Electromagnetic coil assembly, mechanism for electromagnetic coil assembly and preparation method

The electromagnetic coil assembly addresses wire breakage and insulation issues by using a spirally arranged channel and conductive paste to form a high-strength spiral conductor, enhancing reliability and insulation.

CN119132782APending Publication Date: 2024-12-13HUISHI (SHANGHAI) MEASUREMENT & CONTROL TECH CO LTD
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Patent Information

Application Number
CN202411308517.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

Existing electromagnetic coils face issues with wire breakage during winding and have poor insulation and structural reliability due to thin enameled wires, leading to weak electrical interfaces and exposure.

Method used

A mechanism for an electromagnetic coil assembly featuring a support body with a spirally arranged channel for a conductor, conductive contacts at both ends, and conductive paste injection to form a high-strength spiral conductor structure.

Benefits of technology

The solution prevents wire breakage and enhances structural reliability by forming a high-strength spiral conductor structure with improved insulation and electrical connections.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an electromagnetic coil assembly, a mechanism for the electromagnetic coil assembly and a preparation method, and belongs to the technical field of electromagnetic coils, the electromagnetic coil assembly comprises a supporting body and a hole channel formed in the supporting body, the hole channel is spiral around the center line of the supporting body, the supporting body is made of an insulating material, and the insulating material is arranged in the hole channel. The supporting body comprises an inner side wall and an outer side wall, the inner side wall, the outer side wall and the end faces of the two sides of the supporting body enclose the hole channel, and the hole channel is used for placing a conductor; the end face of one side of the supporting body is provided with a head end hole and a tail end hole, the head end hole and the tail end hole are respectively communicated with the hole channel, the head end hole is used for placing a first conductive contact, the tail end hole is used for placing a second conductive contact, and the first conductive contact and the second conductive contact are respectively connected with a conductor. According to the electromagnetic coil winding device, the technical effects that wire breakage can be avoided in the electromagnetic coil winding process and the using process, and meanwhile the reliability of the overall structure is improved are achieved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of electromagnetic coils, and in particular relates to an electromagnetic coil assembly, a mechanism for the electromagnetic coil assembly and a preparation method thereof. Background Art

[0002] The electromagnetic coil is the core component of the electromagnetic induction element and is widely used in various types of magnetoelectric products. At present, in the electromagnetic coil technology, the enameled wire is usually prepared by winding it on an insulating frame. However, in miniaturized applications, thinner enameled wire needs to be selected, which will easily cause wire breakage during the winding process. The electrical interface between the enameled wire and the external circuit is usually soldered or clamped. Due to the thin wire diameter of the enameled wire, the strength of the interface formed by soldering or clamping is relatively low. During the use of the electromagnetic coil, the traditional electromagnetic coil has poor insulation isolation from the outside due to the exposure of the enameled wire, and the overall insulation isolation effect and structural reliability are poor.

[0003] Therefore, it is necessary to provide a new technical solution to solve the above technical problems. Summary of the invention

[0004] The technical problem to be solved by the present invention is to avoid wire breakage during the process of winding the electromagnetic coil and during its use, and to improve the reliability of the overall structure.

[0005] In order to solve the above technical problems, the present invention provides a mechanism for an electromagnetic coil assembly, the mechanism comprising: a support body and a channel arranged on the support body, the channel is spiral around the center line of the support body, the support body is made of insulating material, the support body comprises an inner wall and an outer wall, the inner wall, the outer wall and the end faces on both sides of the support body enclose the channel, and the channel is used to place a conductor; a head end hole and a tail end hole are respectively arranged on the end face of one side of the support body, the head end hole and the tail end hole are respectively connected to the channel, the head end hole is used to place a first conductive contact, and the tail end hole is used to place a second conductive contact, the first conductive contact and the second conductive contact are respectively connected to the conductor.

[0006] Optionally, the mechanism also includes: a first straight hole connected to the head end hole and the channel respectively; a second straight hole connected to the tail end hole and the channel respectively, and the length extension direction of the first straight hole and the length extension direction of the second straight hole are respectively parallel to the center line of the support body.

