Needle bearing cleaning device
The needle roller bearing cleaning device automates the cleaning process, improving efficiency and reducing pollution by integrating sensors and IoT technology for real-time monitoring and remote management.
Patent Information
- Application Number
- CN202411612813.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional manual kerosene cleaning of needle roller bearings is inefficient, prone to pollution, and lacks automation, data recording, and remote monitoring capabilities.
A needle roller bearing cleaning device with a frame, controller, transmission component, kerosene tank, and drying box, equipped with sensors and motors for automated operation, data recording, and remote monitoring through an NB-IOT module and Alibaba Cloud IoT platform.
The device enhances cleaning efficiency, reduces manual labor, minimizes kerosene pollution, and enables real-time monitoring and data recording, facilitating centralized factory management and remote control.
Smart Images

Figure CN119140465A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of needle roller bearing cleaning devices, in particular to a needle roller bearing cleaning device. Background Art
[0002] Kerosene cleaning is a cleaning method that uses kerosene (also known as kerosene or light oil) as a cleaning agent. Kerosene has strong dissolving and penetrating abilities and can effectively dissolve and remove grease, dirt and rust from the bearing surface. Kerosene can thoroughly clean the dirt on the bearing surface through steps such as soaking, brushing and rinsing. It can effectively remove dirt and restore the bearing to a clean state. It is easy to operate. Usually, you only need to soak the bearing in kerosene and then wipe it with a brush or cloth. Various smart products are emerging in an endless stream, constantly meeting people's growing production and living needs. Traditional manual kerosene cleaning is slow and inefficient, and manual operation is also prone to pollution. With the continuous development of technologies and applications such as edge computing and artificial intelligence Internet of Things, the introduction of new technologies and new applications has had a positive impact on industrial and agricultural production. Based on the trend of interconnection of all things, it is necessary to transform the cleaning of needle roller bearings intelligently in view of the disadvantages of traditional cleaning of needle roller bearings.
[0003] By analyzing the traditional cleaning needle roller bearings, the main requirements for transforming them into intelligent devices are summarized as follows: (1) Automatic induction operation, that is, the device automatically starts when it is close to the kerosene tank and drying box; (2) Automatically report work content data and record the number of cleaning times as data reference; (3) Monitor the speed and distance during the work process, and make timely adjustments if the speed is too fast or too slow, resulting in incomplete cleaning; Collect environmental parameters such as temperature, humidity, and air pressure of the kerosene in the kerosene tank; Timing, record the length of each cleaning time, ensure the soaking time is 5-10 minutes, and easy to adjust; Set up a local display screen to display relevant information; From the perspective of centralized factory industrial management, it is necessary to be able to conveniently monitor real-time working conditions in the office park or remotely, so a centralized data monitoring platform needs to be designed; From the perspective of work convenience, it is necessary to provide device-side data search information. Summary of the invention
[0004] In order to overcome the existing deficiencies, the present invention provides a needle roller bearing cleaning device.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a needle roller bearing cleaning device, including a frame and a controller installed on the frame, a transmission component, a needle roller bearing fixing component, and a kerosene tank and a drying box arranged directly below the frame; the transmission component includes a stepping motor, a plurality of rotating rollers and a conveyor belt; the stepping motor is fixed below the frame, and drives a group of rotating rollers on the left side through a transmission belt, and the remaining rotating rollers are installed at the turning point of the frame, and the conveyor belt is wound around the surface of the rotating roller; a plurality of needle roller bearing fixing components are installed on the conveyor belt at intervals; the frame includes an inclined group segment 1 and an inclined group segment 2; the inclined group segment 1 A kerosene tank is provided directly below the middle, and a drying box is provided directly below the middle of the second inclined group; the kerosene tank, drying box, kerosene tank, drying box and frame are electrically connected to the controller; the needle bearing fixing assembly includes a positioning plate, a steering gear, a driving gear, a driven gear, a screw, a screw nut, a lower positioning block and a locking plate; the positioning plate is installed on the conveyor belt by bolts, a steering gear is installed on one side, and the driven gear is fixed on the other side by a support rod; the driving gear is connected to the output shaft of the steering gear, and the output end of the driven gear is connected to the screw, a screw nut is provided in the middle of the screw, and a locking plate is installed at the bottom by an elastic bolt, and a lower positioning block is clamped under the screw nut.
