Steel slag component detection device

By designing an automated steel slag component detection device, using steam generators and oscillators to extract steel slag HCFCs, the problems of low manual operation efficiency and safety hazards in the prior art are solved, and efficient and accurate HCFCs are achieved.

CN119125397APending Publication Date: 2024-12-13HEBEI JINGYE WIDE BOARD TECH CO LTD
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Patent Information

Application Number
CN202411200236.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The detection of fluorine and chlorine elements in existing steel slag requires manual operation, which poses safety risks, is low efficiency and may lead to errors in the detection result. There is an operational risk when using a high-concentration sulfuric acid solution.

Method used

A steel slag component detection device is designed, including a steam generator, a steel slag fluorochloro extractor, a condenser and a receiver. The steam is generated through the steam generator for extraction. Combined with an oscillator and a liquid level sensor, the solution to be tested is automatically obtained to reduce the Manual operation to improve detection accuracy and safety.

Benefits of technology

The automatic detection of the HCBC content of steel slag has been achieved, the detection efficiency and accuracy are improved, the risk of manual operation is reduced, and the reliability and safety of the detection results are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

A steel slag component detection device comprises a steam generator and a steel slag fluorine-chlorine extractor, the top of the steam generator is communicated with one end of a steam pipe, the other end of the steam pipe is communicated with the bottom of the steel slag fluorine-chlorine extractor, the top of the steel slag fluorine-chlorine extractor is communicated with the top of a condenser through a pipeline, and the bottom of the condenser is communicated with the top end of a liquid outlet pipe. The bottom end of the liquid outlet pipe is communicated with one end of the hose, the other end of the hose is communicated with the top end of the connecting pipe, the bottom end of the connecting pipe is communicated with the top of the receiver, the bottom of the receiver is communicated with the liquid outlet pipe, and the two sides of the middle of the receiver are each provided with a fixing plate which is fixedly connected with the top of the weighing sensor. The bottom end of the weighing sensor is fixedly connected with the top end of the support. According to the method, most of the steps in the to-be-detected solution obtaining process in the steel slag fluorine and chlorine content detection can be mechanized without manual work, so that the accuracy of the finally obtained to-be-detected solution is effectively improved, the efficiency can be effectively improved, and the safety of the operation process is improved.
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Description

Technical Field

[0001] The invention belongs to the field of steel slag detection, in particular to a steel slag composition detection device. Background Art

[0002] Steel slag, as a waste generated in the steelmaking process, can currently be used as a filler in many fields. However, since some steel slag may contain residual fluorine and chlorine in the production process, these two elements may accelerate the corrosion of steel bars when the steel slag is used as a filler in building materials such as cement concrete, thereby affecting the strength and service life of the building. Therefore, the detection of fluorine and chlorine in steel slag is currently a must for steel slag sales and recycling. The current national standard GB / T38216.2-2019 is an ion chromatography method for the determination of fluorine and chlorine content in steel slag. Manual operation is required in the acquisition of the detection solution, and a high concentration of sulfuric acid solution is required. There are certain safety hazards in the use and subsequent treatment of the waste liquid, and the manual operation efficiency is low (for example, after completing one test, all utensils need to be disassembled, cleaned, and then dried. Continuous testing requires repeated disassembly, cleaning, and reassembly, which will waste a long time). At the same time, long-term work will inevitably produce certain errors, thereby affecting the use of the test results. Summary of the invention

[0003] The invention provides a slag composition detection device to solve the defects in the prior art.

