Box casting machine
The box ejector system automates cardboard loading and bending, addressing inefficiencies in manual cardboard packaging by ensuring precise and coordinated noodle packaging.
Patent Information
- Application Number
- CN202411504679.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2024-12-13
AI Technical Summary
Manual bending of cardboard boxes for noodle packaging is inefficient and imprecise, leading to uncoordinated packaging.
A box ejector system comprising a cardboard unloading device with vacuum suction cups, a conveying mechanism, and a bending mechanism to automate the process of loading and bending cardboard boxes onto noodles for precise packaging.
The system enhances packaging efficiency by accurately loading and bending cardboard boxes onto noodles, ensuring consistent alignment for seamless packaging.
Smart Images

Figure CN119117394A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food packaging, and in particular to a box ejector. Background Art
[0002] In the process of packaging noodles, paper boxes are usually needed, and the common way is to manually bend the cardboard into the shape of a paper box, and then cover it on the surface of the noodles to facilitate the subsequent packaging of the noodles.
[0003] However, manual bending speed is slow and the bending position is not precise enough, which may cause the overall coordination to be uncoordinated when the noodles are packaged.
[0004] Based on the above problems, a box-casting machine is proposed. Summary of the invention
[0005] In order to solve the above problems, an embodiment of the present invention provides a box ejector, which achieves the purpose of solving the problem of low efficiency of packaging of noodles mentioned in the background technology.
[0006] In order to achieve the above-mentioned purpose, the embodiment of the present invention specifically adopts the following technical scheme: a box-dropping machine, including a frame, a cardboard unloading device, a storage device, a noodle conveying device, a cardboard bending mechanism and a cardboard conveying device; The noodle conveying device is disposed at the bottom end of the frame, and the noodle conveying device penetrates the frame along the transmission direction; The storage device is used to store the paperboards covering the noodles. The storage device is located on one side of the paperboard unloading device. The storage device and the paperboard unloading device are both located above the paperboard conveying device. The paperboard unloading device is provided with a plurality of vacuum suction cups. The paperboards in the paperboard conveying device are transported to the paperboard conveying device through the paperboard unloading device. The paperboard conveying device is located above the noodle conveying device and is connected to the frame; A driving device is arranged on the side of the cardboard unloading device, and the driving device drives a plurality of vacuum suction cups in the cardboard unloading device to rotate.
[0007] Furthermore, the cardboard unloading device includes a shell, which is in a hollow cylindrical shape, a disc is rotatably connected inside the shell, an output end of the driving device is fixedly connected to an output shaft, the output shaft extends into the shell and is fixedly connected to the disc, and a driving gear is fixedly connected inside the shell; The disc is rotatably connected with three driven gears, which are located outside the driving gear and arranged in an equilateral triangle. There are also three delivery shafts on the disc, and the three delivery shafts are respectively arranged at positions close to the outside of the three driven gears. The delivery shaft is rotatably connected to the disc, and the outer wall of the delivery shaft is fixedly connected with a feeding gear. The feeding gear and the driven gear are meshingly connected. The delivery shaft is also fixedly connected with a feeding rod in its setting direction, and the end of the feeding rod away from the delivery shaft is fixedly connected to the vacuum suction cup.
[0008] Furthermore, the adsorption end of the vacuum suction cup can adsorb the cardboard in the storage device, and when the vacuum suction cup rotates to the top of the cardboard conveying device, the adsorption end thereof is in a state of facing the cardboard conveying device; When the vacuum suction cup rotates to the position of the material storage device, the suction end thereof is directly opposite to the material storage device.
[0009] Furthermore, the cardboard conveying device includes a guide bar, a conveying chain with a conveying function is provided between the two guide bars, a plurality of pushing members are provided on the conveying chain, the spacing between the plurality of pushing members is the same, the distance between the pushing members is greater than the length of the cardboard, guide plates are provided on the opposite sides of the two guide bars, and the distance between the two guide plates corresponds to the width of the cardboard.
[0010] Furthermore, with the conveying direction of the noodle conveying device as the positive direction, the paperboard conveying device further comprises a conveying mechanism, the conveying mechanism is composed of two symmetrically arranged conveying bars, the two conveying bars are arranged in an up-and-down manner, a plurality of transmission shafts are rotatably connected to the conveying bars, and the plurality of transmission shafts are synchronously rotated by chains; Two symmetrically arranged rotating wheels are fixedly connected to the transmission shaft, and the symmetrically arranged rotating wheels correspond to the symmetrically arranged guide plates respectively, and the rotating wheels are arranged on the rear side of the guide plates. The rotating wheels transmit the cardboard between the pushing members by rotating, and the transmission direction is the positive direction. Two symmetrically arranged supporting cross plates are arranged between the two transmission bars, and the supporting cross plates are used to support the cardboard in transmission.
