Coal bunker inner wall cleaning device
Through the spray, return water and anti-reflow unit of the inner wall cleaning device of the coal silo, the problem of water dripping when flushing with high-pressure water gun is solved, the water recovery and the vibration of cinder are realized, the cleaning effect of the coal silo is improved, and the cleaning effect of the coal silo is avoided Coal agglomeration and outlet blockage.
Patent Information
- Application Number
- CN202411044125.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2024-12-17
AI Technical Summary
During the cleaning of the coal silo, the water easily drips on the storage coal when the high-pressure water gun is washed, causing the coal to accumulate easily and the outlets to be blocked, affecting the storage effect of the coal.
A coal silo inner wall cleaning device is designed, including a spray unit, a return water unit and a reverse flow prevention unit. Through the water collection unit, a vibration unit and a closure unit, the flushing water is collected and recovered to avoid water reflux, and the coal slag is vibrated by the vibration unit. , ensure cleaning effect.
Effectively recycle clean water to prevent water from falling back on the coal, reduce the impact of flushing water on the coal bin, improve the cleaning effect of the coal bin, and reduce the risk of cinder blockage.
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Figure CN119140536A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coal bunker cleaning, and in particular to a coal bunker inner wall cleaning device. Background Art
[0002] When the coal bunker is in use, the coal is prone to agglomeration due to moisture, and the inner wall of the coal bunker will also be adhered to coal lumps. When cleaning the attachments of coal on the wall of the coal bunker, manual cleaning and high-pressure water gun flushing are usually used for cleaning. When flushing with a high-pressure water gun, the flushing personnel are suspended above the coal bunker and flush the inner wall of the coal bunker from top to bottom with a water gun in hand;
[0003] When the high-pressure water gun is used for flushing, the flushing water will drip onto the stored coal at the bottom, making the coal prone to agglomeration, thereby causing the outlet to be easily blocked, and the moisture will affect the storage effect of the coal. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] The present invention is proposed in view of the problem that water may drip onto the stored coal during the above-mentioned high-pressure flushing.
[0006] Therefore, an object of the present invention is to provide a coal bunker inner wall cleaning device.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a coal bunker inner wall cleaning device, comprising a spray unit, including a water inlet pipe, and a water gun arranged at one end of the water inlet pipe;
[0008] The backflow prevention unit comprises a water collecting component arranged on the water gun, a power storage component arranged on the water collecting component, a vibration component arranged on the power storage component, and an unlocking component arranged on one side of the power storage component;
[0009] The backflow prevention unit comprises a pressing component arranged on a water collecting component and a sealing component arranged on the water collecting component.
[0010] As a preferred solution of the coal bunker inner wall cleaning device described in the present invention, the water collecting assembly includes a water collecting box arranged on a water gun, an inclined block arranged on the water collecting box, a filter plate arranged on the inclined block, a water outlet hole arranged on the water collecting box, and a water outlet pipe arranged on the water collecting box.
[0011] As a preferred solution of the coal bunker inner wall cleaning device described in the present invention, the water outlet pipe is connected to the water outlet hole opened in the water collecting tank, the water collecting tank is located at the bottom side of one end of the water gun spraying, and the inclined block is placed from high to low on the water collecting tank.
[0012] As a preferred solution of the coal bunker inner wall cleaning device described in the present invention, the force storage component includes a first touch-pressure rod arranged on a water collecting box, a horizontal plate arranged at the end of the first touch-pressure rod, a spring rod arranged on the horizontal plate, an embedded block arranged on the spring rod, a triggering condition arranged on the water collecting box, a return spring arranged on the horizontal plate, and a cavity arranged on the inclined block.
[0013] As a preferred solution of the coal bunker inner wall cleaning device described in the present invention, the cavity provides a holding space for the launching condition, the spring rod bounces the embedded block to the side of the launching condition, one end of the return spring is connected to the cross plate, and the other end is connected to the inner wall of the water collecting tank.
[0014] As a preferred solution of the coal bunker inner wall cleaning device described in the present invention, the generating conditions include a gear arranged on the water collecting tank, a power storage bar arranged on the gear, and a support column arranged on the gear.
