Medical ampoule bottle cutting temperature control system and method

By detecting the cutting point temperature in real time on the pharmaceutical ampoule production line and adjusting the air volume of the cooling fan according to the comparison results, the problem of unstable cutting temperature control is solved, and efficient production of pharmaceutical ampoule bottles is achieved, reducing waste and ensuring molding quality.

CN119126869APending Publication Date: 2024-12-13甘肃旭康材料科技有限公司 +1
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Patent Information

Application Number
CN202411189904.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

In the production process of medicinal ampoules, due to empirical judgment, the stability and accuracy of cutting temperature control are low, which can easily lead to waste of medicinal ampoules and instability in the molding process of dimensional instability and inconsistent bottle shapes.

Method used

A medicinal ampoule cutting temperature control system is designed, including a temperature detection module, a processing module and a frequency conversion module. By real-time detection of the cutting point temperature and comparing it with the preset process demand temperature, a control signal is generated to adjust the output air volume of the cooling fan. Achieve automatic control of cutting temperature.

Benefits of technology

It improves the stability and accuracy of cutting temperature, reduces waste of medicinal ampoules, and ensures dimensional stability and bottle type consistency during the ampoule forming process.

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Abstract

The invention provides a medical ampoule bottle cutting temperature control system and method, the medical ampoule bottle cutting temperature control system and method are used for a medical ampoule bottle production line, the medical ampoule bottle production line is provided with at least one medical ampoule bottle cutting point, and the temperature control system comprises a temperature detection module used for continuously detecting and outputting the real-time temperature of the medical ampoule bottle cutting point; the processing module is used for comparing the real-time temperature output by the temperature detection module with a preset process demand temperature to obtain a comparison result and outputting a corresponding control signal according to the comparison result; and the frequency conversion module is used for adjusting the output frequency according to the control signal so as to adjust the output air volume of the cooling fan located at the cutting point of the medicinal ampoule bottle. The real-time temperature of the cutting point of the medical ampoule bottle is detected, different control signals are generated according to the real-time temperature so as to adjust the output air volume of the cooling fan, and therefore automatic control over the cutting temperature of the medical ampoule bottle is achieved.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of medicinal ampoule manufacturing, and in particular to a medicinal ampoule cutting temperature control system and method. Background Art

[0002] In the production process of medicinal ampoules, it is necessary to cut the medicinal ampoules into different lengths according to the requirements of the next production process. Currently, the cutting method using flame heating and tension is adopted. Since different cutting temperatures will produce different cutting effects, medicinal ampoules of different materials require different cutting temperatures to achieve the best cutting effect.

[0003] At present, when producing medicinal ampoules, the temperature of the medicinal ampoules when they reach the cutting point is generally adjusted according to the cutting effect. This requires judging based on experience whether the real-time temperature is higher or lower than the preset temperature. This judgment method may cause some medicinal ampoules to be wasted. Therefore, a method for automatically controlling the cutting temperature of medicinal ampoules is needed to avoid the waste of medicinal ampoules during cutting. Summary of the invention

[0004] The technical problem to be solved by the present disclosure is that during the production process of the ampoule bottles, the temperature of the medicinal ampoule bottles when they reach the cutting point is adjusted according to experience, and the stability and accuracy of the temperature control are low, which easily causes waste of some medicinal ampoules, and also leads to problems such as unstable size and inconsistent bottle shape during the ampoule bottle molding process.

[0005] To solve the above technical problems, the first aspect of the embodiments of the present disclosure provides a medicinal ampoule cutting temperature control system for a medicinal ampoule production line, wherein the medicinal ampoule production line is provided with at least one medicinal ampoule cutting point, and the control system comprises: a temperature detection module, for continuously detecting and outputting the real-time temperature of the medicinal ampoule cutting point; a processing module, for comparing the real-time temperature output by the temperature detection module with a preset process requirement temperature to obtain a comparison result, and outputting a corresponding control signal according to the comparison result; and a frequency conversion module, for adjusting the output frequency according to the control signal, and thereby adjusting the output air volume of the cooling fan located at the medicinal ampoule cutting point.

[0006] In some embodiments, the control system further includes: a display module for displaying the real-time temperature.

[0007] In some embodiments, the processing module in the control system includes: a receiving unit for receiving the real-time temperature output by the temperature detection module; a comparing unit for comparing the real-time temperature with the process required temperature, generating a first comparison result if the real-time temperature is greater than the process required temperature, and generating a second comparison result if the real-time temperature is less than the process required temperature; and an output unit for outputting a first control signal according to the first comparison result, and outputting a second control signal according to the second comparison result.

[0008] In some embodiments, the frequency conversion module in the control system is also used to: increase the output frequency according to the first control signal to increase the output air volume of the cooling fan; and reduce the output frequency according to the second control signal to reduce the output air volume of the cooling fan.

