Solar glass tube cutting and collecting equipment

By designing the combination of support rotating part, cutting part and collection box, using flame gun and electromagnet technology, the problem of damage caused by collision in the collection box is solved, and the safety cutting and neat placement of the glass tube is achieved, reducing the Risk of damage and cleaning problems.

CN119118495APending Publication Date: 2024-12-13ANHUI TAISHI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411393718.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

During the production process of solar glass tubes, the cut glass tubes are prone to collision in the collection box, resulting in an increased risk of damage.

Method used

A solar glass tube cutting and collection equipment is designed, including a support rotating part, a cutting part and a collection box, the glass tube is cut by a flame gun heating cutting knife, and the glass tube is neatly placed in the collection box using an electromagnet and a baffle. Avoid collisions.

Benefits of technology

It effectively reduces the risk of damage to the glass tube and makes the glass tube more neatly placed in the collection box, avoiding cleaning problems caused by debris entering the inside of the glass tube.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of solar glass tubes, in particular to solar glass tube cutting and collecting equipment which comprises a first top frame and further comprises a supporting rotating part, a first driving part, a pressing part, a cutting part, a second driving part, a collecting box and a third driving part. A flame gun is arranged on a telescopic rod on the second electric cylinder, and an annular flame spraying opening is formed in one end of the flame gun; the second driving part is in transmission connection with the second electric cylinder and is used for driving the second electric cylinder to move horizontally or vertically; the collecting box is provided with three side walls, sliding grooves are formed in the two opposite telescopic side walls, sliding blocks are connected into the sliding grooves in a sliding mode, a baffle is arranged between the two sliding blocks, electromagnets are arranged on the sliding blocks, and iron bars are fixedly arranged in the sliding grooves. According to the invention, the glass tubes are placed in the collecting box one by one through the flame gun, so that fierce collision among the glass tubes is avoided, and the risk of damage to the glass tubes is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of solar glass tubes, and in particular to a solar glass tube cutting and collecting device. Background Art

[0002] Solar glass tubes need to be cut during the production process, and then they need to be collected. The current collection method is usually to use an inclined guide plate to roll the glass tubes into a collection box. In this way, when there are too many glass tubes in the collection box, collisions between the glass tubes are likely to occur, resulting in the risk of damage to the glass tubes. Summary of the invention

[0003] In view of this, the purpose of the present invention is to provide a solar glass tube cutting and collecting device to solve the problem that when there are too many glass tubes in the collection box, the glass tubes are prone to collision, resulting in the risk of damage to the glass tubes.

[0004] Based on the above purpose, the present invention provides a solar glass tube cutting and collecting device, including a first top frame, and also including: a supporting rotating part, a first driving part, a pressing part, a cutting part, a second driving part, a collecting box and a third driving part, wherein:

[0005] The supporting rotating part is arranged below the first top frame, and is used to support and drive the glass tube to rotate;

[0006] The first driving part is in transmission connection with the supporting rotating part, and is used to drive the supporting rotating part to rotate;

[0007] The pressing part is arranged on the first top frame and is used to press the glass tube;

[0008] The cutting part comprises a first electric cylinder and a second electric cylinder, wherein the first electric cylinder is arranged on the first top frame and is provided with a cutting knife, the second electric cylinder is located at one side of the supporting rotating part, a flame gun is arranged on the telescopic rod on the second electric cylinder, and an annular flame-spraying port is arranged at one end of the flame gun;

[0009] The second driving part is transmission-connected with the second electric cylinder, and is used for driving the second electric cylinder to move horizontally or vertically;

[0010] The collection box has three side walls, two opposite telescopic side walls are provided with slide grooves, a slider is slidably connected in the slide groove, a baffle is provided between the two sliders, an electromagnet is provided on the slider, and an iron bar is fixed in the slide groove;

[0011] The third driving unit is in driving connection with the baffle plate, and is used to control the baffle plate to rise or fall;

[0012] When a row of glass tubes is stored in the collection box, the electromagnet is energized, and the iron bar attracts the electromagnet, thereby driving the baffle to move inward, so that the baffle pushes the glass tubes to align.

[0013] Optionally, the clamping part includes a third electric cylinder, which is vertically mounted on the first top frame and located on one side of the first electric cylinder, and a clamping wheel is rotatably connected to the telescopic rod of the third electric cylinder.

