Dehydration treatment device for honey processing and operation method thereof

By introducing a movable scraper and drive device into the honey dehydration treatment device, the stirring rod is automatically scraped off, and the design of the heating chamber and cooling air pipe is solved, and the problem of uneven adhesion and heating of honey is achieved, and automatic dehydration and uniformity are achieved Heating protects the quality of honey.

CN119174918AInactive Publication Date: 2024-12-24LONGYAN UNIV +1
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Patent Information

Application Number
CN202411389806.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2024-12-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the heating process, the existing honey dehydration treatment device causes honey to adhere to the stirring rod, making it difficult to fall off, and the heating is uneven, affecting the quality and nutritional content of the honey.

Method used

A dehydration treatment device including a heating frame assembly and a stirring assembly is designed to automatically scrape the stirring rod through a movable scraper and a drive device, and ensure uniform heating of honey through the design of the heating chamber and cooling air pipe.

Benefits of technology

The automatic dehydration of honey is achieved, which avoids the need for artificial scraping, ensures uniform heating of honey and protects its nutrients.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a dehydration treatment device for honey processing and an operation method thereof.The dehydration treatment device comprises a bottom plate, a heating frame assembly and a stirring assembly, the stirring assembly is arranged, a stirring rod is driven through a driving device of the stirring assembly, a movable scraping plate is arranged, and when the stirring rod moves upwards, the movable scraping plate moves upwards; honey adhering to a stirring rod is automatically scraped off through a scraping groove in a movable scraping plate, an angle positioning mechanism and an angle sensor are arranged at the top of a driving device to detect the angle of the stirring rod at the moment, the stirring rod can be conveniently inserted into the scraping groove, and a heating cavity is formed between an outer frame and a honey containing cylinder by arranging a heating frame assembly; the heating pipe generates heat to heat the heating cavity and the honey containing barrel, the heat is conducted to honey in the honey containing barrel through the honey containing barrel, the uniform heating effect of the honey is effectively improved, when the temperature in the heating cavity is too high, the cooling fan is started to blow air into the heating cavity, and the air pressure in the heating cavity is increased, so that hot air is exhausted for cooling.
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Description

Technical Field

[0001] This invention relates to the field of honey processing, specifically to a dehydration treatment device for honey processing and its operating method. Background Technology

[0002] Honey is a viscous, transparent or translucent gel-like liquid produced by bees from the nectar secreted by plant glands. It is primarily composed of monosaccharides such as glucose and fructose, and contains various vitamins, minerals, and organic acids. Honey fermentation is a common quality issue. Because honey absorbs moisture from the air, its concentration gradually decreases. Immature honey also has a relatively high water content. Generally, a water content of 21% or higher in honey is conducive to yeast growth and reproduction. If the water content exceeds 33%, yeast activity becomes even more frequent. If yeast multiplies excessively in the honey… This process breaks down the sugars in honey into alcohol and carbon dioxide, which is called honey fermentation. Studies have shown that honey fermentation is directly related to water content. In southern my country, where there is more rain during the flowering season, the concentration of honey produced is greatly affected by external factors, and the water content is generally higher. This type of honey is very easy to spoil and needs to be dehydrated before it can be stored, preserved, or sold. At the same time, because honey is a natural substance containing active enzymes, it is heat-sensitive and cannot be heated above 60°C. Otherwise, the active enzymes will denature and become inactive at high temperatures, vitamins will be lost, and the nutritional components will be destroyed.

[0003] Currently, CN213695613U discloses "A Small Honey Dehydration Processing Device", which includes a sealed heat preservation cabinet, a temperature-adjustable heater and a temperature measuring element inside the sealed heat preservation cabinet, a dehumidifying fan with adjustable speed inside the sealed heat preservation cabinet, and a honey container that can be placed inside the sealed heat preservation cabinet. The honey container is equipped with a stirrer with adjustable speed. It adopts a dehumidification and constant temperature concentration dehydration processing method to realize and accelerate the separation of honey and water, thereby achieving the effect of physical dehydration of honey without destroying the original nutrients in honey.

[0004] The aforementioned honey dehydration device uses a stirrer to stir the honey during heating and dehydration, which increases the uniformity of heating. However, the honey tends to stick to the stirring rod, especially after dehydration, when it becomes very sticky and difficult to detach from the rod. This requires manual scraping of the honey off the stirring rod after dehydration. Furthermore, the device heats the honey using a heater, and the temperature controller controls the heater's operation based on the temperature. Heating the honey container with the heater can easily lead to uneven heating of the honey. Summary of the Invention

[0005] Therefore, in order to overcome the above-mentioned shortcomings, the present invention provides a dehydration treatment device for honey processing and its operating method.

[0006] This invention is implemented as follows: a dehydration treatment device for honey processing and its operating method are constructed. The device includes a base plate, a heating frame assembly, a stirring assembly, a screw, a limiting rod, a top plate, a motor, and an exhaust pipe. The heating frame assembly is located at the center of the top of the base plate. The stirring assembly is located at the top of the heating frame assembly. The left and right sides of the stirring assembly are vertically penetrated by the screw and the limiting rod, respectively. The screw is threadedly connected to the stirring assembly. The top of the screw is drivenly connected to the output shaft of the motor. The bottom of the screw is rotatably connected to the base plate through a bearing. The upper and lower ends of the limiting rod are fixedly connected to the top plate and the base plate, respectively. The motor is installed at the top of the top plate. The exhaust pipe is fixedly connected to the top plate.

