Recycled asphalt concrete production control method and equipment
The method and device for controlling the production of recycled asphalt concrete address uneven mixing by adjusting mixing equipment based on state information, ensuring even distribution and improving road surface performance.
Patent Information
- Application Number
- CN202411269715.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The uneven mixing of recycled old asphalt and new asphalt during the production of recycled asphalt concrete leads to reduced bearing capacity and shortened service life of road surfaces due to the higher density of recycled asphalt concentrating on one side during the mixing process.
A method and device for controlling the production of recycled asphalt concrete by obtaining mixing information, determining the mixing state, and adjusting the mixing equipment to ensure even distribution of new and old asphalt, using a control scheme based on mixing state information to achieve uniform mixing.
Ensures even mixing of new and old asphalt, preventing reduced bearing capacity and extending the service life of road surfaces by maintaining optimal mixing conditions.
Smart Images

Figure CN119148643A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of recycled asphalt concrete, and in particular, relates to a production control method and equipment for recycled asphalt concrete. Background Art
[0002] Recycled asphalt concrete is an environmentally friendly building material that is produced by recycling old asphalt pavement materials, undergoing a series of treatments (such as heating, screening, and adding new asphalt or asphalt mixture additives) to produce new concrete, which is then reused in pavement construction.
[0003] In the related art, since the density of the recycled old asphalt is greater than that of the new asphalt, it is easy to be concentrated on one side during the mixing process with the new asphalt, resulting in uneven mixing. When the unevenly mixed recycled asphalt concrete is used for the road surface, it is easy to reduce the bearing capacity of the road surface and reduce its service life. Summary of the invention
[0004] The embodiments of the present application provide a method and device for controlling the production of recycled asphalt concrete, which can solve the problem of uneven mixing of recycled old asphalt and new asphalt, reducing the bearing capacity of the road surface and resulting in a decrease in the service life of the road surface.
[0005] In a first aspect, an embodiment of the present application provides a method for controlling the production of recycled asphalt concrete, comprising:
[0006] Acquire mixing information; wherein the mixing information includes new asphalt quality information of new asphalt required for producing the recycled asphalt concrete and old asphalt quality information of old asphalt, wherein the new asphalt is asphalt put into production for the first time, and the old asphalt is asphalt obtained by recycling;
[0007] The mixing state information is obtained based on the mixing information and the mixing equipment information; wherein the mixing equipment is a device capable of mixing and stirring the new asphalt and the old asphalt, the mixing state information includes information reflecting the mixing state of the new asphalt and the old asphalt in the mixing equipment, and the mixing equipment information includes information reflecting the working state of the mixing equipment;
[0008] Control the mixing equipment to produce the recycled asphalt concrete based on the mixing state information
[0009] The above technical solutions in the embodiments of the present application have at least the following technical effects:
[0010] The regenerated asphalt concrete production control method provided in the embodiment of the present application first obtains the mixing information including the new asphalt quality information of the new asphalt required for the production of the regenerated asphalt concrete and the old asphalt quality information of the old asphalt, and determines how much weight of the regenerated asphalt concrete to produce and the proportion of the new asphalt and the old asphalt in the produced regenerated asphalt concrete, so as to avoid the waste caused by the production of too much regenerated asphalt concrete and provide a basis for the subsequent steps. Then, based on the mixing information and the mixing equipment information, the mixing state information including the information reflecting the mixing state of the new asphalt and the old asphalt in the mixing equipment is obtained, and the mixing distribution of the new asphalt and the old asphalt in the mixing equipment is monitored and determined in real time, so as to provide a basis for the subsequent steps. Then, based on the mixing state information, the mixing equipment is controlled to produce the regenerated asphalt concrete, so that the new asphalt and the old asphalt are mixed evenly, so as to avoid the problem that the bearing capacity of the road surface is reduced due to the uneven mixing of the recycled old asphalt and the new asphalt, and then the service life of the road surface is reduced.
[0011] In a possible implementation manner of the first aspect, obtaining the mixing information includes:
[0012] Acquire target area information; wherein the target area information includes paving area information, paving thickness information, mixture density information and surface layer compaction information;
[0013] Acquiring processing and production information; wherein the processing and production information includes old asphalt content information and asphalt-to-rock ratio information;
[0014] The mixing information is obtained based on the target area information and the processing production information.
[0015] In a possible implementation manner of the first aspect, obtaining the mixing state information based on the mixing information and the mixing device information includes:
[0016] Determine a mixing ratio based on the mixing information; wherein the mixing ratio is the ratio of the mass value reflected by the new asphalt mass information in the mixing information to the mass value reflected by the old asphalt mass information in the mixing information;
[0017] Controlling the conveying equipment to convey new asphalt having a mass value reflected by the new asphalt mass information and old asphalt having a mass value reflected by the old asphalt mass information into the mixing equipment, and making the ratio of the new asphalt to the old asphalt conveyed by the conveying equipment into the mixing equipment in the same time period equal to the mixing ratio;
[0018] The heating device of the mixing equipment is controlled to heat the mixture formed by the new asphalt and the old asphalt transported into the mixing equipment, and the stirring device of the mixing equipment is controlled to stir the mixture at a preset speed, so that the temperature value reflected by the mixing temperature of the mixture is within a preset temperature range; wherein the preset speed is 45 revolutions per minute, and the preset temperature range is a numerical range within a range of 150 degrees to 170 degrees;
[0019] The mixing state information is obtained based on the mixing ratio and the mixing equipment information.
[0020] In a possible implementation manner of the first aspect, obtaining the mixing state information based on the mixing ratio and the mixing equipment information includes:
[0021] Acquire a mixing height; wherein the mixing height reflects a height value of the mixed material in the mixing device reflected by the mixing device information;
[0022] When the temperature value reflected by the mixing temperature of the mixed material is within the preset temperature range, n mixing area information is obtained; wherein the mixing area is one of the n areas into which the mixed material is evenly divided along the height direction of the mixing equipment, and the height of each mixing area is a value obtained by dividing the height of the mixed material by n. One mixing area information corresponds to one mixing area, and the mixing area information includes information reflecting the distribution state of the mixed material in the corresponding mixing area in the mixing equipment, and n is a positive integer, and n≥2;
[0023] The mixing state information is obtained based on the mixing ratio and a plurality of mixing area information; wherein the mixing area information includes physical characteristic information reflecting the mixed material in the mixing area.
[0024] In a possible implementation manner of the first aspect, obtaining the mixing state information based on the mixing ratio and the multiple mixing area information includes:
[0025] Controlling the image acquisition device to photograph each mixing area along the diameter direction of the mixing device to obtain a plurality of area images; wherein each area image corresponds to a mixing area, and the area image is an image of the corresponding mixing area;
[0026] The mixture distribution information is obtained based on the mixture ratio analysis area image; wherein the mixture distribution information corresponds to the mixture area, and the mixture distribution information reflects the distribution of the new asphalt and the old asphalt in the corresponding mixture area;
[0027] All the mixture distribution information obtained after all the regional image analyses are completed is confirmed as the mixture state information.
