A sludge treatment equipment
By introducing transit boxes, screening components and filter pressing components into the sludge treatment equipment, the problems of incoming materials and filter belt damage in sludge treatment are solved, and the balance of sludge treatment and the water removal effect are improved.
Patent Information
- Application Number
- CN202411659690.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-11-20
AI Technical Summary
Existing sludge treatment equipment is prone to problems such as holes, mud leakage and mud overflow in the filter belt, and the incoming materials are unbalanced, resulting in low sludge treatment efficiency.
A sludge treatment equipment is designed, including a transfer box, a screening assembly and a filter press assembly. The transit box is used to balance the incoming sludge, the screening assembly is used to remove large pieces of items, and the filter press assembly is used to further treat the sludge.
Through the balanced treatment of the transit box, the sludge is avoided overflow during extrusion, and the screening component effectively removes large pieces of items. The filter pressing component improves the sludge water removal effect, solving the problems of unbalanced sludge treatment and filter belt damage in existing equipment.
Smart Images

Figure CN119161084B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sludge treatment, in particular to sludge treatment equipment. Background Art
[0002] Sludge treatment equipment is a kind of equipment for treating and drying sludge. During the working process, the water in the sludge is filtered out by the filtering device, and then the sludge is further treated by the extrusion equipment to form relatively dry mud. Commonly used sludge treatment equipment includes belt filter press, vacuum filter press, spiral separator, etc.
[0003] For example, the prior art CN113248107B proposes a high-efficiency sludge treatment device, which includes a dehydration mechanism connected to a drying mechanism. The device uses the heat in the high-temperature flue gas to achieve drying treatment of the sludge. Although this method can achieve sludge drying, the method of using heat to evaporate water has a slow drying speed, a slow sludge treatment speed, and cannot recover water. In addition, the device is subject to large constraints and can only be used in occasions that can generate high-temperature waste flue gas. Otherwise, a large amount of energy is required to obtain heat, which consumes a huge amount of energy and is difficult to promote.
[0004] In view of the defects of the above-mentioned technologies, the prior art CN118439775B proposes a sludge treatment device, which includes an equipment frame, a mixing mechanism, a diversion mechanism and a mud-water separation mechanism. The device uses two sets of filter belts to squeeze the sludge to filter the water of the sludge, and can recycle the water.
[0005] However, the equipment is unable to screen out large objects in the sludge when it is working. The large objects mixed in the sludge will cause serious damage to the filter belt during the subsequent filter belt squeezing, resulting in holes and mud leakage in the filter belt. At the same time, when processing the sludge, the incoming sludge amount is often unbalanced, which will cause the amount of sludge entering the filter belt to be very unbalanced, sometimes more and sometimes less. If there is too much incoming material, the sludge will be squeezed out from both sides of the filter belt during squeezing, causing mud overflow. Summary of the invention
[0006] The object of the present invention is to provide a sludge treatment device to solve the problem that the filter belt in the existing sludge treatment device is prone to holes, sludge leakage and sludge overflow.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A sludge processing equipment comprises a base frame, one side of the base frame is provided with a drain pipe, one end of the base frame is fixedly connected to an L-shaped bracket, the other end of the base frame is fixedly connected to a mounting frame, the L-shaped bracket is connected to the top of the mounting frame, a feeding assembly for conveying sludge is provided on the L-shaped bracket, a transfer box is provided below the mud outlet end of the feeding assembly, both sides of the transfer box are fixedly connected to the base frame by brackets, one side of the transfer box is rotatably connected to a swing shaft, both ends of the swing shaft are fixedly connected to a swing frame, a swing assembly for driving the swing frame to swing is provided at the lower end of the transfer box, a screening assembly for cooperating with the swing frame to remove large objects in the sludge is provided at the upper end of the transfer box, a collecting assembly for collecting the large objects removed by the screening assembly is provided on the base frame, a primary pressure assembly for preliminary treatment of the sludge is provided at the lower end of the transfer box, a filter press assembly for further filter-pressing the sludge treated by the primary pressure assembly is provided on the base frame, and a driving assembly for driving the swing assembly and the filter press assembly to operate is also provided on one side of the base frame.
[0009] As a further solution of the present invention: the feeding assembly includes two supporting rollers, which are rotatably connected to the upper and lower ends of the vertical part of the L-shaped bracket respectively; the horizontal part of the L-shaped bracket is rotatably connected to the first driving roller near the mounting frame, and the lower end of the horizontal part of the L-shaped bracket is also rotatably connected to a limiting roller; a first filter belt is installed between the supporting roller, the first driving roller and the limiting roller; a water collecting hood is installed on the L-shaped bracket, a first downpipe is connected to the bottom of the water collecting hood, and the lower end of the first downpipe is connected to the drain pipe; a first scraper is fixedly connected to the L-shaped bracket near the first driving roller.
[0010] As a further solution of the present invention: the swing assembly includes a driving shaft, and the driving shaft is rotatably connected to the side of the transfer box away from the L-shaped bracket by a support, and both ends of the driving shaft are fixedly connected to a dial, and a second shift column is fixedly connected to a position of the dial deviating from the center of the circle, and the second shift column is slidably connected to the inside of the swing frame, and a driving gear is also installed at one end of the driving shaft.