[0007] The heating frame assembly includes an outer frame, a honey placement tube, a heating tube, a one-way pressure relief valve, an exhaust pipe, a cooling pipe, a one-way valve, and a cooling fan. The honey placement tube is embedded inside the outer frame. The heating tube is installed on the inner wall of the outer frame. A one-way pressure relief valve is installed on the left end of the outer frame, and the left end of the one-way pressure relief valve is connected to the exhaust pipe. The top of the exhaust pipe is connected to the exhaust pipe. The right side of the outer frame is connected to one end of the cooling pipe, and the other end of the cooling pipe is connected to the cooling fan. A one-way valve is installed in the middle of the cooling pipe.

[0008] Preferably, the top of the inner wall of the outer frame is fitted to the outer wall of the honey placement tube, and a heating cavity is formed between the outer frame and the honey placement tube.

[0009] Preferably, a temperature sensor is installed inside the heating cavity, and the temperature sensor is fixedly connected to the outer frame.

[0010] Preferably, the stirring assembly includes a support plate, a bracket, a movable tube, a movable scraper, a driving device, a stirring rod, an air guide tube, and a connecting pipe. The top of the support plate is fixedly connected to the bracket. Movable tubes are fixed at both ends of the bracket, and the two movable tubes are vertically penetrated by a screw and a limiting rod, respectively. The screw is threaded to the inner wall of the movable tube. A movable scraper is provided at the bottom of the support plate, and a driving device is installed at the top of the support plate. The stirring rod is located at the bottom of the movable scraper, and the top of the stirring rod passes through the movable scraper and the support plate and is connected to the driving device. An air guide tube is connected to the top of the movable scraper. The air guide tube vertically passes through the support plate and the bracket, and the support plate and the bracket are fixedly connected. The top of the air guide tube is connected to one end of the connecting pipe, and the other end of the connecting pipe is connected to the exhaust pipe. The stirring rod extends into the honey placement cylinder.

[0011] Preferably, the movable scraper includes a plate body, a scraping groove, a magnetic block, a first connecting rod and a second connecting rod. A scraping groove is formed inside the plate body. A magnetic block is fixed at the bottom edge of the plate body, and the magnetic block is used for adsorbing to the honey placing cylinder. The left and right ends of the plate body are respectively connected to the first connecting rod through a rotating shaft. The outer end of the first connecting rod is rotationally connected to one end of the second connecting rod through a rotating shaft, and the other end of the second connecting rod is rotationally connected to the support plate through a rotating shaft. The top of the scraping groove is communicated with the air guide pipe.

[0012] Preferably, the stirring rod is in a mountain shape, and the inner wall of the scraping groove is fitted with the stirring rod.

[0013] Preferably, the driving device includes a second motor, a reciprocating rotation mechanism, an angle positioning mechanism and an angle sensor. The second motor is fixed on the top of the bracket. The reciprocating rotation mechanism is installed on the top of the support plate. The second motor is传动连接 with the reciprocating rotation mechanism. The bottom of the reciprocating rotation mechanism is传动连接 with the stirring rod. An angle positioning mechanism and an angle sensor are arranged on the right side of the top of the reciprocating rotation mechanism, and the reciprocating rotation mechanism is传动连接 with the angle positioning mechanism and the angle sensor. The angle sensor is installed on the top of the bracket.

[0014] Preferably, the reciprocating rotation mechanism includes a housing, a crankshaft, a connecting rod, a reciprocating plate, a first smooth rod, a toothed plate, a second smooth rod, a gear and a driving shaft. A crankshaft is arranged on the left side inside the housing. The left end of the connecting rod is传动连接 with the connecting rod journal of the crankshaft, and the right end of the connecting rod is rotationally connected to the reciprocating plate through a rotating shaft. The inner rear side of the reciprocating plate is horizontally penetrated by the first smooth rod, and the left and right ends of the first smooth rod are respectively fixed to the housing. A toothed plate is fixed on the front side of the right end of the reciprocating plate. The rear side of the toothed plate is meshed with the gear. The right end of the second smooth rod penetrates the reciprocating plate and is inserted into the toothed plate. The left end of the second smooth rod is fixed to the housing. The center of the gear is传动连接 with the driving shaft. The bottom end of the driving shaft is传动连接 with the middle part of the top end of the stirring rod. The top end of the driving shaft penetrates the angle positioning mechanism and is传动连接 with the angle sensor, and the crankshaft is传动连接 with the angle positioning mechanism. The housing is fixed on the top of the support plate, and the top end of the crankshaft is传动连接 with the output shaft of the second motor.

