An automatic high-speed hydraulic valve with strong adaptability
By designing an automated high-speed hydraulic valve with strong adaptability, it includes a variety of components to achieve automated operation, self-cleaning and self-pressure relief functions, it solves the problems of inconvenient use of existing hydraulic valves, blocked oil circuits, excessive pressure and oil seepage, and improves the efficiency and reliability of use.
Patent Information
- Application Number
- CN202411640879.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-11-18
AI Technical Summary
The existing hydraulic valves have problems such as inconvenience in use, blocked oil circuits, excessive pressure and oil seepage. Especially when the solenoid coil fails, it requires manual operation, and the filter element needs to be replaced regularly, resulting in the equipment being shut down, which is inconvenient to use.
An automated high-speed hydraulic valve with strong adaptability is designed, including valve body assembly, electrical control assembly, cleaning assembly, pressure relief assembly and seal assembly. The electronic control assembly uses the first electric push rod to assist in limiting and regulating valve core to realize oil speed adjustment and automatic switching of oil circuits; the cleaning assembly realizes self-cleaning function through the filter block and the sealing cylinder; the pressure relief assembly realizes self-relieving pressure when the oil pressure is too high through the pressure relief groove and the electric control ball valve; the sealing assembly improves sealing through the sealing plate and the clamp to avoid oil leakage.
The automatic operation of hydraulic valves is realized, which avoids inconvenience of manual operation, reduces equipment downtime, improves the efficiency and reliability of hydraulic valves, ensures the cleaning of the oil circuit and the stability of pressure, and avoids oil seepage.
Smart Images

Figure CN119178044B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of high-speed hydraulic valves, and in particular to an automated high-speed hydraulic valve with strong adaptability. Background Art
[0002] The operation of mechanical equipment is generally controlled by oil pressure, in which hydraulic valves are used. Hydraulic valves are an automation component operated by pressure oil. The control of the oil circuit is generally controlled by electromagnetic hydraulic valves. Electromagnetic hydraulic valves are simple to install, easy to maintain, and cheap. Therefore, in electro-hydraulic control systems, solenoid valves play an important role and are suitable for the push and retraction switching of hydraulic rods of various mechanical equipment. However, the existing hydraulic valves still have the following problems when used:
[0003] The existing electromagnetic hydraulic valve controls the internal valve core to be pushed to switch the hydraulic oil circuit through two sets of electromagnetic coils. When the electromagnetic coil fails, it is necessary to manually push the manual lever to switch the oil circuit, which is inconvenient to use. In addition, the electromagnetic coil pushes the guide rod to push the valve core to move, which can only complete the positioning movement of the valve core, and the hydraulic oil speed cannot be adjusted. It needs to be used in conjunction with a speed regulating valve.
[0004] After the existing hydraulic oil has been used for a period of time, the viscosity of the oil will increase, and the impurities in the oil will accumulate inside the hydraulic valve, causing the oil circuit to be blocked. When the hydraulic oil is purified by the existing filter element, the filter element needs to be removed and replaced regularly, causing the equipment to be shut down and the replacement of the filter element takes a long time, which is inconvenient to use;
[0005] The existing hydraulic valve is affected by the speed regulation and may cause high internal pressure. It needs to be used with a pressure relief structure. When the pressure is high, oil leakage may also occur between the hydraulic valve and the connecting pipe. For this reason, we propose an automated high-speed hydraulic valve with strong adaptability. Summary of the invention
[0006] The present invention mainly solves the technical problems existing in the above-mentioned prior art and provides an automatic high-speed hydraulic valve with strong adaptability.
[0007] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic high-speed hydraulic valve with strong adaptability, comprising a valve body assembly, electric control assemblies are arranged in mirror images on both sides of the valve body assembly, a cleaning assembly is arranged at a position between the electric control assemblies inside the valve body assembly, a pressure relief assembly is arranged on the side of the valve body assembly, and a sealing assembly is arranged at a position corresponding to the pressure relief assembly on the other side of the valve body assembly;
[0008] The valve body assembly comprises a main body, a side of the main body is provided with an installation cavity, and a movable valve core is provided inside the installation cavity;
[0009] The electric control component comprises an electromagnetic coil module, a movable guide rod is arranged inside the electromagnetic coil module, a movable manual rod is arranged on the side of the guide rod, and a push-pull first electric push rod is arranged on the side of the manual rod;
[0010] The cleaning assembly comprises a filter block, a rotatable plugging cylinder is arranged inside the filter block, a cleaning groove is arranged on the side of the plugging cylinder, a rotatable first movable block and a second movable block are arranged on the side of the plugging cylinder, and a slidable trigger rod is arranged on the side of the second movable block;
[0011] The pressure relief assembly includes a pressure relief groove, a pressure relief pipe is arranged on the side of the pressure relief groove, an electric-controlled ball valve capable of switching the oil circuit is arranged on the side of the pressure relief pipe, and a sealable pressure block is arranged inside the pressure relief groove;
[0012] The sealing assembly includes an oil drain groove, a movable sealing plate is arranged on the side of the oil drain groove, a sealable second connecting block, a first clamping block and a second clamping block are arranged on the side of the sealing plate, a push-pull second electric push rod is arranged on the side of the sealing plate, and a movable linkage block is arranged on the side of the second clamping block.