[0028] In a possible implementation manner of the first aspect, obtaining mixture distribution information based on the mixture ratio analysis region image includes:
[0029] Input the regional image into the distribution recognition model to obtain the new and old distribution images; wherein the distribution recognition model is a data model obtained by machine learning, and the new and old distribution images include the input regional image and the new asphalt distribution profile and the old asphalt distribution profile annotated on the input regional image;
[0030] Respectively obtain the new asphalt area pixel value and the old asphalt area pixel value of the new and old distribution images; wherein the new asphalt area pixel value is the value obtained by adding the pixel values occupied by all the new asphalt distribution contours, and the old asphalt area pixel value is the value obtained by adding the pixel values occupied by all the old asphalt distribution contours;
[0031] Determine whether the ratio of the new asphalt area pixel value to the old asphalt area pixel value is within a preset ratio range; wherein the preset ratio range is a numerical interval between two values obtained by adding 0.2 and subtracting 0.2 from the value reflected by the mixture ratio;
[0032] If the ratio of the new asphalt area pixel value to the old asphalt area pixel value is within the preset ratio range, then the mixture distribution information reflecting that the new asphalt and the old asphalt are evenly distributed in the mixture area corresponding to the input region image is obtained;
[0033] If the ratio of the new asphalt area pixel value to the old asphalt area pixel value is less than the minimum value within the preset ratio range, the mixture distribution information reflecting the excessive old asphalt content in the mixture area corresponding to the input region image is obtained;
[0034] If the ratio of the new asphalt area pixel value to the old asphalt area pixel value is greater than the maximum value within the preset ratio range, the mixture distribution information reflecting that the new asphalt content exceeds the standard in the mixture area corresponding to the input area image is obtained.
[0035] In a possible implementation of the first aspect, controlling the mixing equipment to produce the recycled asphalt concrete based on the mixing state information includes:
[0036] A control scheme is obtained based on the mixing state information; wherein the control scheme reflects the mixing method of the mixing equipment for the new asphalt and the old asphalt in the mixing area;
[0037] The mixing equipment is controlled to produce the recycled asphalt concrete based on the control scheme.
[0038] In a possible implementation manner of the first aspect, obtaining a control solution based on the mixing state information includes:
[0039] If the mixing state information contains mixing distribution information reflecting that the new asphalt and the old asphalt are evenly distributed in the mixing area, a sub-control scheme is obtained which represents controlling the heating device to maintain the temperature in the mixing area corresponding to the mixing distribution information reflecting that the new asphalt and the old asphalt are evenly distributed in the mixing area, and controlling the stirring mechanism of the stirring device to maintain the rotation speed in the mixing area;
[0040] If the mixing state information contains mixing distribution information reflecting that the old asphalt content in the mixing area exceeds the standard, a sub-control scheme is obtained, which indicates that the heating device is controlled to increase the temperature in the mixing area corresponding to the mixing distribution information reflecting that the old asphalt content in the mixing area exceeds the standard by m degrees, and the stirring device is controlled to increase the rotation speed of the stirring mechanism in the mixing area by n revolutions; wherein m and n are both positive numbers;
[0041] If the mixing state information contains mixing distribution information reflecting that the new asphalt content in the mixing area exceeds the standard, a sub-control scheme for the mixing area corresponding to the mixing distribution information reflecting that the new asphalt content exceeds the standard is obtained based on the control confirmation method;
[0042] All sub-control schemes are confirmed as the control scheme.
[0043] In a possible implementation of the first aspect, the sub-control scheme for the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content is obtained based on the control confirmation method, including:
[0044] Determine whether the mixing area corresponding to the mixing distribution information reflecting that the new asphalt content exceeds the standard has an adjacent mixing area corresponding to the mixing distribution information reflecting that the old asphalt content exceeds the standard;
[0045] If the mixing area corresponding to the mixing distribution information reflecting the excessive content of the new asphalt exists in an adjacent mixing area corresponding to the mixing distribution information reflecting the excessive content of the old asphalt, then a sub-control scheme is obtained, which is characterized by controlling the heating device to reduce the temperature of the mixing area corresponding to the mixing distribution information reflecting the excessive content of the new asphalt by i degrees, and controlling the stirring device to reduce the rotation speed of the stirring mechanism located in the mixing area by j revolutions; wherein i and j are both positive numbers;
[0046] If the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content does not have an adjacent mixing area corresponding to the mixing distribution information reflecting the excessive old asphalt content, then a sub-control scheme is obtained which is characterized by controlling the heating device to increase the temperature of the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content by a degree, and controlling the stirring device to increase the rotation speed of the stirring mechanism located in the mixing area by b revolutions; wherein a and b are both positive numbers and a<m, b<n.
[0047] In a second aspect, the embodiment of the present application provides a regenerated asphalt concrete production control system, including:
[0048] An acquisition unit is used to obtain mixing information; wherein the mixing information includes new asphalt quality information of new asphalt required for producing the recycled asphalt concrete and old asphalt quality information of old asphalt, wherein the new asphalt is asphalt put into production for the first time, and the old asphalt is asphalt obtained by recycling;
[0049] an analyzing unit, configured to obtain mixing state information based on the mixing information and mixing equipment information; wherein the mixing equipment is a device capable of mixing and stirring the new asphalt and the old asphalt, the mixing state information includes information reflecting the mixing state of the new asphalt and the old asphalt in the mixing equipment, and the mixing equipment information includes information reflecting the working state of the mixing equipment;
[0050] A control unit is used to control the mixing equipment to produce the recycled asphalt concrete based on the mixing state information.
[0051] In a third aspect, an embodiment of the present application provides a recycled asphalt concrete production control device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements any of the methods described in the first aspect when executing the computer program.
[0052] In a fourth aspect, an embodiment of the present application provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the method described in any one of the above-mentioned first aspects is implemented.
[0053] In a fifth aspect, an embodiment of the present application provides a computer program product. When the computer program product runs on a regenerated asphalt concrete production control device, the regenerated asphalt concrete production control device executes the regenerated asphalt concrete production control method described in any one of the above-mentioned first aspects.
[0054] It can be understood that the beneficial effects of the second to fifth aspects mentioned above can be found in the relevant description of the first aspect mentioned above, and will not be repeated here. BRIEF DESCRIPTION OF THE DRAWINGS
[0055] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0056] Figure 1 It is a flow chart of a method for controlling the production of recycled asphalt concrete provided in one embodiment of the present application;
[0057] Figure 2 It is a flow chart of step S100 in the regenerated asphalt concrete production control method provided in one embodiment of the present application;
[0058] Figure 3 It is a flow chart of step S200 in the regenerated asphalt concrete production control method provided in one embodiment of the present application;
[0059] Figure 4 It is a flow chart of step S240 in the regenerated asphalt concrete production control method provided in one embodiment of the present application;
[0060] Figure 5 It is a flow chart of step S243 in the regenerated asphalt concrete production control method provided in one embodiment of the present application;
[0061] Figure 6 It is a flow chart of step S2432 in the regenerated asphalt concrete production control method provided in one embodiment of the present application;
[0062] Figure 7 It is a flow chart of step S300 in the regenerated asphalt concrete production control method provided in one embodiment of the present application;
[0063] Figure 8 It is a flow chart of step S310 in the regenerated asphalt concrete production control method provided in one embodiment of the present application;
[0064] Fig. 9 It is a flow chart of step S313 in the regenerated asphalt concrete production control method provided in one embodiment of the present application;
[0065] Fig.10 It is a structural schematic diagram of a regenerated asphalt concrete production control system provided in one embodiment of the present application;
[0066] Fig.11 It is a structural schematic diagram of a recycled asphalt concrete production control device provided in one embodiment of the present application. DETAILED DESCRIPTION
[0067] In the following description, specific details such as specific system structures, technologies, etc. are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present application. However, it should be clear to those skilled in the art that the present application may also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from obstructing the description of the present application.
