Intelligent cylinder arrangement system and method

Abstract

The invention discloses an intelligent cylinder arrangement system and method. The intelligent cylinder arrangement system comprises an RFID card with unique identification information; the order information binding equipment is used for binding the unique identification information of the RFID card with the production order information and sending the binding information to the control system; the cylinder arrangement equipment is internally provided with an RFID radio frequency card reader and is used for identifying the unique identification information of the RFID card, judging the position information of the RFID card on the cylinder arrangement equipment and sending the identification information and the position information to the control system; the order information unbinding equipment is used for unbinding the unique identification information of the RFID card and the production order information and sending unbinding information to the control system; and the control system is used for receiving and processing the binding information, the identification information, the position information and the unbinding information so as to generate a real-time cylinder arrangement table or update the real-time cylinder arrangement table.

Description

Technical Field

[0001] The present invention relates to the technical field of garment production scheduling, and in particular to an intelligent cylinder scheduling system and method. Background Art

[0002] In dyeing and processing plants, production dispatch and planning are particularly important. First, they determine the accurate issuance of various production plans, so that urgent orders are not delayed and large orders are not too many; second, production planning determines the full and rational use of front-end and back-end materials. Therefore, it has always played a key control role in dyeing and processing plants.

[0003] However, the production plan of traditional dyeing factories relies on manual and paper records to adjust the production order, and uses the original cylinder board to schedule the production of the whole factory. There are the following problems:

[0004] The scheduling and adjustment are purely visual and cannot be systematized. The traditional production scheduling of the dyeing factory is based on the cylinder board in the production office. The production status of each cylinder is determined by the hanging card on the corresponding board. Each production department needs to visually check this board to know the production status and prepare materials for production. The board information cannot be systematized, causing various production personnel to constantly pay attention to the changes in the board. In addition, there is a lot of information on the board, which is easy to cause information omissions, thus affecting production. Summary of the invention

[0005] The purpose of the present invention is to provide an intelligent cylinder scheduling system and method, which aims to solve the problem that the production plan of traditional dyeing factories relies on manual and paper records to adjust the production order, and uses the original cylinder scheduling board to schedule the production of the whole factory. The planning and scheduling adjustments are purely visual and cannot be systematized.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] In a first aspect, this embodiment provides an intelligent cylinder discharge system, comprising:

[0008] An RFID card with unique identification information; an order information binding device, used to bind the unique identification information of the RFID card with the production order information, and send the binding information to the control system; a cylinder row device with a built-in RFID radio frequency card reader, used to identify the unique identification information of the RFID card and determine its location information on the cylinder row device, and send the identification information and the location information to the control system; an order information unbinding device, used to unbind the unique identification information of the RFID card from the production order information, and send the unbinding information to the control system; the control system is used to receive and process the binding information, identification information, location information, and unbinding information to generate a real-time cylinder row table or update the real-time cylinder row table.

[0009] Furthermore, the control system includes a database, the database includes dye vat equipment information of all dye vats, and the dye vat equipment information includes at least the dye vat number; the database also includes unique identification information of all RFID cards.

[0010] Furthermore, the control system includes a recording module, and the recording module is used to record the binding information, identification information, location information, and unbinding information.

[0011] Furthermore, the control system includes a notification module, and the notification module is used to send a change notification to a mobile device or a PC device when the real-time cylinder table changes.

[0012] Furthermore, the control system is also used to send the real-time cylinder discharge table to a mobile device or a PC device.

[0013] Furthermore, the order information binding device, cylinder discharge device, order information unbinding device, and control system are connected via the Internet or an internal LAN.

[0014] Furthermore, the identification information is the unique identification information of the RFID card; the location information includes tank position information and queue information, the tank position information is the dye tank equipment information of the dye tank in the area where the RFID card is located, and the queue information is the queue order of the RFID card under the dye tank in the area.

[0015] In a second aspect, this embodiment provides an intelligent cylinder discharge method, comprising:

[0016] If the order information binding device senses the RFID card, it binds the unique identification information of the RFID card with the production order information and sends the binding information to the control system;

[0017] If the cylinder discharge device recognizes and finds the RFID card, it obtains the unique identification information of the RFID card and determines its location information on the cylinder discharge device, and sends the identification information and the location information to the control system;

[0018] If the order information unbinding device senses the RFID card, it unbinds the unique identification information of the RFID card from the production order information and sends the unbinding information to the control system;

[0019] If the control system receives the binding information, identification information, location information, and unbinding information, it generates a real-time cylinder table or updates the real-time cylinder table.