[0014] Optionally, the supporting rotating part includes two groups of symmetrically arranged supporting rotating units, the supporting rotating unit includes a rotating shaft, and a plurality of rotating rollers are fixedly mounted on the rotating shaft of the device, wherein the spacing between the two transmission rollers at one end is less than or equal to the thickness of the pressure wheel, and the pressure wheel is located above between the two transmission rollers.

[0015] Optionally, the first driving unit includes a first motor, which is transmission-connected to one of the rotating shafts. A driving gear is provided on the rotating shaft, the driving gear is meshed with an intermediate gear, the intermediate gear is meshed with a driven gear, and the driven gear is fixed on the other rotating shaft. When the first motor is working, the two rotating shafts can rotate in the same direction.

[0016] Optionally, the second driving unit includes a moving platform, two symmetrically arranged fourth electric cylinders are provided on the top of the moving platform, the telescopic rods of the fourth electric cylinders are arranged at the bottom of the second electric cylinder, the bottom of the moving platform is slidably connected to a base frame, a screw rod is rotatably connected to the base frame, the screw rod is threadedly connected to the moving frame, and one end of the screw rod is transmission-connected to a second motor.

[0017] Optionally, the third driving unit includes a second top frame arranged above the collecting box, the second top frame is rotatably connected to a winding roller, the winding roller is provided with a plurality of pull ropes, the bottom ends of the plurality of pull ropes are fixedly arranged on the baffle, and one end of the winding roller is transmission-connected to a third motor.

[0018] When the device is working, the glass tube is located on the supporting rotating part, and the supporting rotating part is driven to rotate by the first driving part, thereby driving the glass tube to rotate, and at the same time, the rotating glass tube is limited by the pressing part, and then the first electric cylinder is extended to drive the cutting knife to descend. Since the glass tube is rotating, an annular groove cut is cut on the glass tube by the cutting knife, and then the first electric cylinder is shortened to drive the cutting knife to move upward, and the flame gun is driven to move to the inside of the glass tube by the extension of the second electric cylinder, and the flame nozzle is located below the annular groove cut, and the flame is ejected from the flame nozzle to heat the annular groove cut, and the annular groove cut is disconnected by the principle of thermal expansion and contraction, and the flame gun is closed after disconnection. At this time, after the cut is made The glass tube falls onto the flame gun, and then the second driving unit drives the second electric cylinder and the glass tube to move into the collection box, and the baffle blocks the lower edge of the glass tube cutout, and then the second electric cylinder shortens and draws out the flame gun, and the glass tube falls into the collection box due to the obstruction of the baffle. When the row below the collection box is full of glass tubes, the baffle can be driven upward by the third driving unit to allow the glass tubes to continue to be stacked upward. When a row of glass tubes is stored in the collection box, the electromagnet is energized, and the iron bar attracts the electromagnet, thereby driving the baffle to move inward, so that the baffle pushes the glass tubes to align, so that the glass tubes are placed more neatly in the collection box, and at the same time, the installation of the fourth side wall is convenient.

[0019] As can be seen from the above, in the device, the glass tubes are placed into the collection box one by one through the flame gun, and there will be no violent collision between the glass tubes, which reduces the risk of damage to the glass tubes. At the same time, by energizing the electromagnet, the iron bar attracts the electromagnet, thereby driving the baffle to move inward, so that the baffle pushes the glass tubes to align, so that the glass tubes are placed more neatly in the collection box, and at the same time, it is convenient to install the fourth side wall;

[0020] The cutting blade of the device does not completely cut the glass tube during cutting, so debris will not enter the interior of the glass tube during the cutting process, thus avoiding the problem of debris entering the interior of the glass tube and causing difficulty in cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 This is a front view of a cutting portion according to an embodiment of the present invention;

[0023] Figure 2 It is a side top view of a collection box according to an embodiment of the present invention;

[0024] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0025] Figure 4 A top view of a supporting rotating portion according to an embodiment of the present invention;

[0026] Figure 5 It is a side view of the collection box according to an embodiment of the present invention.