[0004] The present invention is achieved through the following technical solutions:

[0005] A slag component detection device comprises a steam generator and a slag fluorine and chlorine extractor, wherein the top of the steam generator is connected with one end of a steam pipe, the other end of the steam pipe is connected with the bottom of the slag fluorine and chlorine extractor, a steam one-way valve is arranged on the steam pipe, the top of the steam generator is connected through a pipeline passing through the inner lower part of the top of a deionized water storage device, a water pump and a water adding solenoid valve are arranged on the connecting pipeline between the steam generator and the deionized water storage device, an electric heating plate is arranged on the inner bottom of the steam generator, a first liquid level sensor is arranged on the steam generator and the top of the slag fluorine and chlorine extractor, respectively, the top of the slag fluorine and chlorine extractor is connected through a pipeline passing through the inner lower part of the top of a sulfuric acid solution storage device, a sulfuric acid pump and a sulfuric acid one-way valve are arranged on the connecting pipeline between the slag fluorine and chlorine extractor and the sulfuric acid solution storage device, the top of the slag fluorine and chlorine extractor is connected with a funnel-shaped slag sample feeding pipe, a feeding valve is arranged on the slag sample feeding pipe, and the slag sample is fed to the slag sample. A temperature sensor is respectively arranged on both sides of the lower part of the slag fluorine and chlorine extractor, the top of the steel slag fluorine and chlorine extractor is connected with the top of the condenser through a pipeline, a serpentine heat exchange tube is arranged in the condenser, the bottom end of the heat exchange tube is connected with the water outlet of the cooling circulating water machine through a pipeline, the top end of the heat exchange tube is connected with the return water outlet of the cooling circulating water machine through a pipeline, the bottom of the condenser is connected with the top end of the liquid outlet pipe, the bottom end of the liquid outlet pipe is connected with one end of the hose, the other end of the hose is connected with the top end of the connecting pipe, the bottom end of the connecting pipe is connected with the top of the receiver, the bottom of the receiver is connected with the liquid outlet pipe, a liquid outlet valve is arranged on the liquid outlet pipe, a funnel-shaped addition pipe is arranged on the top of the receiver, an addition valve is arranged on the addition pipe, a fixing plate is respectively arranged on both sides of the middle part of the receiver, the fixing plate is fixedly connected with the top of the weighing sensor, and the bottom end of the weighing sensor is fixedly connected with the top of the bracket.

[0006] In the steel slag composition detection device as described above, an oscillator is arranged at the bottom of the steel slag fluorine and chlorine extractor.

[0007] In the steel slag composition detection device as described above, a second liquid level sensor is respectively arranged on the top of the deionized water storage device and the sulfuric acid solution storage device.

[0008] In the steel slag composition detection device as described above, the top of the deionized water storage device is connected to a funnel-shaped water inlet pipe, a water inlet valve is arranged on the water inlet pipe, and the top of the sulfuric acid solution storage device is connected to a funnel-shaped sulfuric acid solution inlet pipe, a sulfuric acid solution inlet valve is arranged on the sulfuric acid solution inlet pipe.

[0009] In the steel slag composition detection device as described above, cover plates are respectively arranged on the top of the steel slag sample feed pipe, the addition pipe, the water inlet pipe and the sulfuric acid solution inlet pipe, and one end of the cover plate is rotatably connected to one side of the top of the pipe opening.

[0010] In the above-mentioned steel slag composition detection device, a handle is provided on the cover plate.

[0011] In the steel slag component detection device as described above, the bottom of the steel slag fluorine and chlorine extractor is connected to one end of a discharge pipe, a discharge pump and a discharge valve are arranged on the discharge pipe, and the other end of the discharge pipe can be connected to a waste liquid recovery barrel.

[0012] In the above-mentioned steel slag composition detection device, the water pump is connected to the top of the steel slag fluorine and chlorine extractor through a pipeline, and a cleaning valve is arranged on the connecting pipeline between the water pump and the steel slag fluorine and chlorine extractor.

[0013] In the steel slag composition detection device as described above, a polytetrafluoroethylene lining is arranged inside the receiver.

[0014] The advantages of the present invention are that the present invention can mechanize most of the steps in the process of obtaining the solution to be tested in the detection of fluorine and chlorine content in steel slag without manual operation, thereby effectively improving the accuracy of the solution to be tested, and can effectively improve the efficiency and improve the safety of the operation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a schematic diagram of the structure of the present invention.