[0020] Furthermore, the method further includes: if the cylinder discharge device senses that the identified RFID card disappears, the cylinder discharge device sends a deletion signal to the control system;

[0021] If the control system receives the deletion signal, it deletes the information of the disappeared RFID card in the real-time cylinder table and updates the location information of other orders in the real-time cylinder table.

[0022] Furthermore, the method further includes: if the cylinder displacement device senses a change in the position information of the identified RFID card, the cylinder displacement device sends a position change signal to the control system;

[0023] If the control system receives the transposition signal, it updates the real-time cylinder displacement table according to the current position information of the RFID card.

[0024] The beneficial effects of the present invention compared with the prior art are: by introducing RFID technology and intelligent control systems, it is possible to realize the automatic recording, identification and management of production information, improve the accuracy and efficiency of production plans, eliminate the errors and omissions that are prone to occur in traditional paper records, and realize information sharing and real-time monitoring, thereby improving production collaboration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.

[0026] Figure 1 A system architecture diagram of the intelligent cylinder discharge system provided by an embodiment of the present invention;

[0027] Figure 2 An embodiment diagram of the intelligent cylinder discharge system provided by the embodiment of the present invention;

[0028] Figure 3 A schematic diagram of a flow chart of an intelligent cylinder discharge method provided by an embodiment of the present invention;

[0029] Figure 4 Another schematic diagram of the process flow of the intelligent cylinder discharge method provided by an embodiment of the present invention;

[0030] Figure 5 Another schematic flow chart of the intelligent cylinder discharge method provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0033] It should also be understood that the terms used in this specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. As used in the specification of the present invention and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0034] It should be further understood that the term "and / or" used in the present description and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0035] See also Figure 1 , Figure 1 A system architecture diagram of an intelligent cylinder discharge system 10 provided in an embodiment of the present invention, the system includes:

[0036] An RFID card 102 with unique identification information. The number of RFID cards 102 can be set according to actual needs. Each RFID card 102 has different unique identification information. The control system 101 stores the unique identification information of all RFID cards 102. At the same time, if the number of RFID cards 102 needs to be increased or decreased, the unique identification information of the RFID card 102 should also be increased or deleted in the control system 101 accordingly.

[0037] The order information binding device 103 is used to bind the unique identification information of the RFID card 102 with the production order information, and send the binding information to the control system 101. After receiving the binding information, the control system 101 establishes a binding relationship between the unique identification information of the corresponding RFID card 102 stored therein and the corresponding production order information. It should be explained that the binding relationship established between the unique identification information and the production order information here means that the corresponding production order information can be queried through the unique identification information in the control system 101, or the corresponding unique identification information can be queried through the production order information. The same applies to the following bindings. It can be understood that the order information binding device 103 has an RFID radio frequency identification function. When the RFID card 102 is placed in the identification area of ​​the order information binding device 103, the order information binding device 103 can identify the unique identification information of the RFID card 102, and can bind its unique identification information with the production order information through the control system 101.

[0038] The cylinder arrangement device 104 with a built-in RFID radio frequency card reader is used to identify the unique identification information of the RFID card 102 and determine its position information on the cylinder arrangement device 104, and send the identification information and position information to the control system 101. Among them, the cylinder arrangement device 104 can be a digital cylinder arrangement board, which is divided into different areas, corresponding to different production equipment (dyeing vats), and RFID readers are arranged respectively. When the RFID card 102 is hung in the corresponding area, its built-in RFID reader automatically reads and obtains the unique identification information, and binds the unique identification information with the dyeing vat information corresponding to the area, thereby realizing the information linkage of physical hanging cards, cylinder position information and production order information on the basis of the existing cylinder arrangement work habits. At the same time, the cylinder arrangement device 104 can also identify the arrangement order of the RFID cards 102 hung on it, and queue them in a preset direction, for example, the preset direction is from top to bottom, so that the production information order corresponding to the first RFID card 102 from top to bottom in the area is the first priority of the dyeing vat corresponding to the area, and the second priority, the third priority, etc. are in turn downward.

[0039] The order information unbinding device 105 is used to unbind the unique identification information of the RFID card 102 from the production order information, and send the unbinding information to the control system 101. After receiving the unbinding information, the control system 101 unbinds the unique identification information of the corresponding RFID card 102 stored therein from the corresponding production order information. It can be understood that the order information unbinding device 105 has an RFID radio frequency identification function. When the RFID card 102 is placed in the identification area of ​​the order information unbinding device 105, the order information unbinding device 105 can identify the unique identification information of the RFID card 102, and can unbind it from the bound production order information based on the unique identification information. It can be understood that the unbound RFID card 102 can be used to connect with the order information binding device 103 to bind new production order information.

