Honing equipment for cycloidal gear crankshaft hole
By designing honing equipment for crankshaft holes of cycloid wheel, combining coarse honing and fine honing units, and using sliding tables and positioning mechanisms, the problems of machining efficiency and accuracy of crankshaft holes of cycloid wheel in the prior art are solved, achieving high efficiency and precision processing effect.
Patent Information
- Application Number
- CN202411590726.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art requires high accuracy and hardness when machining the crankshaft hole of the cycloid wheel, but the internal cylindrical grinding efficiency is low, the scrap rate is high, and the operation is complex, making it difficult to meet the needs of high precision and high efficiency.
设计了一种摆线轮曲轴孔用珩磨设备,包含粗珩磨单元和精珩磨单元,通过粗珩磨滑台和精珩磨滑台的配合,实现对摆线轮三个孔的依次加工,利用X和Y轴位置调节,简化操作,提高效率,并通过工件定位机构和轴向压紧机构保证孔的位置一致性和精确度。
It realizes efficient and precise processing of cycloidal wheel holes, simplifies the operation process, reduces the scrap rate, improves processing efficiency, and ensures the position and dimensional accuracy of the holes.
Smart Images

Figure CN119159499A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of workpiece hole processing, in particular to a honing device for a cycloid wheel crankshaft hole. Background Art
[0002] RV reducer is widely used in industrial robots, medical equipment and other fields due to its wide transmission ratio range, strong torsional rigidity and high transmission efficiency. RV reducer has a set of cycloid wheels, which are composed of cycloid wheel A and cycloid wheel B. The two cycloid wheels are assembled by three crankshafts through needle bearings. The two cycloid wheels are respectively installed on the two eccentric shafts of the crankshaft. When the reducer is running, the three crankshafts rotate at the same time to drive the two cycloid wheels to swing. This requires that the three bearing holes of each cycloid wheel have very high precision and hardness, and the position of the two cycloid wheels is also required to be very high. Only in this way can the cycloid wheels run smoothly.
[0003] At present, most of the processing of cycloidal wheels is still carried out by internal grinding, which is a general-purpose machine tool. For such a part with an inner hole that is not in the center and three holes on a part, it is difficult to make a fixture, and the roundness and cylindricity of the three holes after grinding cannot meet the requirements. Secondly, the use of internal grinding has high requirements on the operator, low processing efficiency and high scrap rate;
[0004] In order to solve the above problems, the present invention provides a honing device for a cycloid gear crankshaft hole. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a honing device for a cycloidal gear crankshaft hole, which solves the problems raised by the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a honing device for a cycloidal wheel crankshaft hole, comprising a honing device base and a rough honing chamber and a fine honing chamber installed on the honing device base, the upper end of the honing device base is located at the front side of the honing chamber and a control screen is installed through a bracket, the rear side of the honing device base is also installed with a control cabinet and a cooling and flushing system, a rough honing slide and a fine honing slide are installed in parallel on the upper surface of the honing device base, the rough honing slide and the fine honing slide are located in the rough honing chamber and the fine honing chamber, and a rough honing unit and a fine honing unit are installed respectively;
[0007] The rough honing unit comprises a mounting frame and a top box mounted on the top of the mounting frame, a honing rotary motor is mounted on one end of the top box, and a honing rotary spindle is penetrated through the other end of the top box;
[0008] Vertical guide rails are symmetrically installed on the front side of the mounting frame, and a honing reciprocating motor is installed in the top box at the top of the front side of the mounting frame. The output end of the honing reciprocating motor is located between the two vertical guide rails and is connected to a honing reciprocating screw rod. A honing power seat is commonly connected to the two vertical guide rails, and the bottom end of the honing rotating spindle passes through the honing power seat and extends to the bottom thereof and is connected to a honing tool.
[0009] As a further technical solution of the present invention, pulleys are provided inside the top box at the output end of the honing rotary motor and outside the honing rotary spindle, and the honing rotary motor and the honing rotary spindle are connected inside the top box through pulleys and belt transmission;
[0010] The honing power seat is slidably connected to the vertical guide rail and is threadedly connected to the honing reciprocating screw rod;
[0011] A honing expansion motor is also arranged on the inner side of the honing power seat.
