips often have coolant attached to the surface. This is because in wet processing, coolant is used to cool the cutting tool and the workpiece, and it also helps to lubricate and clean the cutting area. However, if these metal waste chips containing coolant are not cleaned and transported in time, they will not only take up a lot of working space, but may also have adverse effects on the processing equipment and the environment. Therefore, a transportation device is needed to transport the metal waste chips with coolant attached to the surface to the designated location.

[0003] A composite plate chain conveyor device for chip removal machine processing disclosed in the patent application with reference publication number CN216944950U isolates waste chips inside the composite plate chain conveyor device through a baffle, which can effectively prevent waste chips and dust from posing a threat to the health of operators. The discharge height of the composite plate chain conveyor device is lowered by a protective elastic hose to reduce the falling range of waste chips, thereby ensuring that all waste chips fall into the trash can, thereby reducing the workload of operators.

[0004] Comprehensive analysis of the above reference patents shows the following defects:

[0005] The existing adjustable speed hydraulic chip transport device and method are difficult to timely and automatically perform multi-stage compression operations on the metal waste chips during the process of transporting the metal waste chips, resulting in the fluffy waste chips being unable to be stably compressed into blocks, which will take up a large amount of storage space in subsequent processing, and it is difficult to automatically separate the coolant attached to the surface of the metal waste chips, resulting in the coolant and the metal waste chips being mixed together, increasing the complexity of subsequent processing. Therefore, it is necessary to provide an adjustable speed hydraulic chip transport device and method to solve the above technical problems. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides an adjustable speed hydraulic chip transport device and method, which solves the problem that it is difficult to timely and automatically perform multi-stage compression operations on metal waste chips during the transportation of metal waste chips, resulting in the fluffy waste chips being unable to be stably compressed into blocks, which will take up a large amount of storage space in subsequent processing, and it is difficult to automatically separate the coolant attached to the surface of the metal waste chips, resulting in the coolant and the metal waste chips being mixed together, increasing the complexity of subsequent processing.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a speed-adjustable hydraulic chip transport device, comprising:

[0008] The shell is placed on the ground through supporting legs, and two lower rotating shafts are rotatably arranged between the front and rear walls of the inner cavity of the right part of the shell, and the front and rear parts of each of the lower rotating shafts are fixedly sleeved with a lower sprocket, and two upper rotating shafts are rotatably arranged between the front and rear walls of the inner cavity of the left part of the shell, and the front and rear parts of each of the upper rotating shafts are fixedly sleeved with an upper sprocket, and chains are meshed between the front lower sprocket and the outside of the front upper sprocket, and between the rear lower sprocket and the outside of the rear upper sprocket, and guide sprockets are rotatably arranged on the front and rear walls of the upper inner cavity of the shell and the front and rear walls of the lower inner cavity, and a servo motor is fixedly arranged on the upper front end of the shell, and a chip removal pipe is fixedly connected to the left bottom of the shell, a baffle is fixedly arranged on the top of the shell, a feed hopper is fixedly arranged on the right top of the baffle, and a solenoid valve is arranged at the bottom of the feed hopper;

[0009] A plurality of chip transport box mechanisms, used for containing metal waste chips formed by cutting using hydraulic technology and conveying the metal waste chips to the left, wherein the plurality of chip transport box mechanisms are evenly and fixedly connected between the outer walls of the two chains;

[0010] The two squeezing mechanisms are used to provide power to the chip transport box mechanism passing through the two squeezing mechanisms, drive the chip transport box mechanism to complete the multi-stage compression operation of the metal waste inside it, and compress the fluffy metal waste into blocks. The two squeezing mechanisms are respectively arranged at the front and rear parts of the shell.

[0011] Preferably, the two upper guide sprockets are respectively located below the two upper sprockets on the right, the two lower guide sprockets are respectively located above the two lower sprockets on the left, the two front guide sprockets are both engaged with the front chain, the two rear guide sprockets are both engaged with the rear chain, and the output shaft of the servo motor passes through the front wall of the shell and is fixedly connected to the front end of one of the upper rotating shafts.