[0027] The numbers in the figure are:

[0028] 1. First top frame; 2. Collecting box; 3. First electric cylinder; 4. Second electric cylinder; 5. Cutting knife; 6. Flame gun; 7. Sliding block; 8. Baffle; 9. Electromagnet; 10. Iron bar; 11. Third electric cylinder; 12. Pressure wheel; 13. Rotating shaft; 14. Rotating roller; 15. First motor; 16. Driving gear; 17. Intermediate gear; 18. Driven gear; 19. Moving platform; 20. Fourth electric cylinder; 21. Glass tube; 22. Bottom frame; 23. Screw rod; 24. Second top frame; 25. Winding roller; 26. Pull rope; 27. Third motor. DETAILED DESCRIPTION

[0029] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0030] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0031] like Figure 1-Figure 3 As shown, a solar glass tube cutting and collecting device includes a first top frame 1, and also includes: a supporting rotating part, a first driving part, a pressing part, a cutting part, a second driving part, a collecting box 2 and a third driving part, wherein:

[0032] The supporting rotating part is arranged below the first top frame 1, and is used to support and drive the glass tube 21 to rotate;

[0033] The first driving part is in transmission connection with the supporting rotating part, and is used to drive the supporting rotating part to rotate;

[0034] The pressing part is arranged on the first top frame 1 and is used for pressing the limiting glass tube 21;

[0035] The cutting part comprises a first electric cylinder 3 and a second electric cylinder 4, wherein the first electric cylinder 3 is arranged on the first top frame 1, and a cutting knife 5 is arranged on the first electric cylinder 3, and the second electric cylinder 4 is located at one side of the supporting rotating part, and a flame gun 6 is arranged on the telescopic rod on the second electric cylinder 4, and an annular flame-spraying port is arranged at one end of the flame gun 6;

[0036] The second driving part is transmission-connected with the second electric cylinder 4, and is used for driving the second electric cylinder 4 to move horizontally or vertically;

[0037] The collecting box 2 has three side walls, and the fourth side wall is a detachable side wall by means of a snap connection or the like. When installing the glass tube 21, the fourth side wall is firstly detached. Two opposite telescopic side walls are provided with a slide groove, and a slider 7 is slidably connected in the slide groove. A baffle 8 is provided between the two sliders 7. An electromagnet 9 is provided on the slider 7, and an iron bar 10 is fixed in the slide groove.

[0038] The third driving unit is in transmission connection with the baffle 8, and is used to control the baffle 8 to rise or fall;

[0039] When a row of glass tubes 21 is stored in the collecting box 2, the electromagnet 9 is energized, and the iron bar 10 attracts the electromagnet 9, thereby driving the baffle 8 to move inward, so that the baffle 8 pushes the glass tubes 21 to align.

[0040] When the device is working, the glass tube 21 is located on the supporting rotating part, and the supporting rotating part is driven to rotate by the first driving part, thereby driving the glass tube 21 to rotate, and at the same time, the rotating glass tube 21 is limited by the pressing part, and then the first electric cylinder 3 is extended to drive the cutting knife 5 to descend. Since the glass tube 21 is rotating, an annular groove cut is cut on the glass tube 21 by the cutting knife 5, and then the first electric cylinder 3 is shortened to drive the cutting knife 5 to move upward, and the flame gun 6 is driven to move to the inside of the glass tube 21 by the extension of the second electric cylinder 4, and the flame nozzle is located below the annular groove cut, and the flame is ejected from the flame nozzle to heat the annular groove cut, and the annular groove cut is disconnected by the principle of thermal expansion and contraction, and the flame gun 6 is closed after disconnection, and the cut glass tube 21 falls to The flame gun 6 is mounted on the second electric cylinder 4, and then the second driving unit drives the second electric cylinder 4 and the glass tube 21 to move into the collecting box 2, and the baffle 8 blocks the lower edge of the cutout of the glass tube 21. Then the second electric cylinder 4 shortens and pulls out the flame gun 6, and the glass tube 21 falls into the collecting box 2 due to the obstruction of the baffle 8. When the row below the collecting box 2 is full of glass tubes 21, the baffle 8 can be driven by the third driving unit to move upward, so that the glass tubes 21 can continue to be stacked upward. When a row of glass tubes 21 is stored in the collecting box 2, the electromagnet 9 is energized, and the iron bar 10 attracts the electromagnet 9, thereby driving the baffle 8 to move inward, so that the baffle 8 pushes the glass tubes 21 to align, so that the glass tubes 21 are placed more neatly in the collecting box 2, and at the same time facilitates the installation of the fourth side wall.