[0009] A second aspect of the disclosed embodiment provides a control method for a medicinal ampoule cutting temperature control system, the control method comprising: continuously detecting and outputting the real-time temperature of the medicinal ampoule cutting point; comparing the real-time temperature with a preset process requirement temperature to obtain a comparison result, and outputting a corresponding control signal based on the comparison result; adjusting the output frequency based on the control signal, and thereby adjusting the output air volume of the cooling fan located at the medicinal ampoule cutting point.

[0010] In some embodiments, the control method compares the real-time temperature with the preset process requirement temperature and comprises: generating a first comparison result if the real-time temperature is greater than the process requirement temperature; and generating a second comparison result if the real-time temperature is less than the process requirement temperature.

[0011] In some embodiments, the control method outputs a corresponding control signal according to the comparison result, including: outputting a first control signal according to a first comparison result; and outputting a second control signal according to a second comparison result.

[0012] In some embodiments, the control method adjusts the output frequency according to the control signal, including: increasing the output frequency according to the first control signal to increase the output air volume of the cooling fan; and decreasing the output frequency according to the second control signal to reduce the output air volume of the cooling fan.

[0013] A third aspect of the disclosed embodiments provides a processor for running a program, wherein the program, when being run, is used for a control method of the above-mentioned medicinal ampoule cutting temperature control system.

[0014] A fourth aspect of the embodiments of the present disclosure provides a machine-readable storage medium having instructions stored thereon, the instructions being used in a control method for the above-mentioned medicinal ampoule cutting temperature control system.

[0015] Through the above technical scheme, the medicinal ampoule cutting temperature control system and method provided by the present disclosure creatively monitors the real-time temperature of the cutting point of the medicinal ampoule, and compares the real-time temperature with the preset process temperature, generates different control signals according to the comparison results to adjust the output air volume of the cooling fan located at the cutting point of the medicinal ampoule, and changes the temperature of the cutting point of the medicinal ampoule by automatically adjusting the output air volume of the cooling fan, thereby realizing automatic control of the cutting temperature of the medicinal ampoule, avoiding the problem of low temperature stability and accuracy caused by adjusting the temperature of the cutting point of the medicinal ampoule according to experience, saving medicinal ampoule resources in the system and avoiding waste. At the same time, through real-time detection and control of the cutting point temperature, the stability of the size of the ampoule and the consistency of the bottle shape during the ampoule molding process are guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a structural schematic diagram of a medicinal ampoule cutting temperature control system disclosed in an embodiment of the present disclosure;

[0018] Figure 2 is a flow chart of a control method of a medicinal ampoule cutting temperature control system disclosed in an embodiment of the present disclosure;

[0019] Figure 3 It is a sub-flow chart of the control method of the medicinal ampoule cutting temperature control system disclosed in the embodiment of the present disclosure.

[0020] Description of reference numerals:

[0021] 1. Temperature detection module; 2. Processing module; 3. Frequency conversion module; 4. Cooling fan; 5. Display module; 21. Receiving unit; 22. Comparison unit; 23. Output unit. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the embodiments of the present disclosure in conjunction with the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to exemplarily illustrate the principles of the present disclosure, but cannot be used to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

[0023] The present disclosure provides these embodiments to make the present disclosure thorough and complete, and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values ​​set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.

[0024] It should be noted that, in the description of the present disclosure, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0025] In addition, the words "first", "second" and similar words used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. The words "include" or "comprise" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.

[0026] It should also be noted that in the description of the present disclosure, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to the specific circumstances.

[0027] All terms used in the present disclosure have the same meanings as those understood by those of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, for example, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined as such herein.

[0028] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0029] Example

[0030] Figure 1 Schematic diagram of the structure of the temperature control system for cutting medicinal ampoule provided by the present invention. Figure 1As shown, the temperature control system includes: a temperature detection module 1, which is used to continuously detect the real-time temperature of the cutting point of the medicinal ampoule and output it; a processing module 2, which is used to compare the real-time temperature output by the temperature detection module 1 with the preset process requirement temperature to obtain a comparison result, and output a corresponding control signal according to the comparison result; and a frequency conversion module 3, which is used to adjust the output frequency according to the control signal, and then adjust the output air volume of the cooling fan 4 located at the cutting point of the medicinal ampoule.

[0031] Specifically, the temperature detection module 1 uses an infrared temperature measuring device. When cutting a medicinal ampoule, a large amount of heat will be generated, and the infrared characteristics of hot glass are more obvious, which is easily detected by the infrared temperature measuring device. By measuring the temperature of the cutting point of the medicinal ampoule through the infrared temperature measuring device, stable and accurate data can be obtained, thereby improving the stability of the system.