[0017] Figure numerals: 1, steam generator; 2, steel slag fluorine and chlorine extractor; 3, steam pipe; 4, steam one-way valve; 5, deionized water storage; 6, water pump; 7, water adding solenoid valve; 8, electric heating plate; 9, first liquid level sensor; 10, sulfuric acid solution storage; 11, sulfuric acid pump; 12, sulfuric acid one-way valve; 13, steel slag sample feeding pipe; 14, feeding valve; 15, temperature sensor; 16, condenser; 17, heat exchange pipe; 18, cooling circulating water machine; 19, liquid outlet pipe; 20, hose ; 21. Connecting pipe; 22. Receiver; 23. Liquid outlet pipe; 24. Liquid outlet valve; 25. Adding pipe; 26. Adding valve; 27. Fixing plate; 28. Weighing sensor; 29. ​​Bracket; 30. Oscillator; 31. Second liquid level sensor; 32. Water inlet pipe; 33. Water inlet valve; 34. Sulfuric acid solution inlet pipe; 35. Sulfuric acid solution inlet valve; 36. Cover plate; 37. Discharge pipe; 38. Discharge pump; 39. Discharge valve; 40. Cleaning valve; 41. Polytetrafluoroethylene lining; 42. Handle. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] A slag component detection device comprises a steam generator 1 and a slag fluorine and chlorine extractor 2, wherein the top of the steam generator 1 is connected to one end of a steam pipe 3, and the other end of the steam pipe 3 is connected to the bottom of the slag fluorine and chlorine extractor 2, a steam one-way valve 4 is arranged on the steam pipe 3, the top of the steam generator 1 is connected to the lower part of the top of a deionized water storage 5 through a pipeline, a water pump 6 and a water adding solenoid valve 7 are arranged on the connecting pipeline between the steam generator 1 and the deionized water storage 5, and an electric heating plate 8 is arranged at the bottom of the steam generator 1. A first liquid level sensor 9 is respectively arranged at the top of the steam generator 1 and the steel slag fluorine and chlorine extractor 2. The top of the steel slag fluorine and chlorine extractor 2 is connected to the lower part of the top of the sulfuric acid solution storage 10 through a pipeline. A sulfuric acid pump 11 and a sulfuric acid check valve 12 are arranged on the connecting pipeline between the steel slag fluorine and chlorine extractor 2 and the sulfuric acid solution storage 10. The top of the steel slag fluorine and chlorine extractor 2 is connected to a funnel-shaped steel slag sample feed pipe 13. A feed valve 14 is arranged on the steel slag sample feed pipe 13. The steel slag fluorine and chlorine extractor 2 is divided into two parts on both sides of the lower part of the steel slag fluorine and chlorine extractor 2. A temperature sensor 15 is separately provided. The top of the steel slag fluorine and chlorine extractor 2 is connected to the top of the condenser 16 through a pipeline. A serpentine heat exchange tube 17 is provided in the condenser 16. The bottom end of the heat exchange tube 17 is connected to the outlet of the cooling circulating water machine 18 through a pipeline. The top of the heat exchange tube 17 is connected to the return water port of the cooling circulating water machine 18 through a pipeline. The bottom of the condenser 16 is connected to the top of the liquid outlet pipe 19. The bottom end of the liquid outlet pipe 19 is connected to one end of the hose 20. The other end of the hose 20 is connected to the connection The top of the tube 21 is connected, the bottom end of the connecting tube 21 is connected to the top of the receiver 22, the bottom of the receiver 22 is connected to the liquid outlet pipe 23, the liquid outlet pipe 23 is provided with a liquid outlet valve 24, a funnel-shaped addition pipe 25 is provided on