[0015] As a preferred solution of the coal bunker inner wall cleaning device described in the present invention, the vibration assembly includes a sliding block member arranged on a water collecting tank, a cylinder arranged on the sliding block member, a rocking arm arranged on one side of the cylinder, a rotating wheel arranged on the support column, and a fixed plate arranged on the bottom side of the filter plate.
[0016] As a preferred solution of the coal bunker inner wall cleaning device described in the present invention, the unlocking component includes an arc-shaped clamping strip arranged on the water collecting tank, a supporting spring arranged on the arc-shaped clamping strip, a touch rod arranged on the bottom side of the arc-shaped clamping strip, and a ramp block arranged on the touch rod.
[0017] As a preferred solution of the coal bunker inner wall cleaning device of the present invention, the pressing assembly includes a second contact pressure rod arranged on the water collecting box, and a movable connecting rod arranged on the second contact pressure rod.
[0018] As a preferred solution of the coal bunker inner wall cleaning device described in the present invention, the closing assembly includes a receiving groove arranged on the water outlet, a rotating ring arranged on the receiving groove, a sliding rod arranged on the receiving groove, a closing block arranged on the sliding rod, a sealing gasket arranged on the closing block, an arc block arranged on the rotating ring, and a fixing spring arranged on the rotating ring.
[0019] The beneficial effects of the present invention are as follows: the present invention can recycle the water used for cleaning through the water return unit, and prevent the water in the water outlet pipe from flowing back through the anti-backflow unit, thereby preventing the cleaned water from falling on the stored coal, and the water return unit can vibrate and drop the filtered coal slag, eliminating the need for cleaning personnel to worry about the problem of coal slag clogging the filter plate, and minimizing the impact of flushing water in the coal bunker, thereby effectively improving the cleaning effect of the coal bunker. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0021] Figure 1 The figure is an overall schematic diagram of a coal bunker inner wall cleaning device.
[0022] Figure 2 The present invention is a schematic diagram of a water collecting tank of a coal bunker inner wall cleaning device.
[0023] Figure 3 The figure is a schematic diagram of a water return unit of a coal bunker inner wall cleaning device.
[0024] Figure 4 for Figure 3 Enlarged view of point A in .
[0025] Figure 5 The present invention is a schematic diagram of a receiving tank of a coal bunker inner wall cleaning device.
[0026] Figure 6 for Figure 5 Enlarged view of point B in . DETAILED DESCRIPTION
[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0029] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0030] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0031] Example 1
[0032] Reference Figure 1 , which is the first embodiment of the present invention, provides a coal bunker inner wall cleaning device, including a spray unit 100, a return water unit 200 and an anti-backflow unit 300. The staff holds the spray unit 100 to perform high-pressure flushing on the inner wall of the coal bunker. The return water unit 200 is used to collect the flushing water, thereby minimizing the impact of the flushing on the coal stored inside the coal bunker. The pressing unit is used to close the return water unit 200 when not in use to prevent water backflow.
[0033] Specifically, the spray unit 100 includes a water inlet pipe 101 and a water gun 102 installed at one end of the water inlet pipe 101. The water inlet pipe 101 is placed on the top of the coal bunker. As the cleaning staff cleans from top to bottom, the water inlet pipe 101 is also unwound with the cleaning staff.
[0034] Operation process: When the staff hoist the coal bunker for cleaning, the cleaning staff first scrapes off the attachments with tools such as a shovel, and then further cleans the inner wall of the coal bunker with a water gun 102. The staff cleans gradually from top to bottom, thereby completing the cleaning and maintenance of the coal bunker.
[0035] Example 2
[0036] Reference Figure 1-Figure 4 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that: the water return unit 200 includes a water collecting component 201 arranged on the water gun 102, a power storage component 202 arranged on the water collecting component 201, a vibration component 203 arranged on the power storage component 202, and an unlocking component 204 arranged on one side of the power storage component 202.