[0012] As a further technical solution of the present invention, the rough honing unit and the fine honing unit have the same structural principle, the honing tool on the rough honing unit is a rough honing tool, and the honing tool on the fine honing unit is a fine honing tool.
[0013] As a further technical solution of the present invention, the upper surface of the honing equipment base is provided with a honing unit mounting seat below the rough honing unit and the fine honing unit.
[0014] The rough honing slide comprises a rough honing Y-axis slide mounted on the upper surface of the honing unit mounting seat and located below the rough honing unit, and a rough honing X-axis slide movably arranged on the rough honing Y-axis slide;
[0015] The fine honing slide comprises a fine honing Y-axis slide mounted on the upper surface of the honing unit mounting seat and located below the fine honing unit, and a fine honing X-axis slide movably arranged on the fine honing Y-axis slide.
[0016] As a further technical solution of the present invention, the upper end of the rough honing X-axis slide is slidably connected with a rough honing slide seat, the upper surface of the rough honing slide seat is installed with a rough honing workpiece positioning mechanism for rough honing of the workpiece, and the rough honing chamber is fixed with a rough honing workpiece axial clamping mechanism located directly above the rough honing workpiece positioning mechanism;
[0017] The upper end of the fine honing X-axis slide is slidably connected to a fine honing slide seat, and a fine honing workpiece positioning mechanism for fine honing of the workpiece is installed on the upper surface of the fine honing slide seat. A fine honing workpiece axial clamping mechanism located directly above the fine honing workpiece positioning mechanism is fixed in the fine honing chamber.
[0018] As a further technical solution of the present invention, the structures of the fine honing Y-axis slide and the rough honing Y-axis slide, and the structures of the fine honing X-axis slide and the rough honing X-axis slide are the same, the structures of the fine honing workpiece positioning mechanism and the rough honing workpiece positioning mechanism, and the structures of the fine honing workpiece axial clamping mechanism and the rough honing workpiece axial clamping mechanism are the same.
[0019] As a further technical solution of the present invention, the precision honing workpiece positioning mechanism includes a fixture base plate installed on the upper surface of the precision honing slide, and a pad is also arranged between the precision honing slide and the fixture base plate. A positioning plate gasket is installed on the upper surface of the fixture base plate, a positioning plate is fixed in the middle of the upper surface of the positioning plate gasket, and a cycloidal wheel A and a cycloidal wheel B are stacked on the upper surface of the positioning plate.
[0020] As a further technical solution of the present invention, positioning cylinders are correspondingly installed on the two side surfaces of the clamp bottom plate, and fixed seats are symmetrically installed on both sides of the clamp bottom plate near the upper part of the positioning cylinders, a lever is rotatably arranged at the middle part of one end of the fixed seat, the telescopic end of the positioning cylinder is movably connected to the bottom end of the lever, and a push rod is movably connected to the top end of the lever;
[0021] A stopper is arranged at the upper end of the fixing seat corresponding to one end of the push rod, one end of the push rod slides through the stopper and is connected with a positioning block, a return spring is sleeved on one end of the push rod adjacent to the positioning block, and a retaining ring for blocking the return spring is arranged in the middle of the push rod.
[0022] As a further technical solution of the present invention, the axial clamping mechanism for the fine honing workpiece includes a baffle connecting plate installed in the fine honing chamber by bolts, the upper surface of one end of the baffle connecting plate is connected to a cylinder mounting plate through a side pad, two clamping cylinders are symmetrically installed on both sides of the upper end of the cylinder mounting plate, and the telescopic ends of the two clamping cylinders are commonly connected to a part baffle located below the baffle connecting plate;
[0023] A group of guide slide rods are slidably connected to both side edges of the cylinder mounting plate, each group of guide slide rods has two and are symmetrically distributed on both sides of the clamping cylinder, a guide sleeve is provided on the upper surface of the part baffle corresponding to the bottom end of each guide slide rod, the top end of the guide slide rod is fixed to the cylinder mounting plate, and the bottom end of the guide slide rod is slidably set in the guide sleeve.