the top of the receiver 22, and an addition valve 26 is provided on the addition pipe 25. A fixing plate 27 is respectively provided on both sides of the middle part of the receiver 22, the fixing plate 27 is fixedly connected to the top of the weighing sensor 28, and the bottom end of the weighing sensor 28 is fixedly connected to the top of the bracket 29.When the present invention is used, deionized water is added to the steam generator 1 by turning on the water pump 6 and the water adding solenoid valve 7. At the same time, the first liquid level sensor 9 in the steam generator 1 can obtain the liquid level position in the steam generator 1 in real time. When the liquid level reaches the specified height range, the water pump 6 and the water adding solenoid valve 7 are turned off. Since the deionized water is used, there is no need to clean the remaining water in the steam generator 1 after one operation is completed, and the water can be continued to be used in the next operation, thereby realizing full utilization of resources. When the steam generator 1 is filled with water, the ground steel slag powder is accurately weighed and then passed through the steel After the slag sample is fed into the steel slag fluorine and chlorine extractor 2 through the feed pipe 13, the feed valve 14 is closed, and then the sulfuric acid pump 11 is turned on to obtain the liquid level position in the steel slag fluorine and chlorine extractor 2 in real time through the first liquid level sensor 9 in the steel slag fluorine and chlorine extractor 2. When the liquid level reaches a specified liquid level height range, the sulfuric acid pump 11 is turned off, and at the same time, a specified amount of sodium hydroxide solution is added to the receiver 22 through the addition pipe 25, and then the addition valve 26 is closed. After the solution sample in the steam generator 1, the steel slag fluorine and chlorine extractor 2 and the receiver 22 is added, the electric heating plate 8 is turned on to heat the steam generator 1. The deionized water in the slag fluorine and chlorine extractor 2 is heated to generate steam, which enters the solid-liquid mixture of the slag powder and the sulfuric acid solution in the slag fluorine and chlorine extractor 2 through the steam pipe 3 to be heated, and the temperature in the slag fluorine and chlorine extractor 2 is monitored in real time by the temperature sensor 15, and the power of the electric heating plate 8 is controlled according to the obtained temperature to ensure that the temperature in the slag fluorine and chlorine extractor 2 is within the specified range. The water vapor that may contain fluorine and chlorine in the slag fluorine and chlorine extractor 2 is condensed and liquefied by the condenser 16 and then sent to the receiver 22. The weighing sensor 28 accurately weighs the amount of water in the receiver 22. The weight changes. When the specified weight is reached, the electric heating plate 8 is turned off. After the steam flow is finished, the cooling circulating water machine 18 is turned off. The solution in the receiver 22 is allowed to flow out along the liquid outlet pipe 23 by opening the liquid outlet valve 24 and then sent into the volumetric flask for fixed volume and sampling and detection. At the same time, the receiver 22 can be rinsed several times with deionized water added through the addition tube 25 to ensure that there is no fluorine and chlorine residue to avoid affecting the subsequent test results. At the same time, since deionized water is also added when fixing the volume, the receiver 22 can be cleaned and used again, and the residual deionized water will not affect the subsequent detection.