[0011] Furthermore, a cardboard bending mechanism is arranged at the rear side of the cardboard conveying device, and the cardboard bending mechanism is used to bend both sides of the long sides of the conveyed cardboard; The cardboard bending mechanism includes a transport shaft and a transport chain. A sprocket is provided on the outer wall of the transport shaft. The sprocket drives the transport chain to move. The transport chain is arranged above the tail end of the conveyor chain. A plurality of transport racks are also arranged on the transport chain. The distance between the transport racks corresponds to the length of the cardboard. The cardboard is driven to move by the action of the transport chain and the transport rack. Bending guard plates are provided on opposite sides of the transmission chain, the tail ends of the bending guard plates are close to the transmission chain, and the ends thereof are provided with bending plates for bending paperboards; The end of the cardboard bending mechanism is located above the noodle conveying device, and the cardboard bending mechanism conveys the bent cardboard to the noodles above the noodle conveying device.
[0012] The beneficial effects of the embodiments of the present invention are: 1. The cardboard unloading device provided in this scheme can make the feeding rod revolve through the cooperation of the driving gear, the driven gear and the feeding gear. During the revolution, the feeding rod will rotate under the action of the feeding gear. When the rotating feeding rod rotates to the position of the cardboard unloading device, the cardboard is adsorbed by the vacuum suction cup. When the feeding rod rotates to the top of the conveyor chain, the vacuum suction cup releases the suction force on the cardboard, so that the cardboard falls onto the conveyor chain, thereby unloading the cardboard in sequence.
[0013] 2. This solution provides a bending guard plate, which can bend the long side of the cardboard by squeezing it during the cardboard conveying process. This method can make the bending parts of the cardboard consistent, and the bent cardboard can fall onto the noodles on the noodle conveying device to cover the noodles, facilitating the subsequent packaging process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 for Figure 1 A in the enlarged view; Figure 3 for Figure 1 The enlarged view of point B in the figure; Figure 4 for Figure 1 The enlarged view of point C in the figure; Figure 5 for Figure 1 The enlarged view of point D in the figure; Figure 6 It is a schematic diagram of the structure of the housing in the present invention; Figure 7 for Figure 6 Enlarged view of point E in FIG.
[0015] In the figure: 1. frame; 2. driving device; 201. driving gear; 202. driven gear; 203. disc; 205. delivery shaft; 206. feeding gear; 3. cardboard unloading device; 301. feeding rod; 302. vacuum suction cup; 4. storage device; 5. cardboard; 6. cardboard conveying device; 601. guide plate; 602. conveying chain; 603. pushing member; 7. transmission mechanism; 701. transmission lever; 702. rotating wheel; 703. transmission shaft; 8. noodle conveying device; 9. cardboard bending mechanism; 901. transmission chain; 902. transmission frame; 903. transport shaft; 904. bending guard plate. DETAILED DESCRIPTION
[0016] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0017] Example 1 See also Figure 1-7 , a box-dropping machine, comprising a frame 1, a cardboard feeding device 3, a material storage device 4, a noodle conveying device 8, a cardboard bending mechanism 9 and a cardboard conveying device 6; The noodle conveyor 8 is disposed at the bottom end of the frame 1, and the noodle conveyor 8 passes through the frame 1 along the transmission direction. The noodle conveyor 8 is used to transport the quantitative noodles, and the distances between the noodles on the noodle conveyor 8 are the same. In this way, it is convenient for the paperboard 5 to be discharged in the subsequent process so as to correspond to the noodles.
[0018] The storage device 4 is used to store the paperboard 5 covering the noodles. Figure 2 The cardboard 5 is arranged in an inclined manner in the storage device 4, and slides toward the discharge end of the storage device 4 by the component force of its own gravity. The discharge end of the storage device 4 is the position where the vacuum suction cup 302 faces when the feeding rod 301 rotates to the position of the storage device 4. The storage device 4 is located on one side of the cardboard unloading device 3. The storage device 4 and the cardboard unloading device 3 are both located above the cardboard conveying device 6. The cardboard unloading device 3 is provided with a plurality of vacuum suction cups 302. The cardboard 5 in the cardboard conveying device 6 is transported to the cardboard conveying device 6 by the cardboard unloading device 3.