[0013] Preferably, the inner wall of the installation cavity is provided with an oil inlet cavity, the inner mirror image of the installation cavity is provided with an oil outlet cavity, the inner wall mirror image of the installation cavity is provided with an oil return cavity, the inner wall of the oil inlet cavity is provided with an oil inlet groove, the inner wall of the oil outlet cavity is provided with an oil outlet groove, the inner wall of the oil return cavity is provided with an oil return groove, an oil outlet pipe is fixedly installed on the side of the oil return groove, and the valve core is movably installed at the inner center position of the installation cavity.
[0014] Preferably, the electronic control component includes an electromagnetic coil module fixedly mounted on the side of the main body, an electromagnet is arranged inside the electromagnetic coil module, a guide cavity is opened on the side of the electromagnet, a guide rod is movably mounted inside the guide cavity, a limit ring is movably mounted inside the guide cavity, a first spring is fixedly connected between the side of the limit ring and the inside of the guide cavity, and a manual rod is movably mounted inside the guide cavity.
[0015] Preferably, the electronic control component also includes a mounting groove opened on the side of the electromagnet, the internal thread of the mounting groove is installed with a mounting block, the first electric push rod is fixedly installed on the side of the mounting block, the side of the manual rod is fixedly installed with a matching block, and the side of the push rod of the first electric push rod is fixedly installed with a detection block.
[0016] Preferably, the cleaning assembly includes a filter block fixedly sleeved on the side of the valve core, a cleaning chamber is opened inside the valve core, a sealing tube is movably installed inside the cleaning chamber, a movable rod is fixedly installed inside the sealing tube, a torsion spring is fixedly connected between the side of the movable rod and the inner wall of the cleaning chamber, and cleaning grooves are staggered and equidistantly opened on the sides of the valve core and the sealing tube.
[0017] Preferably, the cleaning assembly further comprises movable cavities mirror-imaged on the inner walls on both sides of the cleaning cavity, the first movable blocks are mirror-imaged and staggeredly fixedly mounted on both sides of the movable rod, and the second movable blocks are mirror-imaged and movably mounted inside the two groups of movable cavities.
[0018] Preferably, the cleaning assembly also includes a trigger cavity opened on the inner wall of the movable cavity, the trigger rod is movably installed inside the trigger cavity, a constraint block is fixedly sleeved on the side of the trigger rod, and a second spring is fixedly connected between the side of the constraint block and the inner wall of the trigger cavity.
[0019] Preferably, the pressure relief assembly includes a pressure relief groove formed on the inner wall of the oil outlet cavity, a pressure relief pipe fixedly mounted on the side of the main body, an electrically-controlled ball valve fixedly mounted on the side of the oil outlet pipe, a connecting pipe fixedly mounted on the side of the electrically-controlled ball valve, a first fixed block fixedly mounted on the inner wall of the pressure relief groove, a pressure block movably mounted inside the first fixed block, a first connecting block fixedly mounted on the side of the first fixed block, a pressure relief rod movably mounted inside the first connecting block, and a third spring fixedly connected between the pressure relief rod and the side of the first connecting block.
[0020] Preferably, the sealing assembly includes an oil drain groove provided on the inner wall of the oil inlet cavity, a second connecting block fixedly installed inside the oil inlet groove, the oil outlet groove and the oil drain groove, a first clamping block arranged on the side of the second connecting block corresponding to the positions of the oil inlet groove and the oil outlet groove, a first sealing block is fixedly connected to the inner side of the first clamping block, a sealing plate is arranged on the side of the main body, a matching groove is provided on the side of the sealing plate corresponding to the position of the first clamping block, a second electric push rod is fixedly installed on the side of the main body, a second fixed block is fixedly installed on the inner wall of the oil drain groove, a one-way rod is movably installed inside the second fixed block, a support cylinder is fixedly connected between the one-way rod and the side of the second fixed block, and a second fixed block, a one-way rod and a support cylinder are arranged in opposite directions inside the oil inlet groove.
