Automatic PV packaging tape cutting equipment for strip carton packaging
By designing automatic cutting equipment in the cigarette box packaging production line, using a linear module and a cutting knife to cut the packaging tape from the bottom of the cigarette box, and combining the grab mechanism to achieve automatic removal, the problem of visual recognition error and inaccurate manipulator grabbing is solved. Improves productivity and reliability, reduces cost and maintenance complexity.
Patent Information
- Application Number
- CN202411163593.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2024-12-17
AI Technical Summary
In the existing cigarette box packaging production line, the cutting instability caused by visual identification errors and inaccurate manipulator grasping requires manual intervention and cannot meet the needs of efficient production.
Design an automatic cutting device, including a support device, a cutting device and a grasping mechanism, insert the bottom packaging belt of the cigarette box through a linear module drive guide rod, cut the packaging belt from the bottom with a cutting knife, and remove it from above through the grasping mechanism. Save visual recognition and complex manipulator movements.
Automatic cutting of cigarette box packaging tape is realized, production efficiency and reliability are improved, equipment maintenance and cost are reduced, mechanical structure is simplified, and manual intervention is avoided.
Smart Images

Figure CN119142621A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of PV packaging tape cutting equipment, and in particular to an automatic PV packaging tape cutting equipment for cigarette carton packaging. Background Art
[0002] A tobacco sheet box is a box used to package tobacco products, mainly used in the production process of cigarettes; this box is usually used to store and transport tobacco sheets, that is, tobacco cut into thin slices.
[0003] At present, the cigarette box packaging of each tobacco factory uses inner and outer cartons, and the cartons are strapped with PV packaging tape. The existing unpacking production line generally uses robots or special 3-axis manipulators to cut the PV strapping tape. This type of cutting equipment uses visual recognition to identify the position of the strapping tape, and the manipulator hooks the strapping tape. After cutting it with scissors, the manipulator pulls it out. However, the production lines of each tobacco factory currently have visual misrecognition and inadequate recognition, the manipulator cannot grab the PV strapping tape, or the strapping tape cannot be pulled out, which interferes with the operation of the production line and requires manual intervention. It cannot meet the needs of efficient production. Therefore, it is very necessary to propose a new cutting equipment. Summary of the invention
[0004] The purpose of the present invention is to solve the above technical problems and provide an automatic PV packaging tape cutting device for cigarette carton packaging. The PV packaging tape is cut without the need for visual identification of the PV packaging tape, which not only saves manufacturing costs but also ensures the reliability of cutting.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] The cutting device is a device for automatically cutting PV packaging tape for sheet cigarette paper box packaging, comprising a supporting device, a cutting device and a gripping mechanism, the supporting device is used to place the cigarette box, the middle part of the supporting device is provided with a notch for avoiding the cutting device, the cutting device comprises a linear module, the linear movable end of the linear module is equipped with a movable bracket, the movable bracket is fixedly connected with a blocking rod, the blocking rod is fixedly connected with a guide rod, the guide rod extends in a direction toward the cigarette box and the end of the guide rod away from the blocking rod is used to abut against the bottom surface of the cigarette box, the end of the guide rod away from the blocking rod is bent upward so that when the linear module is driven to move, the guide rod is inserted into the packaging tape at the bottom of the cigarette box and the packaging tape is lifted downward and separated from the bottom surface of the cigarette box; a cutting knife for cutting the packaging tape is installed on the movable bracket, the cutting knife is located on the side of the blocking rod close to the packaging tape to cut off the packaging tape that penetrates to the bottom of the guide rod, and the gripping mechanism is located above the supporting device and is used to grab and remove the packaging tape cut off from the cigarette box.
[0007] Furthermore, a lifting cylinder is installed on the movable bracket, and the cutting knife is installed on the end of the piston rod of the lifting cylinder.
[0008] Further, the cutting knife is one of a circular knife, a diamond knife, a triangle knife or a rectangular knife. Specifically, when the cutting knife is a circular knife, it can be rotatably connected or fixedly connected to the piston rod end of the lifting cylinder to cut by a rotary motion or a linear motion.