[0006] According to another embodiment of the present invention, further comprising: the inclined segment 1 and the inclined segment 2 both comprise two sets of axisymmetric inclined conveying mechanisms and a horizontal conveying mechanism for connecting the inclined conveying mechanisms; the inclined segment 1 and the inclined segment 2 are connected via a connecting segment.
[0007] According to another embodiment of the present invention, it further includes that an ultrasonic rangefinder is provided on the side of the horizontal transmission mechanism in the tilting component one, a proximity sensor and a weighing sensor are installed on the side of the horizontal transmission mechanism in the tilting group section two, and an acceleration sensor is provided on the connecting section; the proximity sensor, acceleration sensor, ultrasonic rangefinder and weighing sensor are electrically connected to the controller.
[0008] According to another embodiment of the present invention, the driving gear and the driven gear are meshed with each other.
[0009] According to another embodiment of the present invention, it further includes that the kerosene tank is filled with kerosene, an environmental parameter sensor is provided on the side of the inner wall, and a detachable filter is provided in the middle; a row of bottom cleaning brushes is fixed on the filter, and two rows of roller brushes are provided on both sides of the bottom cleaning brush; the two rows of roller brushes are arranged at intervals; a thermal insulation cotton interlayer is provided between the outer wall and the inner wall of the kerosene tank body.
[0010] According to another embodiment of the present invention, the environmental parameter sensor is further connected to the controller.
[0011] According to another embodiment of the present invention, it further includes that a circulating fan is provided at the bottom of the drying box, and a drying fan is provided on the side, the drying fan is connected to two sets of hot air ducts, the hot air ducts are respectively installed on both sides of the drying box, a solenoid valve is installed in the middle, and the bottom end is connected to the side of the drying box body through an air duct; a circulating fan is provided at the bottom of the drying box.
[0012] According to another embodiment of the present invention, the drying fan, the solenoid valve, the circulation fan and the controller are further included.
[0013] According to another embodiment of the present invention, the controller further includes a microcontroller, a NB-IOT module, a timing unit and a display screen. The microcontroller communicates bidirectionally with the NB-IOT module to collect data information of the timing unit, proximity sensor, acceleration sensor, ultrasonic rangefinder, weighing sensor, and environmental parameter sensor, and outputs control of a stepper motor, a servo, a drying fan, a solenoid valve, a circulation fan, and a display screen. The NB-IOT module communicates bidirectionally with the Alibaba Cloud Internet of Things platform, and the display screen includes a display screen module 1, a display screen module 2, and a digital tube display module.
[0014] According to another embodiment of the present invention, the microcontroller further comprises: the microcontroller selects the chip STM32F407ZET6, wherein pins PA0 and PA1 are connected to the ultrasonic rangefinder; pin PA2 is connected to the drying fan, pin PA3 is connected to the drying solenoid valve, and pin PA4 is connected to the fan; pins PA5, PA6, PA7, and PB6 are connected to the environmental parameter sensor; pins PA13, PA14, PA15, PB3, and PB4 are connected to the program firmware download port; pins PB0, PB1, and PE4 are connected to the weighing sensor; pins PB8, PB9, and PE2 Connect the proximity sensor; pins PB10, PB11, and PF8 are connected to the NB-IOT module; pins PB13, PB14, PB15, and PD8 are connected to the timing unit; pins PC1, PC3, PE3, and PE5 are connected to the acceleration sensor; pins PC4, PC5, and PC6 are connected to the stepper motor; pins PD9 to PD13 are connected to display module one; pins PD5, PG12 to PG15 are connected to display module two, and pins PE7 and PE8 are connected to the digital tube display module; pins PE10 to PM15 and PF9 are connected to the servo respectively.