[0021] Preferably, the sealing assembly also includes a second clamping block arranged on the side of the second connecting block, a second sealing block is fixedly installed on the inner side of the second clamping block, a limiting block is fixedly installed on the side of the linkage block, a fourth spring is fixedly connected between the limiting block and the side of the second clamping block, and a trigger block is arranged on the side of the sealing plate. Beneficial Effects
[0022] The present invention provides an automatic high-speed hydraulic valve with strong adaptability, which has the following beneficial effects:
[0023] (1) The highly adaptable automated high-speed hydraulic valve is provided with a valve body assembly and an electronic control assembly. The electronic control assembly can, when the electromagnetic coil module is working, enable the first electric push rod to assist the sliding of the limit valve core to adjust the gap between the oil inlet chamber and the oil outlet chamber to complete the hydraulic oil speed adjustment. At the same time, when the electromagnetic coil module is damaged, the first electric push rod can be used to assist the valve core switching operation. In this way, the oil speed adjustment of the hydraulic valve is realized so that the hydraulic rod can adjust the extension and retraction speed according to the demand, so that it does not need to be used with an external speed regulating valve, saving the use cost and parts, and ensuring that the electromagnetic coil module is damaged and the oil circuit operation can still be automatically switched, ensuring the normal operation of the equipment without manual operation.
[0024] (2) The highly adaptable automatic high-speed hydraulic valve is provided with an electric control component, a cleaning component, a pressure relief component and a sealing component. When the cleaning component is in normal use, the filter block can clean and filter the hydraulic oil. At this time, the first clamping block and the second clamping block in the sealing component are constrained by the sealing plate to squeeze the first sealing block and the second sealing block to improve the sealing effect, thereby ensuring the sealing of the inlet and outlet oil; the two groups of first electric push rods in the electric control component are sequentially driven, so that the blocking cylinder in the cleaning component rotates clockwise in sequence to connect the cleaning groove, and the high-pressure clean hydraulic oil is connected to the oil circuit through the electric control ball valve in the pressure relief component. The oil circuit is switched to enter the oil outlet cavity from the pressure relief pipe, so that the hydraulic oil can flow from the inside of the filter block to remove impurities on the side of the flusher. At the same time, the trigger block in the sealing component unlocks the fourth spring, so that the flushed hydraulic oil can enter the waste oil tank through the linkage block, thereby ensuring the cleanliness of the hydraulic valve during use. After a fixed time of use, the hydraulic valve can perform self-cleaning operation to avoid the hydraulic valve being too dirty and affecting the use of the oil circuit.
[0025] (3) The highly adaptable automated high-speed hydraulic valve is provided with a pressure relief component and a sealing component. When the oil pressure of the pressure relief component is too high, the internal pressure block is forced out of the first fixed block by external force, so that the hydraulic oil can be connected to the return oil outlet chamber through the pressure relief pipe for pressure relief. At the same time, a pressure detector is provided inside the installation chamber. When the pressure is too high and continues for more than a set time, the trigger block inside the sealing component is disengaged from the fourth spring, so that the hydraulic oil can enter the waste oil tank through the oil drain groove to complete auxiliary pressure relief. At the same time, the one-way rod inside the oil inlet groove is oppositely arranged to complete a similar one-way valve to prevent the hydraulic oil from flowing back into the oil inlet groove. In this way, it is ensured that the internal pressure of the hydraulic valve will not be too high, and damage to the hydraulic valve and oil leakage due to excessive pressure can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the implementation of the present invention or the technical solution in the prior art, the following briefly introduces the drawings required for the implementation or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0027] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is a schematic diagram of the overall structure of the other side of the present invention;
[0030] Figure 3 It is a partial structural schematic diagram of the cleaning component of the present invention;
[0031] Figure 4 It is a schematic diagram of the partial cross-sectional structure of the main body of the present invention;
[0032] Figure 5 For the present invention Figure 3 A schematic diagram of the enlarged structure at point A;
[0033] Figure 6 For the present invention Figure 3 A schematic diagram of the enlarged structure at B;
[0034] Figure 7 It is a schematic diagram of the partial explosion structure of the electric control component of the present invention;
[0035] Figure 8 For the present invention Figure 3 A schematic diagram of the enlarged structure at C;
[0036] Fig. 9 It is a partial structural schematic diagram of the electric control component of the present invention;
[0037] Fig.10 For the present invention Fig. 9 A schematic diagram of the structure at D of FIG.