[0015] Preferably, the angle positioning mechanism includes a rotating ring, a rotating blocking rod, a fixed shell, a photoelectric sensor and a detection port. A rotating blocking rod is fixed on the outer wall of the rotating ring. A photoelectric sensor is installed inside the fixed shell. A detection port is opened in the middle of the right side of the fixed shell. The fixed shell is arranged on the left side of the rotating ring. The rotating blocking rod is used for blocking the detection port. The rotating ring is sleeved outside the driving shaft, and the driving shaft is传动连接 with the rotating ring. The fixed shell is fixed on the top of the housing.

[0016] An operation method of a dehydration treatment device for honey processing includes the following specific operation steps: It should be noted that the "传动连接" in the translation is a placeholder for the appropriate English expression for the specific transmission connection relationship in the original text, which needs to be further determined according to the actual mechanical connection situation described in the text and accurately translated.

[0017] Step S: Place the honey to be dehydrated into the honey storage container, and then place the honey storage container into the outer frame;

[0018] Step S: Drive motor 1 controls the stirring component to descend, the stirring rod of the stirring component extends into the honey placing cylinder, the top of the honey placing cylinder is sealed by the movable scraper, and the scraping groove of the movable scraper is sealed by the support plate.

[0019] Step S: Drive motor 2 drives the crankshaft to rotate. The crankshaft drives the reciprocating plate and gear plate to move laterally back and forth through the connecting rod. The gear plate drives the gear and drive shaft to rotate back and forth. The drive shaft drives the stirring rod to rotate back and forth. The honey is stirred by the rotation of the stirring rod.

[0020] Step S: Control the heating tube to generate heat, heat the heating chamber and honey placement tube, and conduct the heat to the honey in the honey placement tube to heat and dehydrate the honey. The water vapor generated during honey dehydration is discharged in sequence through the scraper, air guide tube, connecting tube and exhaust pipe.

[0021] Step S: The temperature inside the heating chamber is monitored by a temperature sensor. When the temperature inside the heating chamber is too high, the cooling fan is started to blow air into the cooling air pipe. The air enters the heating chamber through the cooling air pipe and the one-way valve, increasing the air pressure inside the heating chamber. The air inside the heating chamber is discharged in sequence through the one-way pressure relief valve, the air outlet pipe and the exhaust pipe.

[0022] Step S: The rotation angle of the stirring rod is monitored by an angle sensor. The drive shaft drives the rotating ring and the rotating stop to rotate. When the rotating stop rotates to the detection port on the right side of the fixed shell, the photoelectric sensor is triggered to detect and determine the angle of the stirring rod. After the honey dehydration is completed, the stirring rod is controlled to rotate to correspond to the scraper groove position. The stirring component is controlled to move upward. The movable scraper is attracted to the honey placement cylinder by the magnetic block. When the stirring component moves upward, the stirring rod moves upward and extends into the scraper groove of the movable scraper, so that the honey adhering to the stirring rod is scraped off. After the stirring rod is completely embedded in the scraper groove, the movable scraper moves upward with the stirring rod.

[0023] Step S: Remove the honey container and the dehydrated honey inside the container to complete the honey dehydration process.

[0024] The present invention has the following advantages: The present invention provides an improved dehydration treatment apparatus and its operating method for honey processing, which, compared with similar equipment, has the following improvements:

[0025] The present invention discloses a honey dehydration treatment device and its operating method. By incorporating a stirring assembly, a driving device of the stirring assembly drives a stirring rod, and a movable scraper is provided. When the stirring rod moves upward, the honey adhering to the stirring rod is automatically scraped off through the scraping groove within the movable scraper, eliminating the need for manual scraping and increasing the automation of the equipment. Furthermore, the top of the drive shaft used by the drive device to drive the stirring rod is equipped with an angle positioning mechanism and an angle sensor. The angle sensor detects the current angle of the stirring rod and controls the drive shaft to rotate, causing the rotation stop to rotate until it triggers the photoelectric sensor, aligning the stirring rod with the scraping groove. This allows the stirring rod to move upward and be inserted into the scraping groove, facilitating angle control and easy insertion of the stirring rod into the scraping groove to scrape off the honey.

[0026] The present invention discloses a honey dehydration treatment device and its operating method. A heating frame assembly is provided, with a gap between the outer frame and the honey placement cylinder to form a heating chamber. A heating pipe generates heat to heat the heating chamber and the honey placement cylinder, which then conducts the heat to the honey inside, effectively dehydrating it and increasing the uniformity of heating. A temperature sensor monitors the temperature inside the heating chamber. When the temperature inside the heating chamber becomes too high, a cooling fan is activated to blow air into the cooling air pipe. The air enters the heating chamber through the cooling air pipe and a one-way valve, increasing the internal air pressure and expelling the hot air, achieving rapid cooling and effectively preventing the destruction of the honey's nutritional components due to excessively high temperatures. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the heating frame assembly structure of the present invention;

[0029] Figure 3 This is a top view of the cooling pipe structure of the present invention;

[0030] Figure 4 This is a schematic diagram of the stirring assembly structure of the present invention;

[0031] Figure 5 This is a schematic diagram of the movable scraper structure of the present invention;

[0032] Figure 6 This is a schematic diagram of the drive device structure of the present invention;

[0033] Figure 7 This is a top view of the internal structure of the reciprocating rotary mechanism of the present invention;

[0034] Figure 8 This is a top view of the internal structure of the angle positioning mechanism of the present invention.