[0007] Optionally, the outer wall and the inner wall are respectively cylindrical; when observed along the center line of the support body, the end faces on both sides of the support body are respectively annular.

[0008] Optionally, the length of the channel along the center line of the support body is smaller than the distance between the end surfaces on both sides of the support body.

[0009] According to another aspect of the present invention, the present invention also provides an integrated electromagnetic coil assembly, which includes the mechanism for the electromagnetic coil assembly, and also includes: a conductor, a first conductive contact and a second conductive contact, the conductor is arranged in the channel; the first conductive contact is arranged in the head end hole; the second conductive contact is arranged in the tail end hole; wherein one end of the conductor passes through the first straight hole and is connected to the first conductive contact, and the other end of the conductor passes through the second straight hole and is connected to the second conductive contact.

[0010] Optionally, the outer diameter of the conductor, the outer diameter of the first conductive contact, and the outer diameter of the second conductive contact are all the same.

[0011] According to another aspect of the present invention, the present invention also provides a preparation method for an electromagnetic coil assembly, the preparation method for an electromagnetic coil assembly comprising: forming a channel in a support body and forming a head end hole and a tail end hole on the end surface of one side of the support body, respectively, the channel is spirally formed around the center line of the support body, and the head end hole and the tail end hole are respectively connected to the channel; according to a preset pressure value, a conductive paste is injected into the channel from the head port, and the conductive paste in the channel is discharged through the tail port to solidify in the channel to form a conductor; a first conductive contact is formed in the head port, and a second conductive contact is formed in the tail port, and the first conductive contact and the second conductive contact are respectively connected to the conductor.

[0012] Optionally, the support body is manufactured by stacking molding, and the support body is made of insulating material.

[0013] Optionally, the channel formed in the support body and the head end hole and the tail end hole respectively formed on the end surface of one side of the support body include respectively forming a channel and a first straight hole and a second straight hole in the support body, the first straight hole and the second straight hole are respectively connected to the channel, and the length extension direction of the first straight hole and the length extension direction of the second straight hole are respectively parallel to the center line of the support body; a head end hole and a tail end hole are respectively formed on the end surface of one side of the support body, the head end hole is connected to the first straight hole, and the tail end hole is connected to the second straight hole.

[0014] Optionally, injecting the conductive paste from the first port into the channel according to a preset pressure value comprises injecting the conductive paste through the first port into the channel according to a preset pressure value through a pipeline using a glue dispenser.

[0015] Beneficial effects:

[0016] The present invention provides an integrated electromagnetic coil assembly, wherein a channel is arranged in a support body, the channel is spirally shaped around the center line of the support body, the support body is made of insulating material, the inner side wall and the outer side wall in the support body respectively enclose the channel with the end faces on both sides of the support body, the channel is used to place a conductor, a head end hole and a tail end hole are respectively arranged on the end face of one side of the support body, the head end hole and the tail end hole are respectively connected to the channel, the head end hole is used to place a first conductive contact, the tail end hole is used to place a second conductive contact, the first conductive contact and the second conductive contact are respectively connected to the conductor. In this way, the conductive paste is injected into the hole from the first port, so that the conductive paste completely fills the hole in a spiral shape. After the conductive paste is solidified, a spiral conductor is formed in the hole. At the same time, a first conductive contact is formed in the first end hole, and a second conductive contact is formed in the tail end hole. The first conductive contact and the second conductive contact are respectively connected to the conductor, and then the external circuit is respectively connected to the first conductive contact and the second conductive contact. Then, the support body solidifies to form a high-strength conductor structure. The solidification of the support body in the spiral hole forms a high-strength spiral conductor structure, which is beneficial to improving the reliability of the electromagnetic coil assembly. Thereby achieving the technical effect of avoiding wire breakage during the process of winding the electromagnetic coil and the process of use, and improving the reliability of the overall structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 A schematic structural diagram of an integrated electromagnetic coil assembly provided in an embodiment of the present invention.