[0037] Specifically, the water collecting component 201 includes a water collecting box 201a arranged on the water gun 102, the inner bottom wall of the water collecting box 201a is installed with an inclined block 201b, the outer wall of the inclined block 201b is installed with a filter plate 201c, a water outlet hole 201d is opened at the bottom of the water collecting box 201a, a water outlet pipe 201e is installed at the bottom of the water collecting box 201a, the water outlet pipe 201e is connected with the water outlet hole 201d opened in the water collecting box 201a, the water collecting box 201a is located on the bottom side of the spraying end of the water gun 102, and the inclined block 201b is placed from high to low on the water collecting box 201a.
[0038] Furthermore, the power storage component 202 includes a first pressure-touch rod 202a disposed on the water collecting box 201a, a horizontal plate 202b is installed at the end of the first pressure-touch rod 202a, a spring rod 202c is installed on the inner wall of the horizontal plate 202b, an embedded block 202d is installed at one end of the spring rod 202c, the spring rod 202c inserts the embedded block 202d into the tooth tip of the gear 202e-1, and a trigger is installed on the inner bottom wall of the water collecting box 201a. 202e, a restoring spring 202f is installed on the outer wall of the horizontal plate 202b, and a cavity 202g is opened at the bottom of the inclined block 201b. The cavity 202g provides a storage space for the launching condition 202e. The spring rod 202c bounces the embedded block 202d to the side of the launching condition 202e. One end of the restoring spring 202f is connected to the horizontal plate 202b, and the other end is connected to the inner wall of the water collecting box 201a, which is used to restore the first touch-pressure rod 202a.
[0039] Furthermore, the transmission condition 202e includes a gear 202e-1 arranged on the water collecting tank 201a, a power storage bar 202e-2 is installed on the top side of the gear 202e-1, a pillar 202e-3 is installed on the top of the gear 202e-1, the outer wall of the pillar 202e-3 is connected to one end of the power storage bar 202e-2, and the other end of the power storage bar 202e-2 is connected to the inner wall of the water collecting tank 201a, and the pillar 202e-3 can rotate to store power on the gear 202e-1.
[0040] Furthermore, the vibration component 203 includes a slider member 203a arranged on the water collecting tank 201a, a cylinder 203b is installed on the top of the slider member 203a, a rocking arm 203c is movably connected to one side of the cylinder 203b, a rotating wheel 203d is installed on the top of the pillar 202e-3, the rotating wheel 203d is movably connected to the rocking arm 203c through a pin shaft, a fixed plate is installed at the bottom of the filter plate 201c, and multiple groups of semi-circular balls are installed on the bottom side of the fixed plate, and the gaps between the semi-circular balls are in contact with the top of the cylinder 203b. When the cylinder 203b moves, the contacted fixed plate can vibrate.
[0041] Furthermore, the unlocking component 204 includes an arc-shaped clamping strip 204a arranged on the water collecting tank 201a, and a supporting spring 204b is installed on the outer wall of the arc-shaped clamping strip 204a, and the supporting spring 204b clamps the arc-shaped clamping strip 204a on the tooth tip of the gear 202e-1, so that the gear 202e-1 can only rotate in one direction, so that the force storage bar 202e-2 can only store force without unloading force. A touch rod 204c is installed on the bottom side of the arc-shaped clamping strip 204a, and the touch rod 204c extends to the bottom side of the water collecting tank 201a. A ramp block 204d is installed on the top of the touch rod 204c, and the ramp of the ramp block 204d can press the arc-shaped strip to move.
[0042] The rest of the structure is the same as that of Example 1.