[0032] It can be understood that in this embodiment, the temperature detection module 1 is arranged on the medicinal ampoule production line and faces the cutting point of the medicinal ampoule. During the cutting process of the medicinal ampoule, the temperature detection module 1 continuously detects the temperature of the cutting point of the medicinal ampoule and generates real-time temperature data to be sent to the processing module 2. The processing module 2 compares the real-time temperature with the preset process requirement temperature. When the real-time temperature is greater than the process requirement temperature, it indicates that the temperature of the cutting point of the medicinal ampoule is too high. The processing module 2 outputs a control signal and sends it to the frequency conversion module 3. The control signal at this time is a high-frequency control instruction, which makes the frequency conversion module 3 output high-frequency alternating current, thereby increasing the output air volume of the cooling fan 4, accelerating the air flow near the cutting point of the medicinal ampoule to achieve the effect of reducing the temperature of the cutting point of the medicinal ampoule, and avoiding damage to the medicinal ampoule due to excessive real-time temperature. Save the medicinal ampoule resources in the system and avoid waste; when the real-time temperature is lower than the process required temperature, it indicates that the cutting point temperature of the medicinal ampoule is too low, and the processing module 2 outputs a low-frequency control signal and sends it to the frequency conversion module 3, so that the frequency conversion module 3 outputs a low-frequency alternating current, thereby reducing the output air volume of the cooling fan 4, and slowing down the air flow near the cutting point of the medicinal ampoule to increase the cutting point temperature of the medicinal ampoule, thereby realizing the control of the cutting temperature of the medicinal ampoule, and reducing the output frequency of the frequency conversion module 3 to save electric energy.

[0033] In some embodiments, the control system further includes a display module 5 for displaying the real-time temperature.

[0034] Specifically, the display module 5 uses a large screen installed on the glass production line to display the real-time temperature.

[0035] In some embodiments, the processing module 2 in the control system includes: a receiving unit for receiving the real-time temperature output by the temperature detection module; a comparing unit for comparing the real-time temperature with the process required temperature, generating a first comparison result if the real-time temperature is greater than the process required temperature, and generating a second comparison result if the real-time temperature is less than the process required temperature; and an output unit for outputting a first control signal according to the first comparison result, and outputting a second control signal according to the second comparison result.

[0036] Specifically, the real-time temperature of the cutting point of the medicinal ampoule detected by the temperature detection module 1 is transmitted to the processing module and received by the receiving unit 21. The receiving unit 21 transmits the temperature information to the comparison unit 22. The comparison unit 22 compares the real-time temperature with the process required temperature. If the real-time temperature is greater than the process required temperature, a first comparison result is generated, and if the real-time temperature is less than the process required temperature, a second comparison result is generated. The generated comparison result is transmitted to the output unit 23, and the output unit 23 outputs the first comparison result as a first control signal, and outputs the second comparison result as a second control signal. The real-time temperature of the cutting point of the medicinal ampoule is processed into a control signal by the processing module 2, thereby realizing automatic control of the subsequent process.

[0037] In some embodiments, the control system includes a frequency conversion module 3, which is used to: increase the output frequency according to a first control signal to increase the output air volume of the cooling fan 4; and reduce the output power according to a second control signal to reduce the output air volume of the cooling fan 4.

[0038] Specifically, the control signal generated by the processing module 2 is transmitted to the frequency conversion module 3, and the frequency conversion module 3 adjusts the output frequency according to the control signal to achieve precise control of the cooling fan 4. When the frequency conversion module 3 receives the first control signal, the frequency conversion module 3 outputs high-frequency alternating current, thereby controlling the output air volume of the cooling fan 4 to increase; when the frequency conversion module 3 receives the second control signal, the frequency conversion module 3 outputs low-frequency alternating current, thereby reducing the output air volume of the cooling fan 4.

[0039] Figure 2 FIG. 1 is a flow chart of a control method for a temperature control system for cutting a medicinal ampoule according to an embodiment of the present disclosure. Figure 2 As shown, the control method includes:

[0040] Step S1: continuously detecting and outputting the real-time temperature of the cutting point of the medicinal ampoule;

[0041] Step S2: Compare the real-time temperature with the preset process requirement temperature to obtain a comparison result, and output a corresponding control signal according to the comparison result;

[0042] Step S3: According to the control signal, the output frequency is adjusted, and then the output air volume of the cooling fan 4 located at the cutting point of the medicinal ampoule is adjusted.

[0043] Figure 3 1 is a sub-flow chart of the control method of the medicinal ampoule cutting temperature control system disclosed in the embodiment of the present disclosure. Figure 3 As shown, the real-time temperature is compared with the preset process requirement temperature to obtain a comparison result, and a corresponding control signal is output according to the comparison result.