[0009] Furthermore, a cutting slit is provided in the middle of the guide rod, and the cutting knife is located in the cutting slit during cutting.
[0010] Furthermore, an elastic touch plate is provided on the movable bracket, and the touch plate is located between the blocking rod and the cutting knife. A proximity switch sensor is installed on the blocking rod. Movement of the touch plate triggers a change in an electrical signal of the proximity switch sensor so that the proximity switch sensor can recognize the movement of the touch plate.
[0011] Furthermore, the grabbing mechanism includes a moving block and a grabbing hook hinged on the moving block, the grabbing hook includes a support plate and a hook claw fixed at the lower end of the support plate, a concave cavity for accommodating the packaging belt is provided between the hook claw and the support plate, the opening of the concave cavity faces the packaging belt to be grabbed, and the end of the hook claw away from the support plate is used to abut against the upper surface of the cigarette box to hook the packaging belt into the concave cavity; an elastic element is installed on the moving block, one end of the elastic element abuts against the side of the support plate away from the hook claw to push the hook claw toward the upper surface of the cigarette box.
[0012] Furthermore, a limiting plate is hingedly connected to the support plate, the lower end of the limiting plate is overlapped on the hook claw, and the angle between the limiting plate and the side of the hook claw close to the concave cavity is greater than 90°.
[0013] Furthermore, a truss manipulator is arranged above the supporting device, and the moving block is installed at the end of the truss manipulator. The truss manipulator drives the moving block to move so as to hook the packaging belt on the cigarette box.
[0014] Furthermore, the elastic element is preferably a spring.
[0015] Furthermore, the supporting device is a double-row roller conveyor, and a gap is provided between the double-row roller conveyor to avoid the cutting device.
[0016] The present invention provides an automatic PV packaging tape cutting device for sheet cigarette carton packaging, which has the following beneficial effects: a linear module is used to drive a movable bracket to move horizontally, so that a guide rod moves toward the cigarette box and is inserted into the packaging tape, and the packaging tape is supported downward by the guide rod to separate from the bottom surface of the cigarette box, thereby facilitating a cutting knife to cut the packaging tape without damaging the bottom surface of the cigarette box, thereby realizing cutting of the packaging tape on the cigarette box from the bottom, and then grabbing and removing the packaging tape from above the cigarette box by a grabbing mechanism, thereby realizing automatic cutting and removal of the packaging tape on the cigarette box; the technical solution of the present invention is more economical and reliable, eliminating facilities such as industrial vision and visual processors, and ensuring the reliability of cutting PV packaging tape through a simple mechanical structure, and at the same time, the simple mechanical structure has a simpler equipment maintenance method and cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings:
[0018] Figure 1 A schematic diagram of the structure of a device for automatically cutting PV packaging tape for cigarette carton packaging provided by the present invention;
[0019] Figure 2 A schematic diagram of the top view of a device for automatically cutting PV packaging tapes for cigarette carton packaging provided by the present invention;
[0020] Figure 3 It is a schematic diagram of the state of the cutting device cutting the packaging tape in the present invention;
[0021] Figure 4 It is a cross-sectional schematic diagram of the cooperation between the guide rod and the cutting knife in the present invention;
[0022] Figure 5 It is a structural schematic diagram of the grabbing mechanism in the present invention;
[0023] Figure 6 It is a schematic structural diagram of a diamond-shaped cutting knife in the cutting device of the present invention.
[0024] Explanation of the numbers in the figure: 1. Support device; 11. Notch; 2. Cutting device; 21. Linear module; 22. Moving bracket; 23. Stop rod; 24. Guide rod; 241. Cutting seam; 25. Cutting knife; 26. Lifting cylinder; 27. Touch plate; 28. Proximity switch sensor; 3. Grabbing mechanism; 31. Moving block; 32. Grabbing hook; 321. Support plate; 322. Claw; 323. Concave cavity; 33. Elastic element; 34. Limiting plate; 4. Truss manipulator; 8. Cigarette box; 9. Packing belt. DETAILED DESCRIPTION
[0025] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] It should be noted that all directional indications in the embodiments of the present invention (such as up-down-left-right-front-back...) are only used to explain the relative position relationship - movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly. The connection can be a direct connection or an indirect connection.