[0043] Operation process: When cleaning, the staff puts the water collecting box 201a on the inner wall of the coal bunker. At this time, the first contact pressure rod 202a drives the horizontal plate 202b to move due to the contact pressure. The movement of the horizontal plate 202b drives the embedded block 202d on the spring rod 202c to move. The embedded block 202d is embedded in the tooth tip of the gear 202e-1. When the first contact pressure rod 202a is pressed, the right-angled surface of the embedded block 202d contacts the tooth tip of the gear 202e-1, so that the embedded block 202d drives the gear 202e-1. The gear 202e-1 rotates to drive the support 202e-3 to rotate, and the support 202e-3 rotates to slightly store the force storage bar 202e-2 on the support 202e-3. When the first touch-pressure rod 202a is not touched, that is, when the cleaning point is changed, the restoring spring 202f restores the horizontal plate 202b and the first touch-pressure rod 202a. At this time, the inclined surface of the embedded block 202d contacts the tooth tip of the gear 202e-1, so that the embedded block 202d is retracted into the horizontal plate 202b, thereby not affecting the first The touch-pressure rod 202a is restored. With each replacement of the cleaning point, the force storage bar 202e-2 is also charged each time. When the attachments block the filter holes of the filter plate 201c, the touch rod 204c can be pressed. The touch rod 204c drives the inclined block 204d to move. The inclined block 204d moves and squeezes the arc strip, so that the arc strip no longer fits on the gear 202e-1. At this time, the force storage bar 202e-2 instantly drives the gear 202e-1 to rotate, and the rotation of the gear 202e-1 drives the rotating wheel 203d to rotate. The rotating wheel 203d rotates and drives the rocking arm 203c to move, and the rocking arm 203c drives the slider 203a to move back and forth, and the slider 203a drives the cylinder 203b to move, wherein the cylinder 203b is located on the bottom side of the fixed plate, and the cylinder 203b reciprocates and contacts the bottom side of the fixed plate, so that the fixed plate vibrates, and the vibration of the fixed plate drives the filter plate 201c to vibrate. At this time, the staff turns the filter plate 201c upside down, and its vibration can shake off the attached coal blocks, which does not affect the subsequent use of the filter plate 201c.
[0044] Example 3
[0045] Reference Figure 5 and Figure 6 , which is the third embodiment of the present invention. This embodiment is different from the above embodiments in that: the backflow prevention unit 300 includes a pressing component 301 arranged on the water collecting component 201, and a closing component 302 is installed on the inner wall of the water collecting component 201. The pressing component 301 is connected to the closing component 302. When the pressing component 301 is pressed, the closing component 302 can be opened.
[0046] Specifically, the pressing assembly 301 includes a second contact pressure rod 301a disposed on the water collecting box 201a, and a movable connecting rod 301b installed at one end of the second contact pressure rod 301a.
[0047] Furthermore, the closing component 302 includes a receiving groove 302a arranged on the water outlet 201d, a rotating ring 302b is installed on the inner wall of the receiving groove 302a through a bearing, a sliding rod 302c is installed on the inner wall of the receiving groove 302a, a closing block 302d is installed at one end of the sliding rod 302c, a sealing gasket 302e is arranged on the closing block 302d, an arc block 302f is installed on the inner wall of the rotating ring 302b, and a fixing spring 302g is installed on the outer wall of the rotating ring 302b, and the fixing spring 302g is used to restore the rotating ring 302b, so that when the rotating ring 302b is restored, its arc block 302f can be pressed on the sliding rod 302c again, so that the movement of the sliding rod 302c drives the closing block 302d to move, so that the closing block 302d closes the water outlet 201d.
[0048] The rest of the structure is the same as that of Example 2.
[0049] Operation process: When the water collecting box 201a is in contact with the inner wall of the coal bunker, the second contact and pressure rod 301a drives the movable connecting rod 301b to move due to the contact pressure, and the movable connecting rod 301b drives the rotating circle 302b to rotate, and the rotating circle 302b rotates to drive the arc block 302f to move. After the arc block 302f moves, the sliding rod 302c is no longer contacted and pressed by the arc block 302f. At this time, the spring connected to the closing block 302d can pull the closing block 302d, so that the water outlet 201d closed by the four groups of closing blocks 302d is opened. At this time, the cleaned water can fall into the water outlet pipe 201e, and the second contact and pressure rod 301a does not When under pressure, the fixed spring 302g restores the rotating circle 302b, and the rotating circle 302b drives the arc block 302f to move. At this time, the arc block 302f moves to contact the slide bar 302c, and the movement of the slide bar 302c drives the closing block 302d to move. The closing block 302d closes the water outlet 201d again. When not cleaning, the pump body at the other end of the water outlet pipe 201e is closed. At this time, the water outlet pipe 201e extends from the top of the coal bunker to the inside of the coal bunker. At this time, the water in the water outlet pipe 201e will flow back due to gravity. At this time, the closing block 302d closes the water outlet 201d to prevent the backflow water from falling onto the stored coal.