[0068] It should be understood that when used in the present specification and the appended claims, the term "comprising" indicates the presence of described features, wholes, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components and / or combinations thereof.
[0069] It should also be understood that the term “and / or” used in the specification and appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0070] As used in the specification and appended claims of this application, the term "if" can be interpreted as "when" or "uponce" or "in response to determining" or "in response to detecting", depending on the context. Similarly, the phrase "if it is determined" or "if [described condition or event] is detected" can be interpreted as meaning "uponce it is determined" or "in response to determining" or "uponce [described condition or event] is detected" or "in response to detecting [described condition or event]", depending on the context.
[0071] In addition, in the description of the present application specification and the appended claims, the terms "first", "second", "third", etc. are only used to distinguish the descriptions and cannot be understood as indicating or implying relative importance.
[0072] References to "one embodiment" or "some embodiments" etc. described in the specification of this application mean that one or more embodiments of the present application include specific features, structures or characteristics described in conjunction with the embodiment. Therefore, the statements "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. that appear in different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways.
[0073] In the related art, recycled asphalt concrete is an environmentally friendly building material that is produced by recycling old asphalt pavement materials, undergoing a series of treatments (such as heating, screening, and adding new asphalt or asphalt mixture additives) to produce new concrete, and reused in pavement construction. Since the density of the recycled old asphalt is greater than that of the new asphalt, it is easy to concentrate on one side during the mixing process with the new asphalt, resulting in uneven mixing. When the recycled asphalt concrete with uneven mixing is used for the pavement, it is easy to reduce the bearing capacity of the pavement, resulting in a decrease in service life.
[0074] To solve the above problems, the embodiment of the present application provides a method and device for controlling the production of recycled asphalt concrete. In this method, by first obtaining the mixing information including the new asphalt quality information of the new asphalt required for the production of recycled asphalt concrete and the old asphalt quality information of the old asphalt, it is determined how much weight of recycled asphalt concrete to produce and the proportion of new asphalt and old asphalt in the produced recycled asphalt concrete, so as to avoid the waste caused by the production of too much recycled asphalt concrete and provide a basis for subsequent steps. Then, based on the mixing information and the mixing equipment information, the mixing state information including the information reflecting the mixing state of the new asphalt and the old asphalt in the mixing equipment is obtained, and the mixing distribution of the new asphalt and the old asphalt in the mixing equipment is monitored and determined in real time, providing a basis for subsequent steps. Then, based on the mixing state information, the mixing equipment is controlled to produce recycled asphalt concrete, so that the new asphalt and the old asphalt are mixed evenly, avoiding the problem that the bearing capacity of the road surface is reduced and the service life of the road surface is reduced due to the uneven mixing of the recycled old asphalt and the new asphalt.
[0075] The regenerated asphalt concrete production control method provided in the embodiment of the present application can be applied to the regenerated asphalt concrete production control equipment. At this time, the regenerated asphalt concrete production control equipment is the executor of the regenerated asphalt concrete production control method provided in the embodiment of the present application. The embodiment of the present application does not impose any restrictions on the specific type of the regenerated asphalt concrete production control equipment.
[0076] For example, the recycled asphalt concrete production control equipment may include a control device, a conveying device, a mixing device, an image acquisition device, etc. The control device is respectively connected to the conveying device, the mixing device, and the image acquisition device for communication. The conveying device is a transportation device that can transport asphalt into the mixing device. For example, the conveying device can be an asphalt conveying pipeline, an asphalt station belt, etc., but not limited to this. The mixing device is a device that can heat and stir the asphalt. For example, the mixing device can include a mixing barrel, a stirring device, and a heating device, etc., but not limited to this. The image acquisition device is a device that can acquire an image of asphalt. For example, the image acquisition device can be a digital camera or an analog camera, etc., but not limited to this.
[0077] In order to better understand the regenerated asphalt concrete production control method provided in the embodiment of the present application, the specific implementation process of the regenerated asphalt concrete production control method provided in the embodiment of the present application is exemplarily introduced below.
[0078] Figure 1 A schematic flow chart of a method for controlling the production of recycled asphalt concrete provided in an embodiment of the present application is shown. The method for controlling the production of recycled asphalt concrete includes:
[0079] S100, obtaining mixing information; wherein the mixing information includes new asphalt quality information of new asphalt required for producing recycled asphalt concrete and old asphalt quality information of old asphalt, the new asphalt is asphalt put into production for the first time, and the old asphalt is recycled asphalt.
[0080] It is understood that the way to obtain the mixing information may be to receive data transmitted by the user, or to obtain the area where the recycled asphalt concrete needs to be used and the performance indicators that the produced recycled asphalt concrete needs to achieve, etc., but is not limited thereto. Obtaining the mixing information including the new asphalt quality information of the new asphalt required for producing the recycled asphalt concrete and the old asphalt quality information of the old asphalt can avoid the waste of resources caused by the production of too much recycled asphalt concrete, and provide a basis for subsequent steps.
[0081] In one possible implementation, see Figure 2 , S100, obtain mixing information, including:
[0082] S110, obtaining target area information; wherein the target area information includes paving area information, paving thickness information, mixture density information and surface layer compaction information.
[0083] It is understood that the target area information can be obtained by receiving data transmitted by the user or analyzing images of the area where the recycled asphalt concrete is required, but is not limited thereto. Obtaining the target area information including paving area information, paving thickness information, mixture density information and surface compaction information can provide a basis for calculating the weight of the recycled asphalt concrete to be produced, thereby avoiding the production of too much recycled asphalt concrete and causing waste of resources.
[0084] S120, obtaining processing and production information; wherein the processing and production information includes old asphalt content information and asphalt-to-stone ratio information.
[0085] It is understood that the processing and production information can be obtained by receiving data transmitted by the user, or by searching the application area of the produced recycled asphalt concrete in the database, etc., but is not limited thereto. Obtaining the processing and production information including the old asphalt content information and the asphalt-stone ratio information can provide a reference for controlling the quality of the produced recycled asphalt concrete.
[0086] S130, obtaining mixing information based on the target area information and the processing production information.
[0087] It can be understood that the method of obtaining the mixing information based on the target area information and the processing and production information can be to receive the new asphalt quality information and the old asphalt quality information transmitted by the user after calculation based on the target area information, or to obtain the total mass of the mixture by multiplying the paving area by the paving thickness, the mixture density and the surface compaction degree, and then divide the total mass of the mixture by 1 and add the sum of the asphalt-stone ratio to obtain the total mass of the aggregate, and then confirm the new asphalt mass value obtained by multiplying the total mass of the aggregate by the asphalt-stone ratio as the new asphalt mass information, and then multiply the total mass of the aggregate by the old asphalt content and then by the asphalt-stone ratio to obtain the old asphalt mass value as the old asphalt mass information, etc., but not limited to this. Obtaining the mixing information based on the target area information and the processing and production information can avoid the production of too much recycled asphalt concrete, thereby causing waste of resources, and provide a basis for subsequent steps.