[0044] Step S21: receiving the real-time temperature of the cutting point of the medicinal ampoule;

[0045] Step S22: Compare the real-time temperature of the cutting point of the medicinal ampoule with the preset process requirement temperature:

[0046] If the real-time temperature is greater than the process required temperature, a first comparison result is generated;

[0047] If the real-time temperature is less than the process required temperature, a second comparison result is generated.

[0048] Step S23: outputting a first control signal according to the first comparison result; and outputting a second control signal according to the second comparison result.

[0049] In some embodiments, adjusting the output frequency according to the control signal in the control method includes: increasing the output frequency according to the first control signal to increase the output air volume of the cooling fan 4; and reducing the output frequency according to the second control signal to reduce the output air volume of the cooling fan 4.

[0050] Specifically, the output frequency is adjusted to change the frequency of the output alternating current, thereby controlling the output air volume of the cooling fan 4, and further controlling the temperature of the cutting point by changing the air flow.

[0051] Through the above technical scheme, the medicinal ampoule cutting temperature control system and method provided by the present invention detects the real-time temperature of the cutting point of the medicinal ampoule, and generates different control signals according to the real-time temperature to adjust the output air volume of the cooling fan, thereby realizing the control of the cutting temperature of the medicinal ampoule, avoiding the waste caused by cutting the ampoule due to controlling the cutting temperature based on experience, and ensuring the stability and consistency of the size and bottle shape during the ampoule manufacturing process.

[0052] A third aspect of the disclosed embodiments provides a processor for running a program, wherein the program, when being run, is used for a control method of the above-mentioned medicinal ampoule cutting temperature control system.

[0053] A fourth aspect of the embodiments of the present disclosure provides a machine-readable storage medium having instructions stored thereon, the instructions being used in a control method for the above-mentioned medicinal ampoule cutting temperature control system.

[0054] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.

[0055] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.

Claims

1. A medicinal ampoule cutting temperature control system, used for a medicinal ampoule production line, wherein the medicinal ampoule production line is provided with at least one medicinal ampoule cutting point, characterized in that: The control system comprises: A temperature detection module, used to continuously detect the real-time temperature of the cutting point of the medicinal ampoule and output it; a processing module, used for comparing the real-time temperature output by the temperature detection module with a preset process requirement temperature, obtaining a comparison result, and outputting a corresponding control signal according to the comparison result; and The frequency conversion module is used to adjust the output frequency according to the control signal, thereby adjusting the output air volume of the cooling fan located at the cutting point of the medicinal ampoule bottle.

2. The control system according to claim 1, characterized in that: The control system further comprises: The display module is used to display the real-time temperature.

3. The control system according to claim 1, characterized in that: The processing module comprises: A receiving unit, used to receive the real-time temperature output by the temperature detection module; a comparing unit, configured to compare the real-time temperature with the process required temperature, generate a first comparison result if the real-time temperature is greater than the process required temperature, and generate a second comparison result if the real-time temperature is less than or equal to the process required temperature; and An output unit is used to output a first control signal according to the first comparison result, and to output a second control signal according to the second comparison result.

4. The control system according to claim 3, characterized in that: The frequency conversion module is used for: According to the first control signal, increasing the output frequency to increase the output air volume of the cooling fan; and According to the second control signal, the output frequency is reduced to reduce the output air volume of the cooling fan.

5. A control method for a medicinal ampoule cutting temperature control system, characterized in that: The control method includes: Continuously detecting the real-time temperature of the cutting point of the medicinal ampoule and outputting it; Comparing the real-time temperature with the preset process requirement temperature to obtain a comparison result, and outputting a corresponding control signal according to the comparison result; According to the control signal, the output frequency is adjusted, thereby adjusting the output air volume of the cooling fan located at the cutting point of the medicinal ampoule.

6. The control method according to claim 5, characterized in that: The comparing the real-time temperature with the preset process requirement temperature includes: If the real-time temperature is greater than the process required temperature, generating a first comparison result; and If the real-time temperature is less than the process required temperature, a second comparison result is generated.

7. The control method according to claim 5, characterized in that: Outputting a corresponding control signal according to the comparison result comprises: outputting a first control signal according to the first comparison result; and According to the second comparison result, a second control signal is output.

8. The control method according to claim 7, characterized in that: The adjusting the output frequency according to the control signal comprises: According to the first control signal, increasing the output frequency to increase the output air volume of the cooling fan; and According to the second control signal, the output frequency is reduced to reduce the output air volume of the cooling fan.

9. A processor, characterized in that: Used to run a program, wherein the program, when run, is used to execute the control method of the medicinal ampoule cutting temperature control system according to any one of claims 5 to 8.

10. A machine-readable storage medium having instructions stored thereon, the instructions being used to enable a machine to execute the control method of the medicinal ampoule cutting temperature control system according to any one of claims 5 to 8.