[0011] As a further scheme of the present invention: the screening assembly includes a mud filter plate, which is tilted at the upper port position of the transfer box, and slide grooves are opened on both sides of the upper end of the transfer box, and U-shaped slides are slidably connected in the slide grooves, and the U-shaped slide is fixedly connected to the mud filter plate. The upper ends of both sides of the transfer box are fixedly connected with spring seats, springs are installed between the spring seats and the U-shaped slide, and bottom wheels are installed in the middle of the lower end of the U-shaped slide. Reciprocating bars are provided at positions below the U-shaped slide on both sides of the transfer box, and sliding sleeves are slidably connected at both ends of the reciprocating bar, and the sliding sleeve is fixedly connected to the transfer box, and a plurality of arc-shaped protrusions cooperating with the bottom wheel are provided on the upper end surface of the reciprocating bar, and one end of the reciprocating bar is fixedly connected to a third boss slidably connected to the swing frame.
[0012] As a further solution of the present invention: the collecting assembly includes a collecting box, which is arranged below the discharge end of the filter mud plate, and support arms are provided at the four corners of the lower end of the collecting box, and gravity sensors are installed at the positions where the upper ends of the support arms are connected to the collecting box, the lower ends of the support arms are fixedly connected to the base frame, a discharge outlet is provided at the lower end of one side of the collecting box, and the bottom of the collecting box is rotatably connected to a spiral discharge rod.
[0013] As a further solution of the present invention: the initial pressure assembly includes an inner convex oblique block, the inner convex oblique block is fixedly connected to a position on one side of the transfer box, the lower end of the transfer box is provided with a plurality of extrusion grooves at a position below the inner convex oblique block, and the extrusion grooves are slidably connected with reciprocating bars, the end of the reciprocating bar away from the inner convex oblique block is fixedly connected with a connecting arm, the ends of the connecting arms away from the reciprocating bar are fixedly connected with a connecting plate, one side of the connecting arm is fixedly connected with a first convex column, the first convex column is slidably connected with the swing frame, the reciprocating bar is provided with an inner tube, the end of the inner tube close to the inner convex oblique block is trumpet-shaped, a filter plate is fixedly connected to the trumpet mouth, a one-way valve is installed at the position of the inner tube located inside the reciprocating bar, a connecting pipe is connected between the ends of the inner tube away from the inner convex oblique block, and the connecting pipe The cam is connected to the control cabinet by the spring, and the control cabinet is connected with the control arm. The control cabinet is connected with the control arm. The control cabinet is connected with the control arm. The control arm is connected with the control arm. The control arm is connected with the control arm.
[0014] As a further solution of the present invention: the filter press assembly includes a second filter belt and a third filter belt, the first return roller is installed at the end of the base frame away from the mounting frame, the bottom roller is installed on one side of the lower end of the mounting frame, the second support roller is installed on the upper end of one side of the mounting frame, the first support roller is installed on one side of the upper end of the mounting frame, and a plurality of side rollers are arranged on the other side of the upper end of the mounting frame, the second return roller is installed at the end of the base frame close to the first return roller, the second return roller is higher than the first return roller, a plurality of squeezing rollers are installed on one side of the middle rod of the mounting frame, the second driving roller is installed at the lower end of the middle rod of the mounting frame, and the Two adjusting rollers are provided on the other side of the intermediate rod, and the third filter belt passes around the second support roller, the bottom roller, the first folding roller, the second drive roller, the squeezing roller and the adjusting roller in sequence, and the second filter belt passes around the second folding roller, the side roller, the first support roller, the squeezing roller, the adjusting roller and the second drive roller in sequence, and the second filter belt and the third filter belt overlap in the second drive roller, the squeezing roller and the adjusting roller area, and a second scraper is provided at the upper end of the mounting frame near the second support roller and the first support roller, and an adjusting component for adjusting the tension of the second filter belt and the third filter belt is also provided on the mounting frame, and a water collecting component for discharging the squeezed water is also provided on the mounting frame.
[0015] As a further solution of the present invention: the adjustment component includes an adjustment arm, both ends of the adjustment arm are slidably connected with sliding rods, both ends of the sliding rods are fixedly connected to the mounting frame, the middle of the adjustment arm is threadedly connected with a threaded rod, the threaded rod is rotatably connected to the mounting frame, one end of the threaded rod is passed through the position of the mounting frame to install a rotating handle, and the mounting supports of the adjustment rollers are fixedly connected to the adjustment arms.
[0016] As a further solution of the present invention: the water collecting assembly includes a second water receiving tray and a first water receiving tray, the second water receiving tray is respectively installed at a position below the squeezing roller and the adjusting roller, the first water receiving tray is installed at a position below the third filter belt, and the first water receiving tray and the second water receiving tray are both connected to the drain pipe through a second downpipe.
[0017] As a further solution of the present invention: the driving assembly includes a main shaft, which is rotatably connected to one side of the transfer box, a motor gear is installed at one end of the main shaft, the motor gear is meshed with the driving gear, a second pulley is installed at one end of the dispersion shaft and one end of the main shaft, a second belt is installed between the two second pulleys, a first pulley is installed on one end of the connecting shaft of the main shaft and the second driving roller, a first belt is installed between the two first pulleys, a main motor is installed on one side of the bracket, and the output end of the main motor is connected to the main shaft.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The present invention can transfer sludge during operation by setting a transfer box, and discharge the sludge with unbalanced incoming materials evenly after transfer. When there is too much incoming sludge, the transfer box plays a storage role and stores the excess sludge. When there is too little incoming material, the sludge stored inside the transfer box can be supplemented to ensure the balance of the discharge, and avoid excessive sludge from overflowing from both sides of the filter belt during squeezing, thereby solving the problem of too much or too little sludge in the filter belt caused by unbalanced incoming materials in the prior art. The screening component can be set up to screen out large objects in the sludge to prevent large objects from damaging the filter belt. At the same time, when the transfer box discharges the sludge, it can also perform preliminary squeezing on the sludge to reduce the water content of the sludge, thereby further improving the sludge dewatering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the present invention.