[0088] For example, assume that the paving area S = 1000 m2, the paving thickness h = 60 mm (converted to 0.06 m), and the mixture density ρ = 2.592 t / m 3 , surface compaction degree C = 98%, oil-stone ratio R = 5%, old asphalt content P = 30%, then the total mass of the mixture (M) = S × h × ρ × C = 1000 × 0.06 × 2.592 × 0.98 = 152.41t, the total mass of aggregate (A) = M / (1+R) = 152.41 / (1+0.05) = 145.15t, the mass of new asphalt (N) = R × A = 0.05 × 145.15 = 7.26t, the mass of old asphalt (I) = M × P × R = 152.41 × 0.3 × 0.05 = 2.29t.
[0089] S200, obtaining mixing status information based on mixing information and mixing equipment information; wherein the mixing equipment is a device capable of mixing and stirring new asphalt and old asphalt, the mixing status information includes information reflecting the mixing status of the new asphalt and old asphalt in the mixing equipment, and the mixing equipment information includes information reflecting the working status of the mixing equipment.
[0090] It can be understood that the method of obtaining the mixing state information based on the mixing information and the mixing equipment information can be to determine the distribution of the new asphalt and the old asphalt reflected by the mixing information in the mixing equipment reflected by the mixing equipment information, or to divide the mixing equipment reflected by the mixing equipment information into multiple areas, and respectively determine the distribution state of the new asphalt and the old asphalt reflected by the mixing information in each area, but is not limited thereto. The mixing state information reflecting the mixing state of the new asphalt and the old asphalt in the mixing equipment obtained based on the mixing information and the mixing equipment information can determine whether the mixing of the new asphalt and the old asphalt is uniform, and provide a basis for controlling the mixing method of the mixing equipment.
[0091] In one possible implementation, see Figure 3 , S200, obtaining mixing state information based on mixing information and mixing equipment information, including:
[0092] S210, determining a mixing ratio based on the mixing information; wherein the mixing ratio is the ratio of the mass value reflected by the new asphalt mass information in the mixing information to the mass value reflected by the old asphalt mass information in the mixing information.
[0093] It is understood that the mixing ratio can be determined based on the mixing information by receiving data transmitted by the user, or by dividing the new asphalt mass by the old asphalt mass, etc., but is not limited thereto. Determining the mixing ratio based on the mixing information can provide a basis for subsequent steps.
[0094] For example, assuming that the mass of new asphalt is 7.26 tons and the mass of old asphalt is 2.29 tons, the mixing ratio = 7.26 / 2.29 = 3.17.
[0095] S220, controlling the conveying equipment to convey new asphalt having a mass value reflected by the new asphalt quality information and old asphalt having a mass value reflected by the old asphalt quality information into the mixing equipment, and making the ratio of new asphalt and old asphalt conveyed by the conveying equipment to the mixing equipment in the same time period equal to the mixing ratio.
[0096] It is understood that the conveying equipment can be an asphalt conveying pipeline, an asphalt station belt, etc., but is not limited thereto. Making the ratio of new asphalt and old asphalt delivered by the conveying equipment to the mixing equipment equal to the mixing ratio in the same time period can make the distribution of new asphalt and old asphalt more uniform and facilitate the subsequent steps.
[0097] S230, controlling the heating device of the mixing equipment to heat the mixture formed by the new asphalt and the old asphalt transported into the mixing equipment, and controlling the stirring device of the mixing equipment to stir the mixture at a preset speed, so that the temperature value reflected by the mixing temperature of the mixture is within a preset temperature range; wherein the preset speed is 45 revolutions per minute, and the preset temperature range is a numerical range within a range of 150 degrees to 170 degrees.
[0098] It can be understood that controlling the heating device of the mixing equipment to heat the mixture formed by the new asphalt and old asphalt transported to the mixing equipment while controlling the stirring device of the mixing equipment to stir the mixture at a preset speed can make the new asphalt and the old asphalt better mixed together.
[0099] S240, obtaining mixing state information based on the mixing ratio and mixing equipment information.
[0100] It can be understood that the method of obtaining the mixing state information based on the mixing ratio and the mixing equipment information can be to determine whether the distribution ratio of new asphalt and old asphalt in the mixing equipment reflected by the mixing equipment information on a horizontal cross section is equal to the value reflected by the mixing ratio, or to divide the mixing equipment reflected by the mixing equipment information into multiple areas, and respectively determine whether the distribution ratio of new asphalt and old asphalt in each area is between the two values obtained by adding 0.2 and subtracting 0.2 from the value reflected by the mixing ratio, etc., but is not limited to this. Obtaining the mixing state information based on the mixing ratio and the mixing equipment information can ensure that the obtained mixing state information conforms to the production situation of recycled asphalt concrete, ensure the reliability of the mixing state information, and provide a basis for subsequent steps.
[0101] In one possible implementation, see Figure 4 , S240, obtaining mixing state information based on the mixing ratio and mixing equipment information, including:
[0102] S241, obtaining a mixing height; wherein the mixing height reflects a height value of the mixed material in the mixing equipment reflected by the mixing equipment information.
[0103] It is understood that the mixing height can be obtained by receiving data transmitted by the user, or by receiving height data transmitted after a height measuring device measures the height of a mixing barrel of a mixing device, etc., but is not limited thereto. Obtaining the mixing height can provide a basis for subsequent steps.
[0104] S242, when the temperature value reflected by the mixing temperature of the mixture is within the preset temperature range, obtain n mixing area information; wherein the mixing area is one of the n areas into which the mixture is evenly divided along the height direction of the mixing equipment, and the height of each mixing area is a value obtained by dividing the height of the mixture by n. One mixing area information corresponds to one mixing area, and the mixing area information includes information reflecting the distribution state of the mixture in the corresponding mixing area in the mixing equipment, and n is a positive integer, n≥2.
[0105] It is understood that n can be a preset value of 5, or a positive integer input by the user can be confirmed as n, etc., but is not limited thereto. Dividing the mixture into n areas evenly along the height direction of the mixing equipment and obtaining information of n mixing areas can respectively determine the mixing state of the mixture in each area of the mixing equipment, avoid the situation of uneven mixing of new asphalt and old asphalt, and provide a basis for subsequent steps.
[0106] Exemplarily, assuming that the mixing height=5m, n=5, then the height of the mixing area corresponding to each mixing area information=5 / 5=1m.
[0107] S243, obtaining mixing state information based on the mixing ratio and multiple mixing area information; wherein the mixing area information includes physical characteristic information reflecting the mixed material in the mixing area.
[0108] It can be understood that the way to obtain the mixing state information based on multiple mixing area information can be to obtain an image of the mixing area corresponding to each mixing area information, and obtain it by judging the distribution of new asphalt and old asphalt on the image, or to obtain the weight of the mixture in the mixing area corresponding to each mixing area information, and obtain it by mass weight whether the new asphalt and old asphalt in the mixing area are mixed uniformly, etc., but not limited to this. The mixing state information including the physical characteristic information reflecting the mixture in the mixing area obtained based on multiple mixing area information can provide a basis for subsequent steps.