[0015] The beneficial effects of the present invention are that, by combining cloud technology, the cleaning of traditional needle roller bearings is made intelligent, the kerosene pollution during cleaning is reduced, each step of the cleaning process is easily monitored, the cleaning effect is improved, and the manual burden is reduced. The specific improvements and improvements are in the following directions: The ultrasonic rangefinder and proximity sensor automatically sense the approach of the needle roller bearing fixing assembly, output data to the controller, and control the circulation fan and drying blower of the drying box to work; The cleaning time is recorded by the timing unit built into the controller, and the number of cleaning times is confirmed by collecting data. The cleaning data is recorded as a reference through the mass change in the weighing sensor; During the working process, the acceleration sensor is used to monitor the data and the speed is monitored. When the speed is too fast or too slow, the alarm is triggered in time to make adjustments. The temperature inside the kerosene tank is collected by the environmental parameter sensor to ensure that the temperature is below 20 degrees; Set up a local display screen to display the working status through the controller display screen; Remote monitoring is achieved through NB-IOT module and Alibaba Cloud IoT platform. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0017] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is the front view of the needle roller bearing fixing assembly; Figure 3 is a side view of the needle roller bearing fixing assembly; Figure 4 is a schematic diagram of the needle bearing fixing assembly without the bearing installed; Figure 5 It is the main cross-sectional view of the kerosene tank; Figure 6 This is a top view of the kerosene tank; Figure 7 It is a top view of the drying box; Figure 8 It is the electrical connection diagram of the controller; Fig. 9 It is the overall software structure of the present invention; Fig.10 It is the schematic diagram of the microprocessor; Fig.11 It is the electrical schematic diagram of the stepper motor; Fig.12 This is the electrical schematic diagram inside the drying box.
[0018] In the figure, 1, frame, 2, controller, 3, transmission component, 4, needle bearing fixing component, 5, kerosene tank, 6, drying box, 7, stepper motor, 8, transmission belt, 9, rotating drum, 10, tilting group segment 1, 11, tilting group segment 2, 12, positioning plate, 13, steering gear, 14, driving gear, 15, driven gear, 16, screw rod, 17, screw rod nut, 18, lower positioning block, 19, locking plate, 20, connecting section, 21, ultrasonic rangefinder, 22, proximity sensor, 23, weighing sensor, 24, acceleration sensor, 25, environmental parameter sensor, 26, filter screen, 27, bottom cleaning brush, 28, drum brush, 29, circulation fan, 30, drying fan, 31, hot air duct, 32, air guide duct, 33, solenoid valve. DETAILED DESCRIPTION
[0019] like Figure 1 It is a structural schematic diagram of the present invention, a needle bearing cleaning device, comprising a frame 1 and a controller 2 installed on the frame 1, a transmission component 3, a needle bearing fixing component 4, and a kerosene tank 5 and a drying box 6 arranged directly below the frame 1; the transmission component 3 comprises a stepping motor 7, a plurality of rotating rollers 9 and a conveyor belt; the stepping motor 7 is fixed below the frame 1, and drives a group of rotating rollers 9 on the left side through a transmission belt 8, and the remaining rotating rollers 9 are installed at the turning point of the frame 1, and the surface of the rotating roller 9 is wound with a conveyor belt; a plurality of needle bearing fixing components 4 are installed at intervals on the conveyor belt; the frame 1 comprises an inclined group segment 1 10 and an inclined group segment 2 11; a kerosene tank 5 is provided directly below the middle of the inclined group segment 10, and an inclined group segment 2 A drying box 6 is provided just below the middle of 11; the kerosene tank 5, drying box 6, kerosene tank 5, drying box 6 and frame 1 are electrically connected to the controller 2; the needle bearing fixing assembly 4 includes a positioning plate 12, a steering gear 13, a driving gear 14, a driven gear 15, a screw 16, a screw nut 17, a lower positioning block 18 and a locking plate 19; the positioning plate 12 is installed on the conveyor belt by bolts, a steering gear 13 is installed on one side, and the driven gear 15 is fixed by a support rod on the other side; the driving gear 14 is connected to the output shaft of the steering gear 13, and the output end of the driven gear 15 is connected to the screw 16, a screw nut 17 is provided in the middle of the screw 16, and a locking plate 19 is installed at the bottom by elastic bolts, and the lower positioning block 18 is clamped under the screw nut 17.