[0024] As a further technical solution of the present invention, honing tool guide holes for guiding the honing tool are opened in the middle of the surfaces of the part baffle, the baffle connecting plate and the cylinder mounting plate, and are all located on the vertical center line.
[0025] The present invention provides a honing device for a cycloidal wheel crankshaft hole, which has the following beneficial effects compared with the prior art:
[0026] 1. A honing device for a cycloidal wheel crankshaft hole can realize the sequential operation of rough and fine honing of the cycloidal wheel by designing a rough honing unit and a fine honing unit on one device at the same time, and by utilizing the cooperation of the rough honing slide and the fine honing slide, the cycloidal wheel can be clamped once, and the position of the X and Y axes can be adjusted to complete the honing operation of the three workpiece holes of the cycloidal wheel in sequence, without the operator having to clamp the workpiece multiple times, the operation is simple, and it saves time and effort.
[0027] 2. A honing device for a cycloidal wheel crankshaft hole can process two workpieces at one time by stacking a cycloidal wheel A and a cycloidal wheel B together, and then utilizes the positioning of a rough and fine honing workpiece positioning mechanism, and the axial clamping and guiding of a rough and fine honing workpiece axial clamping mechanism to ensure the consistency of the positions of the two cycloidal wheel holes and improve the processing efficiency. At the same time, it can also ensure the accuracy of the size and position of the workpiece hole during honing, avoiding the problem that after honing a workpiece hole of a cycloidal wheel in the traditional way, the position needs to be adjusted and the cycloidal wheel needs to be clamped again for positioning, which affects the honing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is an overall top view of the present invention;
[0030] Figure 3 It is a structural schematic diagram of the rough honing unit in the present invention;
[0031] Figure 4 It is a schematic diagram of the installation of the rough honing slide and the fine honing slide in the present invention;
[0032] Figure 5 for Figure 4 A top view of
[0033] Figure 6 It is a structural schematic diagram of the positioning mechanism for precision honing workpiece in the present invention;
[0034] Figure 7 for Figure 6 Side view of
[0035] Figure 8 It is a structural schematic diagram of the axial clamping mechanism for precision honing workpieces in the present invention.
[0036] In the figure: 1. Control panel; 2. Rough honing unit; 3. Control cabinet; 4. Cooling and flushing system; 5. Fine honing unit; 6. Rough honing slide; 7. Fine honing slide; 201. Mounting rack; 8. Vertical guide rail; 9. Honing tool; 92. Honing rotating spindle; 10. Honing power seat; 11. Honing expansion motor; 12. Top box; 13. Honing reciprocating motor; 131. Honing reciprocating screw rod; 14. Honing rotating motor;
[0037] 15. Honing equipment base; 151. Honing unit mounting seat; 16. Fine honing Y-axis slide; 17. Fine honing X-axis slide; 171. Fine honing slide seat; 18. Fine honing workpiece positioning mechanism; 19. Fine honing workpiece axial clamping mechanism; 20. Rough honing Y-axis slide; 21. Rough honing X-axis slide; 211. Rough honing slide seat; 22. Rough honing workpiece positioning mechanism; 23. Rough honing workpiece axial clamping mechanism;
[0038] 24. Positioning cylinder; 25. Lever; 251. Push rod; 252. Fixed seat; 26. Return spring; 27. Cycloidal wheel A; 28. Positioning block; 29. Cycloidal wheel B; 30. Backing plate; 31. Clamp bottom plate; 32. Positioning plate gasket; 33. Positioning plate;
[0039] 34. Part baffle; 35. Baffle connecting plate; 36. Side pad; 37. Cylinder mounting plate; 38. Clamping cylinder; 39. Guide sleeve; 40. Guide slide rod; 41. Honing tool guide hole. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figure 1-2 The present invention provides a technical solution for a honing device for a cycloidal wheel crankshaft hole: a honing device for a cycloidal wheel crankshaft hole, comprising a honing device base 15 and a rough honing chamber and a fine honing chamber installed on the honing device base 15, the upper end of the honing device base 15 is located at the front side of the honing chamber and a control screen 1 is installed through a bracket, and a control cabinet 3 and a cooling and flushing system 4 are also installed on the rear side of the honing device base 15.