[0021] Figure 2 It is a schematic diagram of the local structure of the present invention.
[0022] Figure 3 It is a schematic diagram of the structure of the feed assembly in the present invention.
[0023] Figure 4 It is a schematic diagram of the structure of the swing assembly in the present invention.
[0024] Figure 5 It is a schematic diagram of the structure of the screening component in the present invention.
[0025] Figure 6 It is a schematic diagram of the structure of the collection component in the present invention.
[0026] Figure 7 It is a schematic diagram of the structure of the filter press assembly in the present invention.
[0027] Figure 8 It is a schematic diagram of the structure of the regulating component in the present invention.
[0028] Fig. 9 It is a schematic structural diagram of the water collection component in the present invention.
[0029] Fig.10 It is a structural schematic diagram of one side of the primary pressure component in the present invention.
[0030] Fig.11 It is a structural schematic diagram of the other side of the primary pressure assembly in the present invention.
[0031] Fig.12 It is a schematic diagram of the internal structure of the transfer box in the present invention.
[0032] Fig.13 It is a schematic diagram of the internal structure of the reciprocating bar block in the present invention.
[0033] Fig.14 It is a schematic diagram of the internal structure of the first cylinder body and the second cylinder body in the present invention.
[0034] Fig.15 It is a schematic diagram of the structure of the driving component in the present invention.
[0035] Among them: 1. Base frame; 2. Transfer box; 3. Primary pressure assembly; 4. Collection assembly; 5. L-shaped bracket; 6. Feed assembly; 7. Mounting frame; 8. Filter press assembly; 9. Screening assembly; 10. Swing shaft; 11. Swing frame; 12. Drain pipe; 13. Swing assembly; 14. Drive assembly;
[0036] 301, inner convex inclined block; 302, first cylinder body; 303, unloading box; 304, first piston rod; 305, ejector rod; 306, hose; 307, first convex column; 308, connecting arm; 309, inner tube; 310, reciprocating bar; 311, extrusion groove; 312, connecting pipe; 313, dispersion shaft; 314, closing plate; 315, second cylinder body; 316, second piston rod; 317, limit frame; 318, filter plate; 319, one-way valve;
[0037] 401, collecting box; 402, discharge port; 403, spiral discharge rod; 404, support arm; 405, first motor; 406, gravity sensor;
[0038] 601, support roller; 602, first downpipe; 603, water collecting cover; 604, first driving roller; 605, second motor; 606, first scraper; 607, first filter belt; 608, limit roller;
[0039] 801, second filter belt; 802, side roller; 803, first support roller; 804, first folding roller; 805, third filter belt; 806, water collection assembly; 807, squeezing roller; 808, second driving roller; 809, bottom roller; 810, adjusting roller; 811, adjusting assembly; 812, second support roller; 813, second scraper; 814, second folding roller;
[0040] 8061, first water receiving tray; 8062, second downpipe; 8063, second water receiving tray;
[0041] 8112, threaded rod; 8113, adjustment arm; 8114, rotating handle; 8115, sliding rod;
[0042] 901, arc-shaped protrusion; 902, bottom wheel; 903, U-shaped slide; 904, reciprocating bar; 905, sliding sleeve; 906, sliding groove; 907, mud filter plate; 908, spring; 909, third protrusion;
[0043] 131. dial; 132. driving gear; 133. driving shaft; 134. second shift column;
[0044] 141. Motor gear; 142. Main shaft; 143. First pulley; 144. First belt; 145. Main motor; 146. Second pulley; 147. Second belt. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] See also Figure 1-Figure 15 In an embodiment of the present invention, a sludge treatment device includes a base frame 1, a drainage pipe 12 is provided on one side of the base frame 1, an L-shaped bracket 5 is fixedly connected to one end of the base frame 1, and a mounting frame 7 is fixedly connected to the other end of the base frame 1, the L-shaped bracket 5 is connected to the top of the mounting frame 7, and a feeding assembly 6 for conveying sludge is provided on the L-shaped bracket 5, and the feeding assembly 6 includes two supporting rollers 601, and the two supporting rollers 601 are rotatably connected to the upper end and the lower end of the vertical part of the L-shaped bracket 5, respectively, and the horizontal part of the L-shaped bracket 5 is rotatably connected to the first driving roller 604 near the mounting frame 7, and the lower end of the horizontal part of the L-shaped bracket 5 is also rotatably connected to the limiting roller 608, and the support roller 601, the first driving roller 604 and the limiting roller 608 are connected to each other. A first filter belt 607 is installed in the L-shaped bracket 5, a water collecting cover 603 is installed on the L-shaped bracket 5, a first downpipe 602 is connected to the bottom of the water collecting cover 603, the lower end of the first downpipe 602 is connected to the drain pipe 12, and a first scraper 606 is fixedly connected to the L-shaped bracket 5 near the first driving roller 604, and the first scraper 606 is driven by the second motor 605; when working, the second motor 605 drives the first driving roller 604 to rotate, and the rotation of the first driving roller 604 drives the first filter belt 607 to operate, and the first filter belt 607 operates to transport the sludge to the transfer box 2. When the first filter belt 607 is operating, water in the sludge enters the water collecting cover 603 through the first filter belt 607 under the action of gravity, and then is discharged into the drain pipe 12 through the first downpipe 602.