[0035] The components include: base plate-1, heating frame assembly-2, stirring assembly-3, screw-4, limit rod-5, top plate-6, motor-1-7, exhaust pipe-8, outer frame-21, honey placement cylinder-22, heating tube-23, one-way pressure relief valve-24, air outlet pipe-25, cooling air pipe-26, one-way valve-27, cooling fan-28, temperature sensor-29, heating chamber-210, support plate-31, bracket-32, movable pipe-33, movable scraper-34, drive device-35, stirring rod-36, air guide pipe-37, connecting pipe-38, plate body-341, scraper-35. Slot-342, Magnetic block-343, Connecting rod one-344, Connecting rod two-345, Motor two-351, Reciprocating rotation mechanism-352, Angle positioning mechanism-353, Angle sensor-354, Housing-3521, Crankshaft-3522, Connecting rod-3523, Reciprocating plate-3524, Smooth rod one-3525, Gear plate-3526, Smooth rod two-3527, Gear-3528, Drive shaft-3529, Rotating ring-3531, Rotating stop bar-3532, Fixed housing-3533, Photoelectric sensor-3534, Detection port-3535. Detailed Implementation

[0036] The following will be combined with the appendix Figure 1-8 This invention will be described in detail, and the technical solutions in the embodiments of this invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0037] Please see Figure 1-3 The present invention discloses a dehydration treatment device for honey processing, comprising a base plate 1, a heating frame assembly 2, a stirring assembly 3, a screw 4, a limiting rod 5, a top plate 6, a motor 7, and an exhaust pipe 8. The heating frame assembly 2 is disposed at the top center of the base plate 1, and the stirring assembly 3 is disposed at the top of the heating frame assembly 2. The left and right sides of the stirring assembly 3 are vertically penetrated by the screw 4 and the limiting rod 5, respectively, and the screw 4 is threadedly connected to the stirring assembly 3. The top end of the screw 4 is drivenly connected to the output shaft of the motor 7, and the bottom end of the screw 4 is rotatably connected to the base plate 1 through a bearing. The upper and lower ends of the limiting rod 5 are fixedly connected to the top plate 6 and the base plate 1, respectively, and the motor 7 is installed at the top of the top plate 6. The exhaust pipe 8 is fixedly connected to the top plate 6.

[0038] The heating frame assembly 2 includes an outer frame 21, a honey placement cylinder 22, a heating tube 23, a one-way pressure relief valve 24, a vent pipe 25, a cooling air pipe 26, a one-way valve 27, and a cooling fan 28. The honey placement cylinder 22 is embedded inside the outer frame 21. The heating tube 23 is installed on the inner wall of the outer frame 21. The one-way pressure relief valve 24 is installed on the left end of the outer frame 21, and the left end of the one-way pressure relief valve 24 is connected to the vent pipe 25. The top of the vent pipe 25 is connected to the exhaust pipe 8. The right side of the outer frame 21 is connected to one end of the cooling air pipe 26, and the other end of the cooling air pipe 26 is connected to the cooling fan 28. A one-way valve 27 is installed in the middle of the venting pipe 26. The top of the inner wall of the outer frame 21 is attached to the outer wall of the honey placing cylinder 22, and a heating chamber 210 is formed between the outer frame 21 and the honey placing cylinder 22. The heating pipe 23 generates heat to heat the heating chamber 210 and the honey placing cylinder 22. The heat is conducted to the honey in the honey placing cylinder 22 through the honey placing cylinder 22 to heat and dehydrate the honey. A temperature sensor 29 is installed inside the heating chamber 210 and is fixedly connected to the outer frame 21. The temperature inside the heating chamber 210 is monitored by the temperature sensor 29.

[0039] Please see Figure 4-5 The present invention discloses a dehydration treatment device for honey processing. The stirring assembly 3 includes a support plate 31, a bracket 32, a movable tube 33, a movable scraper 34, a driving device 35, a stirring rod 36, an air guide pipe 37, and a connecting pipe 38. The top end of the support plate 31 is fixedly connected to the bracket 32. Movable tubes 33 are fixed at both ends of the bracket 32, and each movable tube 33 is vertically penetrated by a screw 4 and a limiting rod 5, respectively. The screw 4 is threadedly connected to the inner wall of the movable tube 33. A movable scraper 34 is provided at the bottom of the support plate 31, and the top end of the support plate 31... A drive device 35 is installed, and a stirring rod 36 is located at the bottom of a movable scraper 34. The top of the stirring rod 36 passes through the movable scraper 34 and the support plate 31 and is connected to the drive device 35. The top of the movable scraper 34 is connected to a duct pipe 37, which vertically passes through the support plate 31 and the bracket 32. The support plate 31 and the bracket 32 ​​are fixedly connected. The top of the duct pipe 37 is connected to one end of a connecting pipe 38, and the other end of the connecting pipe 38 is connected to an exhaust pipe 8. The stirring rod 36 extends into the honey placement cylinder 22.