[0020] Specifically, the thread of the screw rod 16 and the thread of the screw nut 17 engage with each other. When the screw rod 16 rotates, the screw nut 17 makes a spiral motion on the screw rod. This spiral transmission mode enables the screw nut 17 to move along the axial direction of the screw rod 16, thereby driving the needle bearing clamped between the screw nut 17 and the lower positioning block 18 to move up and down. In particular, the inner ring diameter of the needle bearing is smaller than the diameter of the screw nut 17 and the lower positioning block 18, and the diameter of the locking plate 19 is smaller than the diameter of the lower positioning block 18, so that the needle bearing is clamped by the screw nut 17 and the lower positioning block 18 while also facilitating the cleaning of the inner and outer rings of the needle bearing.
[0021] According to another embodiment of the present invention, the inclined segment 1 10 and the inclined segment 2 11 both include two sets of axially symmetrical inclined conveying mechanisms and a horizontal conveying mechanism for connecting the inclined conveying mechanisms; the inclined segment 1 10 and the inclined segment 2 11 are connected via a connecting segment 20.
[0022] According to another embodiment of the present invention, it further includes that an ultrasonic rangefinder 21 is provided on the side of the horizontal transmission mechanism in the inclined group segment 10, a proximity sensor 22 and a weighing sensor 23 are installed on the side of the horizontal transmission mechanism in the inclined group segment 2 11, and an acceleration sensor 24 is provided on the connecting section 20; the proximity sensor 22, the acceleration sensor 24, the ultrasonic rangefinder 21 and the weighing sensor 23 are electrically connected to the controller 2.
[0023] According to another embodiment of the present invention, further comprising: Figure 3 As shown, the driving gear 14 and the driven gear 15 are meshed with each other.
[0024] Specifically, the steering gear 13 drives the driving gear 14 to rotate, the driving gear 14 is meshed with the driven gear 15, and the driven gear also rotates, driving the screw 16 to rotate. The screw nut 17 moves up and down according to the direction of rotation, and the needle bearing installed on the screw nut 17 is also driven to move up and down into the kerosene tank 5 or the drying box 6 for processing. When entering the kerosene tank 5, the screw 16 rotates conveniently to cooperate with the bottom cleaning brush 27 and the roller brush 28 in the kerosene tank 5, so that the gaps between the balls, the bead racks, the inner rings and the outer rings are all brushed.
[0025] According to another embodiment of the present invention, further comprising: Figure 5 and Figure 6 As shown, the kerosene tank 5 is filled with kerosene, an environmental parameter sensor 25 is provided on the side of the inner wall, and a detachable filter 26 is provided in the middle; a row of bottom cleaning brushes 27 are fixed on the filter 26, and two rows of roller brushes 28 are provided on both sides of the bottom cleaning brush 27; the two rows of roller brushes 28 are arranged at intervals; a thermal insulation cotton interlayer is provided between the outer wall and the inner wall of the kerosene tank 5.
[0026] According to another embodiment of the present invention, further comprising: the environmental parameter sensor 25 is electrically connected to the controller 2 .
[0027] Specifically, the environmental parameter sensor 25 monitors the internal air pressure and temperature of the kerosene tank 5 in real time, especially confirming that the kerosene temperature is maintained below 20°C, and the two sides of the kerosene tank 5 are insulated by a thermal insulation cotton interlayer, and the needle bearing fixing assembly 4 cooperates with the bottom cleaning brush 27 and the roller brush 28 for flushing, and the dry oil or anti-rust paste on the needle bearing will fall off, achieving the purpose of tilting, and part of the dry oil or anti-rust paste falls onto the filter 26 for easy disassembly and collection.