[0047] A transfer box 2 is provided below the mud outlet end of the feed assembly 6. Both sides of the transfer box 2 are fixedly connected to the base frame 1 by brackets. One side of the transfer box 2 is rotatably connected to a swing shaft 10. Both ends of the swing shaft 10 are fixedly connected to a swing frame 11. The lower end of the transfer box 2 is provided with a swing assembly 13 for driving the swing frame 11 to swing. Figure 4As shown, the swing assembly 13 includes a driving shaft 133, and the driving shaft 133 is rotatably connected to the side of the transfer box 2 away from the L-shaped bracket 5 by a support, and both ends of the driving shaft 133 are fixedly connected with a dial 131, and the position of the dial 131 deviating from the center of the circle is fixedly connected with a second dial post 134, and the second dial post 134 is slidably connected to the inside of the swing frame 11, and one end of the driving shaft 133 is also installed with a driving gear 132; when working, the driving gear 132 rotates to drive the driving shaft 133, and the driving shaft 133 rotates to drive the dial 131 to rotate, and the dial 131 rotates to drive the second dial post 134 to operate, and the second dial post 134 cooperates with the inner frame of the swing frame 11, thereby driving the swing frame 11 to swing.
[0048] The transfer box 2 has a screening component 9 at the upper end thereof for cooperating with the swing frame 11 to remove large pieces of objects from the sludge. The screening component 9 includes a filter plate 907, and the filter plate 907 is tilted at the upper port of the transfer box 2. Slide grooves 906 are provided on both sides of the transfer box 2, and U-shaped slides 903 are slidably connected in the slide grooves 906. The U-shaped slide 903 is fixedly connected to the filter plate 907. Spring seats are fixedly connected on both sides of the transfer box 2, and springs 908 are installed between the spring seats and the U-shaped slide 903. A bottom wheel 902 is installed at the lower end of the U-shaped slide 903. Reciprocating bars 904 are provided on both sides of the transfer box 2 and below the U-shaped slide 903. Both ends of the reciprocating bar 904 are slidably connected with sliding sleeves 905, and the sliding sleeves 905 are fixedly connected to the transfer box 2. The upper end surface of the reciprocating bar 904 is provided with a plurality of arc-shaped protrusions 901 that cooperate with the bottom wheel 902, and one end of the reciprocating bar 904 is fixedly connected with a third boss 909 that is slidably connected to the swing frame 11; during operation, the swing frame 11 swings and can cooperate with the third boss 909 to drive the reciprocating bar 904 to reciprocate, and the reciprocating motion of the reciprocating bar 904 can drive the arc-shaped protrusion 901 to move, and the movement of the arc-shaped protrusion 901 can cooperate with the bottom wheel 902 to make the filter mud plate 907 shake, thereby promoting the sludge to pass through the filter mud plate 907 into the transfer box 2, and causing the filtered large items to fall into the collection component 4.
[0049] The base frame 1 is provided with a collecting assembly 4 for collecting the bulk objects removed by the screening assembly 9. Figure 6As shown, the collecting component 4 includes a collecting box 401, which is arranged below the discharge end of the filter mud plate 907, and support arms 404 are provided at the four corners of the lower end of the collecting box 401. Gravity sensors 406 are installed at the positions where the upper ends of the support arms 404 are connected to the collecting box 401, and the lower ends of the support arms 404 are fixedly connected to the base frame 1. A discharge port 402 is provided at the lower end of one side of the collecting box 401, and a spiral discharge rod 403 is rotatably connected to the bottom of the collecting box 401, and a first motor 405 drives the spiral discharge rod 403 to work; when working, the collecting component 4 can collect the filtered large objects, and the gravity sensor 406 can weigh the objects collected in the collecting box 401. When the internal weight of the collecting box 401 reaches the set value, the first motor 405 starts to drive the spiral discharge rod 403 to rotate, and the rotation of the spiral discharge rod 403 can discharge the collected objects from the discharge port 402.