[0040] The control system 101 is used to receive and process binding information, identification information, location information, and unbinding information to generate a real-time cylinder table or update the real-time cylinder table. The real-time cylinder table can refer to an existing paper cylinder table.

[0041] Furthermore, the control system 101 includes a database 1041, which includes dye vat equipment information of all dye vats, and the dye vat equipment information includes at least the dye vat number; the database 1041 also includes unique identification information of all RFID cards 102. It can be understood that when the tank discharge device 104 identifies an RFID card 102 bound with unique identification information, the dye vat number corresponding to the unique identification information can be queried in the control system 101, which is the data support provided by the database 1041.

[0042] Furthermore, in order to make all operations traceable and traceable, the control system 101 includes a recording module 1042, which is used to record binding information, identification information, location information, and unbinding information. The control system 101 can query all operation records through the recording module 1042.

[0043] Further, such as Figure 2 As shown, in order to solve the problem that the existing cylinder plate surface information cannot be systematized, causing various production personnel to constantly pay attention to the changes in the plate surface, the control system 101 in this embodiment includes a notification module 1043, and the notification module 1043 is used to send a change notification to a mobile terminal device or a PC terminal device when the real-time cylinder table changes. Further, the control system 101 is also used to send the real-time cylinder table to the mobile terminal device or the PC terminal device.

[0044] Specifically, the order information binding device 103, the cylinder discharge device 104, the order information unbinding device 105, and the control system 101 are connected via the Internet or an internal LAN. It should be explained that the control system 101 can be a computer system or a software program.

[0045] Furthermore, the identification information is the unique identification information of the RFID card 102; the location information includes cylinder position information and queue information, the cylinder position information is the dyeing cylinder equipment information of the dyeing cylinder in the area where the RFID card 102 is located, and the queue information is the queue order of the RFID card 102 under the dyeing cylinder in the area.

[0046] An intelligent cylinder discharge system 10 proposed in an embodiment of the present invention can realize the automatic recording, identification and management of production information by introducing RFID technology and an intelligent control system 101, improve the accuracy and efficiency of production plans, eliminate errors and omissions that are prone to occur in traditional paper records, and realize information sharing and real-time monitoring, thereby improving production collaboration efficiency.

[0047] like Figures 3 to 5 As shown, the present invention also discloses an intelligent cylinder discharge method, comprising:

[0048] S100, if the order information binding device 103 senses the RFID card 102, it binds the unique identification information of the RFID card 102 with the production order information, and sends the binding information to the control system 101;

[0049] S110, if the cylinder discharge device 104 recognizes and finds the RFID card 102, it obtains the unique identification information of the RFID card 102 and determines its position information on the cylinder discharge device 104, and sends the identification information and the position information to the control system 101;

[0050] S120, if the order information unbinding device 105 senses the RFID card 102, it unbinds the unique identification information of the RFID card 102 from the production order information, and sends the unbinding information to the control system 101;

[0051] S130: If the control system 101 receives the binding information, identification information, location information, and unbinding information, it generates a real-time cylinder table or updates the real-time cylinder table.

[0052] Furthermore, in order to enable the real-time cylinder discharge table to be updated in real time according to the presence or absence of the RFID card 102 on the cylinder discharge device 104, the intelligent cylinder discharge method of this embodiment further includes:

[0053] S200, if the cylinder discharge device 104 senses that the identified RFID card 102 disappears, it sends a deletion signal to the control system 101;

[0054] S210: If the control system 101 receives the deletion signal, it deletes the information of the missing RFID card 102 in the real-time cylinder table, and updates the location information of other orders in the real-time cylinder table.

[0055] In this embodiment, if an order needs to be canceled or has been completed, the staff will remove the RFID card 102 bound to it from the cylinder discharge device 104. At this time, if the cylinder discharge device 104 senses that the RFID card 102 that has been identified and discovered has disappeared, the order information will be deleted from the real-time cylinder discharge table.

[0056] Furthermore, in order to enable the real-time cylinder arrangement table to be updated in real time according to the movement and transposition of the RFID card 102 on the cylinder arrangement device 104, the intelligent cylinder arrangement method of this embodiment further includes:

[0057] S300, if the cylinder displacement device 104 senses a change in the position information of the identified RFID card 102, it sends a transposition signal to the control system 101;

[0058] S310 , if the control system 101 receives the transposition signal, it updates the real-time cylinder displacement table according to the current position information of the RFID card 102 .