[0040] The movable scraper 34 includes a plate body 341, a scraping groove 342, a magnetic block 343, a first connecting rod 344, and a second connecting rod 345. The scraping groove 342 is provided inside the plate body 341. A magnetic block 343 is fixed at the bottom edge of the plate body 341. The magnetic block 343 is used to attract the honey placing cylinder 22. The left and right ends of the plate body 341 are respectively connected to the first connecting rod 344 through a rotating shaft. The outer end of the first connecting rod 344 is rotatably connected to one end of the second connecting rod 345 through a rotating shaft. The other end of the second connecting rod 345 is rotatably connected to the support plate 31 through a rotating shaft. The top of the scraping groove 342 is connected to the air guide pipe 37. The stirring rod 36 is in the shape of a mountain. The inner wall of the scraping groove 342 is in contact with the stirring rod 36. The stirring rod 36 moves upward and extends into the scraping groove 342 of the movable scraper 34. The movable scraper 34 scrapes off the honey adhering to the stirring rod 36.

[0041] Please see Figure 6-7 The present invention discloses a honey dehydration treatment device, wherein the driving device 35 includes a second motor 351, a reciprocating rotation mechanism 352, an angle positioning mechanism 353, and an angle sensor 354. The second motor 351 is fixed to the top of the bracket 32, the reciprocating rotation mechanism 352 is installed on the top of the support plate 31, the second motor 351 is connected to the reciprocating rotation mechanism 352, the bottom of the reciprocating rotation mechanism 352 is connected to the stirring rod 36, the angle positioning mechanism 353 and the angle sensor 354 are provided on the top right side of the reciprocating rotation mechanism 352, and the reciprocating rotation mechanism 352 is connected to the angle positioning mechanism 353 and the angle sensor 354, and the angle sensor 354 is installed on the top of the bracket 32.

[0042] The reciprocating rotary mechanism 352 includes a housing 3521, a crankshaft 3522, a connecting rod 3523, a reciprocating plate 3524, a first guide rod 3525, a gear plate 3526, a second guide rod 3527, a gear 3528, and a drive shaft 3529. The crankshaft 3522 is located on the left side inside the housing 3521. The left end of the connecting rod 3523 is connected to the connecting rod journal of the crankshaft 3522, and the right end of the connecting rod 3523 is rotatably connected to the reciprocating plate 3524 via a rotating shaft. The rear side of the reciprocating plate 3524 is transversely penetrated by the first guide rod 3525, and both ends of the first guide rod 3525 are fixedly connected to the housing 3521. A gear plate 3528 is fixed to the front right side of the reciprocating plate 3524. 526, the rear side of the toothed plate 3526 meshes with the gear 3528, the right end of the second smooth rod 3527 passes through the reciprocating plate 3524 and is inserted into the toothed plate 3526, the left end of the second smooth rod 3527 is fixedly connected to the outer shell 3521, the center of the gear 3528 is connected to the drive shaft 3529, the bottom end of the drive shaft 3529 is connected to the middle of the top of the stirring rod 36, the top of the drive shaft 3529 passes through the angle positioning mechanism 353 and is connected to the angle sensor 354, and the crankshaft 3529 is connected to the angle positioning mechanism 353, the outer shell 3521 is fixed to the top of the support plate 31, and the top of the crankshaft 3522 is connected to the output shaft of the second motor 351.

[0043] The angle positioning mechanism 353 includes a rotating ring 3531, a rotating stop bar 3532, a fixed housing 3533, a photoelectric sensor 3534, and a detection port 3535. The rotating stop bar 3532 is fixed to the outer wall of the rotating ring 3531. The photoelectric sensor 3534 is installed inside the fixed housing 3533. The detection port 3535 is located in the middle of the right side of the fixed housing 3533. The fixed housing 3533 is positioned to the left of the rotating ring 3531. The rotating stop bar 3532 is used to block the detection port 3535. The rotating ring 3531 is fitted on the outside of the drive shaft 3529, and the drive shaft 3529 is connected to the rotating ring 3531 in a transmission connection. The fixed shell 3533 is fixed on the top of the outer shell 3521. The rotating stop rod 3532 is arranged parallel to the stirring rod 36. When the left end of the rotating stop rod 3532 blocks the probe port 3535, the rotating stop rod 3532 is parallel to the scraper groove 342, that is, the stirring rod 36 is parallel to the scraper groove 342. This makes it easier to determine the angle of the stirring rod 36 based on the position of the rotating stop rod 3532.

[0044] An operating method for a honey dehydration treatment device includes the following specific operating steps:

[0045] Step S1: Place the honey to be dehydrated into the honey storage container 22, and then place the honey storage container 22 into the outer frame 21;

[0046] Step S2: Drive motor 7 drives screw 4 to rotate. The rotation of screw 4 drives the movable tube 33 to move vertically through the threaded engagement with the movable tube 33. The movable tube 33 drives the support plate 31 and bracket 32 ​​to move synchronously. The movable tube 33 on the right side of the support plate 31 and bracket 32 ​​slides vertically along the limiting rod 5. Drive motor 7 controls the stirring assembly 3 to descend. The stirring rod 36 of the stirring assembly 3 extends into the honey placing cylinder 22. The top of the honey placing cylinder 22 is sealed by the movable scraper 34. The scraper groove 342 of the movable scraper 34 is sealed by the support plate 31.