[0050] The lower end of the transfer box 2 is provided with a primary pressure assembly 3 for preliminary treatment of the sludge. Figures 10-14As shown, the initial pressure assembly 3 includes an inner convex oblique block 301, and the inner convex oblique block 301 is fixedly connected to a position on one side of the interior of the transfer box 2. A plurality of extrusion grooves 311 are provided at a position below the inner convex oblique block 301 at the lower end of the interior of the transfer box 2. A reciprocating bar 310 is slidably connected inside the extrusion grooves 311. The end of the reciprocating bar 310 away from the inner convex oblique block 301 is fixedly connected to a connecting arm 308. The ends of the connecting arms 308 away from the reciprocating bar 310 are fixedly connected by a connecting plate. A first boss 307 is fixedly connected to one side of the connecting arm 308. The first boss 307 is slidably connected to the swing frame 11. An inner tube 309 is provided inside the reciprocating bar 310. The inner tube 309 is close to one end of the inner convex oblique block 301. It is in the shape of a trumpet, and a filter plate 318 is fixedly connected to the trumpet mouth. A one-way valve 319 is installed at the position of the inner tube 309 located inside the reciprocating bar 310. A connecting pipe 312 is connected between the end of the inner tube 309 away from the inner convex inclined block 301, and the connecting pipe 312 is connected to the drain pipe 12 by a hose 306. The side of the transfer box 2 away from the connecting pipe 312 is fixedly connected to a limiting frame 317, and a closing plate 314 is slidably connected in the limiting frame 317. The positions on both sides of the transfer box 2 above the closing plate 314 are fixedly connected to the second cylinder body 315, and the second cylinder body 315 is slidably connected to the second piston rod 316, and the lower end of the second piston rod 316 is fixedly connected to the closing plate 314. The lower ends of both sides of the transfer box 2 are also fixedly connected There is a first cylinder 302, in which a first piston rod 304 is slidably connected, the rodless cavity of the first cylinder 302 is connected to the rod cavity of the second cylinder 315 by an oil pipe, and the reciprocating blocks 310 on both sides of the transfer box 2 are fixedly connected with push rods 305, and the lower end of one side of the transfer box 2 is fixedly connected with a discharge box 303, and the internal rotation of the discharge box 303 is connected with a dispersion shaft 313, and a plurality of paddles are fixedly connected to the dispersion shaft 313. The rodless cavity of the first cylinder 302 and the rodless cavity of the second cylinder 315 are both provided with a return spring; the first cylinder 302 and the second cylinder 315 use hydraulic oil as the medium, and when working, the swing frame 11 swings and can cooperate with the first convex column 307 to drive the connecting arm 308 and the reciprocating block 310 to move The reciprocating motion of the reciprocating bar 310 can continuously press the sludge in the transfer box 2 into the chamber of the extrusion groove 311 and form a certain compression. The water squeezed out during compression will be discharged through the inner tube 309. When compressed to a certain extent, the push rod 305 will push against the first piston rod 304 to form a push, so that the oil in the first cylinder body 302 enters the second cylinder body 315, so that the second piston rod 316 rises and lifts the closing plate 314. After the closing plate 314 is lifted, the squeezed sludge can be discharged, and the discharged sludge enters the discharge box 303, and then is dispersed by the paddles on the dispersion shaft 313 and discharged from the discharge port at the lower end of the discharge box 303. Since the reciprocating bar 310 can discharge a fixed amount of sludge each time it reciprocates, it can ensure that the amount of discharged sludge is relatively consistent.
[0051] like Figures 7-9 As shown, the base frame 1 is provided with a filter press assembly 8 for further filtering the sludge treated by the primary pressure assembly 3, and the filter press assembly 8 includes a second filter belt 801 and a third filter belt 805. The base frame 1 is provided with a first folding roller 804 at one end away from the mounting frame 7, a bottom roller 809 is provided on one side of the lower end of the mounting frame 7, a second support roller 812 is provided on the upper end of one side of the mounting frame 7, a first support roller 803 is provided on one side of the upper end of the mounting frame 7, and a plurality of side rollers 802 are provided on the other side of the upper end of the mounting frame 7. A second folding roller 814 is provided at one end of the base frame 1 close to the first folding roller 804, and the second folding roller 814 is higher than the first folding roller 804. A plurality of squeezing rollers 807 are provided on one side of the middle rod of the mounting frame 7, and a second driving roller is provided on the lower end of the middle rod of the mounting frame 7. 808, two adjusting rollers 810 are provided on the other side of the middle rod of the mounting frame 7, the third filter belt 805 passes around the second support roller 812, the bottom roller 809, the first folding roller 804, the second driving roller 808, the squeezing roller 807 and the adjusting roller 810 in sequence, the second filter belt 801 passes around the second folding roller 814, the side roller 802, the first support roller 803, the squeezing roller 807, the adjusting roller 810 and the second driving roller 808 in sequence, the second filter belt 801 and the third filter belt 805 overlap in the second driving roller 808, the squeezing roller 807 and the adjusting roller 810 area, the upper end of the mounting frame 7 near the second support roller 812 and the first support roller 803 are both provided with a second scraper 813, and the mounting frame 7 is also provided with an adjusting component 811 for adjusting the tension of the second filter belt 801 and the third filter belt 805;
[0052] During operation, the second driving roller 808 drives the second filter belt 801 and the third filter belt 805 to operate. The second filter belt 801 operates to gradually transport the sludge discharged from the discharge box 303 to the third filter belt 805, and then the third filter belt 805 brings the sludge to the gap between the second filter belt 801 and the third filter belt 805, and gradually transports it to the second driving roller 808. When reaching the second driving roller 808, the second filter belt 801 and the third filter belt 805 overlap, and then pass through the second driving roller 808, the squeezing roller 807 and the adjusting roller 810 to squeeze out the water in the sludge, and then when the sludge reaches the top, the second filter belt 801 and the third filter belt 805 are separated, and the separated sludge is scraped off under the action of the second scraper 813, thereby realizing sludge discharge.
[0053] The mounting frame 7 is also provided with a water collecting component 806 for discharging the squeezed water; the water collecting component 806 includes a second water receiving tray 8063 and a first water receiving tray 8061, the second water receiving tray 8063 is respectively installed below the squeezing roller 807 and the adjusting roller 810, the first water receiving tray 8061 is installed below the third filter belt 805, the first water receiving tray 8061 and the second water receiving tray 8063 are both connected to the drain pipe 12 through the second downpipe 8062, the second water receiving tray 8063 and the first water receiving tray 8061 can receive the squeezed water and then discharge it into the drain pipe 12 to complete the drainage.