[0012] Preferably, the bottom of the shell body and located on the right side of the chip removal pipe is fixedly connected with an inclined guide pipe, a filter screen is fixedly arranged between the top side walls of the inner cavity of the inclined guide pipe, the bottom of the inclined guide pipe is fixedly connected with a liquid guiding hose, and a trapezoidal top block is fixedly arranged between the front and rear walls of the left part of the inner cavity of the shell body through two connecting rods, and the trapezoidal top block is located directly above the filter screen.

[0013] Preferably, each of the chip transport box mechanisms includes a carrying plate, which is fixedly connected between two chains, a receiving box is fixedly arranged in the middle of one end of the carrying plate away from the chain, a filtrate mesh plate located directly below the receiving box is fixedly passed through the middle of the carrying plate, side push plates are arranged at the front and rear parts of the inner cavity of the receiving box, and push rods are fixedly arranged at the ends of the two side push plates away from each other.

[0014] Preferably, the ends of the two push rods away from each other slide through to the outside of the containing box, and the ends of the two push rods away from each other are fixedly provided with a sphere, and the outside of each push rod is sleeved with a first spring, and the first spring is located between the outside of the containing box and the sphere, and the end of the supporting plate away from the containing box is fixedly provided with a liquid collecting bucket assembly.

[0015] Preferably, the liquid collecting hopper assembly includes a liquid collecting hopper, which is fixedly connected to one end of the carrier plate away from the containing box, and the end of the liquid collecting hopper away from the carrier plate is fixedly connected to a short tube, and a support plate is fixedly arranged between the inner cavity side walls of the short tube.

[0016] Preferably, a square vertical rod is slidably passed through the middle of the support plate, a blocking block is fixedly provided at one end of the square vertical rod close to the liquid collecting bucket, a trapezoidal bottom block is fixedly provided at one end of the square vertical rod away from the liquid collecting bucket, a second spring is sleeved on the outside of the square vertical rod, and the second spring is located between the support plate and the trapezoidal bottom block.

[0017] Preferably, each of the extrusion mechanisms includes a placement box, which is fixedly connected to the middle of the outer wall of the shell, and a plurality of extrusion protrusions are evenly slid through the interior of the placement box, and one end of each of the extrusion protrusions slides through the interior of the shell.

[0018] Preferably, each of the extrusion protrusions is provided with a plurality of positioning holes inside, and each of the extrusion protrusions is provided with scale lines on the upper surface. Each of the extrusion protrusions is threadedly connected to the placement box by a bolt, and the bolt passes through one of the positioning holes, and the sphere is adapted to the extrusion protrusion.

[0019] The present invention also provides a speed-adjustable hydraulic chip transportation method, using a speed-adjustable hydraulic chip transportation device, and the specific method includes the following steps:

[0020] Step 1: Start the servo motor to drive the corresponding upper shaft to rotate. Under the action of the lower shaft, the lower sprocket, the upper shaft, the upper sprocket, the chain and the guide sprocket, the two chains are driven to drive a plurality of chip transport box mechanisms to move synchronously. Since a controller is provided at the bottom of the shell, the electromagnetic valve on the feed hopper is controlled by the controller to open and close regularly. The timing of the opening and closing is adapted to the operation law of the plurality of chip transport box mechanisms, that is, when each chip transport box mechanism runs to the right below the feed hopper, the electromagnetic valve is opened and kept open for a preset time.

[0021] Step 2, when one of the chip transport box mechanisms moves to the bottom of the feed hopper, the solenoid valve opens, wherein the feed hopper is pre-placed with metal waste formed by hydraulic cutting, and part of the metal waste in the feed hopper automatically falls into the chip transport box mechanism directly below, and when the opening at the top of the chip transport box mechanism and the chip discharge opening at the bottom of the feed hopper are just misaligned, the solenoid valve closes, and then the chip transport box mechanism containing the metal waste continues to move toward the chip discharge pipe driven by the chain. During the process, when the chip transport box mechanism passes between the two extrusion mechanisms, under the action of the two extrusion mechanisms, the chip transport box mechanism is driven to complete the multi-stage compression operation of the metal waste inside, compressing the fluffy metal waste into blocks, and at the same time squeezing out the coolant attached to the surface of the metal waste, and the squeezed coolant flows to the bottom of the inner cavity of the chip transport box mechanism under the action of its own gravity;