[0019] Figure 2 A schematic structural diagram of the inner wall and the outer wall of the integrated electromagnetic coil assembly provided in an embodiment of the present invention.

[0020] Figure 3 A schematic structural diagram of a first conductive contact and a second conductive contact in an integrated electromagnetic coil assembly provided in an embodiment of the present invention.

[0021] Figure 4 A flow chart of a method for preparing an electromagnetic coil assembly provided in an embodiment of the present invention.

[0022] The meanings of the symbols in the accompanying drawings are:

[0023] 1—support body, 11—center line, 12—inner wall, 13—outer wall, 14—end face; 2—hole; 3—first end hole; 4—tail end hole; 5—first conductive contact; 6—second conductive contact; 7—first straight hole; 8—second straight hole; 9—conductor. DETAILED DESCRIPTION

[0024] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0025] In order to enable those skilled in the art to better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present application.

[0026] In the embodiments of the present application, at least one refers to one or more; multiple refers to two or more. In the description of the present application, the words "first", "second", "third", etc. are only used for the purpose of distinguishing descriptions, and cannot be understood as indicating or implying relative importance, nor can they be understood as indicating or implying an order.

[0027] References to "one embodiment" or "some embodiments" etc. described in this specification mean that one or more embodiments of the present application include specific features, structures or characteristics described in conjunction with the embodiment. Therefore, in this specification, the terms "include", "comprise", "have" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways. It should be noted that in the embodiments of the present application, "and / or" describes the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B can represent three situations: A exists alone, A and B exist at the same time, and B exists alone.

[0028] It should be pointed out that in the embodiments of the present invention, when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a central component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time. At the same time, "connection" in the embodiments of the present application can also be understood as electrical connection, and the connection between two electrical components can be a direct or indirect connection between the two electrical components. For example, A is connected to B, which can be either a direct connection between A and B or an indirect connection between A and B through one or more other electrical components. The terms "vertical", "horizontal", "left", "right" and similar expressions used in the embodiments of the present invention are for illustrative purposes only and are not intended to limit the present invention.

[0029] A mechanism for an electromagnetic coil assembly provided in the first embodiment of the present invention is shown in FIG. Figures 1 to 3 As shown, Figure 1 is a schematic structural diagram of an integrated electromagnetic coil assembly provided by an embodiment of the present invention, Figure 2 It is a schematic structural diagram of the inner wall 12 and the outer wall 13 in the integrated electromagnetic coil assembly provided in an embodiment of the present invention. Figure 3 It is a schematic diagram of the structure of the first conductive contact 5 and the second conductive contact 6 in the integrated electromagnetic coil assembly provided by an embodiment of the present invention. A mechanism for an electromagnetic coil assembly provided by the first embodiment of the present invention includes a support body 1, a channel 2, a head end hole 3 and a tail end hole 4. The channel 2 is arranged in the support body 1, and the channel 2 is spirally shaped around the center line 11 of the support body 1. The support body 1 is made of insulating material. The support body 1 includes an inner wall 12 and an outer wall 13. The inner wall 12, the outer wall 13 and the end faces 14 on both sides of the support body 1 enclose the channel 2. The channel 2 is used to place the conductor 9. The head end hole 3 and the tail end hole 4 are respectively arranged on the end face 14 on one side of the support body 1. The head end hole 3 and the tail end hole 4 are respectively connected to the channel 2. The head end hole 3 is used to place the first conductive contact 5, and the tail end hole 4 is used to place the second conductive contact 6. The first conductive contact 5 and the second conductive contact 6 are respectively connected to the conductor 9.

[0030] The hole 2 has a space inside to accommodate the conductor 9. The hole 2 presents a spiral shape around the center line 11 of the support body 1, which will make the conductor 9 inside the hole 2 also present a spiral shape around the center line 11 of the support body 1. The head end hole 3 has a space inside to accommodate the first conductive contact 5, and the tail end hole 4 has a space inside to accommodate the second conductive contact 6. The first conductive contact 5 and the second conductive contact 6 are both conductive materials, and the conductor 9 is electrically connected to the outside through the first conductive contact 5 and the second conductive contact 6 respectively.