[0054] like Figure 8 As shown, the adjustment component 811 includes an adjustment arm 8113, both ends of the adjustment arm 8113 are slidably connected with sliding rods 8115, both ends of the sliding rod 8115 are fixedly connected to the mounting frame 7, the middle of the adjustment arm 8113 is threadedly connected with a threaded rod 8112, the threaded rod 8112 is rotatably connected to the mounting frame 7, one end of the threaded rod 8112 passes through the position of the mounting frame 7 and is installed with a rotating handle 8114, and the mounting supports of the adjustment roller 810 are all fixedly connected to the adjustment arm 8113; when it is necessary to adjust the tension of the second filter belt 801 and the third filter belt 805, the threaded rod 8112 can be rotated by rotating the rotating handle 8114, and the rotation of the threaded rod 8112 can drive the adjustment arm 8113 to move, and then drive the adjustment roller 810 to adjust the position, so as to achieve the tension adjustment of the second filter belt 801 and the third filter belt 805.
[0055] A driving assembly 14 for driving the swing assembly 13 and the filter press assembly 8 to operate is also provided on one side of the base frame 1; the driving assembly 14 includes a main shaft 142, which is rotatably connected to one side of the transfer box 2, and a motor gear 141 is installed at one end of the main shaft 142, and the motor gear 141 is meshed with the driving gear 132, and a second pulley 146 is installed at one end of the dispersion shaft 313 and one end of the main shaft 142, and a second belt 147 is installed between the two second pulleys 146, and a first pulley is installed on the connecting shaft of the main shaft 142 and the second driving roller 808. 143, a first belt 144 is installed between the two first pulleys 143, and a main motor 145 is installed on a bracket on one side, and the output end of the main motor 145 is connected to the main shaft 142; when working, the main motor 145 drives the main shaft 142 to rotate, and the rotation of the main shaft 142 can drive the motor gear 141 to rotate, and the rotation of the motor gear 141 can drive the driving gear 132 to rotate, and at the same time, the operation of the second pulley 146 and the second belt 147 can drive the dispersion shaft 313 to rotate, and at the same time, the operation of the first pulley 143 and the first belt 144 can drive the second driving roller 808 to rotate.
[0056] The working principle of the present invention is as follows: during operation, the second motor 605 drives the first driving roller 604 to rotate, the first driving roller 604 rotates to drive the first filter belt 607 to operate, the first filter belt 607 operates to transport the sludge to the transfer box 2, and at the same time the driving assembly 14 can drive the driving gear 132 to rotate, the driving gear 132 rotates to drive the driving shaft 133, the driving shaft 133 rotates to drive the dial 131 to rotate, the dial 131 rotates to drive the second dial post 134 to operate, the second dial post 134 cooperates with the inner frame of the swing frame 11, and can drive the swing frame 11 to swing, the swing of the swing frame 11 can The third convex column 909 cooperates to drive the reciprocating bar 904 to reciprocate. The reciprocating motion of the reciprocating bar 904 can drive the arc-shaped protrusion 901 to move. The arc-shaped protrusion 901 can cooperate with the bottom wheel 902 to make the filter plate 907 shake, thereby promoting the sludge to pass through the filter plate 907 into the transfer box 2, and make the filtered large objects fall into the collection component 4. The swing frame 11 swings and cooperates with the first convex column 307 to drive the connecting arm 308 and the reciprocating bar block 310 to reciprocate. The reciprocating motion of the reciprocating bar block 310 can continuously press the sludge in the transfer box 2 into the chamber of the extrusion groove 311 and form a certain compression. The squeezed water during compression will be discharged through the inner tube 309. When compressed to a certain extent, the push rod 305 will push against the first piston rod 304 to form a push, so that the oil in the first cylinder 302 enters the second cylinder 315, so that the second piston rod 316 rises and lifts the closing plate 314. After the closing plate 314 is lifted, the squeezed sludge can be discharged, and the discharged sludge enters the discharge box 303, and then is dispersed by the paddles on the dispersion shaft 313 and discharged from the discharge port at the lower end of the discharge box 303. At the same time, the second driving roller 808 drives the second filter belt 801 and the third filter belt 805 to operate, and the second filter belt 801 operates. The sludge discharged from the discharge box 303 is gradually transported to the third filter belt 805, and then the third filter belt 805 brings the sludge to the gap between the second filter belt 801 and the third filter belt 805, and gradually transported to the second drive roller 808. When reaching the second drive roller 808, the second filter belt 801 and the third filter belt 805 overlap, and then pass through the second drive roller 808, the squeezing roller 807 and the adjusting roller 810 to squeeze out the water in the sludge, and then when the sludge reaches the top, the second filter belt 801 and the third filter belt 805 are separated, and the separated sludge is scraped off by the second scraper 813, thereby realizing sludge discharge.