[0028] like Figure 1-Figure 6 As shown, a device for automatically cutting PV packaging tape for sheet cigarette paper box packaging comprises a supporting device 1, a cutting device 2 and a grasping mechanism 3, wherein the supporting device 1 is used to place a cigarette box 8, a notch 11 for avoiding the cutting device 2 is arranged in the middle of the supporting device 1, and the cutting device 2 comprises a linear module 21, a movable bracket 22 is installed at the linear moving end of the linear module 21, a baffle 23 is fixedly connected to the movable bracket 22, a guide rod 24 is fixedly connected to the baffle 23, and the guide rod 24 extends in a direction toward the cigarette box 8 and the guide rod 24 is away from the baffle 23. The end is used to abut against the bottom surface of the cigarette box 8, and the end of the guide rod 24 away from the stop rod 23 is bent upward so that the guide rod 24 is inserted into the packaging belt 9 at the bottom of the cigarette box 8 and the packaging belt 9 is lifted downward to separate from the bottom surface of the cigarette box 8 when the linear module 21 is driven to move; the mobile bracket 22 is equipped with a cutting knife 25 for cutting the packaging belt 9, and the cutting knife 25 is located on the side of the stop rod 23 close to the packaging belt 9 to cut the packaging belt 9 that penetrates to the bottom of the guide rod 24. The grabbing mechanism 3 is located above the support device 1 and is used to grab and remove the cut packaging belt 9 on the cigarette box 8. Specifically, the linear module 21 is a driving unit for driving the mobile bracket 22 to move linearly, and can adopt one of the synchronous belt type, ball screw type, and linear motor type linear modules 21 in the prior art.
[0029] By adopting the above technical solution, the linear module 21 drives the movable bracket 22 to move horizontally, so that the guide rod 24 moves toward the cigarette box 8 and is inserted into the packaging belt 9, and the packaging belt 9 is supported downward by the guide rod 24 to separate from the bottom surface of the cigarette box 8, so that it is convenient for the cutting knife 25 to cut the packaging belt 9 without damaging the bottom surface of the cigarette box 8, thereby realizing the cutting of the packaging belt 9 on the cigarette box 8 from the bottom, and then the packaging belt 9 is grabbed and removed from the top of the cigarette box 8 by the grabbing mechanism 3, thereby realizing the automatic cutting and removal of the packaging belt 9 on the cigarette box 8.
[0030] Specifically, a lifting cylinder 26 is installed on the movable bracket 22, and the cutting knife 25 is installed at the end of the piston rod of the lifting cylinder 26. The lifting cylinder 26 pushes the cutting knife 25 out so that the upper edge of the cutting knife 25 passes through the guide rod 24, so that the packaging belt 9 can be cut when cutting the packaging belt 9, and is retracted to the bottom of the guide rod 24 when not cutting, so as to prevent the upper edge of the cutting knife 25 from coming out.
[0031] Specifically, the cutting knife 25 is one of a circular knife, a diamond-shaped knife, a triangular knife or a rectangular knife. Specifically, when the cutting knife 25 is a circular knife, it can be rotatably connected or fixedly connected to the piston rod end of the lifting cylinder 26 to cut by a rotary motion or a linear motion. When the cutting knife 25 is a diamond-shaped knife, a triangular knife or a rectangular knife, it is fixed to the piston rod end of the lifting cylinder 26.
[0032] Specifically, a cutting slit 241 is provided in the middle of the guide rod 24, and the cutting knife 25 is located in the cutting slit 241 during cutting. By providing the cutting slit 241, the cutting knife 25 is located in the cutting slit 241, and during cutting, the guide rods 24 are provided on both sides of the cutting knife 25 to support the packaging belt 9, so that the cutting knife 25 can cut the packaging belt 9 easily.