[0047] Step S3: Drive motor 351 drives crankshaft 3522 to rotate. Crankshaft 3522 drives reciprocating plate 3524 and gear plate 3526 to move laterally and reciprocally through connecting rod 3523. Gear plate 3526 drives gear 3528 and drive shaft 3529 to rotate reciprocally. The rotation angle of drive shaft 3529 is greater than 360 degrees. Drive shaft 3529 drives stirring rod 36 to rotate reciprocally. The honey is stirred by the rotation of stirring rod 36. The rotation angle of stirring rod 36 is greater than 360 degrees to ensure the stirring effect of stirring rod 36 on honey, thereby increasing the uniform heating effect of honey.

[0048] Step S4: Control the heating tube 23 to generate heat to heat the heating chamber 210 and the honey placement tube 22. The heat is conducted to the honey in the honey placement tube 22 through the honey placement tube 22 to heat and dehydrate the honey. The water vapor generated during the honey dehydration is discharged sequentially through the scraper 342, the air guide tube 37, the connecting tube 38 and the exhaust tube 8.

[0049] Step S5: The temperature inside the heating chamber 210 is monitored by the temperature sensor 29. When the temperature inside the heating chamber 210 is too high, the cooling fan 28 is started to blow air into the cooling air pipe 26. The air enters the heating chamber 210 through the cooling air pipe 26 and the one-way valve 27, and the air pressure inside the heating chamber 210 increases. The air inside the heating chamber 210 is discharged in sequence through the one-way pressure relief valve 24, the air outlet pipe 25 and the exhaust pipe 8.

[0050] Step S6: The rotation angle of the stirring rod 36 is monitored by the angle sensor 354, and a reciprocating rotation method is used to increase the angle detection accuracy of the angle sensor 354 on the drive shaft 3529, thereby increasing the detection accuracy of the angle of the stirring rod 36. The drive shaft 3529 drives the rotating ring 3531 and the rotating stop bar 3532 to rotate. The rotating stop bar 3532 is set parallel to the stirring rod 36. When the rotating stop bar 3532 rotates to the detection port 3535 on the right side of the fixed shell 3533, it triggers the detection of the photoelectric sensor 3534. 3532 and scraper 342 are in a parallel state, that is, the stirring rod 36 and scraper 342 are in a parallel state. This makes it easier to determine the angle of the stirring rod 36 based on the position of the rotating stop 3532. When the drive shaft 3529 performs one reciprocating rotation, the rotating stop 3532 triggers the photoelectric sensor 3534 twice. From the first trigger to the second trigger, the rotating stop 3532 rotates 360 degrees. The angle detection accuracy of the angle sensor 354 is calibrated based on the two triggers of the photoelectric sensor 3534.

[0051] After the honey is dehydrated, since the rotating stop lever 3532 and the stirring rod 36 are parallel, and when the left end of the rotating stop lever 3532 blocks the detection port 3535, the rotating stop lever 3532 and the scraper groove 342 are parallel, that is, the stirring rod 36 and the scraper groove 342 are parallel. The angle sensor 354 detects the angle of the stirring rod 36 at this time, and controls the drive shaft 3529 to rotate, causing the rotating stop lever 3532 to rotate until it triggers the photoelectric sensor 3534 to detect it. At this time, it is determined that the stirring rod 36 and the scraper groove 342 are in corresponding positions, and the stirring assembly 3 is controlled to... As the moving scraper 34 is attracted to the honey placement cylinder 22 by the magnetic block 343, when the stirring assembly 3 moves upward, the support plate 31, bracket 32, moving tube 33, driving device 35 and stirring rod 36 move upward first. The stirring rod 36 moves upward and extends into the scraping groove 342 of the moving scraper 34, so that the honey adhering to the stirring rod 36 is scraped off. After the stirring rod 36 is completely embedded in the scraping groove 342, the support plate 31 drives the moving scraper 34 to move upward through the connecting rod 1 344 and the connecting rod 2 345, so that the moving scraper 34 follows the stirring rod 36 upward.

[0052] Step S7: Take out the honey storage container 22 and the dehydrated honey inside the honey storage container 22 to complete the dehydration of the honey.