[0031] The spiral channel 2 can increase the length of the conductor 9 and realize a more complex electromagnetic field distribution in a limited space, which helps to improve the induction strength and efficiency of the electromagnetic coil, and at the same time, a thinner conductor 9 can be made through a smaller channel 2. The support body 1 made of insulating material can provide an insulating layer for the conductor 9 located in the channel 2.

[0032] In this embodiment, a channel 2 is arranged in the support body 1, and the channel 2 is spirally shaped around the center line 11 of the support body 1. The support body 1 is made of insulating material. The inner wall 12 and the outer wall 13 in the support body 1 respectively enclose the channel 2 with the end faces 14 on both sides of the support body 1. The channel 2 is used to place the conductor 9. The end faces 14 on one side of the support body 1 are respectively provided with a head end hole 3 and a tail end hole 4. The head end hole 3 and the tail end hole 4 are respectively connected to the channel 2. The head end hole 3 is used to place the first conductive contact 5, and the tail end hole 4 is used to place the second conductive contact 6. The first conductive contact 5 and the second conductive contact 6 are respectively connected to the conductor 9. In this way, the conductive paste is injected into the hole 2 from the first port, so that the conductive paste completely fills the hole 2 in a spiral shape. After the conductive paste is solidified, a spiral conductor 9 is formed in the hole 2, and at the same time, a first conductive contact 5 is formed in the first end hole 3, and a second conductive contact 6 is formed in the tail end hole 4. The first conductive contact 5 and the second conductive contact 6 are respectively connected to the conductor 9, and then the external circuit is respectively connected to the first conductive contact 5 and the second conductive contact 6. Then, the support body 1 is solidified to form a high-strength conductor 9 structure. The solidification of the support body 1 in the spiral hole forms a high-strength spiral conductor 9 structure, which is beneficial to improve the reliability of the electromagnetic coil assembly. Thereby, the technical effect of avoiding wire breakage during the process of winding the electromagnetic coil and the process of use is achieved, and at the same time, the reliability of the overall structure is improved.

[0033] As an implementation mode, a mechanism for an electromagnetic coil assembly provided in Example 1 of the present invention further includes a first straight hole 7 and a second straight hole 8, wherein the first straight hole 7 is connected to the head hole 3 and the channel 2 respectively, and the second straight hole 8 is connected to the tail hole 4 and the channel 2 respectively, and the length extension direction of the first straight hole 7 is parallel to the center line 11 of the support body 1, and the length extension direction of the second straight hole 8 is parallel to the center line 11 of the support body 1. When the conductive paste is injected into the spiral channel 2 through the head hole 3, the conductive paste will first smoothly enter the interior of the channel 2 from the first straight hole 7, which is conducive to reducing the flow resistance of the conductive paste and improving the filling efficiency. At the same time, when the conductive paste is discharged from the tail hole 4, the conductive paste can also smoothly enter the tail hole 4 from the second straight hole 8. After the conductive paste is cured, a high-strength spiral conductor 9 is formed inside the spiral channel 2 and is connected to the first conductive contact 5 in the head hole 3 through the first straight hole 7 and to the second conductive contact in the tail hole 4 through the second straight hole 8 .

[0034] In some embodiments, the outer side wall 13 and the inner side wall 12 are respectively cylindrical. Observed along the direction of the center line 11 of the support body 1, the end faces 14 on both sides of the support body 1 are respectively annular. The cylindrical outer side wall 13 and the inner side wall 12 will make the support body 1 have better structural stability and anti-deformation ability. At the same time, the annular end face 14 cooperates with the spiral channel 2, which is conducive to enhancing the reliability of the electromagnetic coil assembly. When the conductive slurry is cured in the spiral channel 2 to form the conductor 9, the above-mentioned stable support structure can effectively prevent the conductor 9 from being deformed or broken when subjected to external force.