[0028] According to another embodiment of the present invention, further comprising: Figure 7 As shown, a circulating fan 29 is provided at the bottom of the drying box 6, and a drying fan 30 is provided on the side. The drying fan 30 is connected to two sets of hot air ducts 31. The hot air ducts 31 are respectively installed on both sides of the drying box 6, with a solenoid valve 33 installed in the middle, and the bottom end is connected to the side of the drying box 6 through an air duct 32; a circulating fan 29 is provided at the bottom of the drying box 6.
[0029] According to another embodiment of the present invention, further comprising: Fig.12 As shown, the drying fan 30 , the solenoid valve 33 , and the circulation fan 29 are electrically connected to the controller 2 .
[0030] Specifically, the driving circuits of the drying fan 30, solenoid valve 33, and circulating fan 29 are optocoupler driving circuits, which are all connected to the 220V AC power supply through the normally open contacts of the relay; the input ends of the optocoupler are respectively connected to the microcontroller pins PA2, PA3, and PA4. When the proximity sensor 22 detects that an object is approaching, the pins PA2, PA3, and PA4 of the microcontroller output high-level signals. At this time, the optocouplers in the driving circuits of the drying fan 30, solenoid valve 33, and circulating fan 29 are turned on, and the coils of the corresponding relays are energized. The normally open contacts of the relay are closed to connect the drying fan 30, the solenoid valve 33, and the circulating fan 29 to the power supply, and the drying fan 30 starts working. At the same time, the solenoid valve 33 is in the open valve state, and the wind is sent into the drying box 6 from the air duct 32. The circulating fan 29 circulates the air inside the drying box 6 to accelerate the gas flow inside the drying box 6.
[0031] According to another embodiment of the present invention, further comprising: Figure 8As shown, the controller 2 includes a microcontroller, a NB-IOT module, a timing unit and a display screen. The microcontroller communicates bidirectionally with the NB-IOT module, collects data information of the timing unit, the proximity sensor 22, the acceleration sensor 24, the ultrasonic rangefinder 21, the weighing sensor 23, and the environmental parameter sensor 25, and outputs control of the stepper motor 7, the servo 13, the drying fan 30, the solenoid valve 33, the circulation fan 29 and the display screen; the NB-IOT module communicates bidirectionally with the Alibaba Cloud Internet of Things platform, and the display screen includes a display screen module 1, a display screen module 2 and a digital tube display module.
[0032] According to another embodiment of the present invention, further comprising: Fig.10 As shown, the microcontroller uses the chip STM32F407ZET6, wherein pins PA0 and PA1 are connected to the ultrasonic rangefinder 21, PA0 is used as the ultrasonic return input capture pin function, and PA1 is used as a general output pin function; pin PA2 is connected to the drying fan 30, pin PA3 is connected to the drying solenoid valve 33, and pin PA4 is connected to the fan; pins PA5, PA6, and PA7 are used as SPI function pins to connect the temperature, humidity, and air pressure sensors of the environmental parameter sensor 25, and PB6 is used as the SPI function pins to connect the temperature, humidity, and air pressure sensors of the environmental parameter sensor 25. As a general output pin function, it is connected to the chip select signal of the environmental parameter sensor; pins PA13, PA14, PA15, PB3, and PB4 are connected to the program firmware download port; pins PB0 and PB1 are connected to the weighing sensor 23, and pin PE4 is used as an external interrupt pin to pull up and enable the peeling function of the weighing sensor 23; pins PB8 and PB9 are connected to the proximity sensor 22, and pin PE2 is used as an external interrupt pin to connect the proximity interrupt trigger pin of the proximity sensor 22; pins PB10 and PB11 are connected to the AT command interface of the NB-IOT module, and PF8 is used as a general output function pin to connect the reset pin of the NB-IOT module; pins PB13, PB14, and PB15 are used as SPI functions to connect the timing unit, and pin PD8 is used as The general output pin function connects the timing unit clock chip pin; pins PC1, PC3, PE3, PE5 are connected to the acceleration sensor 24, pins PC4, PC5, PC6 are connected to the stepper motor 7, pins PD9 to PD13 are connected to the display module one, PD11, PD12, PD13 are general output pins connected to the reset pin, data command pin and chip select pin of the display module one respectively; pins PD5, PG12 to PG15 are connected to the display module two, PG15 is a general output pin connected to the reset pin of the display module two; pins PE7 and pin PE8 are connected to the digital tube display module for displaying countdown; pins PE10 to PM15 and PF9 are used as the PWM output channel of the timer to connect to the servo 13 to provide PWM signals.