[0022] Step three, when the bottom of the chip transport box mechanism contacts the inclined surface of the trapezoidal top block, the bottom of the chip transport box mechanism is opened under the action of the trapezoidal top block so that the coolant automatically flows downward from the chip transport box mechanism, and finally the coolant flows to the outside along the inclined guide pipe and the liquid guide hose for unified collection, and then driven by the chain, the chip transport box mechanism is transported to the far left, and then begins to flip, so that the metal waste chips compressed into blocks in the chip transport box mechanism automatically fall under the action of their own gravity, and are discharged along the chip discharge pipe, completing the transportation of the metal waste chips. Beneficial Effects

[0023] The present invention provides a speed-adjustable hydraulic chip transport device and method. Compared with the prior art, it has the following beneficial effects:

[0024] 1. A speed-adjustable hydraulic chip transport device and method, through the cooperation between a chip transport box mechanism, an extrusion mechanism, an inclined guide tube and a trapezoidal top block, in the process of transporting the chip transport box mechanism containing metal waste chips toward the chip discharge pipe, when the chip transport box mechanism passes between two extrusion mechanisms, under the cooperation of the two extrusion mechanisms, the chip transport box mechanism can be driven to complete the multi-stage compression operation of the metal waste chips inside, effectively compressing the fluffy metal waste chips into blocks, saving subsequent storage space, and at the same time, the coolant attached to the surface of the metal waste chips can be squeezed out, which is convenient for subsequent processing and recycling.

[0025] 2. A speed-adjustable hydraulic chip transport device and method, through the cooperation between the accommodating box, the side push plate, the ball, the first spring and the extrusion protrusion, since the two side walls of the extrusion protrusion are inclined, when the chip transport box mechanism is transported between the two extrusion mechanisms, the two balls on the chip transport box mechanism will be pushed simultaneously by the extrusion protrusions at the front and rear two relative positions, so that the two balls are close to each other, and the two side push plates are close to each other accordingly. Under the elastic action of the first spring, when the ball does not contact the side wall of the extrusion protrusion, the two balls return to their original positions, and the two The side push plates then return to their original positions, and the metal scraps in the storage box can be compressed in a timely and automatic manner during transportation. Since a plurality of extrusion protrusions are provided, and the distance between the extrusion protrusions at the front and rear relative positions gradually decreases from right to left, the extrusion protrusions at the front and rear relative positions form a group. Therefore, in the process of transporting the chip transport box containing the metal scraps to the left, the extrusion force of the multiple groups of extrusion protrusions on the metal scraps in the storage box gradually increases from right to left, so that the fluffy metal scraps are gradually compressed evenly and effectively, thereby ensuring the stability of the compression process.

[0026] 3. A speed-adjustable hydraulic chip transport device and method, which transports the chip transport box mechanism toward the chip discharge pipe through the cooperation among the filtrate mesh plate, the liquid collecting bucket, the short tube, the blocking block, the trapezoidal bottom block, the second spring and the trapezoidal top block. During the process, the inclined surface of the trapezoidal bottom block will contact the inclined surface of the trapezoidal top block. Under the action of the trapezoidal top block, the trapezoidal bottom block moves to the left while being pushed upward by the trapezoidal top block, so that the trapezoidal bottom block slides upward along the inclined surface of the trapezoidal top block, thereby lifting the trapezoidal bottom block upward and causing the blocking block to move up and out of the short tube, so that the coolant collected in the liquid collecting bucket automatically flows downward through the short tube, thereby achieving the purpose of timely and automatic separation of the coolant during transportation.

[0027] 4. A speed-adjustable hydraulic chip transport device and method, through the cooperation between the placement box, the extrusion protrusion, the positioning hole and the bolt, can flexibly and accurately adjust the distance between the extrusion protrusions at the front and rear relative positions according to the required compression tightness of the metal waste, thereby changing the distance that the two spheres can move relative to each other, that is, changing the distance that the two side push plates can move relative to each other, thereby realizing the adjustment of the compression force of the metal waste, and having a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 A perspective view of the present invention;

[0029] Figure 2 is a cutaway perspective view of the present invention;

[0030] Figure 3 For the present invention Figure 2 A partial enlarged view of the middle A;