[0057] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Although this specification is described in accordance with the implementation modes, not every implementation mode includes only one technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A sludge treatment device, comprising a base frame (1), a drainage pipe (12) being provided on one side of the base frame (1), an L-shaped bracket (5) being fixedly connected to one end of the base frame (1), a mounting frame (7) being fixedly connected to the other end of the base frame (1), the L-shaped bracket (5) being connected to the top of the mounting frame (7), characterized in that: The L-shaped bracket (5) is provided with a feed assembly (6) for conveying sludge, a transfer box (2) is provided below the sludge outlet end of the feed assembly (6), both sides of the transfer box (2) are fixedly connected to the base frame (1) by brackets, one side of the transfer box (2) is rotatably connected to a swing shaft (10), both ends of the swing shaft (10) are fixedly connected to a swing frame (11), the lower end of the transfer box (2) is provided with a swing assembly (13) for driving the swing frame (11) to swing, and the upper end of the transfer box (2) is provided with a swing assembly (13) for cooperating with the swing frame (11). A screening component (9) for removing large objects from the sludge is provided on the base frame (1), a collecting component (4) for collecting the large objects removed by the screening component (9), a primary pressure component (3) for performing preliminary treatment on the sludge is provided at the lower end of the transfer box (2), a filter press component (8) for further filtering the sludge treated by the primary pressure component (3) is provided on the base frame (1), and a driving component (14) for driving the swing component (13) and the filter press component (8) to operate is also provided on one side of the base frame (1); The initial pressure assembly (3) comprises an inner convex inclined block (301), the inner convex inclined block (301) being fixedly connected to a position on one side of the interior of the transfer box (2), a plurality of extrusion grooves (311) being provided at a position below the inner convex inclined block (301) at the lower end of the interior of the transfer box (2), a reciprocating bar (310) being slidably connected inside the extrusion grooves (311), an end of the reciprocating bar (310) away from the inner convex inclined block (301) being fixedly connected to a connecting arm (308), an end of the connecting arm (308) away from the reciprocating bar (310) being fixedly connected by a connecting plate, the connecting arm A first convex column (307) is fixedly connected to one side of the reciprocating bar (308), and the first convex column (307) is slidably connected to the swing frame (11). An inner tube (309) is provided inside the reciprocating bar (310), and one end of the inner tube (309) close to the inner convex inclined block (301) is trumpet-shaped, and a filter plate (318) is fixedly connected to the trumpet mouth. A one-way valve (319) is installed at a position of the inner tube (309) located inside the reciprocating bar (310), and a connecting pipe (312) is connected between one end of the inner tube (309) away from the inner convex inclined block (301), and the connecting pipe (312) is a hose. (306) is connected to the drain pipe (12); a side of the transfer box (2) away from the connecting pipe (312) is fixedly connected to a limiting frame (317); a closing plate (314) is slidably connected inside the limiting frame (317); a second cylinder body (315) is fixedly connected to the positions above the closing plate (314) on both sides of the transfer box (2); a second piston rod (316) is slidably connected inside the second cylinder body (315); the lower end of the second piston rod (316) is fixedly connected to the closing plate (314); the lower ends of both sides of the transfer box (2) are also fixedly connected to the first cylinder body (302); the first cylinder body (302) is fixedly connected to the lower ends of the first cylinder body (302); the first cylinder body (302) is fixedly connected to the lower ends of the first cylinder body (302); the first cylinder body (302) is fixedly connected to the lower ends of the first cylinder body (302); the first cylinder body (302) is fixedly connected to the lower ends of the first cylinder body (302); the first cylinder body (302) is fixedly connected to the lower ends of the first cylinder body (302); the first cylinder body (302) is fixedly connected to the lower ends of the first cylinder body (302); the second ... A first piston rod (304) is slidably connected in the body (302); the rodless cavity of the first cylinder body (302) and the rod cavity of the second cylinder body (315) are connected by an oil pipe; the reciprocating blocks (310) located on both sides of the transfer box (2) are fixedly connected with push rods (305); a lower end of one side of the transfer box (2) is fixedly connected with a discharge box (303); a dispersion shaft (313) is rotatably connected inside the discharge box (303); a plurality of paddles are fixedly connected to the dispersion shaft (313); and a return spring is provided in the rodless cavity of the first cylinder body (302) and the rodless cavity of the second cylinder body (315); The filter press assembly (8) comprises a second filter belt (801) and a third filter belt (805); a first folding roller (804) is mounted on one end of the base frame (1) away from the mounting frame (7); a bottom roller (809) is mounted on one side of the lower end of the mounting frame (7); a second support roller (812) is mounted on one side of the upper end of the mounting frame (7); a first support roller (803) is mounted on one side of the upper end of the mounting frame (7); and a plurality of side rollers are mounted on the other side of the upper end of the mounting frame (7). roller (802), a second folding roller (814) is installed at one end of the base frame (1) close to the first folding roller (804), the second folding roller (814) is higher than the first folding roller (804), a plurality of squeezing rollers (807) are installed on one side of the middle rod of the mounting frame (7), a second driving roller (808) is installed at the lower end of the middle rod of the mounting frame (7), two adjusting rollers (810) are arranged on the other side of the middle rod of the mounting frame (7), and the third filter belt (805) The second filter belt (801) passes through the second support roller (812), the bottom roller (809), the first folding roller (804), the second driving roller (808), the squeezing roller (807) and the adjusting roller (810) in sequence, and the second filter belt (801) passes through the second folding roller (814), the side roller (802), the first support roller (803), the squeezing roller (807), the adjusting roller (810) and the second driving roller (808) in sequence, and the second filter belt (801) and the third filter belt (805) pass through the second driving roller The regions of the second filter belt (801) and the third filter belt (805) overlap, and the areas of the squeezing roller (807) and the adjusting roller (810) overlap. A second scraper (813) is provided at the upper end of the mounting frame (7) near the second supporting roller (812) and the first supporting roller (803). The mounting frame (7) is also provided with an adjusting component (811) for adjusting the tension of the second filter belt (801) and the third filter belt (805). The mounting frame (7) is also provided with a water collecting component (806) for discharging squeezed water.