[0042] like Figure 4 and 5 As shown, a rough honing slide 6 and a fine honing slide 7 are installed in parallel on the upper surface of the honing equipment base 15, and a rough honing unit 2 and a fine honing unit 5 are installed in the rough honing chamber and the fine honing chamber on the rough honing slide 6 and the fine honing slide 7 respectively. The structural principle of the rough honing unit 2 and the fine honing unit 5 are the same. The honing tool 9 on the rough honing unit 2 is a rough honing tool, and the honing tool 9 on the fine honing unit 5 is a fine honing tool. The purpose is to use the rough honing unit 2 to perform rough processing on the cycloidal wheel crankshaft hole first, and then use the fine honing unit 5 to perform fine processing on the cycloidal wheel crankshaft hole. The honing principles of the two are the same, except that the honing tools 9 are different and the processing sequence is different.
[0043] like Figure 3 As shown, the rough honing unit 2 includes a mounting frame 201 and a top box 12 mounted on the top of the mounting frame 201. A honing rotary motor 14 is mounted on one end of the top box 12, and a honing rotary spindle 92 is penetrated through the other end of the top box 12. A pulley is disposed inside the top box 12 at the output end of the honing rotary motor 14 and outside the honing rotary spindle 92. The honing rotary motor 14 and the honing rotary spindle 92 are connected to each other through a pulley inside the top box 12. The honing rotating spindle 92 is connected to the top box 12 through a belt pulley, and the belt pulley is rotatably arranged in the top box 12. The top end of the honing rotating spindle 92 passes through the top box 12 without contacting it. It should be supplemented that the upper part of the honing rotating spindle 92 is connected to the belt pulley in the vertical direction for sliding connection and in the horizontal direction for snap connection, that is, a plurality of vertical snap grooves are provided in an annular shape on the outer surface of the upper part of the honing rotating spindle 92, such as Figure 3 As shown, the inner ring of the center hole of the pulley is annularly protruding with multiple clamping blocks, and the pulley slides down from the upper end of the honing rotating spindle 92 and is clamped on its outside through the clamping blocks, so that when the honing rotating spindle 92 drives the honing tool 9 to adjust up and down, the honing rotating spindle 92 is always engaged with the pulley. During honing, the honing rotating motor 14 drives the honing rotating spindle 92 to rotate through the pulley and the belt, and the honing rotating spindle 92 drives the honing tool 9 to rotate, thereby realizing the honing process of the workpiece hole;
[0044] like Figure 3 As shown, the front side of the mounting frame 201 is symmetrically installed with vertical guide rails 8, and the top of the front side of the mounting frame 201 is located in the top box 12 and a honing reciprocating motor 13 is installed. The output end of the honing reciprocating motor 13 is located between the two vertical guide rails 8 and is connected to a honing reciprocating screw rod 131. The two vertical guide rails 8 are commonly connected to a honing power seat 10. The bottom end of the honing rotating spindle 92 passes through the honing power seat 10 and extends to the bottom thereof and is connected to a honing tool 9. During the honing process, the honing reciprocating motor 13 is used to drive the honing reciprocating screw rod 131 to rotate, and the bottom of the honing reciprocating screw rod 131 is rotatably connected to the mounting frame 201. A honing expansion motor 11 is also provided on the inner side of the honing power seat 10. When the honing reciprocating screw 131 rotates, since it is threadedly connected to the honing power seat 10, the honing power seat 10 will drive the honing tool 9 to move up and down in a straight line on the honing reciprocating screw 131 to realize the honing processing of the workpiece hole. The honing power seat 10 is rotatably connected to the honing rotating spindle 92, and the honing power seat 10 is slidably connected to the vertical guide rail 8. The purpose of the vertical guide rail 8 is to improve the stability of the honing power seat 10 when it moves up and down, and an accordion cover is also provided on the outside of the vertical guide rail 8 for protection.