[0020] Specifically, the bottom of the steel slag fluorine and chlorine extractor 2 of this embodiment is provided with an oscillator 30. The present invention can make the sulfuric acid solution fully contact with the steel slag powder through the oscillator 30, thereby ensuring the fluorine and chlorine extraction efficiency and the accuracy of the detection result.

[0021] Specifically, a second liquid level sensor 31 is respectively disposed at the top of the deionized water storage 5 and the sulfuric acid solution storage 10 described in this embodiment. The present invention can monitor the liquid level height in the deionized water storage 5 and the sulfuric acid solution storage 10 in real time through the liquid level sensor 31, and prompt the need to replenish deionized water or sulfuric acid solution when the liquid level is lower than the specified liquid level, thereby ensuring the normal use of the present invention.

[0022] More specifically, the top of the deionized water storage 5 described in this embodiment is connected to a funnel-shaped water inlet pipe 32, and a water inlet valve 33 is provided on the water inlet pipe 32. The top of the sulfuric acid solution storage 10 is connected to a funnel-shaped sulfuric acid solution inlet pipe 34, and a sulfuric acid solution inlet valve 35 is provided on the sulfuric acid solution inlet pipe 34. The present invention can conveniently replenish deionized water or sulfuric acid solution to the deionized water storage 5 and the sulfuric acid solution storage 10 through the water inlet pipe 32 and the sulfuric acid solution inlet pipe 34, which is convenient for use.

[0023] More specifically, the tops of the steel slag sample feed pipe 13, the addition pipe 25, the water inlet pipe 32, and the sulfuric acid solution inlet pipe 34 described in this embodiment are respectively provided with cover plates 36, and one end of the cover plate 36 is rotatably connected to one side of the top of the pipe opening. The present invention can prevent the external environment from polluting the steel slag sample feed pipe 13, the addition pipe 25, the water inlet pipe 32, and the sulfuric acid solution inlet pipe 34 through the cover plate 36, thereby ensuring the accuracy of the detection results.

[0024] Furthermore, a handle 42 is provided on the cover plate 36 of the present embodiment. The cover plate 36 can be conveniently opened by the handle 42, which is convenient for use.

[0025] Furthermore, the bottom of the steel slag fluorine and chlorine extractor 2 described in this embodiment is connected to one end of a discharge pipe 37, a discharge pump 38 and a discharge valve 39 are provided on the discharge pipe 37, and the other end of the discharge pipe 37 can be connected to a waste liquid recovery bucket. The present invention opens the discharge pump 38 and the discharge valve 39 to send the mixture of steel slag powder and sulfuric acid solution after the operation is completed into the waste liquid recovery bucket through the discharge pipe 37, thereby conveniently completing the waste liquid recovery.

[0026] Furthermore, the water pump 6 described in this embodiment is connected to the top of the steel slag fluorine and chlorine extractor 2 through a pipeline, and a cleaning valve 40 is provided on the connecting pipeline between the water pump 6 and the steel slag fluorine and chlorine extractor 2. The present invention adds deionized water to the steel slag fluorine and chlorine extractor 2 for cleaning by opening the water pump 6 and the cleaning valve 40 to remove the solid-liquid mixture of the steel slag powder and the sulfuric acid solution. At the same time, the oscillator 30 can be turned on during the cleaning process to ensure that there will be no residue. After cleaning, the waste water is sent to the waste liquid recovery barrel by opening the discharge pump 38 and the discharge valve 39 and the discharge pipe 37. After several cleanings, it is ensured that there is no residue. At the same time, the deionized water will not affect the subsequent detection operation, and no drying is required. The operation is simple and the detection result can be ensured to be accurate.

[0027] Furthermore, the receiver 22 of this embodiment is provided with a polytetrafluoroethylene lining 41. The polytetrafluoroethylene lining 41 of the present invention is corrosion-resistant and has a low surface tension, so that the solution will not adhere to the wall, thereby ensuring that the liquid to be tested is completely discharged and the accuracy of the test result is ensured.