[0038] Fig.11 It is a schematic diagram of the partial explosion structure of the cleaning component of the present invention;
[0039] Fig.12 For the present invention Fig. 9 A schematic diagram of the structure at E of FIG.
[0040] Fig.13 It is a schematic diagram of the partial explosion structure of the pressure relief assembly of the present invention;
[0041] Fig.14 It is a partial structural schematic diagram of the sealing assembly of the present invention;
[0042] Fig.15 For the present invention Fig.14 A schematic diagram of the structure at F of FIG.
[0043] Fig.16 It is a schematic diagram of the partial explosion structure of the sealing assembly of the present invention;
[0044] Fig.17 It is a schematic diagram of the partial structure of the sealing plate of the present invention;
[0045] Fig.18 It is a schematic diagram of the oil circuit in the first opening and closing state of the present invention;
[0046] Fig.19 It is a schematic diagram of the oil circuit in the second opening and closing state of the present invention;
[0047] Fig. 20 It is a schematic diagram of the pressure relief oil circuit in the open and closed state of the present invention;
[0048] Fig.21 Schematic diagram of the self-cleaning oil circuit of the present invention.
[0049] Legend:
[0050] 1. Valve body assembly; 11. Main body; 12. Installation cavity; 13. Oil inlet cavity; 131. Oil inlet groove; 14. Oil outlet cavity; 141. Oil outlet groove; 15. Oil return cavity; 151. Oil return groove; 152. Oil outlet pipe; 16. Valve core; 2. Electronic control assembly; 21. Solenoid coil module; 22. Electromagnet; 221. Guide cavity; 23. Guide rod; 24. Limiting ring; 25. First spring; 26. Manual rod; 261. Matching block; 27. Installation groove; 271. Installation block; 28. First electric push rod; 281. Detection block; 3. Cleaning assembly; 31. Filter block; 32. Cleaning cavity; 321. Blocking cylinder; 322. Active rod; 323. Torsion spring; 33. Active cavity; 331. First active block; 332. Second active block; 3 4. Trigger chamber; 341. Trigger rod; 342. Constraint block; 343. Second spring; 36. Cleaning groove; 4. Pressure relief assembly; 41. Pressure relief groove; 42. Pressure relief pipe; 43. Electric control ball valve; 44. Connecting pipe; 45. First fixed block; 46. Pressure block; 47. Connecting block; 48. Pressure relief rod; 49. Third spring; 5. Sealing assembly; 51. Oil drain groove; 52. Connecting block; 53. First clamping block; 531. First sealing block; 54. Sealing plate; 541. Matching groove; 542. Second electric push rod; 55. Second fixed block; 551. One-way rod; 552. Support tube; 56. Second clamping block; 561. Second sealing block; 562. Linkage block; 563. Limiting block; 564. Fourth spring; 57. Trigger block. DETAILED DESCRIPTION
[0051] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0052] Embodiment: An automatic high-speed hydraulic valve with strong adaptability, such as Figure 1 - Figure 3As shown, it includes a valve body assembly 1, which is a main body 11 structure, and is internally provided with an oil circuit that can switch the hydraulic rod oil circuit to realize the pushing and retracting action. On both sides of the valve body assembly 1, there are mirror images of triggerable switchable electric control components 2, which can be used to trigger the oil circuit switching, oil speed adjustment and self-cleaning mode of the valve body assembly 1. A self-cleaning cleaning component 3 is arranged between the positions corresponding to the electric control components 2 in the valve body assembly 1, and the cleaning component 3 can be used for filtering impurities during oil inlet and switching to self-cleaning in the later stage. A pressure relief component 4 that can relieve pressure is arranged on the side of the valve body assembly 1, and the pressure relief component 4 can be used for self-pressure relief when the oil pressure inside the valve body assembly 1 is too large. A sealing component 5 that can seal and discharge oil is arranged on the other side of the valve body assembly 1 corresponding to the position of the pressure relief component 4, and the sealing component 5 can be used for quick installation of pipelines and pressure relief, cleaning and oil discharge operations;