[0033] Specifically, the microcontroller uses the STM32F407ZET6 chip (hereinafter referred to as STM32), which supports the DSP instruction set, has 1MB of FLASH memory, 192KB of SRAM memory, and provides a wealth of peripheral interfaces, including multi-channel ADC conversion and 12 16-bit timers with PWM output, 2 32-bit timers, 6 USART / UART interfaces, etc. On the basis of completing the hardware physical layer design, according to system needs, through the software framework structure such as Fig. 9 As shown in the figure, the codes of each functional module are programmed. The software system design is mainly carried out at two application levels: the STM32 side and the Alibaba Cloud IoT platform side. The application layer software design of the STM32 side as an IoT node is mainly to drive various hardware modules, collect relevant sensor data, send NB-IoT commands, etc.; the application layer software design of the Alibaba Cloud IoT platform side mainly includes the definition of cloud devices, products, functions, etc., as well as the development and design of IoT Studio, etc. The two application layers communicate through the MQTT protocol. The STM32 side first initializes each functional module and sets relevant parameters to ensure that it can work normally as required, and then enters the real-time data parameter monitoring stage. Each module cooperates with the main program to complete the monitoring trigger and data reporting. The STM32 sends and receives data with the NB-IOT module through the serial port, and operates the NB-IOT module by sending AT commands. The grammatical structure of the AT command is: any command starts with "AT" or "at" and ends with <cr>End command input. After sending an AT command, the returned response is usually <cr> <lf> <response> <cr> <lf>,in <cr>Indicates a carriage return character, represented by "\r\n". <lf>Indicates a line break. The types of AT commands issued and responded to are shown in Table 1. Alibaba Cloud IoT platform provides secure and reliable device connection and communication capabilities, supports device data collection on the cloud, rule engine data flow, and cloud data delivery to the device, and supports object model definition, data structured storage, and remote debugging, monitoring, and operation and maintenance. The NB-IoT workflow is as follows: (1) Set the RST pin of the NB-IoT module high and then pull it low to achieve hardware reset; (2) Send the "AT+QRST=1" command to reset the NB-IoT module software; (3) Send the "AT+QMTDISC=0" command to disconnect the device node from the Alibaba Cloud IoT platform server. This command is added mainly to prevent the device from restarting due to some reasons after running for a period of time, and the Keeplive time has not expired. The Alibaba Cloud IoT platform believes that the device node is still online, so the command is executed and the node actively disconnects first. (4) Send the "AT+QMTCLOSE=0" command to close the MQTT network on the device node side. The reason for adding this command is the same as step 3. (5) Send the "AT" command. If it returns OK, it means the BC20 module of the NB-IOT module is working properly. If it returns ERROR, restart the system. (6) Send the "AT+CFUN=1" command to set BC20 to run in full-function mode; (7) Send the "AT+CIMI" command to obtain the unique international mobile subscriber identification code of the SIM card. This identification code is used as the login name for logging into the Alibaba Cloud IoT platform through MQTT to ensure the uniqueness of the node login identifier; (8) Send the "AT+CGATT=1" command to attach to the PS (Packet Switch) domain packet switching network and activate all PDP (Packet Data Protocol) packet message protocol contexts; (9) Send the "AT+CGATT?" command to query the current PS domain service status. If "+CGATT:1" is returned, it means that the network is successfully attached. (10) Send the "AT+CESQ" command to query the network signal quality. If the signal quality is too low, the system will output relevant prompt information and restart the system.