[0031] Figure 4 is a cutaway perspective view of a housing of the present invention;

[0032] Figure 5 For the present invention Figure 4 A partial enlarged view of point B in the middle;

[0033] Figure 6 It is a three-dimensional diagram of the trapezoidal top block of the present invention;

[0034] Figure 7 A first stereoscopic view of the chip transport box mechanism of the present invention;

[0035] Figure 8 A second stereoscopic view of the chip transport box mechanism of the present invention;

[0036] Fig. 9 It is a cutaway perspective view of the chip transport box mechanism of the present invention;

[0037] Fig.10 An exploded view of the chip transport box mechanism of the present invention;

[0038] Fig.11 is an exploded view of the liquid collecting hopper assembly of the present invention;

[0039] Fig.12 is a three-dimensional diagram of the extrusion mechanism of the present invention;

[0040] Fig.13 It is an exploded view of the extrusion mechanism of the present invention.

[0041] In the figure: 1, housing; 2, lower shaft; 3, lower sprocket; 4, upper shaft; 5, upper sprocket; 6, chain; 7, guide sprocket; 8, chip transport box mechanism; 81, bearing plate; 82, containing box; 83, filtrate screen plate; 84, side push plate; 85, push rod; 86, ball; 87, first spring; 88, liquid collecting bucket assembly; 881, liquid collecting bucket; 882, short pipe; 883, support plate; 884 , square vertical rod; 885, blocking block; 886, trapezoidal bottom block; 887, second spring; 9, extrusion mechanism; 91, placement box; 92, extrusion protrusion; 93, positioning hole; 94, scale line; 95, bolt; 10, servo motor; 11, chip removal pipe; 12, guide pipe; 13, filter screen; 14, liquid guide hose; 15, baffle; 16, feed hopper; 17, connecting rod; 18, trapezoidal top block. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] The present invention provides two technical solutions:

[0044] like Figures 1 to 6 A first embodiment is shown: a speed-adjustable hydraulic chip transport device, comprising:

[0045] The housing (1) is placed on the ground via supporting legs. Two lower rotating shafts (2) are rotatably arranged between the front and rear walls of the right inner cavity of the housing (1). The front and rear parts of each lower rotating shaft (2) are fixedly sleeved with a lower sprocket (3). Two upper rotating shafts (4) are rotatably arranged between the front and rear walls of the left inner cavity of the housing (1). The front and rear parts of each upper rotating shaft (4) are fixedly sleeved with an upper sprocket (5). The front lower sprocket (3) and the outer part of the front upper sprocket (5) are connected to each other, and the rear lower sprocket (3) and the rear upper sprocket are connected to each other. The outer parts of the housing (5) are meshed with chains (6), the front and rear walls of the upper inner cavity and the front and rear walls of the lower inner cavity of the housing (1) are rotatably provided with guide sprockets (7), a servo motor (10) is fixedly provided at the upper front end of the housing (1), a chip removal pipe (11) is fixedly connected to the left side of the bottom of the housing (1), a baffle (15) is fixedly provided at the top of the housing (1), a feed hopper (16) is fixedly provided on the right side of the top of the baffle (15), and a solenoid valve is provided at the bottom of the feed hopper (16);

[0046] A plurality of chip transport box mechanisms (8) for containing metal waste chips formed by cutting using hydraulic technology and conveying the metal waste chips to the left, wherein the plurality of chip transport box mechanisms (8) are evenly and fixedly connected between the outer walls of the two chains (6);

[0047] Two squeezing mechanisms (9) are used to provide power to a chip transport box mechanism (8) passing between the two squeezing mechanisms (9), driving the chip transport box mechanism (8) to complete a multi-stage compression operation of the metal waste inside the box, thereby compressing the fluffy metal waste into blocks, and the two squeezing mechanisms (9) are respectively arranged at the front and rear parts of the housing (1);