[0053] The above description shows and illustrates the basic principles, main features, and advantages of the present invention. Standard parts used in the present invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0054] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A dehydration treatment device for honey processing, characterized in that: The invention comprises a bottom plate (1), a heating frame assembly (2), a stirring assembly (3), a screw (4), a limiting rod (5), a top plate (6), a motor (7) and an exhaust pipe (8); the heating frame assembly (2) is arranged at the middle of the top of the bottom plate (1); the stirring assembly (3) is arranged on the top of the heating frame assembly (2); the left and right sides of the stirring assembly (3) are respectively vertically penetrated by the screw (4) and the limiting rod (5); the screw (4) is threadedly connected to the stirring assembly (3); the top end of the screw (4) is drivingly connected to the output shaft of the motor (7); the bottom end of the screw (4) is rotatably connected to the bottom plate (1) through a bearing; the upper and lower ends of the limiting rod (5) are respectively fixedly connected to the top plate (6) and the bottom plate (1); the motor (7) is installed at the top end of the top plate (6); and the exhaust pipe (8) is fixedly connected to the top plate (6); The heating frame assembly (2) comprises an outer frame (21), a honey placing tube (22), a heating pipe (23), a one-way pressure relief valve (24), an air outlet pipe (25), a cooling air pipe (26), a one-way valve (27) and a cooling fan (28); the honey placing tube (22) is embedded in the outer frame (21); the inner wall of the outer frame (21) is provided with a heating pipe (23); the left end of the outer frame (21) is provided with a one-way pressure relief valve (24); the left end of the one-way pressure relief valve (24) is connected to the air outlet pipe (25); the top of the air outlet pipe (25) is connected to the exhaust pipe (8); the right side of the outer frame (21) is connected to one end of the cooling air pipe (26); the other end of the cooling air pipe (26) is connected to the cooling fan (28); and the middle part of the cooling air pipe (26) is provided with a one-way valve (27).

2. A dehydration treatment device for honey processing according to claim 1, characterized in that: The top end of the inner wall of the outer frame (21) is in contact with the outer wall of the honey placing tube (22), and a heating chamber (210) is formed between the outer frame (21) and the honey placing tube (22).

3. A dehydration treatment device for honey processing according to claim 1, characterized in that: A temperature sensor (29) is disposed inside the heating chamber (210), and the temperature sensor (29) is fixedly connected to the outer frame (21).

4. A dehydration treatment device for honey processing according to claim 1, characterized in that: The stirring assembly (3) comprises a support plate (31), a bracket (32), a movable tube (33), a movable scraper (34), a driving device (35), a stirring rod (36), an air guide tube (37) and a connecting tube (38). The top end of the support plate (31) is fixedly connected to the bracket (32). The movable tubes (33) are fixed to the left and right ends of the bracket (32). The two movable tubes (33) are vertically penetrated by a screw rod (4) and a limit rod (5) respectively. The screw rod (4) is threadedly connected to the inner wall of the movable tube (33). The bottom of the support plate (31) is provided with a movable scraper (34). The top end of the support plate (31) is provided with a driving device (35). ), the stirring rod (36) is arranged at the bottom of the movable scraper (34), and the middle part of the top end of the stirring rod (36) penetrates the movable scraper (34) and the support plate (31) and is transmission-connected to the driving device (35), the top end of the movable scraper (34) is connected with an air guide pipe (37), the air guide pipe (37) vertically penetrates the support plate (31) and the bracket (32), and the support plate (31) and the bracket (32) are fixedly connected, the air guide pipe (37) and the top of the air guide pipe (37) are connected to one end of a connecting pipe (38), and the other end of the connecting pipe (38) is connected to an exhaust pipe (8), and the stirring rod (36) extends into the honey placing tube (22).

5. A dehydration treatment device for honey processing according to claim 4, characterized in that: The movable scraper (34) comprises a plate body (341), a scraping groove (342), a magnetic block (343), a connecting rod 1 (344) and a connecting rod 2 (345). The plate body (341) is provided with a scraping groove (342). A magnetic block (343) is fixed at the bottom edge of the plate body (341). The magnetic block (343) is used to be mutually adsorbed with the honey placing tube (22). The left and right ends of the plate body (341) are respectively connected to the connecting rod 1 (344) through a rotating shaft. The outer end of the connecting rod 1 (344) is rotatably connected to one end of the connecting rod 2 (345) through a rotating shaft, and the other end of the connecting rod 2 (345) is rotatably connected to the support plate (31) through a rotating shaft. The top of the scraping groove (342) is connected to the air guide tube (37).

6. A dehydration treatment device for honey processing according to claim 4, characterized in that: The stirring rod (36) is in a mountain shape, and the inner wall of the scraping groove (342) is in close contact with the stirring rod (36).

7. A dehydration treatment device for honey processing according to claim 4, characterized in that: The driving device (35) comprises a second motor (351), a reciprocating rotating mechanism (352), an angle positioning mechanism (353) and an angle sensor (354); the second motor (351) is fixed to the top of the bracket (32); the reciprocating rotating mechanism (352) is installed on the top of the support plate (31); the second motor (351) is transmission-connected to the reciprocating rotating mechanism (352); the bottom of the reciprocating rotating mechanism (352) is transmission-connected to the stirring rod (36); the angle positioning mechanism (353) and the angle sensor (354) are arranged on the right side of the top of the reciprocating rotating mechanism (352); the reciprocating rotating mechanism (352) is transmission-connected to the angle positioning mechanism (353) and the angle sensor (354); the angle sensor (354) is installed on the top of the bracket (32).