[0035] In some embodiments, the length of the channel 2 along the center line 11 of the support body 1 is less than the spacing between the end faces 14 on both sides of the support body 1, that is, assuming that the length of the channel 2 along the center line 11 of the support body 1 is H1, and the spacing between the end faces 14 on both sides of the support body 1 is H2, then H1<H2. By limiting the length of the channel 2 along the center line 11 of the support body 1 to between the end faces 14 on both sides of the support body 1, the support body 1 is wrapped around the outside of the conductor 9 located in the channel 2, the outside of the conductor 9 is insulated, and the yield and consistency of the product are improved at the same time.

[0036] In order to explain the integrated electromagnetic coil assembly provided by the present invention in detail, the above-mentioned embodiment 1 explains in detail a mechanism for the electromagnetic coil assembly. Based on the same inventive concept, the present application also provides an integrated electromagnetic coil assembly, see embodiment 2 for details.

[0037] The second embodiment of the present invention provides an integrated electromagnetic coil assembly, including the above-mentioned mechanism for the electromagnetic coil assembly. The second embodiment of the present invention provides an integrated electromagnetic coil assembly further including a conductor 9, a first conductive contact 5 and a second conductive contact 6. The conductor 9 is arranged inside the channel 2, the first conductive contact 5 is arranged inside the head end hole 3, and the second conductive contact 6 is arranged inside the tail end hole 4, wherein one end of the conductor 9 passes through the first straight hole 7 to connect with the first conductive contact 5, and the other end of the conductor 9 passes through the second straight hole 8 to connect with the second conductive contact 6. By injecting the conductive paste from the head end hole 3 into the inside of the spiral channel 2, it is ensured that the paste completely fills the spiral channel 2. After the paste is cured, a high-strength spiral conductor 9 will be formed in the channel 2. At the same time, in the head end hole 3 and the tail end hole 4, the conductive paste is also cured to form the first conductive contact 5 and the second conductive contact 6, and the two ends of the conductor 9 will pass through the first straight hole 7 and the second straight hole 8, respectively, and are tightly connected with the first conductive contact 5 and the second conductive contact 6, forming a complete and stable circuit path. Then, the external circuit is connected to the first conductive contact 5 and the second conductive contact 6 respectively, so that the function of the electromagnetic coil assembly can be realized.

[0038] In some embodiments, the outer diameter of the conductor 9, the outer diameter of the first conductive contact 5, and the outer diameter of the second conductive contact 6 are all the same. The same outer diameter of the conductor 9, the outer diameter of the first conductive contact 5, and the outer diameter of the second conductive contact 6 make the inner diameter of the channel 2, the inner diameter of the head end hole 3, the inner diameter of the tail end hole 4, the inner diameter of the first straight hole 7, and the inner diameter of the second straight hole 8 all the same, which is conducive to simplifying the manufacturing process and reducing manufacturing costs, improving production efficiency, and reducing scrap rate.

[0039] In this embodiment, the support body 1 serves as a skeleton, and a spiral channel 2 is arranged inside the support body 1 around the center line 11 of the support body 1. The conductive slurry is injected into the channel 2 from the first port so that the conductive slurry completely fills the spiral channel 2. After the conductive slurry is cured, a spiral conductor 9 is formed in the channel 2, that is, a coil is formed in the support body 1 serving as a skeleton. At the same time, a first conductive contact 5 is formed in the first end hole 3, and a second conductive contact 6 is formed in the tail end hole 4. The first conductive contact 5 and the second conductive contact 6 are respectively connected to the conductor 9, and then the external circuit is respectively connected to the first conductive contact 5 and the second conductive contact 6. Then, a high-strength conductor 9 structure is cured in the support body 1. The curing of the support body 1 in the spiral hole forms a high-strength spiral conductor 9 structure, which is beneficial to improving the reliability of the electromagnetic coil assembly.

[0040] In order to explain in detail a method for preparing an electromagnetic coil assembly provided by the present invention, the above-mentioned embodiment one explains in detail a mechanism for an electromagnetic coil assembly. Based on the same inventive concept, the present application also provides a method for preparing an electromagnetic coil assembly, see embodiment three for details.