[0041] As can be seen from the above, in the present device, the glass tubes 21 are placed into the collection box 2 one by one through the flame gun 6, and there will be no violent collision between the glass tubes 21, thereby reducing the risk of damage to the glass tubes 21. At the same time, by energizing the electromagnet 9, the iron bar 10 attracts the electromagnet 9, thereby driving the baffle 8 to move inward, so that the baffle 8 pushes the glass tubes 21 to align, so that the glass tubes 21 are placed more neatly in the collection box 2, and the installation of the fourth side wall is convenient;

[0042] The cutting blade 5 of the device does not completely cut the glass tube 21 during cutting, so debris will not enter the interior of the glass tube 21 during the cutting process, thereby avoiding the problem of debris entering the interior of the glass tube 21 and causing difficulty in cleaning.

[0043] In some embodiments, the clamping part includes a third electric cylinder 11, which is vertically mounted on the first top frame 1 and located on one side of the first electric cylinder 3, and a clamping wheel 12 is rotatably connected to the telescopic rod of the third electric cylinder 11. When working, the third electric cylinder 11 extends to drive the clamping wheel 12 to move downward, so that the clamping wheel 12 contacts the upper end of the glass tube 21, thereby limiting the position of the glass tube 21.

[0044] like Figure 4As shown, in some embodiments, the support rotation part includes two groups of symmetrically arranged support rotation units, the support rotation unit includes a rotation shaft 13, a plurality of rotation rollers 14 are fixedly mounted on the device rotation shaft 13, wherein the distance between the two transmission rollers at one end is less than or equal to the thickness of the pressure wheel 12, and the pressure wheel 12 is located above the two transmission rollers. The glass tube 21 is placed between the rotation rollers 14 on the two rotation shafts 13, the glass tube 21 is supported by the rotation rollers 14, and the glass tube 21 is driven to rotate by the rotation of the rotation rollers 14.

[0045] In some embodiments, the first driving unit includes a first motor 15, which is transmission-connected to one of the rotating shafts 13. A driving gear 16 is provided on the rotating shaft 13. The driving gear 16 is meshed with an intermediate gear 17. The intermediate gear 17 is meshed with a driven gear 18. The driven gear 18 is fixedly disposed on the other rotating shaft 13. When the first motor 15 is working, the two rotating shafts 13 can rotate in the same direction.

[0046] During operation, the first motor 15 drives one of the rotating shafts 13 to rotate, thereby driving the rotating roller 14 and the driving gear 16 on the rotating shaft 13 to rotate. The driving gear 16 drives the driven gear 18 to rotate through the intermediate gear 17, thereby driving the other rotating shaft 13 and the rotating roller 14 on the other rotating shaft 13 to rotate. The glass tube 21 is driven to rotate through the two rotating rollers 14 rotating in the same direction.

[0047] In some embodiments, the second driving unit includes a moving platform 19, two symmetrically arranged fourth electric cylinders 20 are provided on the top of the moving platform 19, the telescopic rods of the fourth electric cylinders 20 are arranged at the bottom of the second electric cylinder 4, and the bottom of the moving platform 19 is slidably connected to a base frame 22, and a screw rod 23 is rotatably connected to the base frame 22. The screw rod 23 is threadedly connected to the moving frame, and one end of the screw rod 23 is transmission-connected to a second motor.

[0048] During operation, the second motor drives the screw rod 23 to rotate, and the screw rod 23 drives the movable frame to move horizontally, thereby driving the second electric cylinder 4 to move horizontally. The extension and contraction of the fourth electric cylinder 20 can drive the second electric cylinder 4 to move vertically. The horizontal and vertical movements of the second electric cylinder 4 can drive the glass tube 21 on the flame gun 6 to move horizontally and vertically, so that the glass tube 21 can be moved to a specified position in the collection box 2.

[0049] like Figure 5As shown, in some embodiments, the third driving unit includes a second top frame 24 disposed above the collection box 2, a winding roller 25 is rotatably connected to the second top frame 24, a plurality of pull ropes 26 are disposed on the winding roller 25, the bottom ends of the plurality of pull ropes 26 are fixedly disposed on the baffle 8, and one end of the winding roller 25 is transmission-connected to a third motor 27. During operation, the third motor 27 is driven to reel in the pull rope 26 or to extend the pull rope 26 through forward and reverse motion, thereby driving the baffle 8 to rise or fall.