8. A dehydration treatment device for honey processing according to claim 7, characterized in that: The reciprocating rotating mechanism (352) comprises a housing (3521), a crankshaft (3522), a connecting rod (3523), a reciprocating plate (3524), a first polished rod (3525), a toothed plate (3526), ​​a second polished rod (3527), a gear (3528) and a driving shaft (3529). The crankshaft (3522) is arranged on the left side of the interior of the housing (3521). The left end of the connecting rod (3523) is connected to the connecting rod journal of the crankshaft (3522) in a transmission manner, and the right end of the connecting rod (3523) is connected to the reciprocating plate (3524) in a rotational manner via a rotating shaft. The rear side of the interior of the reciprocating plate (3524) is horizontally penetrated by the first polished rod (3525), and the left and right ends of the first polished rod (3525) are respectively fixedly connected to the housing (3521). The toothed plate (3526) is fixed to the front side of the right end of the reciprocating plate (3524). 526), ​​the rear side of the toothed plate (3526) is meshed with the gear (3528), the right end of the second light rod (3527) passes through the reciprocating plate (3524) and is inserted into the toothed plate (3526), ​​the left end of the second light rod (3527) is fixedly connected to the housing (3521), the center of the gear (3528) is transmission-connected to the drive shaft (3529), the bottom end of the drive shaft (3529) is transmission-connected to the middle of the top end of the stirring rod (36), the top end of the drive shaft (3529) passes through the angle positioning mechanism (353) and is transmission-connected to the angle sensor (354), and the crankshaft (3529) is transmission-connected to the angle positioning mechanism (353), the housing (3521) is fixed to the top of the support plate (31), and the top end of the crankshaft (3522) is transmission-connected to the output shaft of the second motor (351).

9. A dehydration treatment device for honey processing according to claim 7, characterized in that: The angle positioning mechanism (353) comprises a rotating ring (3531), a rotating baffle (3532), a fixed shell (3533), a photoelectric sensor (3534) and a detection port (3535); a rotating baffle (3532) is fixed to the outer wall of the rotating ring (3531); a photoelectric sensor (3534) is installed inside the fixed shell (3533); a detection port (3535) is opened in the middle of the right side of the fixed shell (3533); the fixed shell (3533) is arranged on the left side of the rotating ring (3531); the rotating baffle (3532) is used to cover the detection port (3535); the rotating ring (3531) is sleeved on the outside of the driving shaft (3529), and the driving shaft (3529) is transmission-connected to the rotating ring (3531); and the fixed shell (3533) is fixed to the top of the outer shell (3521).

10. A method for operating a dehydration treatment device for honey processing, the method using a dehydration treatment device for honey processing according to any one of claims 1 to 9, characterized in that: The specific steps are as follows: Step S1: placing the honey to be dehydrated into the honey placing tube (22), and then placing the honey placing tube (22) into the outer frame (21); Step S2: driving the motor 1 (7) to control the stirring assembly (3) to descend, the stirring rod (36) of the stirring assembly (3) extends into the honey placing tube (22), the top of the honey placing tube (22) is sealed by the movable scraper (34), and the scraping groove (342) of the movable scraper (34) is sealed by the support plate (31); Step S3: The second driving motor (351) drives the crankshaft (3522) to rotate, and the crankshaft (3522) drives the reciprocating plate (3524) and the tooth plate (3526) to move back and forth laterally through the connecting rod (3523), and the tooth plate (3526) drives the gear (3528) and the driving shaft (3529) to rotate back and forth, and the driving shaft (3529) drives the stirring rod (36) to rotate back and forth, and the honey is stirred by the rotation of the stirring rod (36); Step S4: controlling the heating tube (23) to generate heat, heating the heating chamber (210) and the honey placing tube (22), transferring the heat to the honey in the honey placing tube (22) through the honey placing tube (22), heating and dehydrating the honey, and discharging the water vapor generated when the honey is dehydrated through the scraping groove (342), the air guide tube (37), the connecting tube (38) and the exhaust pipe (8) in sequence; Step S5: The temperature in the heating chamber (210) is monitored by the temperature sensor (29). When the temperature inside the heating chamber (210) is too high, the cooling fan (28) is started to blow air into the cooling air pipe (26). The air enters the heating chamber (210) through the cooling air pipe (26) and the one-way valve (27). The air pressure inside the heating chamber (210) increases. The air inside the heating chamber (210) is discharged through the one-way pressure relief valve (24), the air outlet pipe (25) and the exhaust pipe (8) in sequence. Step S6: The rotation angle of the stirring rod (36) is monitored by the angle sensor (354), the driving shaft (3529) drives the rotating ring (3531) and the rotating stop lever (3532) to rotate, the rotating stop lever (3532) rotates to the detection port (3535) on the right side of the fixed shell (3533), triggering the detection of the photoelectric sensor (3534), and determining the angle of the stirring rod (36). After the honey is dehydrated, the stirring rod (36) is controlled to rotate to the angle with the scraper. The position of the groove (342) corresponds to the position of the stirring component (3), and the moving scraper (34) is controlled to move upward. The moving scraper (34) is adsorbed on the honey placing tube (22) through the magnetic block (343), so that when the stirring component (3) moves upward, the stirring rod (36) moves upward and extends into the scraping groove (342) of the moving scraper (34), so that the honey adhering to the stirring rod (36) is scraped off. After the stirring rod (36) is completely embedded in the scraping groove (342), the moving scraper (34) moves upward following the stirring rod (36); Step S7: taking out the honey placing tube (22) and the dehydrated honey inside the honey placing tube (22), and completing the dehydration of the honey.

Citation Information

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