Trailer type flood prevention sandbag packaging machine
By designing a trailer-type flood prevention sandbag packaging machine, the problem of complex equipment structure and lack of sand washing function is solved, the equipment is lighter and efficient sand washing is achieved, and the flood prevention performance and on-site emergency response capabilities of sandbags are improved.
Patent Information
- Application Number
- CN202411333503.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2024-12-13
AI Technical Summary
The existing flood prevention sandbag packaging equipment has a complex structure and is difficult to move and select a site in harsh environments. It lacks sand washing function, resulting in a large amount of mud in the sandbags, affecting the flood prevention effect.
A trailer-type flood prevention sandbag packaging machine is designed, including a traction platform, roller screen, belt conveyor, screw conveyor, hopper scale and sand washing bed. It has screening, sand washing and filling functions, and the structure is simplified and convenient towing. Move and move, reduce the weight of the equipment and improve on-site adaptability.
It realizes the lightweight and efficient sand washing of the equipment, reduces the soil content in the sandbags, improves the flood prevention performance of the sandbags, reduces the cost and transportation difficulty of the equipment, and enhances the flexibility of on-site emergency operations.
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Figure CN119117413A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flood control equipment, in particular to a trailer-type flood control sandbag packaging machine. Background Art
[0002] In recent years, the global climate has been changeable, and natural disasters such as floods have occurred frequently. If they cannot be responded to and controlled in time, they will directly endanger people's lives and property, which has attracted widespread attention from various departments. Emergency rescue equipment is an important way to improve rescue efficiency and protect the lives of rescuers and trapped people in major natural disasters and man-made accidents. As the main material guarantee for flood control during the flood season, whether sand and gravel bags can be prepared quickly and efficiently is crucial. Flood control sandbags are either packaged and transported to the site, or prepared on site and used directly.
[0003] In the prior art, there is a Chinese invention patent with publication number CN219257759U, entitled "A motorized manual-automatic integrated packaging device". It has complete functions and is equipped with batching, bagging, packaging and bag transporting mechanisms. However, the corresponding device structure is complex and large. During on-site emergency flood prevention operations, the environment is generally harsh, and the traction, transportation and site selection of the equipment are relatively large problems. There is an urgent need for a lightweight flood prevention sandbag packaging device that can cope with the harsh environment. Moreover, the existing equipment lacks a sand washing function, and materials are taken locally when used on site. The mud content in the sand used is very high, and it is directly filled into the sandbags. The mud mixed in the sand and gravel will be washed away by water, causing the sandbags to shrink, affecting the use of the sandbags for flood prevention. Summary of the invention
[0004] The purpose of the present invention is to provide a trailer-type flood control sandbag packaging machine to solve the problems that the existing flood control sandbag packaging equipment has a complex and bulky structure and does not have a sand washing function, resulting in inconvenient towing and transportation of the equipment, inconvenient site selection, and a large amount of mud in the sandbags.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: A trailer-type flood control sandbag packaging machine comprises a traction platform, a drum screen, a belt conveyor, a screw conveyor hopper scale and a sand washing bed installed on the traction platform; wherein: The screen residue outlet of the drum screen is located above the feed end of the sand washing bed; The discharge end of the sand washing bed is located above the upper belt surface of the belt conveyor; The discharging end of the belt conveyor is connected to the feeding end of the screw conveyor; The discharge end of the screw conveyor is connected to the feed end of the hopper scale; The sand washing bed includes an arc-shaped water bed, a grate plate with water filtering holes and a scraper. The arc-shaped water bed is installed on the traction platform. The bottom part of the drum of the drum screen is located in the arc-shaped water bed. The arc-shaped water bed gradually approaches the drum along the sand discharge direction. The grate plate is installed in the arc-shaped water bed and is located below the drum. A sewage cavity is formed between the arc-shaped water bed and the grate plate. At least one scraper is installed on the outer peripheral surface of the drum obliquely along the curved surface direction of the drum.
[0006] A further technical solution is: one end of the arc-shaped water bed is rotatably connected to the traction platform, and the other end of the arc-shaped water bed is elastically connected to the traction platform via a spring.