[0109] In one possible implementation, see Figure 5 , S243, obtaining mixing state information based on the mixing ratio and the multiple mixing area information, including:
[0110] S2431, control the image acquisition device to photograph the mixed materials in the mixing equipment corresponding to each mixing area in the multiple mixing area information along the diameter direction of the mixing equipment to obtain multiple area images; wherein each area image corresponds to a mixing area, and the area image is an image of the corresponding mixing area.
[0111] It can be understood that the image acquisition device is a device capable of acquiring asphalt images, for example, the image acquisition device can be a digital camera or an analog camera, etc., but is not limited thereto. Controlling the image acquisition device to photograph each mixing area along the diameter direction of the mixing equipment to obtain multiple area images can provide a basis for analyzing the distribution of new asphalt and old asphalt.
[0112] S2432, obtaining mixture distribution information based on the mixture ratio analysis area image; wherein the mixture distribution information corresponds to the mixture area, and the mixture distribution information reflects the distribution of new asphalt and old asphalt in the corresponding mixture area.
[0113] It can be understood that the method of analyzing the regional image to obtain the mixture distribution information can be to analyze the distribution of new asphalt and old asphalt in the regional image through an image processing model, or to receive data transmitted after manually analyzing the distribution of new asphalt and old asphalt in the regional image, etc., but it is not limited to this. Analyzing the regional image to obtain the mixture distribution information can ensure the reliability of the mixture distribution information and provide a basis for subsequent steps.
[0114] In one possible implementation, see Figure 6 , S2432, obtaining mixture distribution information based on the mixture ratio analysis region image, including:
[0115] S24321, input the regional image into the distribution recognition model to obtain the new and old distribution images; wherein the distribution recognition model is a data model obtained through machine learning, and the new and old distribution images include the input regional image and the new asphalt distribution contour and the old asphalt distribution contour annotated on the input regional image.
[0116] It can be understood that the distribution recognition model is obtained through machine learning training using multiple sets of data, and the multiple sets of data include the first type of data and the second type of data. Each set of data in the first type of data includes: at least one regional image, the distribution profile of new asphalt and the distribution profile of old asphalt in the regional image analyzed and identified manually, and each set of data in the second type of data includes: regional images that do not include new asphalt and labels that manually identify that the image does not include new asphalt, and regional images that do not include old asphalt and labels that manually identify that the image does not include old asphalt. Compared with manual judgment, the new and old distribution images obtained through the distribution recognition model can be more accurate and efficient, thereby improving processing efficiency.
[0117] S24322, respectively obtain the new asphalt area pixel value and the old asphalt area pixel value of the new and old distribution images; wherein the new asphalt area pixel value is the value obtained by adding the pixel values occupied by all new asphalt distribution contours, and the old asphalt area pixel value is the value obtained by adding the pixel values occupied by all old asphalt distribution contours.
[0118] It can be understood that the method of obtaining the new asphalt area pixel value and the old asphalt area pixel value of the new and old distribution images can be to receive the data annotated by the user on the new and old distribution images, or to calculate the pixels occupied by the new asphalt distribution contour and the pixels occupied by the old asphalt distribution contour on the new and old distribution images, but is not limited to this. Obtaining the new asphalt area pixel value and the old asphalt area pixel value of the new and old distribution images can provide a basis for subsequent steps.
[0119] For example, assuming that there are 4 new asphalt distribution contours on the new and old distribution images, and the pixel points occupied by each new asphalt distribution contour are 20, 30, 40, and 50 respectively, and there are 3 old asphalt distribution contours, and the pixel points occupied by each old asphalt distribution contour are 10, 20, and 30 respectively, then the new asphalt area pixel value = 20+30+40+50 = 140 pixels, and the old asphalt area pixel value = 10+20+30 = 60 pixels.
[0120] S24323, determine whether the ratio of the new asphalt area pixel value to the old asphalt area pixel value is within a preset ratio range; wherein the preset ratio range is the numerical interval between the two values obtained by adding 0.2 and subtracting 0.2 respectively to the value reflected by the mixture ratio.
[0121] It can be understood that judging whether the ratio of the new asphalt area pixel value to the old asphalt area pixel value is within a preset ratio range is to judge whether the new asphalt and the old asphalt are evenly distributed.
[0122] For example, assuming that the new asphalt area pixel value is 140 pixels, the old asphalt area pixel value is 60 pixels, and the value reflected by the mixing ratio is 3.17, then the ratio of the new asphalt area pixel value to the old asphalt area pixel value = 140 / 60 = 2.33, and the preset ratio range is (3.17-0.2, 3.17+0.2) = (2.97, 3.37).
[0123] S24324, if the ratio of the new asphalt area pixel value to the old asphalt area pixel value is within a preset ratio range, then the mixture distribution information reflecting that the new asphalt and the old asphalt are evenly distributed in the mixture area corresponding to the input region image is obtained.
[0124] It can be understood that if the ratio of the new asphalt area pixel value to the old asphalt area pixel value is within a preset ratio range, it means that the new asphalt and the old asphalt are evenly distributed.
[0125] S24325, if the ratio of the new asphalt area pixel value to the old asphalt area pixel value is less than the minimum value within the preset ratio range, the mixture distribution information reflecting the excessive old asphalt content in the mixture area corresponding to the input area image is obtained.
[0126] It can be understood that if the ratio of the new asphalt area pixel value to the old asphalt area pixel value is less than the minimum value within the preset ratio range, it means that the content of new asphalt in the mixing area is less and the content of old asphalt is more.
[0127] For example, assuming the preset ratio range is (2.97, 3.37), the new asphalt area pixel value is 140 pixels, and the old asphalt area pixel value is 100 pixels, then the ratio of the new asphalt area pixel value to the old asphalt area pixel value = 140 / 100 = 1.4, 1.4 < 2.97.
[0128] S24326, if the ratio of the new asphalt area pixel value to the old asphalt area pixel value is greater than the maximum value within the preset ratio range, the mixture distribution information reflecting the excessive new asphalt content in the mixture area corresponding to the input area image is obtained.
[0129] It can be understood that if the ratio of the new asphalt area pixel value to the old asphalt area pixel value is greater than the maximum value within the preset ratio range, it means that the content of old asphalt in the mixing area is less and the content of new asphalt is more.
[0130] For example, assuming the preset ratio range is (2.97, 3.37), the new asphalt area pixel value is 240 pixels, and the old asphalt area pixel value is 60 pixels, then the ratio of the new asphalt area pixel value to the old asphalt area pixel value = 240 / 60 = 4, 4>2.97.
[0131] S2433, confirming all the mixture distribution information obtained after all the regional image analyses are completed as mixture state information.
[0132] It can be understood that confirming all the mixture distribution information obtained after all the regional image analyses are completed as the mixture state information can ensure the reliability of the mixture state information and provide a basis for subsequent steps.
[0133] S300, controlling the mixing equipment to produce recycled asphalt concrete based on the mixing state information.
[0134] It can be understood that controlling the mixing equipment to produce recycled asphalt concrete based on the mixing state information can avoid the problem of uneven mixing of old asphalt and new asphalt.