[0041] See also Figure 4 , Figure 4 : is a flow chart of a method for preparing an electromagnetic coil assembly provided by an embodiment of the present invention. Embodiment 3 of the present invention provides a method for preparing an electromagnetic coil assembly, and the method for preparing an electromagnetic coil assembly comprises the following steps:

[0042] Step S100, forming a channel 2 in the support body 1 and forming a head end hole 3 and a tail end hole 4 on the end surface 14 of one side of the support body 1, wherein the channel 2 is spirally shaped around the center line 11 of the support body 1, and the head end hole 3 and the tail end hole 4 are respectively connected to the channel 2;

[0043] The support body 1 can be made of insulating materials such as ceramics and plastics to ensure that there will be no leakage or rupture during the operation of the electromagnetic coil.

[0044] Step S200, injecting the conductive paste from the first port into the channel 2 according to a preset pressure value, and the conductive paste in the channel 2 is discharged through the rear port to solidify in the channel 2 to form a conductor 9;

[0045] The conductive paste may be silver paste, copper paste or other metal-based conductive pastes.

[0046] Step S300 , forming a first conductive contact 5 in the first port, and forming a second conductive contact 6 in the second port, wherein the first conductive contact 5 and the second conductive contact 6 are connected to the conductor 9 , respectively.

[0047] In some embodiments, the support body 1 can be manufactured by stacking molding, and the support body 1 is made of insulating materials. For example, insulating materials including but not limited to ceramic powder, plastic particles or special composite materials can be selected as raw materials for stacking molding, and then stacking molding technology is used to stack and compact the above materials layer by layer to form a solid and dense support body 1 structure, and form a channel 2, a head end hole 3, a tail end hole 4, a first straight hole 7 and a second straight hole 8 on the support body 1. The thickness, density and uniformity of the support body 1 can be accurately controlled by the stacking molding technology to ensure the quality and performance of the final product.

[0048] In some embodiments, a channel 2 is formed in the support body 1, and a head hole 3 and a tail hole 4 are formed on the end surface 14 of one side of the support body 1, and a channel 2 and a first straight hole 7 and a second straight hole 8 are formed near the end surface 14 in the support body 1, respectively. The first straight hole 7 and the second straight hole 8 are connected to the channel 2, respectively. The length extension direction of the first straight hole 7 is parallel to the center line 11 of the support body 1, and the length extension direction of the second straight hole 8 is also parallel to the center line 11 of the support body 1. A head hole 3 and a tail hole 4 are formed on the end surface 14 of one side of the support body 1, respectively. The head hole 3 is connected to the first straight hole 7, and the tail hole 4 is connected to the second straight hole 8. By forming the channel 2, the head hole 3, the tail hole 4, the first straight hole 7 and the second straight hole 8, a good channel and support structure can be provided for the injection and curing of the conductive paste, ensuring that the conductive paste can completely fill the interior of the spiral channel 2 and form a high-strength spiral structure conductor 9.

[0049] In some embodiments, injecting the conductive slurry from the first port into the channel 2 according to a preset pressure value includes injecting the conductive slurry into the channel 2 through the first port through a pipe using a glue dispenser according to a preset pressure value. For example, the conductive slurry and glue dispenser equipment prepared in advance can be used to accurately control the pressure, flow rate and injection speed of the glue dispenser equipment to ensure that the conductive slurry can be injected according to the preset parameters. It should be noted that the preset pressure value can be set according to the performance of the conductor 9 actually prepared, such as the pressure value needs to ensure that the conductive slurry completely fills the interior of the spiral channel 2, and as the conductive slurry is continuously injected, the conductive slurry will flow along the channel 2 and gradually fill the entire channel 2. The internal space. When the conductive slurry is discharged from the tail port, it means that the interior of the channel 2 has been completely filled with the conductive slurry. This not only avoids the unevenness, bubbles, etc. that may be caused by traditional manual injection, but also ensures that the conductive slurry can be tightly filled in the channel 2 and achieve a good curing effect, which is beneficial to improve the conductivity and reliability of the electromagnetic coil assembly.