[0019] A driving device 2 is provided on the side of the cardboard blanking device 3 , and the driving device 2 drives a plurality of vacuum suction cups 302 in the cardboard blanking device 3 to rotate.
[0020] The cardboard unloading device 3 includes an outer shell, which is in a hollow cylindrical shape. A disc 203 is rotatably connected inside the outer shell. An output shaft is fixedly connected to the output end of the driving device 2. The output shaft extends into the outer shell and is fixedly connected to the disc 203 on the output shaft inside the outer shell. A driving gear 201 is fixedly connected to the outer shell. When the cardboard 5 is unloading, the driving device 2 drives the disc 203 to rotate.
[0021] The disk 203 is rotatably connected to three driven gears 202, which are located outside the driving gear 201 and arranged in an equilateral triangle. When the disk 203 rotates, it drives the multiple driven gears 202 to rotate around the driving gear 201. During the rotation of the driven gears 202, they will also rotate due to the driving gear 201.
[0022] The disc 203 is also provided with three delivery shafts 205, which are respectively arranged at positions close to the outside of the three driven gears 202. The delivery shafts 205 are rotatably connected to the disc 203, and the outer wall of the delivery shaft 205 is fixedly connected with a feeding gear 206, which is meshed with the driven gear 202. The delivery shaft 205 is also fixedly connected with a feeding rod 301 in its setting direction, and one end of the feeding rod 301 away from the delivery shaft 205 is fixedly connected to the vacuum suction cup 302. The delivery shaft will also rotate with the rotation of the disc 203, and because the driven gear 202 rotates, it will also drive the delivery shaft 205 to rotate. When the delivery shaft 205 rotates, it drives the feeding rod 301 and the vacuum suction cup 302 to rotate. When the vacuum suction cup 302 rotates, its suction end will face the discharge end of the storage device 4 and the conveying chain 602, and under the control of the sensor, the cardboard 5 in the storage device 4 is transferred to the conveying chain 602. The sensor is a prior art and will not be described in detail.
[0023] When the vacuum suction cup 302 rotates to the position of the material storage device 4, its suction end is directly opposite to the material storage device 4. The suction or retraction of the vacuum suction cup 302 is controlled by a sensor, which is arranged at the position of the feeding rod 301, and the sensor is used to detect the position of the feeding rod 301. When the feeding rod 301 moves to a position close to the material storage device 4, the suction end of the vacuum suction cup 302 is directly opposite to the discharge end of the material storage device 4, and the suction end will contact the cardboard 5, and then the vacuum suction cup 302 will suck the cardboard through the control of the sensor. Since the cardboard 5 has elasticity under certain circumstances, it can undergo slight deformation. When the vacuum suction cup 302 sucks the cardboard 5 and moves it, the cardboard 5 will deform and then separate from the material storage device 4. After the cardboard 5 is deformed and separated from the material storage device 4, it will deform back to its original state.
[0024] The adsorption end of the vacuum suction cup 302 can adsorb the cardboard 5 in the storage device 4. When the vacuum suction cup 302 rotates to the top of the cardboard conveying device 6, its adsorption end is in a state of facing the cardboard conveying device 6. After the vacuum suction cup 302 adsorbs the cardboard 5, during the revolution of the feeding rod 301, it will rotate from the position close to the storage device 4 to the top of the cardboard conveying device 6. When the vacuum suction cup 302 moves to the top of the cardboard conveying device 6, the sensor will release the adsorption effect on the cardboard 5 by sensing the position, so that the cardboard falls on the cardboard conveying device 6, and the cardboard 5 is sequentially transported in this way.
[0025] This embodiment is a process of transporting the cardboard 5 in the storage device 4 to the conveyor chain 602.
[0026] Example 2 The paperboard conveying device 6 is located above the noodle conveying device 8 and is connected to the frame 1. The paperboard conveying device 6 includes a guide bar, a conveying chain 602 with a conveying function is arranged between the two guide bars, a plurality of pushers 603 are arranged on the conveying chain 602, the spacing between the plurality of pushers 603 is the same, the distance between the pushers 603 is greater than the length of the paperboard 5, and a guide plate 601 is arranged on the opposite side of the two guide bars, and the distance between the two guide plates 601 corresponds to the width of the paperboard 5.