[0045] like Figure 4 and5 As shown, the upper surface of the honing equipment base 15 is located below the rough honing unit 2 and the fine honing unit 5 and is provided with a honing unit mounting seat 151. The structures of the fine honing Y-axis slide 16 and the rough honing Y-axis slide 20 and the structures of the fine honing X-axis slide 17 and the rough honing X-axis slide 21 are the same. The rough honing slide 6 includes the rough honing Y-axis slide 20 installed on the upper surface of the honing unit mounting seat 151 and located below the rough honing unit 2, and the rough honing X-axis slide 21 movably arranged on the rough honing Y-axis slide 20. The fine honing slide 7 includes a rough honing X-axis slide 21 installed on the upper surface of the honing unit mounting seat 151 and located below the fine honing unit 5. The fine honing Y-axis slide 16 and the fine honing X-axis slide 17 movably arranged on the fine honing Y-axis slide 16, the rough honing unit 2 and the fine honing unit 5 are respectively fixed on the honing unit mounting seat 151 by bolts, and the two are arranged in parallel. During the honing process, the rough honing workpiece positioning mechanism 22 can use the rough honing Y-axis slide 20 to move the Y-axis, and then use the rough honing X-axis slide 21 to move the X-axis, which is used to adjust the lateral and longitudinal position adjustment of the rough honing workpiece positioning mechanism 22. The adjustment principle of the fine honing unit 5 is the same as that of the fine honing unit 5. The movement principle of the X-axis and Y-axis slides adopts the existing screw motion principle, which will not be described in detail here.
[0046] The upper end of the rough honing X-axis slide 21 is slidably connected to a rough honing slide 211, and a rough honing workpiece positioning mechanism 22 for rough honing of the workpiece is installed on the upper surface of the rough honing slide 211. A rough honing workpiece axial clamping mechanism 23 located directly above the rough honing workpiece positioning mechanism 22 is fixed in the rough honing chamber. The upper end of the fine honing X-axis slide 17 is slidably connected to a fine honing slide 171, and a fine honing workpiece positioning mechanism 18 for fine honing of the workpiece is installed on the upper surface of the fine honing slide 171. A fine honing workpiece axial clamping mechanism 19 located directly above the fine honing workpiece positioning mechanism 18 is fixed in the fine honing chamber. During processing, the rough honing X-axis slide 21 and the rough honing Y-axis slide 20 are used to move the positioned workpiece to the rough honing unit 2 according to the set coordinate system parameters. When moved to the specified position, the center of the honing tool 9 of the rough honing unit 2 coincides with the center of the rough honing workpiece positioning mechanism 22 on the vertical center line, and then the rough honing workpiece axial clamping mechanism 23 clamps the workpiece, and the rough honing unit 2 is used to start rough honing the workpiece hole. After the three holes of the cycloidal wheel are rough honed in turn, the workpiece is loaded onto the fine honing workpiece positioning mechanism 18 according to the same principle, and then the fine honing operation is carried out.