[0034]
[0035] Table 1 AT command issuance and response types In the specific operation process, the controller 2 initializes the main program module, the stepper motor 7 rotates, and the ultrasonic rangefinder 21, the proximity sensor 22, and the environmental parameter sensor 25 modules collect data, and the soaking and cleaning time and the running speed of the conveying component 3 are initialized and set. When the needle bearing fixing component 4 is detected to rotate to the tilting group segment 10, the steering gear 13 is driven to control the screw 16 to rotate, thereby driving the needle bearing located between the screw nut 17 and the lower positioning block 18 to move up and down, and the bottom cleaning brush 27 and the roller brush 28 in the kerosene tank 5 are cooperated to clean the needle bearing; when the needle bearing fixing component 4 is detected to rotate to the tilting group segment 2 11, the steering gear 13 and the circulation fan 29, the drying fan 30, and the solenoid valve 33 in the drying box 6 are driven to start the drying work, and the weighing sensor 23 is set to confirm whether the drying work is completed through the quality difference before and after drying; all steps are deployed and recorded by the controller 2, and the data is uploaded to the Alibaba Cloud Internet of Things platform at the same time, which is convenient for remote download and control.
[0036] The above description is only illustrative rather than restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the appended claims, but all will fall within the scope of protection of the present invention.< / lf> < / cr> < / lf> < / cr> < / response> < / lf> < / cr> < / cr>
Claims
1. A needle roller bearing cleaning device, comprising a frame (1) and a controller (2) mounted on the frame (1), a transmission assembly (3), a needle roller bearing fixing assembly (4), and a kerosene tank (5) and a drying box (6) arranged directly below the frame (1); the transmission assembly (3) comprises a stepping motor (7), a plurality of groups of rotating rollers (9) and a conveyor belt; the stepping motor (7) is fixed below the frame (1) and drives a group of rotating rollers (9) on the left side through a transmission belt (8), and the remaining rotating rollers (9) are mounted on the frame (1). At the turning point of the frame (1), a conveyor belt is wound around the surface of the rotating roller (9); a plurality of sets of needle bearing fixing assemblies (4) are installed at intervals on the conveyor belt; the frame (1) comprises an inclined group section 1 (10) and an inclined group section 2 (11); a kerosene tank (5) is provided directly below the middle of the inclined group section 1 (10), and a drying box (6) is provided directly below the middle of the inclined group section 2 (11); the kerosene tank (5), the drying box (6), the kerosene tank (5), the drying box (6) and the frame (1) are electrically connected to the controller (2); Its characteristics are: The needle bearing fixing assembly (4) comprises a positioning plate (12), a steering gear (13), a driving gear (14), a driven gear (15), a screw (16), a screw nut (17), a lower positioning block (18) and a locking plate (19); the positioning plate (12) is mounted on the conveyor belt by bolts, a steering gear (13) is mounted on one side, and the driven gear (15) is fixed on the other side by a support rod; the driving gear (14) is connected to the output shaft of the steering gear (13), the output end of the driven gear (15) is connected to the screw (16), a screw nut (17) is provided in the middle of the screw (16), a locking plate (19) is mounted on the bottom by elastic bolts, and the lower positioning block (18) is clamped under the screw nut (17).
2. The needle roller bearing cleaning device according to claim 1, Its characteristics are: The inclined segment 1 (10) and the inclined segment 2 (11) both comprise two sets of axisymmetric inclined conveying mechanisms and a horizontal conveying mechanism for connecting the inclined conveying mechanisms; the inclined segment 1 (10) and the inclined segment 2 (11) are connected via a connecting segment (20).