[0048] The two upper guide sprockets (7) are respectively located below the two upper sprockets (5) on the right, the two lower guide sprockets (7) are respectively located above the two lower sprockets (3) on the left, the two front guide sprockets (7) are both meshed with the front chain (6), and the two rear guide sprockets (7) are both meshed with the rear chain (6), the output shaft of the servo motor (10) passes through the front wall of the housing (1) and is fixedly connected to the front end of one of the upper rotating shafts (4), and the rotation speed of the servo motor (10) is controlled by a program, so that the rotation speed can be adjusted according to the actual situation. The conveying speed of a plurality of chip conveying box mechanisms (8) is adjusted according to actual needs. A guide pipe (12) is fixedly connected to the bottom of the shell (1) and located to the right of the chip discharge pipe (11). A filter screen (13) is fixedly arranged between the top side walls of the inner cavity of the guide pipe (12). A liquid guide hose (14) is fixedly arranged at the bottom of the guide pipe (12). A trapezoidal top block (18) is fixedly arranged between the front and rear walls of the left inner cavity of the shell (1) via two connecting rods (17). The trapezoidal top block (18) is located directly above the filter screen (13).

[0049] Through the mutual cooperation among the chip transport box mechanism 8, the extrusion mechanism 9, the guide inclined tube 12 and the trapezoidal top block 18, when the chip transport box mechanism 8 containing metal waste is transported toward the chip discharge tube 11, when the chip transport box mechanism 8 passes between the two extrusion mechanisms 9, with the cooperation of the two extrusion mechanisms 9, the chip transport box mechanism 8 can be driven to complete the multi-stage compression operation of the metal waste inside it, effectively compressing the fluffy metal waste into blocks, saving subsequent storage space, and at the same time squeezing out the coolant attached to the surface of the metal waste, which is convenient for subsequent processing and recycling.

[0050] like Figures 7 to 13A second embodiment is shown, which mainly differs from the first embodiment in that: a speed-adjustable hydraulic chip transport device, each of the chip transport box mechanisms (8) comprises a bearing plate (81), the bearing plate (81) being fixedly connected between two chains (6), a receiving box (82) being fixedly arranged in the middle of one end of the bearing plate (81) away from the chain (6), a filtrate screen plate (83) located directly below the receiving box (82) being fixedly penetrated in the middle of the bearing plate (81), side push plates (84) being arranged at the front and rear parts of the inner cavity of the receiving box (82), push rods (85) being fixedly arranged at the ends of the two side push plates (84) away from each other, and the ends of the two push rods (85) being slidably penetrated to the receiving box. (82), the ends of the two push rods (85) away from each other are fixedly provided with a sphere (86), the outside of each push rod (85) is sleeved with a first spring (87), the first spring (87) is located between the outside of the accommodating box (82) and the sphere (86), the end of the supporting plate (81) away from the accommodating box (82) is fixedly provided with a liquid collecting bucket assembly (88), the liquid collecting bucket assembly (88) comprises a liquid collecting bucket (881), the liquid collecting bucket (881) is fixedly connected to the end of the supporting plate (81) away from the accommodating box (82), the end of the liquid collecting bucket (881) away from the supporting plate (81) is fixedly connected with a short tube (882), and a support plate is fixedly provided between the side walls of the inner cavity of the short tube (882) (883), a square vertical rod (884) is slidably penetrated in the middle of the support plate (883), a blocking block (885) is fixedly arranged at one end of the square vertical rod (884) close to the liquid collecting bucket (881), the outer diameter of the blocking block (885) is matched with the inner diameter of the short tube (882), when the blocking block (885) is located inside the short tube (882), the blocking block (885) can completely seal the short tube (882), a trapezoidal bottom block (886) is fixedly arranged at one end of the square vertical rod (884) away from the liquid collecting bucket (881), the inclined surface of the trapezoidal bottom block (886) is matched with the inclined surface of the trapezoidal top block (18), and a second spring (887) is sleeved on the outside of the square vertical rod (884), and the second spring (887) ) is located between the support plate (883) and the trapezoidal bottom block (886), each of the extrusion mechanisms (9) comprises a placement box (91), the placement box (91) is fixedly connected to the middle of the outer wall of the shell (1), a plurality of extrusion protrusions (92) are uniformly slidably penetrated inside the placement box (91), one end of each of the extrusion protrusions (92) is slidably penetrated into the inside of the shell (1), a plurality of positioning holes (93) are opened inside each of the extrusion protrusions (92), a scale line (94) is provided on the upper surface of each of the extrusion protrusions (92), each of the extrusion protrusions (92) is threadedly connected to the placement box (91) by a bolt (95), and the bolt (95) penetrates one of the positioning holes (93),The sphere (86) is matched with the extrusion projection (92).