[0033] Specifically, the movable bracket 22 is provided with an elastic touch plate 27, which is located between the blocking rod 23 and the cutting knife 25. The blocking rod 23 is provided with a proximity switch sensor 28. The movement of the touch plate 27 triggers the change of the electrical signal of the proximity switch sensor 28 so that the proximity switch sensor 28 recognizes the movement of the touch plate 27. When the cutting knife 25 fails to cut the packaging belt 9 on the cigarette box 8, the packaging belt 9 passes over the cutting knife 25 and contacts the touch plate 27, so that the touch plate 27 moves and is then recognized by the proximity switch sensor 28, so that the system can re-execute the cutting operation. The touch plate 27 is elastic so that it can automatically reset when the external force of the trigger is removed.
[0034] Specifically, the grabbing mechanism 3 includes a moving block 31 and a grabbing hook 32 hinged on the moving block 31, and the grabbing hook 32 includes a support plate 321 and a hook claw 322 fixed at the lower end of the support plate 321, and a concave cavity 323 for accommodating the packaging belt 9 is arranged between the hook claw 322 and the support plate 321, and the opening of the concave cavity 323 faces the packaging belt 9 to be grabbed, and the end of the hook claw 322 away from the support plate 321 is used to abut against the upper surface of the cigarette box 8 to hook the packaging belt 9 into the concave cavity 323; an elastic element 33 is installed on the moving block 31, and one end of the elastic element 33 abuts against the side of the support plate 321 away from the hook claw 322 to push the hook claw 322 toward the upper surface of the cigarette box 8. During operation, the moving block 31 drives the grab hook 32 to move toward the cigarette box 8, and the grab hook 32 is pushed out toward the cigarette box 8 by the elastic element 33, so that the lower end of the hook claw 322 keeps in contact with the upper surface of the cigarette box 8, and as the moving block 31 moves, the grab hook 32 is driven to hook the packaging belt 9 on the cigarette box 8 into the concave cavity 323, so as to grab and remove the cut packaging belt 9 from the cigarette box 8.
[0035] Specifically, the support plate 321 is hingedly connected with a limiting plate 34, the lower end of which overlaps the hook 322, and the angle between the limiting plate 34 and the hook 322 on the side close to the concave cavity 323 is greater than 90 degrees. By providing the limiting plate 34, when grabbing the packaging belt 9, the packaging belt 9 abuts against the limiting plate 34 so that the limiting plate 34 swings toward the concave cavity 323. After the packaging belt 9 passes over the limiting plate 34 and falls into the concave cavity 323, the limiting plate 34 is reset to overlap the hook 322 under the action of gravity, thereby limiting the packaging belt 9 in the concave cavity 323 to prevent the packaging belt 9 from being unhooked from the concave cavity 323.
[0036] Specifically, a truss manipulator 4 is arranged above the support device 1, and the moving block 31 is installed at the end of the truss manipulator 4. The truss manipulator 4 drives the moving block 31 to move to hook the packaging belt 9 on the cigarette box 8. The truss manipulator 4 drives the moving block 31 to move, so that the moving block 31 can be driven to move horizontally along the upper surface of the cigarette box 8 to hook the packaging belt 9, and the PV packaging belt 9 on the surface of the cigarette box 8 is collected together by the gripper, and then the truss manipulator 4 is lifted up to bring the packaging belt 9 to the recycling area for centralized processing.
[0037] Specifically, the elastic element 33 is a spring.
[0038] Specifically, the support device 1 is a double-row roller conveyor, and a gap 11 is provided between the double-row roller conveyors to avoid the cutting device 2. The support device 1 is set as a double-row roller conveyor, which is convenient for the cigarette box 8 to be sent to the cutting and packaging belt 9 station and to be moved out of the station. Specifically, the double-row roller conveyor is provided with a fixing mechanism to fix the cigarette box 8 on the cutting and packaging belt 9 station.
[0039] The parts not involved in this technical solution can be implemented by using existing technologies.
[0040] The above shows and describes the basic principles, main features and characteristics of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements fall within the scope of the present invention to be protected. The scope of the present invention to be protected includes the attached claims and their equivalents.