3. The needle roller bearing cleaning device according to claim 2, Its characteristics are: An ultrasonic rangefinder (21) is provided on the side of the horizontal transmission mechanism in the tilting group section 1 (10), a proximity sensor (22) and a weighing sensor (23) are installed on the side of the horizontal transmission mechanism in the tilting group section 2 (11), and an acceleration sensor (24) is provided on the connecting section (20); the proximity sensor (22), the acceleration sensor (24), the ultrasonic rangefinder (21) and the weighing sensor (23) are electrically connected to the controller (2).
4. The needle roller bearing cleaning device according to claim 1, Its characteristics are: The driving gear (14) and the driven gear (15) mesh with each other.
5. The needle roller bearing cleaning device according to claim 1, Its characteristics are: The kerosene tank (5) is filled with kerosene, an environmental parameter sensor (25) is provided on the side of the inner wall, and a detachable filter (26) is provided in the middle; a row of bottom cleaning brushes (27) is fixed on the filter (26), and two rows of roller brushes (28) are provided on both sides of the bottom cleaning brush (27); the two rows of roller brushes (28) are arranged at intervals; and a heat-insulating cotton interlayer is provided between the outer wall and the inner wall of the kerosene tank (5).
6. The needle roller bearing cleaning device according to claim 5, Its characteristics are: The environmental parameter sensor (25) is electrically connected to the controller (2).
7. The needle roller bearing cleaning device according to claim 1, Its characteristics are: The drying box (6) is provided with a circulation fan (29) at the bottom and a drying fan (30) at the side. The drying fan (30) is connected to two sets of hot air ducts (31). The hot air ducts (31) are respectively installed on both sides of the drying box (6), with a solenoid valve (33) installed in the middle and the bottom end connected to the side of the drying box (6) through an air guide pipe (32). The drying box (6) is provided with a circulation fan (29) at the bottom.
8. The needle roller bearing cleaning device according to claim 1, Its characteristics are: The drying fan (30), the solenoid valve (33), and the circulation fan (29) are electrically connected to the controller (2).
9. The needle roller bearing cleaning device according to any one of claims 1 to 8, Its characteristics are: The controller (2) comprises a microcontroller, an NB-IOT module, a timing unit and a display screen. The microcontroller communicates bidirectionally with the NB-IOT module, collects data information from the timing unit, a proximity sensor (22), an acceleration sensor (24), an ultrasonic rangefinder (21), a weighing sensor (23) and an environmental parameter sensor (25), and outputs control of a stepper motor (7), a steering gear (13), a drying fan (30), a solenoid valve (33), a circulation fan (29) and a display screen. The NB-IOT module communicates bidirectionally with the Alibaba Cloud Internet of Things platform, and the display screen comprises a display screen module 1, a display screen module 2 and a digital tube display module.
10. The needle roller bearing cleaning device according to claim 9, Its characteristics are: The microcontroller uses a chip STM32F407ZET6, wherein pins PA0 and PA1 are connected to an ultrasonic rangefinder (21); pin PA2 is connected to a drying fan (30); pin PA3 is connected to a drying solenoid valve (33); and pin PA4 is connected to a fan; pins PA5, PA6, PA7, and PB6 are connected to an environmental parameter sensor (25); pins PA13, PA14, PA15, PB3, and PB4 are connected to a program firmware download port; pins PB0, PB1, and PE4 are connected to a weighing sensor (23); and pins PB8, PB9, and PE2 are connected to a proximity sensor (22); Pins PB10, PB11, and PF8 are connected to the NB-IOT module; Pins PB13, PB14, PB15, and PD8 are connected to the timing unit; Pins PC1, PC3, PE3, and PE5 are connected to the acceleration sensor (24); Pins PC4, PC5, and PC6 are connected to the stepper motor (7); Pins PD9 to PD13 are connected to display module one; Pins PD5, PG12 to PG15 are connected to display module two; Pins PE7 and PE8 are connected to the digital tube display module; Pins PE10 to PM15 and PF9 are respectively connected to the servo (13).
Citation Information
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