[0047] like Figure 6 and 7As shown, the structural principles of the fine honing workpiece positioning mechanism 18 and the rough honing workpiece positioning mechanism 22 are the same. The fine honing workpiece positioning mechanism 18 is now described in detail. The fine honing workpiece positioning mechanism 18 includes a fixture base plate 31 installed on the upper surface of the fine honing slide 171. A pad 30 is also provided between the fine honing slide 171 and the fixture base plate 31. A positioning plate gasket 32 is installed on the upper surface of the fixture base plate 31. A positioning plate 33 is fixed to the middle of the upper surface of the positioning plate gasket 32. The upper surface of the positioning plate 33 is stacked with a cycloid wheel A27 and a cycloid wheel B29. The two sides of the fixture bottom plate 31 are correspondingly installed with positioning cylinders 24, and the two sides of the fixture bottom plate 31 are symmetrically installed with fixed seats 252 near the upper part of the positioning cylinders 24. A lever 25 is rotatably arranged in the middle of one end of the fixed seat 252. The telescopic end of the positioning cylinder 24 is movably connected to the bottom end of the lever 25. The top end of the lever 25 is movably connected to a push rod 251. The upper end of the fixed seat 252 corresponds to A stopper is provided at one end of the push rod 251, and one end of the push rod 251 slides through the stopper and is connected to a positioning block 28. A return spring 26 is sleeved on one end of the push rod 251 adjacent to the positioning block 28, and a retaining ring for blocking the return spring 26 is provided in the middle of the push rod 251. When the operator places the cycloid wheel A27 and the cycloid wheel B29 on the positioning plate 33, the processing program is started, and the positioning cylinder 24 automatically extends to push the bottom end of the lever 25 to tilt outward, and the top end of the lever 25 pushes the push rod 251 toward the cycloid wheel. The push rod 251 will push the positioning block 28 to move to position the cycloid wheel and squeeze the return spring 26 at the same time. It should be noted that the surface of the positioning block 28 corresponding to the cycloid wheel has teeth, which facilitates the positioning block 28 to position it, so that it can be better stuck on the surface of the cycloid wheel. After the cycloid wheel is positioned, the clamping cylinder 38 can be used to push the part baffle 34 to perform axial clamping on the workpiece, which is convenient for honing the workpiece hole.
[0048] like Figure 8As shown, the structural principles of the axial clamping mechanism 19 for the fine honing workpiece and the axial clamping mechanism 23 for the rough honing workpiece are the same. The axial clamping mechanism 19 for the fine honing workpiece is now described in detail. The axial clamping mechanism 19 for the fine honing workpiece includes a baffle connecting plate 35 installed in the fine honing chamber by bolts. The upper surface of one end of the baffle connecting plate 35 is connected to a cylinder mounting plate 37 through a side pad 36. Two clamping cylinders 38 are symmetrically installed on both sides of the upper end of the cylinder mounting plate 37. The telescopic ends of the two clamping cylinders 38 are commonly connected to a part baffle 34 located below the baffle connecting plate 35. Both sides of the cylinder mounting plate 37 are slidably connected to a A group of guide slides 40 are provided, each group of guide slides 40 has two and are symmetrically distributed on both sides of the clamping cylinder 38, a guide sleeve 39 is provided at the bottom end of each guide slide 40 on the upper surface of the part baffle 34, the top end of the guide slide 40 is fixed to the cylinder mounting plate 37, and the bottom end of the guide slide 40 is slidably set in the guide sleeve 39, after the workpiece is positioned, the clamping cylinder 38 can be controlled to extend so that it pushes the part baffle 34 downward to clamp the workpiece, and during the pressing process, the cooperation of the guide slide 40 and the guide sleeve 39 can improve the stability of the part baffle 34 when pressed downward.
[0049] A honing tool guide hole 41 for guiding the honing tool 9 is provided in the middle of the surface of the part baffle 34, the baffle connecting plate 35 and the cylinder mounting plate 37, and they are all located on the vertical center line. The purpose is to facilitate the positioning and clamping of the workpiece so that the honing tool 9 can pass through the honing tool guide hole 41 to hone the workpiece hole.
[0050] The working principle of the present invention is as follows: during the rough honing process, the cycloid wheel A27 and the cycloid wheel B29 are first stacked on the positioning plate 33 of the rough honing workpiece positioning mechanism 22 at the same time, and the operator starts the processing program, the positioning cylinder 24 automatically extends, and the lever 25 is pushed to drive the push rod 251 to approach the cycloid wheel, and the push rod 251 pushes the positioning block 28 to move and position the cycloid wheel;
[0051] After the cycloid wheel is positioned, the rough honing X-axis slide 21 and the rough honing Y-axis slide 20 automatically move the positioned workpiece to the rough honing unit 2 according to the set coordinate system parameters. When it moves to the specified position, the clamping cylinder 38 on the rough honing workpiece axial clamping mechanism 23 automatically extends to push the part baffle 34 to perform axial clamping on the workpiece.