Claims
1. A device for automatically cutting PV packaging tape for cigarette carton packaging, characterized by: The invention comprises a supporting device (1), a cutting device (2) and a grasping mechanism (3), wherein the supporting device (1) is used to place a cigarette box (8), a notch (11) is arranged in the middle of the supporting device (1) to avoid the cutting device (2), the cutting device (2) comprises a linear module (21), a movable bracket (22) is installed at the linear moving end of the linear module (21), a blocking rod (23) is fixedly connected to the movable bracket (22), a guide rod (24) is fixedly connected to the blocking rod (23), the guide rod (24) extends in a direction toward the cigarette box (8), and the end of the guide rod (24) away from the blocking rod (23) is used to abut against the bottom of the cigarette box (8). On the surface, one end of the guide rod (24) away from the stop rod (23) is bent upward so that when the linear module (21) drives the guide rod (24) to move, it is inserted into the packaging belt (9) at the bottom of the cigarette box (8) and the packaging belt (9) is lifted downward to be separated from the bottom surface of the cigarette box (8); a cutting knife (25) for cutting the packaging belt (9) is installed on the movable bracket (22), and the cutting knife (25) is located on the side of the stop rod (23) close to the packaging belt (9) to cut the packaging belt (9) that penetrates to the bottom of the guide rod (24); the grasping mechanism (3) is located above the supporting device (1) and is used to grasp and remove the packaging belt (9) cut off from the cigarette box (8).
2. According to claim 1, the automatic cutting PV packaging tape device for sheet cigarette carton packaging is characterized by: A lifting cylinder (26) is installed on the movable bracket (22), and the cutting knife (25) is installed on the end of the piston rod of the lifting cylinder (26).
3. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 2 is characterized by: The cutting knife (25) is a circular knife, a diamond-shaped knife, a triangle-shaped knife or a rectangular knife.
4. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 1 is characterized by: A cutting slit (241) is provided in the middle of the guide rod (24), and the cutting knife (25) is located in the cutting slit (241) during cutting.
5. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 1 is characterized by: An elastic touch plate (27) is arranged on the movable bracket (22), and the touch plate (27) is located between the blocking rod (23) and the cutting knife (25). A proximity switch sensor (28) is installed on the blocking rod (23). The movement of the touch plate (27) triggers the change of an electrical signal of the proximity switch sensor (28), so that the proximity switch sensor (28) can recognize the movement of the touch plate (27).
6. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 1 is characterized by: The grabbing mechanism (3) comprises a moving block (31) and a grabbing hook (32) hinged on the moving block (31), wherein the grabbing hook (32) comprises a support plate (321) and a hook claw (322) fixed at the lower end of the support plate (321), a concave cavity (323) for accommodating the packaging belt (9) is provided between the hook claw (322) and the support plate (321), and the opening of the concave cavity (323) faces the desired The packaging belt (9) is grabbed, and one end of the hook (322) away from the support plate (321) is used to abut against the upper surface of the cigarette box (8) to hook the packaging belt (9) into the concave cavity (323); an elastic element (33) is installed on the moving block (31), and one end of the elastic element (33) abuts against the side of the support plate (321) away from the hook (322) to push the hook (322) toward the upper surface of the cigarette box (8).
7. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 6 is characterized by: The support plate (321) is hingedly connected with a limiting plate (34), the lower end of the limiting plate (34) is overlapped on the hook claw (322), and the angle between the limiting plate (34) and the side of the hook claw (322) close to the concave cavity (323) is greater than 90 degrees.
8. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 1 is characterized by: A truss manipulator (4) is arranged above the support device (1), and the moving block (31) is installed at the end of the truss manipulator (4). The truss manipulator (4) drives the moving block (31) to move so as to hook the packaging belt (9) on the cigarette box (8).
9. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 1 is characterized by: The elastic element (33) is a spring.
10. The automatic PV packaging tape cutting device for sheet cigarette carton packaging according to any one of claims 1 to 9, characterized in that: The supporting device (1) is a double-row roller conveyor, and a gap (11) is provided between the double-row roller conveyors to avoid the cutting device (2).