[0135] In one possible implementation, see Figure 7 , S300, controls the mixing equipment to produce recycled asphalt concrete based on the mixing state information, including:
[0136] S310, obtaining a control scheme based on the mixing state information; wherein the control scheme reflects the mixing method of the mixing equipment for the new asphalt and the old asphalt in the mixing area.
[0137] It can be understood that the control scheme based on the mixing state information can be obtained by judging the mixing state of new asphalt and old asphalt in each mixing area reflected by the mixing state information, or by receiving data transmitted by the user after the mixing state of new asphalt and old asphalt in each mixing area reflected by the mixing state information, but is not limited thereto. Obtaining the control scheme based on the mixing state information can ensure the reliability of the control scheme and provide a basis for determining the working mode of the stirring device of the mixing equipment.
[0138] In one possible implementation, see Figure 8 , S310, obtaining a control scheme based on the mixing state information, including:
[0139] S311, if the mixing status information contains mixing distribution information reflecting that the new asphalt and the old asphalt are evenly distributed in the mixing area, a sub-control scheme is obtained which is characterized by controlling the heating device to maintain the temperature in the mixing area corresponding to the mixing distribution information reflecting that the new asphalt and the old asphalt are evenly distributed in the mixing area, and controlling the stirring mechanism of the stirring device to maintain the rotation speed in the mixing area.
[0140] It can be understood that if the mixing state information contains mixing distribution information reflecting the uniform distribution of new asphalt and old asphalt in the mixing area, it means that there is no need to change the state of the area, and the rotation speed of the stirring device in the area and the temperature of the area can be maintained as they are.
[0141] S312, if there is mixing distribution information reflecting that the old asphalt content in the mixing area exceeds the standard in the mixing status information, a sub-control scheme is obtained that characterizes controlling the heating device to increase the temperature in the mixing area corresponding to the mixing distribution information reflecting that the old asphalt content in the mixing area exceeds the standard by m degrees, and controlling the stirring device to increase the rotation speed of the stirring mechanism located in the mixing area by n revolutions; wherein m and n are both positive numbers.
[0142] It is understood that the value of m can be set as needed, for example, it can be 15, 20, etc., but not limited to this. The value of n can be set as needed, for example, it can be 8, 10, etc., but not limited to this. If there is mixing distribution information reflecting that the old asphalt content in the mixing area exceeds the standard in the mixing state information, increasing the speed of the stirring device in the area by n revolutions and increasing the speed of the area by m can accelerate the change of the distribution of new asphalt and old asphalt in the area, and because the density and mass of the old asphalt are greater than the new asphalt of the same volume, the old asphalt in the area can be moved to other areas faster under the action of centrifugal force.
[0143] S313, if the mixing state information contains mixing distribution information reflecting that the new asphalt content in the mixing area exceeds the standard, a sub-control scheme for the mixing area corresponding to the mixing distribution information reflecting that the new asphalt content exceeds the standard is obtained based on the control confirmation method.
[0144] It can be understood that the sub-control scheme for the mixing area corresponding to the mixing distribution information reflecting the new asphalt content exceeding the standard can be obtained based on the control confirmation method by judging the mixing distribution information corresponding to other mixing areas adjacent to the mixing area corresponding to the mixing distribution information reflecting the new asphalt content exceeding the standard, or by receiving data transmitted by the user, etc., but is not limited thereto. The sub-control scheme for the mixing area corresponding to the mixing distribution information reflecting the new asphalt content exceeding the standard can ensure the reliability of the obtained sub-control scheme based on the control confirmation method.
[0145] In one possible implementation, see Fig. 9 In step S313, a sub-control scheme for the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content is obtained based on the control confirmation method, including:
[0146] S3131, determine whether the mixing area corresponding to the mixing distribution information reflecting that the new asphalt content exceeds the standard has an adjacent mixing area whose corresponding mixing distribution information reflects that the old asphalt content exceeds the standard.
[0147] It can be understood that the method of judging whether the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content has an adjacent mixing area corresponding to the mixing distribution information reflecting the excessive old asphalt content can be judging whether the mixing distribution information corresponding to the adjacent mixing area reflects the excessive old asphalt content, or can be receiving data transmitted after the user observes the mixing distribution information corresponding to the adjacent mixing area, etc., but is not limited thereto. Judging whether the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content has an adjacent mixing area corresponding to the mixing distribution information reflecting the excessive old asphalt content can provide a basis for subsequent steps.
[0148] S3132, if the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content has an adjacent mixing area corresponding to the mixing distribution information reflecting the excessive old asphalt content, then a sub-control scheme is obtained which characterizes controlling the heating device to reduce the temperature of the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content by i degrees, and controlling the stirring device to reduce the rotation speed of the stirring mechanism located in the mixing area by j revolutions; wherein i and j are both positive numbers.
[0149] It can be understood that the value of i can be set as needed, for example, it can be 5, 10, etc., but not limited to this. The value of j can be set as needed, for example, it can be 5, 7, etc., but not limited to this. If the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content has an adjacent mixing area corresponding to the mixing distribution information reflecting the excessive old asphalt content, then the old asphalt representing this area will move to the mixing area adjacent to this area. By controlling the heating device to reduce the temperature of the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content by i degrees, and controlling the stirring device to reduce the speed of the stirring mechanism located in the mixing area by j revolutions, the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content can better receive the old asphalt transported by the adjacent mixing area reflecting the excessive old asphalt content, thereby correspondingly reducing the new asphalt content in the mixing area reflecting the excessive new asphalt content.
[0150] S3133, if the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content does not have an adjacent mixing area corresponding to the mixing distribution information reflecting the excessive old asphalt content, then a sub-control scheme is obtained, which is characterized by controlling the heating device to increase the temperature of the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content by a degree, and controlling the stirring device to increase the rotation speed of the stirring mechanism located in the mixing area by b revolutions; wherein a and b are both positive numbers and a<m, b<n.
[0151] It can be understood that the value of a can be set as needed, for example, it can be 5, 10, etc., but not limited to this. The value of b can be set as needed, for example, it can be 5, 7, etc., but not limited to this. If the mixing area corresponding to the mixing distribution information reflecting the excessive content of new asphalt does not have an adjacent mixing area corresponding to the mixing distribution information reflecting the excessive content of old asphalt, then the heating device increases the temperature of the mixing area corresponding to the mixing distribution information of the excessive content of new asphalt by a degree, and controls the stirring device to increase the rotation speed of the stirring mechanism in the mixing area by b revolutions to accelerate the flow of new and old asphalt in the area. By adding the restrictions of a<m, b<n, the flow velocity of the mixture in the area can be made smaller than the flow velocity of the mixture in the mixing area with excessive content of old asphalt, and when the old asphalt flows into the mixing area with excessive content of new asphalt, it can stay in the area for a longer time.
[0152] S314: confirm all sub-control schemes as control schemes.
[0153] It can be understood that confirming all sub-control schemes as a control scheme can ensure the integrity and reliability of the control scheme.
[0154] S320, controlling the mixing equipment to produce recycled asphalt concrete based on the control scheme.
[0155] It can be understood that controlling the production of recycled asphalt concrete by mixing equipment based on the control scheme can make the distribution of new asphalt and old asphalt uniform, avoiding the problem of uneven mixing of recycled old asphalt and new asphalt, resulting in a decrease in the bearing capacity of the road surface and thus a decrease in the service life of the road surface.