[0027] As described above, the cardboard 5 is sucked by the vacuum suction cup 302 and grabbed onto the cardboard conveying device 6, wherein the cardboard 5 falls onto the conveying chain 602 with a conveying function, and the position where the cardboard 5 falls is also between the two pushing members 603, and the cardboard 5 is moved by the action of the pushing members 603.
[0028] Taking the conveying direction of the noodle conveying device 8 as the positive direction, the paperboard conveying device 6 further comprises a conveying mechanism 7, which is composed of two symmetrically arranged conveying bars 701, the two conveying bars 701 are arranged in an up-and-down manner, and a plurality of transmission shafts 703 are rotatably connected to the conveying bars 701, and the plurality of transmission shafts 703 are synchronously rotated by a chain. Two symmetrically arranged rotating wheels 702 are fixedly connected to the transmission shaft 703. The symmetrical rotating wheels 702 correspond to the symmetrically arranged guide plates 601 respectively, and the rotating wheels 702 are arranged on the rear side of the guide plates 601. The rotating wheels 702 transmit the cardboard between the pushing members 603 by rotating, wherein the transmission direction is the positive direction. Two symmetrically arranged supporting cross plates are arranged between the two transmission bars 701, and the supporting cross plates are used to support the cardboard 5 being transmitted.
[0029] When the rotating wheel disc 702 rotates, the cardboard 5 is transported to between the two rotating wheel discs 702 by the conveying chain 602 , and then the cardboard 5 is moved forward between the two rotating wheel discs 702 by friction.
[0030] This embodiment is a part of transporting the cardboard on the conveying chain 602 to the cardboard bending mechanism 9 Example 3 The cardboard bending mechanism 9 is arranged at the rear side of the cardboard conveying device 6, and the cardboard bending mechanism 9 is used to bend both sides of the long sides of the conveyed cardboard 5; The paperboard bending mechanism 9 includes a transport shaft 903 and a transport chain 901. A sprocket is provided on the outer wall of the transport shaft 903. The sprocket drives the transport chain 901 to move. The transport chain 901 is arranged above the tail end of the conveyor chain 602. A plurality of transport racks 902 are also arranged on the transport chain 901. The distance between the transport racks 902 corresponds to the length of the paperboard. The paperboard is driven to move by the action of the transport chain 901 and the transport rack 902. Bending guard plates 904 are provided on opposite sides of the transmission chain 901 . The tail ends of the bending guard plates 904 are close to the transmission chain 901 , and bending plates for bending the paperboard 5 are provided at the ends thereof.
[0031] When the conveyor chain 602 drives the cardboard 5 to move to the front end of the transmission chain 901, the cardboard 5 will continue to move forward through the action of the transmission frame 902, and in the process of moving forward, the side edge of the long side of the cardboard 5 will contact the bending plate, which is set in an inclined manner in the transportation direction of the cardboard 5, that is, there is a height difference between the rear end of the bending plate and the transmission chain 901, and the two sides of the transported cardboard 5 are bent by squeezing the height difference. In this way, the bending parts of multiple cardboards 5 are fixed, which is convenient for subsequent packaging and makes the integrity of multiple packages consistent.
[0032] The end of the cardboard bending mechanism 9 is above the noodle conveying device 8, and the cardboard bending mechanism 9 conveys the bent cardboard 5 to the noodles above the noodle conveying device 8. The cardboard 5 will cover the noodles on the noodle conveying device 8, which is convenient for the subsequent packaging process.
[0033] In this embodiment, the cardboard 5 is bent during transportation and placed on the corresponding hanging surface that needs to be packaged, so as to facilitate the subsequent packaging process.
[0034] It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0035] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.
[0037] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. A box-dropping machine, It is characterized in that It comprises a frame (1), a cardboard unloading device (3), a material storage device (4), a noodle conveying device (8), a cardboard bending mechanism (9) and a cardboard conveying device (6); The noodle conveying device (8) is arranged at the bottom end of the frame (1), and the noodle conveying device (8) passes through the frame (1) along the transmission direction; The storage device (4) is used to store the paperboard (5) covering the noodles. The storage device (4) is located on one side of the paperboard unloading device (3). The storage device (4) and the paperboard unloading device (3) are both located above the paperboard conveying device (6). The paperboard unloading device (3) is provided with a plurality of vacuum suction cups (302). The paperboard (5) in the paperboard conveying device (6) is transported to the paperboard conveying device (6) through the paperboard unloading device (3). The cardboard conveying device (6) is located above the noodle conveying device (8) and is connected to the frame (1); A driving device (2) is provided on the side of the cardboard unloading device (3), and the driving device (2) drives a plurality of vacuum suction cups (302) in the cardboard unloading device (3) to rotate.