[0051] Through the cooperation between the accommodating box 82, the side push plate 84, the ball 86, the first spring 87 and the extrusion protrusion 92, since the two side walls of the extrusion protrusion 92 are inclined, when the chip transport box mechanism 8 is transported between the two extrusion mechanisms 9, the two balls 86 on the chip transport box mechanism 8 will be pushed simultaneously by the extrusion protrusions 92 at the two relative positions in the front and rear, so that the two balls 86 are close to each other, and the two side push plates 84 are close to each other accordingly. Under the elastic action of the first spring 87, when the ball 86 is no longer in contact with the side walls of the extrusion protrusion 92, the two balls 86 return to their original positions, and the two side push plates 84 are close to each other. The push plate 84 then returns to its original position, and the metal scraps in the receiving box 82 can be compressed in a timely and automatic manner during transportation. Since a plurality of extrusion protrusions 92 are provided, and the distance between the extrusion protrusions 92 at the front and rear relative positions gradually decreases from right to left, and the extrusion protrusions 92 at the front and rear relative positions form a group, during the process of transporting the chip transport box mechanism 8 containing the metal scraps to the left, the extrusion force of the multiple groups of extrusion protrusions 92 on the metal scraps in the receiving box 82 gradually increases from right to left, so that the fluffy metal scraps are gradually compressed evenly and effectively, thereby ensuring the stability of the compression process. The filter liquid mesh plate 83, the liquid collecting bucket 881, the short tube 882, the blocking block 885, the trapezoidal bottom block 886, the second spring 887 and the trapezoidal top block 18 cooperate with each other. During the process of transporting the chip transport box mechanism 8 to the direction of the chip discharge pipe 11, the inclined surface of the trapezoidal bottom block 886 will contact the inclined surface of the trapezoidal top block 18. Under the action of the trapezoidal top block 18, the trapezoidal bottom block 886 moves to the left while being pushed upward by the trapezoidal top block 18, so that the trapezoidal bottom block 886 slides upward along the inclined surface of the trapezoidal top block 18, thereby lifting the trapezoidal bottom block 886 upward, so that the blocking block 885 moves up and leaves the short tube 8. The interior of 82 is formed so that the coolant collected in the liquid collecting hopper 881 automatically flows downward through the short tube 882, so as to achieve the purpose of timely and automatic separation of the coolant during transportation. Through the cooperation between the placement box 91, the extrusion protrusion 92, the positioning hole 93 and the bolt 95, according to the compression tightness required for the metal waste, the distance between the extrusion protrusion 92 at the two relative positions can be flexibly and accurately adjusted, thereby changing the distance that the two spheres 86 can move relative to each other, that is, changing the distance that the two side push plates 84 can move relative to each other, so as to achieve the adjustment of the compression force of the metal waste, and has a wide range of applications.

[0052] The embodiment of the present invention further provides a speed-adjustable hydraulic chip transport method, using a speed-adjustable hydraulic chip transport device, and the specific method includes the following steps:

[0053] Step 1: Start the servo motor (10) to drive the corresponding upper rotating shaft (4) to rotate. Under the action of the lower rotating shaft (2), the lower sprocket (3), the upper rotating shaft (4), the upper sprocket (5), the chain (6) and the guide sprocket (7), the two chains (6) are driven to drive the plurality of chip transport box mechanisms (8) to move synchronously. Since a controller is provided at the bottom of the housing (1), the solenoid valve on the feed hopper (16) is controlled by the controller to open and close at a fixed time. The time of the fixed opening and closing is adapted to the operation law of the plurality of chip transport box mechanisms (8). That is, when each chip transport box mechanism (8) runs to the bottom of the feed hopper (16), the solenoid valve is opened and kept open for a preset time.