[0156] It should be understood that the size of the serial numbers of the steps in the above embodiments does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.
[0157] Corresponding to the regenerated asphalt concrete production control method described in the above embodiment, the embodiment of the present application also provides a regenerated asphalt concrete production control system, and each unit of the system can implement each step of the regenerated asphalt concrete production control method. Fig.10 A structural block diagram of a recycled asphalt concrete production control system provided in an embodiment of the present application is shown. For ease of explanation, only the parts related to the embodiment of the present application are shown.
[0158] Reference Fig.10 The system comprises:
[0159] The acquisition unit is used to obtain the mixing information; wherein the mixing information includes the new asphalt quality information of the new asphalt required for producing the recycled asphalt concrete and the old asphalt quality information of the old asphalt, the new asphalt is the asphalt put into production for the first time, and the old asphalt is the asphalt obtained by recycling.
[0160] An analysis unit is used to obtain mixing status information based on mixing information and mixing equipment information; wherein the mixing equipment is a device that can mix and stir new asphalt and old asphalt, the mixing status information includes information reflecting the mixing status of the new asphalt and old asphalt in the mixing equipment, and the mixing equipment information includes information reflecting the working status of the mixing equipment.
[0161] A control unit is used to control a mixing device to produce recycled asphalt concrete based on mixing state information.
[0162] It should be noted that the information interaction, execution process and other contents between the above-mentioned units are based on the same concept as the method embodiment of the present application. Their specific functions and technical effects can be found in the method embodiment part and will not be repeated here.
[0163] Those skilled in the art can clearly understand that, for the convenience and simplicity of description, only the division of the above-mentioned functional units and modules is used as an example for illustration. In practical applications, the above-mentioned function allocation can be completed by different functional units and modules as needed, that is, the internal structure of the system can be divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiment can be integrated in a processing unit, or each unit can exist physically separately, or two or more units can be integrated in one unit. The above-mentioned integrated unit can be implemented in the form of hardware or in the form of software functional units. In addition, the specific names of the functional units and modules are only for the convenience of distinguishing each other, and are not used to limit the scope of protection of this application. The specific working process of the units and modules in the above-mentioned system can refer to the corresponding process in the aforementioned method embodiment, which will not be repeated here.
[0164] The present application also provides a regenerated asphalt concrete production control device, Fig.11 This is a schematic diagram of the structure of the recycled asphalt concrete production control device provided in one embodiment of the present application. Fig.11 As shown, the regenerated asphalt concrete production control device of this embodiment includes a control device 6. The control device 6 includes: at least one processor 60 ( Fig.11 Only one is shown), at least one memory 61 ( Fig.11Only one is shown) and a computer program 62 stored in the at least one memory 61 and executable on the at least one processor 60. When the processor 60 executes the computer program 62, the regenerated asphalt concrete production control device implements the steps in any of the above-mentioned regenerated asphalt concrete production control method embodiments, or the regenerated asphalt concrete production control device implements the functions of the units in the above-mentioned system embodiments.
[0165] Exemplarily, the computer program 62 may be divided into one or more modules / units, which are stored in the memory 61 and executed by the processor 60 to complete the present application. The one or more modules / units may be a series of computer program instruction segments capable of completing specific functions, which are used to describe the execution process of the computer program 62 in the control device 6.
[0166] The control device 6 may be a computing device such as a desktop computer, a notebook, a PDA, or a cloud server. The control device 6 may include, but is not limited to, a processor 60 and a memory 61. Those skilled in the art will appreciate that Fig.11 It is only an example of recycled asphalt concrete production control equipment and does not constitute a limitation of the recycled asphalt concrete production control equipment. It may include more or fewer components than shown in the figure, or a combination of certain components, or different components. For example, it may also include input and output devices, network access devices, buses, etc.
[0167] The processor 60 may be a central processing unit (CPU), or other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor, etc.
[0168] In some embodiments, the memory 61 may be an internal storage unit of the control device 6, such as a hard disk or memory of the control device 6. In other embodiments, the memory 61 may also be an external storage device of the control device 6, such as a plug-in hard disk, a smart media card (SMC), a secure digital (SD) card, a flash card, etc. equipped on the control device 6. Further, the memory 61 may also include both an internal storage unit and an external storage device of the control device 6. The memory 61 is used to store an operating system, an application program, a boot loader (BootLoader), data, and other programs, such as the program code of the computer program. The memory 61 may also be used to temporarily store data that has been output or is to be output.
[0169] An embodiment of the present application further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps in any of the above method embodiments are implemented.
[0170] An embodiment of the present application provides a computer program product. When the computer program product runs on a regenerated asphalt concrete production control device, the regenerated asphalt concrete production control device implements the steps in any of the above-mentioned method embodiments.
[0171] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the present application implements all or part of the processes in the above-mentioned embodiment method, which can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a computer-readable storage medium, and the computer program can implement the steps of the above-mentioned various method embodiments when executed by the processor. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The computer-readable medium may at least include: any entity or device that can carry the computer program code to the recycled asphalt concrete production control device, recording medium, computer memory, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), electric carrier signal, telecommunication signal and software distribution medium. For example, U disk, mobile hard disk, disk or optical disk. In some jurisdictions, according to legislation and patent practice, computer-readable media cannot be electric carrier signals and telecommunication signals.
[0172] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0173] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.
[0174] In the embodiments provided in the present application, it should be understood that the disclosed regenerated asphalt concrete production control system, equipment and method can be implemented in other ways. For example, the above-described regenerated asphalt concrete production control system and equipment embodiments are merely schematic. For example, the division of the modules or units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.
[0175] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0176] The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
Claims
1. A method for controlling the production of recycled asphalt concrete, characterized in that: include: Acquire mixing information; wherein the mixing information includes new asphalt quality information of new asphalt required for producing the recycled asphalt concrete and old asphalt quality information of old asphalt, wherein the new asphalt is asphalt put into production for the first time, and the old asphalt is asphalt obtained by recycling; The mixing state information is obtained based on the mixing information and the mixing equipment information; wherein the mixing equipment is a device capable of mixing and stirring the new asphalt and the old asphalt, the mixing state information includes information reflecting the mixing state of the new asphalt and the old asphalt in the mixing equipment, and the mixing equipment information includes information reflecting the working state of the mixing equipment; The mixing equipment is controlled to produce the recycled asphalt concrete based on the mixing state information.
2. The regenerated asphalt concrete production control method according to claim 1, characterized in that: The obtaining of mixing information includes: Acquire target area information; wherein the target area information includes paving area information, paving thickness information, mixture density information and surface layer compaction information; Acquiring processing and production information; wherein the processing and production information includes old asphalt content information and asphalt-to-rock ratio information; The mixing information is obtained based on the target area information and the processing production information.