[0028] Preferably, in this embodiment, the materials of the components that can come into contact with sulfuric acid are all corrosion-resistant materials, thereby ensuring the long-term and stable use of the present invention.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A slag composition detection device, characterized in that: The invention comprises a steam generator (1) and a steel slag fluorine and chlorine extractor (2), wherein the top of the steam generator (1) is connected to one end of a steam pipe (3), and the other end of the steam pipe (3) is connected to the bottom of the steel slag fluorine and chlorine extractor (2). A steam check valve (4) is arranged on the steam pipe (3). The top of the steam generator (1) is connected to the lower part of the top of a deionized water storage device (5) through a pipeline. A water pump (6) and a water adding solenoid valve (7) are arranged on the connecting pipeline between the steam generator (1) and the deionized water storage device (5). An electric heating plate (8) is arranged on the bottom of the steam generator (1). A first liquid level sensor (9) is respectively arranged at the top of the generator (1) and the steel slag fluorine and chlorine extractor (2); the top of the steel slag fluorine and chlorine extractor (2) is connected to the lower part of the top of the sulfuric acid solution storage device (10) through a pipeline; a sulfuric acid pump (11) and a sulfuric acid check valve (12) are arranged on the connecting pipeline between the steel slag fluorine and chlorine extractor (2) and the sulfuric acid solution storage device (10); the top of the steel slag fluorine and chlorine extractor (2) is connected to a funnel-shaped steel slag sample feeding pipe (13); a feeding valve (14) is arranged on the steel slag sample feeding pipe (13); and a temperature sensor (15) is respectively arranged on both sides of the lower part of the steel slag fluorine and chlorine extractor (2). The condenser (16) is provided with a serpentine heat exchange tube (17), the bottom end of the heat exchange tube (17) is connected to the water outlet of the cooling circulating water machine (18) through the pipeline, the top end of the heat exchange tube (17) is connected to the water return port of the cooling circulating water machine (18) through the pipeline, the bottom of the condenser (16) is connected to the top end of the liquid outlet pipe (19), the bottom end of the liquid outlet pipe (19) is connected to one end of the hose (20), and the other end of the hose (20) is connected to the end of the connecting pipe (21). The top of the receiver (22) is connected, the bottom end of the connecting pipe (21) is connected to the top of the receiver (22), the bottom of the receiver (22) is connected to the liquid outlet pipe (23), the liquid outlet pipe (23) is provided with a liquid outlet valve (24), a funnel-shaped addition pipe (25) is provided at the top of the receiver (22), and an addition valve (26) is provided on the addition pipe (25), a fixing plate (27) is respectively provided on both sides of the middle of the receiver (22), the fixing plate (27) is fixedly connected to the top of the weighing sensor (28), and the bottom end of the weighing sensor (28) is fixedly connected to the top of the bracket (29).

2. A slag composition detection device according to claim 1, characterized in that: An oscillator (30) is arranged at the bottom of the steel slag fluorine and chlorine extractor (2).

3. A slag composition detection device according to claim 1, characterized in that: A second liquid level sensor (31) is respectively arranged at the top of the deionized water storage (5) and the sulfuric acid solution storage (10).

4. A slag composition detection device according to claim 1, characterized in that: The top of the deionized water storage (5) is connected to a funnel-shaped water inlet pipe (32), and a water inlet valve (33) is arranged on the water inlet pipe (32). The top of the sulfuric acid solution storage (10) is connected to a funnel-shaped sulfuric acid solution inlet pipe (34), and a sulfuric acid solution inlet valve (35) is arranged on the sulfuric acid solution inlet pipe (34).

5. A slag composition detection device according to claim 4, characterized in that: Cover plates (36) are respectively arranged on the top of the steel slag sample feed pipe (13), the addition pipe (25), the water inlet pipe (32) and the sulfuric acid solution inlet pipe (34), and one end of the cover plate (36) is rotatably connected to one side of the top of the pipe opening.

6. A slag composition detection device according to claim 5, characterized in that: A handle (42) is provided on the cover plate (36).

7. A slag composition detection device according to claim 1, characterized in that: The bottom of the steel slag fluorine and chlorine extractor (2) is connected to one end of a discharge pipe (37), a discharge pump (38) and a discharge valve (39) are arranged on the discharge pipe (37), and the other end of the discharge pipe (37) can be connected to a waste liquid recovery tank.

8. The slag composition detection device according to claim 1, characterized in that: The water pump (6) is connected to the top of the steel slag fluorine and chlorine extractor (2) through a pipeline, and a cleaning valve (40) is arranged on the connecting pipeline between the water pump (6) and the steel slag fluorine and chlorine extractor (2).

9. A slag composition detection device according to claim 1, characterized in that: A polytetrafluoroethylene lining (41) is arranged inside the receiver (22).