[0050] It should be understood by those skilled in the art that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Within the scope of the present invention, the technical features in the above embodiments or in different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the above aspects of the present invention, which are not provided in detail for the sake of simplicity.

[0051] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A solar glass tube cutting and collecting device, comprising a first top frame (1), It is characterized in that Also includes: The supporting rotating part, the first driving part, the pressing part, the cutting part, the second driving part, the collecting box (2) and the third driving part, wherein: The supporting rotating part is arranged below the first top frame (1) and is used to support and drive the glass tube (21) to rotate; The first driving part is in transmission connection with the supporting rotating part, and is used to drive the supporting rotating part to rotate; The pressing part is arranged on the first top frame (1) and is used to press the glass tube (21); The cutting part comprises a first electric cylinder (3) and a second electric cylinder (4); the first electric cylinder (3) is arranged on the first top frame (1); a cutting knife (5) is arranged on the first electric cylinder (3); the second electric cylinder (4) is located on one side of the supporting rotating part; a flame gun (6) is arranged on the telescopic rod on the second electric cylinder (4); and an annular flame-spraying port is arranged at one end of the flame gun (6); The second driving part is in transmission connection with the second electric cylinder (4) and is used for driving the second electric cylinder (4) to move horizontally or vertically; The collection box (2) has three side walls, two opposite telescopic side walls are provided with slide grooves, a slider (7) is slidably connected in the slide groove, a baffle (8) is provided between the two sliders (7), an electromagnet (9) is provided on the slider (7), and an iron bar (10) is fixedly provided in the slide groove; The third driving unit is in driving connection with the baffle (8) and is used to control the baffle (8) to rise or fall; When a row of glass tubes (21) are stored in the collection box (2), the electromagnet (9) is energized so that the iron bar (10) attracts the electromagnet (9), thereby driving the baffle (8) to move inward, so that the baffle (8) pushes the glass tubes (21) to align.

2. A solar glass tube cutting and collecting device according to claim 1, It is characterized in that The clamping part comprises a third electric cylinder (11), which is vertically mounted on the first top frame (1) and located on one side of the first electric cylinder (3), and a clamping wheel (12) is rotatably connected to the telescopic rod of the third electric cylinder (11).

3. A solar glass tube cutting and collecting device according to claim 2, It is characterized in that The supporting rotating part comprises two groups of symmetrically arranged supporting rotating units, wherein the supporting rotating units comprise a rotating shaft (13), and a plurality of rotating rollers (14) are fixedly mounted on the rotating shaft (13) of the device, wherein the spacing between the two transmission rollers at one end is less than or equal to the thickness of the clamping wheel (12), and the clamping wheel (12) is located above between the two transmission rollers.

4. A solar glass tube cutting and collecting device according to claim 3, It is characterized in that The first driving part comprises a first motor (15), the first motor (15) is connected to one of the rotating shafts (13) in a transmission manner, the rotating shaft (13) is provided with a driving gear (16), the driving gear (16) is meshed with an intermediate gear (17), the intermediate gear (17) is meshed with a driven gear (18), the driven gear (18) is fixedly arranged on the other rotating shaft (13), when the first motor (15) is working, the two rotating shafts (13) can rotate in the same direction.

5. A solar glass tube cutting and collecting device according to claim 1, It is characterized in that The second driving unit comprises a moving platform (19), the top of the moving platform (19) is provided with two symmetrically arranged fourth electric cylinders (20), the telescopic rods of the fourth electric cylinders (20) are arranged at the bottom of the second electric cylinder (4), the bottom of the moving platform (19) is slidably connected to a base frame (22), the base frame (22) is rotatably connected to a screw rod (23), the screw rod (23) is threadedly connected to the moving frame, and one end of the screw rod (23) is drivingly connected to a second motor.

6. A solar glass tube cutting and collecting device according to claim 1, It is characterized in that The third driving unit comprises a second top frame (24) arranged above the collecting box (2), the second top frame (24) being rotatably connected to a winding roller (25), the winding roller (25) being provided with a plurality of pull ropes (26), the bottom ends of the plurality of pull ropes (26) being fixedly arranged on the baffle (8), and one end of the winding roller (25) being transmission-connected to a third motor (27).