3. The regenerated asphalt concrete production control method according to claim 2, characterized in that: The obtaining of mixing state information based on the mixing information and mixing equipment information includes: Determine a mixing ratio based on the mixing information; wherein the mixing ratio is the ratio of the mass value reflected by the new asphalt mass information in the mixing information to the mass value reflected by the old asphalt mass information in the mixing information; Controlling the conveying equipment to convey new asphalt having a mass value reflected by the new asphalt mass information and old asphalt having a mass value reflected by the old asphalt mass information into the mixing equipment, and making the ratio of the new asphalt to the old asphalt conveyed by the conveying equipment into the mixing equipment in the same time period equal to the mixing ratio; The heating device of the mixing equipment is controlled to heat the mixture formed by the new asphalt and the old asphalt transported into the mixing equipment, and the stirring device of the mixing equipment is controlled to stir the mixture at a preset speed, so that the temperature value reflected by the mixing temperature of the mixture is within a preset temperature range; wherein the preset speed is 45 revolutions per minute, and the preset temperature range is a numerical range within a range of 150 degrees to 170 degrees; The mixing state information is obtained based on the mixing ratio and the mixing equipment information.
4. The regenerated asphalt concrete production control method according to claim 3, characterized in that: The obtaining of mixing state information based on the mixing ratio and mixing equipment information includes: Acquire a mixing height; wherein the mixing height reflects a height value of the mixed material in the mixing device reflected by the mixing device information; When the temperature value reflected by the mixing temperature of the mixed material is within the preset temperature range, n mixing area information is obtained; wherein the mixing area is one of the n areas into which the mixed material is evenly divided along the height direction of the mixing equipment, and the height of each mixing area is a value obtained by dividing the height of the mixed material by n. One mixing area information corresponds to one mixing area, and the mixing area information includes information reflecting the distribution state of the mixed material in the corresponding mixing area in the mixing equipment, and n is a positive integer, and n≥2; The mixing state information is obtained based on the mixing ratio and a plurality of mixing area information.
5. The regenerated asphalt concrete production control method according to claim 4, characterized in that: The obtaining the mixing state information based on the mixing ratio and the plurality of mixing area information comprises: Controlling the image acquisition device to photograph the mixed material in the mixing device corresponding to each mixing area in the plurality of mixing area information respectively along the diameter direction of the mixing device to obtain a plurality of area images; wherein each area image corresponds to a mixing area respectively, and the area image is an image of the corresponding mixing area; The mixture distribution information is obtained based on the mixture ratio analysis area image; wherein the mixture distribution information corresponds to the mixture area, and the mixture distribution information reflects the distribution of the new asphalt and the old asphalt in the corresponding mixture area; All the mixture distribution information obtained after all the regional image analyses are completed is confirmed as the mixture state information.
6. The regenerated asphalt concrete production control method according to claim 5, characterized in that: The obtaining of the mixture distribution information based on the mixture ratio analysis region image comprises: Input the regional image into the distribution recognition model to obtain the new and old distribution images; wherein the distribution recognition model is a data model obtained by machine learning, and the new and old distribution images include the input regional image and the new asphalt distribution profile and the old asphalt distribution profile annotated on the input regional image; Respectively obtain the new asphalt area pixel value and the old asphalt area pixel value of the new and old distribution images; wherein the new asphalt area pixel value is the value obtained by adding the pixel values occupied by all the new asphalt distribution contours, and the old asphalt area pixel value is the value obtained by adding the pixel values occupied by all the old asphalt distribution contours; Determine whether the ratio of the new asphalt area pixel value to the old asphalt area pixel value is within a preset ratio range; wherein the preset ratio range is a numerical interval between two values obtained by adding 0.2 and subtracting 0.2 from the value reflected by the mixture ratio; If the ratio of the new asphalt area pixel value to the old asphalt area pixel value is within the preset ratio range, then the mixture distribution information reflecting that the new asphalt and the old asphalt are evenly distributed in the mixture area corresponding to the input region image is obtained; If the ratio of the new asphalt area pixel value to the old asphalt area pixel value is less than the minimum value within the preset ratio range, the mixture distribution information reflecting the excessive old asphalt content in the mixture area corresponding to the input region image is obtained; If the ratio of the new asphalt area pixel value to the old asphalt area pixel value is greater than the maximum value within the preset ratio range, the mixture distribution information reflecting that the new asphalt content exceeds the standard in the mixture area corresponding to the input area image is obtained.
7. The regenerated asphalt concrete production control method according to claim 6, characterized in that: The method of controlling the mixing equipment to produce the recycled asphalt concrete based on the mixing state information includes: A control scheme is obtained based on the mixing state information; wherein the control scheme reflects the mixing method of the mixing equipment for the new asphalt and the old asphalt in the mixing area; The mixing equipment is controlled to produce the recycled asphalt concrete based on the control scheme.
8. The method for controlling the production of recycled asphalt concrete according to claim 7, characterized in that: The obtaining of a control scheme based on the mixing state information comprises: If the mixing state information contains mixing distribution information reflecting that the new asphalt and the old asphalt are evenly distributed in the mixing area, a sub-control scheme is obtained which represents controlling the heating device to maintain the temperature in the mixing area corresponding to the mixing distribution information reflecting that the new asphalt and the old asphalt are evenly distributed in the mixing area, and controlling the stirring mechanism of the stirring device to maintain the rotation speed in the mixing area; If the mixing state information contains mixing distribution information reflecting that the old asphalt content in the mixing area exceeds the standard, a sub-control scheme is obtained, which indicates that the heating device is controlled to increase the temperature in the mixing area corresponding to the mixing distribution information reflecting that the old asphalt content in the mixing area exceeds the standard by m degrees, and the stirring device is controlled to increase the rotation speed of the stirring mechanism in the mixing area by n revolutions; wherein m and n are both positive numbers; If the mixing state information contains mixing distribution information reflecting that the new asphalt content in the mixing area exceeds the standard, a sub-control scheme for the mixing area corresponding to the mixing distribution information reflecting that the new asphalt content exceeds the standard is obtained based on the control confirmation method; All sub-control schemes are confirmed as the control scheme.
9. The method for controlling the production of recycled asphalt concrete according to claim 8, characterized in that: The sub-control scheme for the mixing area corresponding to the mixing distribution information reflecting the excessive content of the new asphalt is obtained based on the control confirmation method, includes: Determine whether the mixing area corresponding to the mixing distribution information reflecting that the new asphalt content exceeds the standard has an adjacent mixing area corresponding to the mixing distribution information reflecting that the old asphalt content exceeds the standard; If the mixing area corresponding to the mixing distribution information reflecting the excessive content of the new asphalt exists in an adjacent mixing area corresponding to the mixing distribution information reflecting the excessive content of the old asphalt, then a sub-control scheme is obtained, which is characterized by controlling the heating device to reduce the temperature of the mixing area corresponding to the mixing distribution information reflecting the excessive content of the new asphalt by i degrees, and controlling the stirring device to reduce the rotation speed of the stirring mechanism located in the mixing area by j revolutions; wherein i and j are both positive numbers; If the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content does not have an adjacent mixing area corresponding to the mixing distribution information reflecting the excessive old asphalt content, then a sub-control scheme is obtained which is characterized by controlling the heating device to increase the temperature of the mixing area corresponding to the mixing distribution information reflecting the excessive new asphalt content by a degree, and controlling the stirring device to increase the rotation speed of the stirring mechanism located in the mixing area by b revolutions; wherein a and b are both positive numbers and a<m, b<n.
10. A recycled asphalt concrete production control device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that: When the processor executes the computer program, the method according to any one of claims 1 to 9 is implemented.
Citation Information
Cited By
Preparation method of high-mixing-amount milling material recycled asphalt mixture
CN120920473A