[0052] After the clamping is completed, the center of the honing tool 9 of the rough honing unit 2 coincides with the center of the rough honing workpiece positioning mechanism 22 on the vertical center line, and then the rough honing unit 2 is used to start the rough honing process on one of the workpiece holes on the cycloidal wheel. After one of the workpiece holes is processed, the axial clamping mechanism 23 releases the workpiece, and the rough honing X-axis slide 21 and the rough honing Y-axis slide 20 move horizontally and longitudinally so that the other workpiece hole of the cycloidal wheel is directly below the honing tool 9. The axial clamping mechanism 23 clamps the workpiece, and then the rough honing process is automatically performed. Based on this reasoning, continuous rough honing of multiple holes on the cycloidal wheel can be achieved;
[0053] After the rough honing process is completed, the workpiece is loaded onto the fine honing workpiece positioning mechanism 18 according to the same steps and principles as mentioned above, and then the fine honing process is carried out. In this way, the honing process of multiple workpiece holes of two workpieces can be completed at one time, and the accuracy of the size and position of the workpiece holes during honing can also be guaranteed.
[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A honing device for a cycloidal crankshaft hole, comprising a honing device base (15) and a rough honing chamber and a fine honing chamber installed on the honing device base (15), wherein the upper end of the honing device base (15) is located at the front side of the honing chamber and a control panel (1) is installed through a bracket, and a control cabinet (3) and a cooling and flushing system (4) are also installed on the rear side of the honing device base (15), characterized in that: A rough honing slide (6) and a fine honing slide (7) are installed in parallel on the upper surface of the honing equipment base (15); a rough honing unit (2) and a fine honing unit (5) are installed in the rough honing chamber and the fine honing chamber on the rough honing slide (6) and the fine honing slide (7), respectively; The rough honing unit (2) comprises a mounting frame (201) and a top box (12) mounted on the top of the mounting frame (201); a honing rotary motor (14) is mounted on one end of the top box (12), and a honing rotary spindle (92) is penetrated through the other end of the top box (12); The front side of the mounting frame (201) is symmetrically mounted with vertical guide rails (8), and a honing reciprocating motor (13) is mounted in a top box (12) at the top of the front side of the mounting frame (201); the output end of the honing reciprocating motor (13) is located between the two vertical guide rails (8) and is connected to a honing reciprocating screw rod (131); the two vertical guide rails (8) are commonly connected to a honing power seat (10); the bottom end of the honing rotating spindle (92) passes through the honing power seat (10) and extends to the bottom thereof and is connected to a honing tool (9).
2. A cycloid gear crankshaft hole honing device according to claim 1, characterized in that: Pulleys are provided inside the top box (12) at the output end of the honing rotary motor (14) and outside the honing rotary spindle (92); the honing rotary motor (14) and the honing rotary spindle (92) are connected inside the top box (12) via a pulley and a belt transmission; The honing power seat (10) is slidably connected to the vertical guide rail (8) and is threadedly connected to the honing reciprocating screw rod (131); A honing expansion motor (11) is also arranged inside the honing power seat (10).
3. The honing equipment for a cycloidal gear crankshaft hole according to claim 1, characterized in that: The rough honing unit (2) and the fine honing unit (5) have the same structural principle; the honing tool (9) on the rough honing unit (2) is a rough honing tool, and the honing tool (9) on the fine honing unit (5) is a fine honing tool.
4. The honing equipment for a cycloidal gear crankshaft hole according to claim 1, characterized in that: The upper surface of the honing equipment base (15) is located below the rough honing unit (2) and the fine honing unit (5) and is provided with a honing unit mounting seat (151). The rough honing slide (6) comprises a rough honing Y-axis slide (20) mounted on the upper surface of the honing unit mounting seat (151) and located below the rough honing unit (2), and a rough honing X-axis slide (21) movably arranged on the rough honing Y-axis slide (20); The fine honing slide (7) comprises a fine honing Y-axis slide (16) mounted on the upper surface of a honing unit mounting seat (151) and located below the fine honing unit (5), and a fine honing X-axis slide (17) movably arranged on the fine honing Y-axis slide (16).