[0059] In this embodiment, if an order needs to be queued forward or backward, the staff will place the bound RFID card 102 forward or backward along the queuing direction on the cylinder arrangement device 104. At this time, if the cylinder arrangement device 104 senses that the position information of the identified RFID card 102 has changed, the order information will be queued forward or backward in the real-time cylinder arrangement table accordingly.

[0060] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the composition and steps of each example have been generally described in terms of function in the above description. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of the present invention.

[0061] In the several embodiments provided by the present invention, it should be understood that the disclosed devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic. For example, the division of each unit is only a logical function division, and there may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed.

[0062] The steps in the method of the embodiment of the present invention can be adjusted in order, combined and deleted according to actual needs. The units in the device of the embodiment of the present invention can be combined, divided and deleted according to actual needs. In addition, the functional units in the various embodiments of the present invention can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit.

[0063] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a storage medium. Based on this understanding, the technical solution of the present invention is essentially or the part that contributes to the prior art, or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions for a computer device (which can be a personal computer, terminal, or network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present invention.

[0064] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention may also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. An intelligent cylinder discharge system, characterized in that: include: RFID card with unique identification information; An order information binding device, used to bind the unique identification information of the RFID card with the production order information, and send the binding information to the control system; A cylinder discharging device with a built-in RFID radio frequency card reader is used to identify the unique identification information of the RFID card and determine its position information on the cylinder discharging device, and send the identification information and the position information to the control system; An order information unbinding device, used to unbind the unique identification information of the RFID card from the production order information, and send the unbinding information to the control system; The control system is used to receive and process the binding information, identification information, location information, and unbinding information to generate a real-time cylinder table or update the real-time cylinder table.

2. The intelligent cylinder discharge system according to claim 1, characterized in that: The control system includes a database, which includes dye vat equipment information of all dye vats, and the dye vat equipment information at least includes dye vat numbers; the database also includes unique identification information of all RFID cards.

3. The intelligent cylinder discharge system according to claim 1, characterized in that: The control system includes a recording module, and the recording module is used to record the binding information, identification information, location information, and unbinding information.

4. The intelligent cylinder discharge system according to claim 1, characterized in that: The control system includes a notification module, and the notification module is used to send a change notification to a mobile terminal device or a PC terminal device when the real-time cylinder table changes.

5. The intelligent cylinder discharge system according to claim 1, characterized in that: The control system is also used to send the real-time cylinder displacement table to a mobile terminal device or a PC terminal device.

6. The intelligent cylinder discharge system according to claim 1, characterized in that: The order information binding device, cylinder discharge device, order information unbinding device, and control system are connected via the Internet or an internal LAN.

7. The intelligent cylinder discharge system according to claim 1, characterized in that: The identification information is the unique identification information of the RFID card; the location information includes cylinder position information and queuing information, the cylinder position information is the dyeing cylinder equipment information of the dyeing cylinder in the area where the RFID card is located, and the queuing information is the queuing order of the RFID card under the dyeing cylinder in the area where the RFID card is located.

8. An intelligent cylinder discharge method, applied to the intelligent cylinder discharge system according to any one of claims 1 to 7, characterized in that: include: If the order information binding device senses the RFID card, it binds the unique identification information of the RFID card with the production order information and sends the binding information to the control system; If the cylinder discharge device recognizes and finds the RFID card, it obtains the unique identification information of the RFID card and determines its location information on the cylinder discharge device, and sends the identification information and the location information to the control system; If the order information unbinding device senses the RFID card, it unbinds the unique identification information of the RFID card from the production order information and sends the unbinding information to the control system; If the control system receives the binding information, identification information, location information, and unbinding information, it generates a real-time cylinder table or updates the real-time cylinder table.

9. The intelligent cylinder discharge method according to claim 8, characterized in that: Also includes: If the cylinder discharge device senses that the identified RFID card disappears, it sends a deletion signal to the control system; If the control system receives the deletion signal, it deletes the information of the disappeared RFID card in the real-time cylinder table and updates the location information of other orders in the real-time cylinder table.

10. The intelligent cylinder discharge method according to claim 8, characterized in that: Also includes: If the cylinder displacement device senses a change in the position information of the identified RFID card, it sends a transposition signal to the control system; If the control system receives the transposition signal, it updates the real-time cylinder displacement table according to the current position information of the RFID card.

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