[0007] A further technical solution is that rubber bristles are planted on the outer peripheral surface of the drum.
[0008] A further technical solution is: a material storage bin adapted to the screw conveyor is installed on the traction platform.
[0009] A further technical solution is: a sandbag conveyor matched with the hopper is installed on the traction platform.
[0010] A further technical solution is: a bag sewing machine matching the sandbag conveyor is installed on the traction platform.
[0011] A further technical solution is: a top plate is arranged above the traction platform, a hopper connected to the feed end of the drum screen is installed on the top plate, the hopper is composed of a plurality of bin plates rotatably connected to the top plate, and the bin plates are connected by bolts.
[0012] A further technical solution is that a traction head is rotatably mounted on at least one side of the traction platform.
[0013] A further technical solution is that hydraulic supports are installed around the traction platform.
[0014] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects: The present invention proposes a trailer-type flood control sandbag packaging machine. The packaging machine has a simplified structure, has screening and quantitative filling functions, and is easy to drag. Firstly, it reduces the cost of the equipment, and secondly, it retains the basic functions to reduce the weight of the equipment. During on-site emergency flood control operations, the machine can be conveniently moved and sited at any time as the situation changes, thereby improving on-site adaptability. Moreover, the packaging machine adopts a folded installation layout, which can greatly reduce the length and facilitate on-site scheduling and transportation during transportation.
[0015] In addition, the packaging machine is equipped with a sand washing bed, which can wash the sand of suitable particle size screened out by the drum screen, reduce the soil content in the sand and gravel, and prevent the sandbags from shrinking due to the impact of water flow and the removal of soil during flood prevention, thus affecting the use of sandbags for flood prevention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The present invention is a structural schematic diagram of a trailer-type flood control sandbag packaging machine.
[0017] Figure 2 For the present invention Figure 1 Schematic diagram of the structure from the front view.
[0018] Figure 3 For the present invention Figure 1 Schematic diagram of the structure from the back view.
[0019] Figure 4 It is a schematic diagram of the structure of the sand washing bed in the present invention.
[0020] Figure 5 For the present invention Figure 4 Schematic diagram of the structure from a top-down perspective.
[0021] Figure numerals: 1. traction platform; 2. drum screen; 3. belt conveyor; 4. screw conveyor; 5. hopper scale; 6. sand washing bed; 7. arc water bed; 8. grate plate; 9. scraper; 10. sewage chamber; 11. spring; 12. rubber bristles; 13. drum; 14. storage bin; 15. sandbag conveyor; 16. bag sewing machine; 17. top plate; 18. hopper; 19. traction head; 20. hydraulic support. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features of the embodiments may be combined with each other.
[0025] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0026] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] Embodiment 1: In this embodiment, Figure 1 As shown, a trailer-type flood control sandbag packaging machine includes a traction platform 1, a drum screen 2, a belt conveyor 3, a screw conveyor 4, a hopper scale 5 and a sand washing bed 6 installed on the traction platform 1; wherein, The screen residue outlet of the drum screen 2 is located above the feed end of the sand washing bed 6; The discharge end of the sand washing bed 6 is located above the upper belt surface of the belt conveyor 3; The discharging end of the belt conveyor 3 is connected to the feeding end of the screw conveyor 4; The discharge end of the screw conveyor 4 is connected to the feed end of the hopper scale 5; The sand washing bed 6 includes an arc-shaped water bed 7, a grate plate 8 with water filtering holes and a scraper 9. The arc-shaped water bed 7 is installed on the traction platform 1. The bottom part of the drum 13 of the drum screen 2 is located in the arc-shaped water bed 7. The arc-shaped water bed 7 gradually approaches the drum 13 along the sand discharge direction. The grate plate 8 is installed in the arc-shaped water bed 7 and is located below the drum 13. A sewage cavity 10 is formed between the arc-shaped water bed 7 and the grate plate 8. At least one scraper 9 is installed on the outer peripheral surface of the drum 13 obliquely along the curved surface direction of the drum 13.