5. The honing equipment for cycloid gear crankshaft hole according to claim 1, characterized in that: The upper end of the rough honing X-axis slide table (21) is slidably connected to a rough honing slide seat (211), the upper surface of the rough honing slide seat (211) is installed with a rough honing workpiece positioning mechanism (22) for rough honing the workpiece, and a rough honing workpiece axial clamping mechanism (23) located directly above the rough honing workpiece positioning mechanism (22) is fixed in the rough honing chamber; The upper end of the fine honing X-axis slide table (17) is slidably connected to a fine honing slide seat (171), the upper surface of the fine honing slide seat (171) is mounted with a fine honing workpiece positioning mechanism (18) for fine honing the workpiece, and the fine honing chamber is fixed with a fine honing workpiece axial clamping mechanism (19) located directly above the fine honing workpiece positioning mechanism (18).
6. A cycloidal gear crankshaft hole honing device according to claim 5, characterized in that: The structures of the fine honing Y-axis slide (16) and the rough honing Y-axis slide (20) as well as the structures of the fine honing X-axis slide (17) and the rough honing X-axis slide (21) are all the same; the structures of the fine honing workpiece positioning mechanism (18) and the rough honing workpiece positioning mechanism (22) as well as the structures of the fine honing workpiece axial clamping mechanism (19) and the rough honing workpiece axial clamping mechanism (23) are all the same.
7. A cycloidal gear crankshaft hole honing device according to claim 6, characterized in that: The precision honing workpiece positioning mechanism (18) comprises a fixture base plate (31) mounted on the upper surface of a precision honing slide (171), a pad (30) is further arranged between the precision honing slide (171) and the fixture base plate (31), a positioning disk washer (32) is mounted on the upper surface of the fixture base plate (31), a positioning disk (33) is fixed in the middle of the upper surface of the positioning disk washer (32), and a cycloidal wheel A (27) and a cycloidal wheel B (29) are stacked on the upper surface of the positioning disk (33).
8. The honing equipment for a cycloidal gear crankshaft hole according to claim 7, characterized in that: Positioning cylinders (24) are correspondingly installed on the two side surfaces of the clamp bottom plate (31), and fixing seats (252) are symmetrically installed on the two sides of the clamp bottom plate (31) near the top of the positioning cylinders (24), a lever (25) is rotatably arranged in the middle of one end of the fixing seat (252), the telescopic end of the positioning cylinder (24) is movably connected to the bottom end of the lever (25), and the top end of the lever (25) is movably connected to a push rod (251); A stopper is provided at the upper end of the fixed seat (252) corresponding to one end of the push rod (251); one end of the push rod (251) slides through the stopper and is connected to a positioning block (28); one end of the push rod (251) adjacent to the positioning block (28) is sleeved with a return spring (26); a retaining ring for blocking the return spring (26) is provided in the middle of the push rod (251).
9. The honing equipment for a cycloidal gear crankshaft hole according to claim 6, characterized in that: The precision honing workpiece axial clamping mechanism (19) comprises a baffle connecting plate (35) installed in the precision honing chamber by bolts, the upper surface of one end of the baffle connecting plate (35) is connected to a cylinder mounting plate (37) through a side pad (36), two clamping cylinders (38) are symmetrically installed on both sides of the upper end of the cylinder mounting plate (37), and the telescopic ends of the two clamping cylinders (38) are commonly connected to a part baffle (34) located below the baffle connecting plate (35); Both sides of the cylinder mounting plate (37) are slidably connected with a group of guide slide bars (40), each group of the guide slide bars (40) has two and are symmetrically distributed on both sides of the clamping cylinder (38), and the upper surface of the part baffle (34) is provided with a guide sleeve (39) corresponding to the bottom end of each guide slide bar (40), the top end of the guide slide bar (40) is fixed to the cylinder mounting plate (37), and the bottom end of the guide slide bar (40) is slidably arranged in the guide sleeve (39).
10. A cycloidal gear crankshaft hole honing device according to claim 9, characterized in that: A honing tool guide hole (41) for guiding the honing tool (9) is provided in the middle of the surface of the part baffle (34), the baffle connecting plate (35) and the cylinder mounting plate (37), and is located on the vertical center line.
Citation Information
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