2. A box-dropping machine according to claim 1, It is characterized in that The cardboard unloading device (3) comprises an outer shell, which is in the shape of a hollow cylinder, and a disc (203) is rotatably connected inside the outer shell. An output shaft is fixedly connected to the output end of the driving device (2), and the output shaft extends into the outer shell and is fixedly connected to the disc (203). A driving gear (201) is fixedly connected inside the outer shell. The disc (203) is rotatably connected to three driven gears (202), the three driven gears (202) are located outside the driving gear (201), and the three driven gears (202) are arranged in an equilateral triangle; The disc (203) is also provided with three delivery shafts (205), which are respectively arranged at positions close to the outside of the three driven gears (202), the delivery shafts (205) are rotationally connected to the disc (203), the outer wall of the delivery shaft (205) is fixedly connected to a feeding gear (206), the feeding gear (206) is meshingly connected to the driven gear (202), the delivery shaft (205) is also fixedly connected to a feeding rod (301) in its setting direction, and one end of the feeding rod (301) away from the delivery shaft (205) is fixedly connected to the vacuum suction cup (302).
3. A box-dropping machine according to claim 1, It is characterized in that The suction end of the vacuum suction cup (302) is capable of sucking the cardboard (5) in the storage device (4); when the vacuum suction cup (302) is rotated to the top of the cardboard conveying device (6), the suction end thereof is in a directly facing state with the cardboard conveying device (6); When the vacuum suction cup (302) rotates to the position of the material storage device (4), its suction end is directly opposite to the material storage device (4).
4. A box-dropping machine according to claim 1, It is characterized in that The cardboard conveying device (6) comprises a guide bar, a conveying chain (602) with a conveying function is arranged between two guide bars, a plurality of pushers (603) are arranged on the conveying chain (602), the plurality of pushers (603) are spaced at the same distance from each other, the distance between the pushers (603) is greater than the length of the cardboard (5), and guide plates (601) are arranged on opposite sides of the two guide bars, and the distance between the two guide plates (601) corresponds to the width of the cardboard (5).
5. A box-dropping machine according to claim 4, It is characterized in that Taking the conveying direction of the noodle conveying device (8) as the positive direction, the paperboard conveying device (6) further comprises a conveying mechanism (7), the conveying mechanism (7) comprising two symmetrically arranged conveying bars (701), the two conveying bars (701) being arranged in an up-and-down manner, a plurality of transmission shafts (703) being rotatably connected to the conveying bars (701), and the plurality of transmission shafts (703) being synchronously rotated by a chain; Two symmetrically arranged rotating wheels (702) are fixedly connected to the transmission shaft (703), the symmetrically arranged rotating wheels (702) respectively corresponding to the symmetrically arranged guide plates (601), and the rotating wheels (702) are arranged at the rear side of the guide plates (601). The rotating wheels (702) transmit the cardboard between the pushing members (603) by rotating, wherein the transmission direction is the positive direction. Two symmetrically arranged supporting cross plates are arranged between the two transmission bars (701), and the supporting cross plates are used to support the cardboard (5) being transmitted.
6. A box-dropping machine according to claim 5, It is characterized in that The cardboard bending mechanism (9) is arranged on the rear side of the cardboard conveying device (6), and the cardboard bending mechanism (9) is used to bend both sides of the long side of the conveyed cardboard (5); The cardboard bending mechanism (9) comprises a transport shaft (903) and a transmission chain (901); a sprocket is provided on the outer wall of the transport shaft (903); the sprocket drives the transmission chain (901) to move; the transmission chain (901) is arranged above the tail end of the conveyor chain (602); and a plurality of transmission racks (902) are also provided on the transmission chain (901); the distance between the transmission racks (902) corresponds to the length of the cardboard; the cardboard is driven to move by the action of the transmission chain (901) and the transmission rack (902); Bending guard plates (904) are provided on opposite sides of the transmission chain (901), the tail ends of the bending guard plates (904) are close to the transmission chain (901), and the ends thereof are provided with bending plates for bending paperboards (5); The end of the cardboard bending mechanism (9) is located above the noodle conveying device (8), and the cardboard bending mechanism (9) conveys the bent cardboard onto the noodles above the noodle conveying device (8).