[0029] The sand and gravel on site are put into the feed port of the drum screen 2 by a forklift, and the drum screen 2 starts to work. The screen residue falls into the arc water bed 7 of the sand washing bed 6. The water in the arc water bed 7 is used to separate the mud and sand. The cleaned sand and gravel remain on the grate plate 8. As the drum 13 rotates, the cleaned sand and gravel are scraped out along the inner wall of the arc water bed 7 by the scraper 9 (which can be a rubber scraper), and fall on the belt conveyor 3. They are sent to the feed port of the screw conveyor 4 through the belt conveyor 3. The screw conveyor 4 transports the sand and gravel of suitable particle size to the hopper scale 5. According to the weight requirement of the flood control sandbag, the material is automatically discharged into the empty sandbag to complete the filling. When the operation of a flood control point is completed or the situation changes and it is necessary to transfer the operation, because of its light weight, it can be towed by a car to complete the traction. The packaging machine has a simplified structure, has screening and quantitative filling functions, and is easy to drag. First, it reduces the cost of the equipment, and second, it retains basic functions to reduce the weight of the equipment. During on-site emergency flood control operations, it can be easily moved and sited at any time as the situation changes, improves on-site adaptability, and facilitates on-site scheduling and transportation during the journey. The packaging machine can also wash the sand of appropriate particle size screened out from the drum screen to reduce the soil content in the sand and gravel. During flood control, it prevents the sandbags from shrinking due to the impact of water flow and carrying away the soil, which affects the use of sandbags for flood control.
[0030] Preferably, one end of the arc-shaped water bed 7 is rotatably connected to the traction platform 1 , and the other end of the arc-shaped water bed 7 is elastically connected to the traction platform 1 via a spring 11 .
[0031] When too much screen residue from the drum screen 2 falls on the arc water bed 7, under the action of the spring 11, the arc water bed 7 moves downward to temporarily accommodate more material to prevent blockage between the arc water bed 7 and the drum screen 2. The spring 11 can also provide elastic force at all times, so that the arc water bed 7 maintains a certain distance upward from the drum screen 2, which can ensure that the cleaned sand and gravel are scraped out along the inner wall of the arc water bed 7 by the scraper 9; it can also improve the scrubbing effect of the drum screen 2 and the scraper 9 on the mud and sand, and improve the separation effect of sand and gravel from soil.
[0032] In addition, one end of the arc-shaped water bed 7 is rotatably connected to the traction platform 1, and the end of the arc-shaped water bed 7 is at a certain distance from the drum screen 2, so as to ensure that the cleaned sand and gravel are scraped out by the scraper 9, and the discharge is stable.
[0033] At least one scraper 9 is installed on the outer circumference of the drum 13 at an angle along the curved surface of the drum 13. When sand and gravel fall on the arc water bed 7 and move downward along the inclined direction, the scraper 9 of this shape can push the material on the arc water bed 7 from the tail to the head and turn it out, ensuring that the sand and gravel that fall on the arc water bed 7 subsequently has sufficient sand washing stroke and accommodation space.
[0034] Preferably, the outer circumferential surface of the roller 13 is planted with rubber bristles 12 .
[0035] When the drum 13 rotates, the rubber bristles 12 can improve the cleaning effect on the sand and gravel.
[0036] Preferably, a material storage bin 14 adapted to the screw conveyor 4 is installed on the traction platform 1 .
[0037] The storage bin 14 can be used to temporarily store the screen residue of the drum screen 2. During on-site operation, if the mud or large-grained stones in the sand and gravel are large, it is necessary to stop the machine for cleaning or replace the drum. The storage bin 14 plays a buffering role and does not cause the sandbag filling to stop. At the same time, when the working speed of the drum screen 2 and the sandbag filling speed do not match, the fault tolerance of both is improved.
[0038] Preferably, a sandbag conveyor 15 adapted to the hopper scale 5 is installed on the traction platform 1. A bag sewing machine 16 matched with the sandbag conveyor 15 is installed on the traction platform 1.
[0039] The sandbag conveyor 15 is used to convey the filled sandbags, and the packing personnel do not need to move the sandbags extra, which reduces the working pressure. The sandbags on the sandbag conveyor 15 are moved to the bag sewing machine 16 and are sewn.