[0050] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to examples, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A mechanism for an electromagnetic coil assembly, characterized in that: The mechanism includes: a support body and a channel arranged on the support body, the channel is spiral around the center line of the support body, the support body is made of insulating material, the support body includes an inner wall and an outer wall, the inner wall, the outer wall and the end surfaces on both sides of the support body enclose the channel, and the channel is used to place a conductor; a head end hole and a tail end hole are respectively arranged on the end surface of one side of the support body, the head end hole and the tail end hole are respectively connected to the channel, the head end hole is used to place a first conductive contact, and the tail end hole is used to place a second conductive contact, the first conductive contact and the second conductive contact are respectively connected to the conductor.

2. The mechanism for an electromagnetic coil assembly according to claim 1, characterized in that The mechanism also includes: a first straight hole connected to the head end hole and the channel respectively; a second straight hole connected to the tail end hole and the channel respectively, and the length extension direction of the first straight hole and the length extension direction of the second straight hole are respectively parallel to the center line of the support body.

3. The mechanism for an electromagnetic coil assembly according to claim 2, characterized in that: The outer wall and the inner wall are cylindrical respectively; when viewed along the center line of the support body, the end faces on both sides of the support body are circular ring-shaped respectively.

4. The mechanism for an electromagnetic coil assembly according to claim 2, characterized in that: The length of the channel along the center line of the support body is smaller than the distance between the end surfaces on both sides of the support body.

5. An integrated electromagnetic coil assembly, characterized in that: The integrated electromagnetic coil assembly includes a mechanism for an electromagnetic coil assembly as described in any one of claims 2 to 4, and also includes: a conductor, a first conductive contact and a second conductive contact, the conductor is arranged in the channel; the first conductive contact is arranged in the head end hole; the second conductive contact is arranged in the tail end hole; wherein one end of the conductor passes through the first straight hole to be connected to the first conductive contact, and the other end of the conductor passes through the second straight hole to be connected to the second conductive contact.

6. The integrated electromagnetic coil assembly according to claim 5, characterized in that: The outer diameter of the conductor, the outer diameter of the first conductive contact, and the outer diameter of the second conductive contact are all the same.

7. A method for preparing an electromagnetic coil assembly, characterized in that: The preparation method for the electromagnetic coil assembly comprises: A channel is formed in the support body, and a head end hole and a tail end hole are respectively formed on an end surface of one side of the support body, the channel is spirally shaped around the center line of the support body, and the head end hole and the tail end hole are respectively connected to the channel; Injecting conductive paste from the first port into the channel according to a preset pressure value, and discharging the conductive paste in the channel through the tail port to solidify in the channel to form a conductor; A first conductive contact is formed in the first port, and a second conductive contact is formed in the second port, wherein the first conductive contact and the second conductive contact are respectively connected to the conductor.

8. The method for preparing an electromagnetic coil assembly according to claim 7, characterized in that: The support body is manufactured by stacking and is made of insulating material.

9. The method for preparing an electromagnetic coil assembly according to claim 7, characterized in that: The channel formed in the support body and the head end hole and the tail end hole formed on the end surface of one side of the support body respectively include: a channel and a first straight hole and a second straight hole are respectively formed in the support body, the first straight hole and the second straight hole are respectively connected to the channel, and the length extension direction of the first straight hole and the length extension direction of the second straight hole are respectively parallel to the center line of the support body; a head end hole and a tail end hole are respectively formed on the end surface of one side of the support body, the head end hole is connected to the first straight hole, and the tail end hole is connected to the second straight hole.

10. The method for preparing an electromagnetic coil assembly according to claim 7, characterized in that: The step of injecting the conductive paste from the first port into the channel according to a preset pressure value comprises: injecting the conductive paste through the first port into the channel according to a preset pressure value through a pipeline using a dispensing machine.