[0050] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0051] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0052] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0053] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A coal bunker inner wall cleaning device, characterized in that: include, A spray unit (100) comprises a water inlet pipe (101) and a water gun (102) arranged at one end of the water inlet pipe (101); A water return unit (200) comprises a water collection component (201) arranged on the water gun (102), a power storage component (202) arranged on the water collection component (201), a vibration component (203) arranged on the power storage component (202), and an unlocking component (204) arranged on one side of the power storage component (202); The backflow prevention unit (300) comprises a pressing component (301) arranged on the water collection component (201), and a sealing component (302) arranged on the water collection component (201).
2. The coal bunker inner wall cleaning device according to claim 1, characterized in that: The water collection assembly (201) comprises a water collection box (201a) arranged on a water gun (102), an inclined block (201b) arranged on the water collection box (201a), a filter plate (201c) arranged on the inclined block (201b), a water outlet hole (201d) arranged on the water collection box (201a), and a water outlet pipe (201e) arranged on the water collection box (201a).
3. The coal bunker inner wall cleaning device according to claim 2, characterized in that: The water outlet pipe (201e) is connected to a water outlet hole (201d) provided in a water collecting tank (201a). The water collecting tank (201a) is located at the bottom side of the spraying end of the water gun (102). The inclined block (201b) is placed on the water collecting tank (201a) from high to low.
4. The coal bunker inner wall cleaning device according to claim 3, characterized in that: The power storage component (202) comprises a first pressure-contact rod (202a) arranged on a water collecting box (201a), a transverse plate (202b) arranged at the end of the first pressure-contact rod (202a), a spring rod (202c) arranged on the transverse plate (202b), an embedded block (202d) arranged on the spring rod (202c), a trigger (202e) arranged on the water collecting box (201a), a return spring (202f) arranged on the transverse plate (202b), and a cavity (202g) arranged on the inclined block (201b).
5. The coal bunker inner wall cleaning device according to claim 4, characterized in that: The cavity (202g) provides a storage space for the emitting condition (202e), the spring rod (202c) bounces the embedded block (202d) toward one side of the emitting condition (202e), one end of the restoring spring (202f) is connected to the horizontal plate (202b), and the other end is connected to the inner wall of the water collecting tank (201a).
6. The coal bunker inner wall cleaning device according to claim 5, characterized in that: The launching condition (202e) includes a gear (202e-1) arranged on the water collecting tank (201a), a power storage bar (202e-2) arranged on the gear (202e-1), and a support (202e-3) arranged on the gear (202e-1).
7. The coal bunker inner wall cleaning device according to claim 6, characterized in that: The vibration component (203) includes a slider (203a) arranged on the water collecting box (201a), a cylinder (203b) arranged on the slider (203a), a rocking arm (203c) arranged on one side of the cylinder (203b), a rotating wheel (203d) arranged on the support (202e-3), and a fixing plate (203e) arranged on the bottom side of the filter plate (201c).
8. The coal bunker inner wall cleaning device according to claim 7, characterized in that: The unlocking assembly (204) comprises an arc-shaped clamping strip (204a) arranged on the water collecting tank (201a), a supporting spring (204b) arranged on the arc-shaped clamping strip (204a), a touch rod (204c) arranged on the bottom side of the arc-shaped clamping strip (204a), and a slope block (204d) arranged on the touch rod (204c).
9. The coal bunker inner wall cleaning device according to claim 8, characterized in that: The pressing assembly (301) comprises a second contact pressure rod (301a) arranged on the water collecting box (201a), and a movable connecting rod (301b) arranged on the second contact pressure rod (301a).
10. The coal bunker inner wall cleaning device according to claim 9, characterized in that: The sealing component (302) comprises a receiving groove (302a) arranged on the water outlet (201d), a rotating ring (302b) arranged on the receiving groove (302a), a sliding rod (302c) arranged on the receiving groove (302a), a sealing block (302d) arranged on the sliding rod (302c), a sealing gasket (302e) arranged on the sealing block (302d), an arc block (302f) arranged on the rotating ring (302b), and a fixing spring (302g) arranged on the rotating ring (302b).