2. A sludge treatment equipment according to claim 1, characterized in that: The feed assembly (6) comprises two support rollers (601), the two support rollers (601) being rotatably connected to the upper end and the lower end of the vertical part of the L-shaped bracket (5), respectively; the horizontal part of the L-shaped bracket (5) is rotatably connected to a first drive roller (604) at a position close to the mounting frame (7); the lower end of the horizontal part of the L-shaped bracket (5) is also rotatably connected to a limit roller (608); a first filter belt (607) is installed between the support roller (601), the first drive roller (604) and the limit roller (608); a water collecting hood (603) is installed on the L-shaped bracket (5); the bottom of the water collecting hood (603) is connected to a first downpipe (602); the lower end of the first downpipe (602) is connected to a drainage pipe (12); and a first scraper (606) is fixedly connected to the L-shaped bracket (5) at a position close to the first drive roller (604).
3. A sludge treatment equipment according to claim 1, characterized in that: The swing assembly (13) comprises a drive shaft (133), the drive shaft (133) being rotatably connected to a side of the transfer box (2) away from the L-shaped bracket (5) by means of a support, both ends of the drive shaft (133) being fixedly connected to a dial (131), a second dial post (134) being fixedly connected to a position of the dial (131) offset from the center of the circle, the second dial post (134) being slidably connected to the inside of the swing frame (11), and a drive gear (132) being further mounted on one end of the drive shaft (133).
4. A sludge treatment equipment according to claim 1, characterized in that: The screening assembly (9) comprises a filter plate (907), the filter plate (907) being tilted and arranged at an upper port position of the transfer box (2), slide grooves (906) being provided on both sides of the upper end of the transfer box (2), U-shaped slides (903) being slidably connected in the slide grooves (906), the U-shaped slides (903) being fixedly connected to the filter plate (907), spring seats being fixedly connected to the upper ends of both sides of the transfer box (2), springs (908) being installed between the spring seats and the U-shaped slides (903), the U-shaped slides (903) A bottom wheel (902) is installed in the middle of the lower end, and reciprocating bars (904) are provided at positions below the U-shaped slide (903) on both sides of the transfer box (2). Both ends of the reciprocating bar (904) are slidably connected to sliding sleeves (905), and the sliding sleeves (905) are fixedly connected to the transfer box (2). The upper end surface of the reciprocating bar (904) is provided with a plurality of arc-shaped protrusions (901) that cooperate with the bottom wheel (902), and one end of the reciprocating bar (904) is fixedly connected to a third protruding column (909) that is slidably connected to the swing frame (11).
5. The sludge treatment equipment according to claim 1, characterized in that: The collecting assembly (4) comprises a collecting box (401), the collecting box (401) being arranged below the discharge end of the filter mud plate (907), support arms (404) being arranged at four corners of the lower end of the collecting box (401), gravity sensors (406) being installed at the positions where the upper ends of the support arms (404) are connected to the collecting box (401), the lower ends of the support arms (404) are fixedly connected to the base frame (1), a discharge port (402) is arranged at the lower end of one side of the collecting box (401), and a spiral discharge rod (403) is rotatably connected to the bottom of the collecting box (401).
6. The sludge treatment equipment according to claim 1, characterized in that: The adjustment component (811) comprises an adjustment arm (8113), both ends of the adjustment arm (8113) are slidably connected to sliding rods (8115), both ends of the sliding rods (8115) are fixedly connected to the mounting frame (7), a threaded rod (8112) is threadedly connected in the middle of the adjustment arm (8113), the threaded rod (8112) is rotatably connected to the mounting frame (7), one end of the threaded rod (8112) is installed at a position where it passes through the mounting frame (7), and the mounting supports of the adjustment roller (810) are fixedly connected to the adjustment arm (8113).
7. The sludge treatment equipment according to claim 1, characterized in that: The water collection assembly (806) comprises a second water receiving tray (8063) and a first water receiving tray (8061); the second water receiving tray (8063) is respectively installed below the squeezing roller (807) and the adjusting roller (810); the first water receiving tray (8061) is installed below the third filter belt (805); and both the first water receiving tray (8061) and the second water receiving tray (8063) are connected to the drainage pipe (12) via the second downpipe (8062).
8. The sludge treatment equipment according to claim 3, characterized in that: The driving assembly (14) comprises a main shaft (142), the main shaft (142) being rotatably connected to one side of the transfer box (2), a motor gear (141) being mounted on one end of the main shaft (142), the motor gear (141) being meshed with the driving gear (132), a second pulley (146) being mounted on one end of the dispersion shaft (313) and one end of the main shaft (142), a second belt (147) being mounted between the two second pulleys (146), a first pulley (143) being mounted on one end of the connecting shaft between the main shaft (142) and the second driving roller (808), a first belt (144) being mounted between the two first pulleys (143), a main motor (145) being mounted on a bracket on one side, and an output end of the main motor (145) being connected to the main shaft (142).
Citation Information
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A high-efficiency sludge treatment equipment
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