[0054] Step 2: When one of the chip transport box mechanisms (8) moves to the position directly below the feed hopper (16), the solenoid valve is opened, wherein the feed hopper (16) is pre-loaded with metal waste chips formed by hydraulic cutting, and part of the metal waste chips in the feed hopper (16) automatically fall into the chip transport box mechanism (8) directly below. When the opening at the top of the chip transport box mechanism (8) and the chip discharge opening at the bottom of the feed hopper (16) are misaligned, the solenoid valve is closed, and then the chip transport box mechanism (8) containing the metal waste chips is opened. ) is driven by the chain (6) to continue to move in the direction of the chip discharge pipe (11). During the process, when the chip transport box mechanism (8) passes between the two extrusion mechanisms (9), the two extrusion mechanisms (9) drive the chip transport box mechanism (8) to complete the multi-stage compression operation of the metal waste inside, compressing the fluffy metal waste into blocks, and at the same time squeezing out the coolant attached to the surface of the metal waste. The squeezed coolant flows to the bottom of the inner cavity of the chip transport box mechanism (8) under the action of its own gravity;

[0055] Step 3: After that, when the bottom of the chip transport box mechanism (8) contacts the inclined surface of the trapezoidal top block (18), the bottom of the chip transport box mechanism (8) is opened under the action of the trapezoidal top block (18) so that the coolant automatically flows downward from the chip transport box mechanism (8), and finally the coolant flows to the outside along the inclined guide pipe (12) and the liquid guide hose (14) for unified collection. Then, driven by the chain (6), the chip transport box mechanism (8) is transported to the far left, and then begins to flip, so that the metal waste chips compressed into blocks in the chip transport box mechanism (8) automatically fall under the action of their own gravity and are discharged along the chip discharge pipe (11), completing the transportation of the metal waste chips.

[0056] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A speed-adjustable hydraulic chip transport device, characterized in that: include: The shell is placed on the ground through supporting legs, and two lower rotating shafts are rotatably arranged between the front and rear walls of the inner cavity of the right part of the shell, and the front and rear parts of each of the lower rotating shafts are fixedly sleeved with a lower sprocket, and two upper rotating shafts are rotatably arranged between the front and rear walls of the inner cavity of the left part of the shell, and the front and rear parts of each of the upper rotating shafts are fixedly sleeved with an upper sprocket, and chains are meshed between the front lower sprocket and the outside of the front upper sprocket, and between the rear lower sprocket and the outside of the rear upper sprocket, and guide sprockets are rotatably arranged on the front and rear walls of the upper inner cavity of the shell and the front and rear walls of the lower inner cavity, and a servo motor is fixedly arranged on the upper front end of the shell, and a chip removal pipe is fixedly connected to the left bottom of the shell, a baffle is fixedly arranged on the top of the shell, a feed hopper is fixedly arranged on the right top of the baffle, and a solenoid valve is arranged at the bottom of the feed hopper; A plurality of chip transport box mechanisms are used to contain metal waste chips formed by cutting using hydraulic technology and to transport the metal waste chips to the left, wherein the plurality of chip transport box mechanisms are evenly and fixedly connected between the outer walls of the two chains; Two squeezing mechanisms are used to provide power to the chip transport box mechanism passing through the two squeezing mechanisms, drive the chip transport box mechanism to complete the multi-stage compression operation of the metal waste inside, and compress the fluffy metal waste into blocks. The two squeezing mechanisms are respectively arranged at the front and rear parts of the housing; The two guide sprockets at the upper part are respectively located below the two upper sprockets at the right part, and the two guide sprockets at the lower part are respectively located above the two lower sprockets at the left part, the two guide sprockets at the front part are both meshed with the front chain, and the two guide sprockets at the rear part are both meshed with the rear chain, the output shaft of the servo motor passes through the front wall of the shell and is fixedly connected to the front end of one of the upper rotating shafts, the bottom of the shell and the right side of the chip removal pipe are fixedly connected with a guide inclined pipe, a filter screen is fixedly arranged between the top side walls of the inner cavity of the guide inclined pipe, and a liquid guide hose is fixedly connected to the bottom of the guide inclined pipe, a trapezoidal top block is fixedly arranged between the front and rear walls of the inner cavity of the left part of the shell through two connecting rods, and the trapezoidal top block is located directly above the filter screen; Each of the chip transport box mechanisms comprises a carrying plate, the carrying plate being fixedly connected between the two chains, a containing box being fixedly arranged in the middle of one end of the carrying plate away from the chain, a filtrate mesh plate being fixedly passed through the middle of the carrying plate and being located directly below the containing box, side push plates being arranged at the front and rear parts of the inner cavity of the containing box, push rods being fixedly arranged at the ends of the two side push plates away from each other, the ends of the two push rods away from each other being slid through to the outside of the containing box, balls being fixedly arranged at the ends of the two push rods away from each other, a first spring being sleeved on the outside of each push rod, the first spring being located between the outside of the containing box and the ball, a liquid collecting hopper assembly being fixedly arranged at the end of the carrying plate away from the containing box; The liquid collecting hopper assembly comprises a liquid collecting hopper, the liquid collecting hopper is fixedly connected to one end of the carrying plate away from the containing box, the end of the liquid collecting hopper away from the carrying plate is fixedly connected with a short tube, a support plate is fixedly arranged between the inner cavity side walls of the short tube, a square vertical rod is slidably penetrated through the middle of the support plate, a blocking block is fixedly arranged at one end of the square vertical rod close to the liquid collecting hopper, a trapezoidal bottom block is fixedly arranged at one end of the square vertical rod away from the liquid collecting hopper, a second spring is sleeved on the outside of the square vertical rod, and the second spring is located between the support plate and the trapezoidal bottom block; Each of the extrusion mechanisms includes a placement box, which is fixedly connected to the middle of the outer wall of the shell. A plurality of extrusion protrusions are evenly slidably penetrated inside the placement box. One end of each of the extrusion protrusions slides through the inside of the shell. A plurality of positioning holes are opened inside each of the extrusion protrusions. A scale line is provided on the upper surface of each of the extrusion protrusions. Each of the extrusion protrusions is threadedly connected to the placement box by a bolt, and the bolt penetrates one of the positioning holes. The sphere is adapted to the extrusion protrusion.