[0040] Embodiment 2: Based on the above embodiment, this embodiment shows that a top plate 17 is arranged above the traction platform 1, and a hopper 18 connected to the feed end of the drum screen 2 is installed on the top plate 17. The hopper 18 is composed of a plurality of bin plates rotatably connected to the top plate 6, and the bin plates are connected by bolts.
[0041] The bin plates can be erected and connected to each other by bolts to form a hopper 18 for temporarily storing external sand and gravel materials. Usually, they can be placed flat on the top plate 17 to reduce the height of the packaging machine. When transporting on the way, it can ensure that the packaging machine can pass through the height-restricted road.
[0042] A further technical solution is that a traction head 19 is rotatably mounted on at least one side of the traction platform 1 .
[0043] The traction head 19 is rotatably connected to the side of the traction platform 1 through a rotating shaft, which is convenient for connection with a power source when towing.
[0044] Preferably, hydraulic supports 20 are installed around the traction platform 1 .
[0045] The hydraulic support 20 is connected to the hydraulic system of the packaging machine and is extended during operation to form a stable support with the ground to ensure the safe and stable operation of the packaging machine.
[0046] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A trailer-type flood control sandbag packaging machine, comprising a traction platform (1), characterized in that: It also includes a drum screen (2), a belt conveyor (3), a screw conveyor (4), a hopper scale (5) and a sand washing bed (6) installed on the traction platform (1); wherein: The screen residue outlet of the drum screen (2) is located above the feed end of the sand washing bed (6); The discharge end of the sand washing bed (6) is located above the upper belt surface of the belt conveyor (3); The discharge end of the belt conveyor (3) is in communication with the feed end of the screw conveyor (4); The discharge end of the screw conveyor (4) is connected to the feed end of the hopper scale (5); The sand washing bed (6) comprises an arc-shaped water bed (7), a grate plate (8) with water filtering holes, and a scraper (9); the arc-shaped water bed (7) is mounted on the traction platform (1); the bottom portion of the drum (13) of the drum screen (2) is located in the arc-shaped water bed (7); the arc-shaped water bed (7) gradually approaches the drum (13) along the sand discharge direction; the grate plate (8) is mounted in the arc-shaped water bed (7) and is located below the drum (13); a sewage cavity (10) is formed between the arc-shaped water bed (7) and the grate plate (8); and at least one scraper (9) is obliquely mounted on the outer peripheral surface of the drum (13) along the curved surface direction of the drum (13).
2. The trailer-type flood control sandbag packaging machine according to claim 1 is characterized in that: One end of the arc-shaped water bed (7) is rotatably connected to the traction platform (1), and the other end of the arc-shaped water bed (7) is elastically connected to the traction platform (1) via a spring (11).
3. The trailer-type flood control sandbag packaging machine according to claim 1, characterized in that: The outer peripheral surface of the roller (13) is planted with rubber bristles (12).
4. The trailer-type flood control sandbag packaging machine according to claim 1, characterized in that: A material storage bin (14) adapted to the screw conveyor (4) is installed on the traction platform (1).
5. The trailer-type flood control sandbag packaging machine according to claim 1, characterized in that: The traction platform (1) is provided with a sandbag conveyor (15) adapted to the hopper scale (5).
6. The trailer-type flood control sandbag packaging machine according to claim 5, characterized in that: A bag sewing machine (16) matching the sandbag conveyor (15) is installed on the traction platform (1).
7. The trailer-type flood control sandbag packaging machine according to claim 1, characterized in that: A top plate (17) is provided above the traction platform (1), and a hopper (18) connected to the feed end of the drum screen (2) is mounted on the top plate (17), and the hopper (18) is composed of a plurality of bin plates rotatably connected to the top plate (6), and the bin plates are connected to each other by bolts.
8. The trailer-type flood control sandbag packaging machine according to claim 1, characterized in that: A traction head (19) is rotatably mounted on at least one side of the traction platform (1).
9. The trailer-type flood control sandbag packaging machine according to claim 1, characterized in that: Hydraulic struts (20) are installed around the traction platform (1).
Citation Information
Patent Citations
Sandbag machine manufactured for high-efficiency flood-fighting and emergency rescues
CN112407356A
Method and apparatus for treating muddy soil
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Ready-mixed concrete separation device
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