2. A speed-adjustable hydraulic chip transport method, characterized in that: Using the adjustable speed hydraulic chip transport device as claimed in claim 1, the method comprises the following steps: Step 1: Start the servo motor to drive the corresponding upper shaft to rotate. Under the action of the lower shaft, the lower sprocket, the upper shaft, the upper sprocket, the chain and the guide sprocket, the two chains are driven to drive a plurality of chip transport box mechanisms to move synchronously. Since a controller is provided at the bottom of the shell, the electromagnetic valve on the feed hopper is controlled by the controller to open and close regularly. The timing of the opening and closing is adapted to the operation law of the plurality of chip transport box mechanisms, that is, when each chip transport box mechanism runs to the right below the feed hopper, the electromagnetic valve is opened and kept open for a preset time. Step 2, when one of the chip transport box mechanisms moves to the bottom of the feed hopper, the solenoid valve opens, wherein the feed hopper is pre-placed with metal waste formed by hydraulic cutting, and part of the metal waste in the feed hopper automatically falls into the chip transport box mechanism directly below, and when the opening at the top of the chip transport box mechanism and the chip discharge opening at the bottom of the feed hopper are just misaligned, the solenoid valve closes, and then the chip transport box mechanism containing the metal waste continues to move toward the chip discharge pipe driven by the chain. During the process, when the chip transport box mechanism passes between the two extrusion mechanisms, under the action of the two extrusion mechanisms, the chip transport box mechanism is driven to complete the multi-stage compression operation of the metal waste inside, compressing the fluffy metal waste into blocks, and at the same time squeezing out the coolant attached to the surface of the metal waste, and the squeezed coolant flows to the bottom of the inner cavity of the chip transport box mechanism under the action of its own gravity; Step three, when the bottom of the chip transport box mechanism contacts the inclined surface of the trapezoidal top block, the bottom of the chip transport box mechanism is opened under the action of the trapezoidal top block so that the coolant automatically flows downward from the chip transport box mechanism, and finally the coolant flows to the outside along the inclined guide pipe and the liquid guide hose for unified collection, and then driven by the chain, the chip transport box mechanism is transported to the far left, and then begins to flip, so that the metal waste chips compressed into blocks in the chip transport box mechanism automatically fall under the action of their own gravity, and are discharged along the chip discharge pipe, completing the transportation of the metal waste chips.

Citation Information

Patent Citations

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