[0053] Further, such as Figure 1 , Figure 3 and Figure 4 As shown, the valve body assembly 1 includes a main body 11, which is a rectangular body. A mounting cavity 12 penetrating the main body 11 is provided on the side of the main body 11, and the mounting cavity 12 is a cylindrical groove with an I-shaped cross section. An oil inlet cavity 13 is provided at the center of the inner wall of the mounting cavity 12, and the oil inlet cavity 13 is a circular ring cavity. An oil outlet cavity 14 is provided in the interior of the mounting cavity 12 in a mirror image corresponding to the position of the oil inlet cavity 13, and the oil outlet cavity 14 is a circular ring cavity. An oil return cavity 15 is provided in a mirror image corresponding to the position of the oil outlet cavity 14 on the inner wall of the mounting cavity 12, and the oil return cavity 15 is a circular ring cavity. An oil inlet groove 131 penetrating the main body 11 is provided on the inner wall of the oil inlet cavity 13, and the oil inlet groove 131 is a cylindrical groove. The hydraulic oil of the oil tank enters the oil inlet cavity 13 from the oil inlet groove 131, and an outlet cavity 13 penetrating the main body 11 is provided on the inner wall of the oil outlet cavity 14 in a position corresponding to the oil inlet groove 131. The oil groove 141 is a cylindrical groove, and the hydraulic oil in the oil outlet chamber 14 can be discharged from the oil outlet groove 141 to the oil chambers on both sides of the hydraulic rod. An oil return groove 151 is opened on the inner wall of the oil return chamber 15, and the oil return groove 151 connects the two groups of oil return chambers 15 and penetrates the main body 11 to the side away from the oil inlet groove 131. The oil return groove 151 is a "T"-shaped cylindrical groove. An oil outlet pipe 152 is fixedly installed on the side of the oil return groove 151. The oil outlet pipe 152 is a circular pipe. The oil return groove 151 can return the hydraulic oil in the oil return chamber 15 to the inside of the oil tank through the oil outlet pipe 152. A valve core 16 is movably installed at the inner center of the installation chamber 12. The valve core 16 is a cylindrical body with multiple groups of steps on the side. The valve core 16 can slide inside the installation chamber 12 to switch the connection state between the oil inlet chamber 13, the oil outlet chamber 14 and the oil return chamber 15;
[0054] Further, such as Figure 5 - Figure 7As shown, the electric control component 2 includes an electromagnetic coil module 21 fixedly mounted on the side of the main body 11 and the electromagnetic coil module 21 corresponds to the position of the installation cavity 12. The electromagnetic coil module 21 is a prior art and will not be described in detail herein. An electromagnetic coil is arranged inside and is connected to a power supply for on-off operation. An electromagnet 22 is arranged inside the electromagnetic coil module 21 and the electromagnet 22 is clamped in the position inside the installation cavity 12. The electromagnet 22 is a "T"-shaped cylinder. A guide cavity 221 is provided on the side of the electromagnet 22 to penetrate the guide cavity 221. The guide cavity 221 is a cross-section of a soil A cylindrical groove in the shape of a letter "U", a guide rod 23 is movably installed inside the guide cavity 221, and the guide rod 23 is a cylindrical rod in the shape of a letter "U". When the electromagnetic coil module 21 is powered on, the electromagnetic coil can drive the guide rod 23 to slide. When the power is off, the guide rod 23 loses the driving force. A limit ring 24 is movably installed inside the guide cavity 221 and the limit ring 24 is movably sleeved on the side of the valve core 16. The limit ring 24 is a circular ring block. The limit ring 24 constrains the valve core 16. A first spring 25 is fixedly connected between the side of the limit ring 24 and the inside of the guide cavity 221. The first spring 25 is arranged at the outer side of the guide rod 23 and the valve core 16. The first spring 25 is an existing technology and will not be described in detail here. The first spring 25 plays an elastic support to the limit ring 24. A manual rod 26 is movably installed inside the guide cavity 221 away from the manual rod 26. The manual rod 26 is a cylindrical rod. The manual rod 26 can manually push the guide rod 23 to move. A mounting groove 27 is opened on the side of the electromagnet 22 corresponding to the manual rod 26. The mounting groove 27 is a circular thread groove. A mounting block 271 is installed on the internal thread of the mounting groove 27. The block 271 is a circular ring block with a thread on the side. The first electric push rod 28 is fixedly installed on the side of the mounting block 271. The first electric push rod 28 is a prior art and will not be described in detail here. A matching block 261 is fixedly installed on the side of the manual rod 26 corresponding to the first electric push rod 28. The matching block 261 is a magnetic block. A detection block 281 is fixedly installed on the side of the push rod of the first electric push rod 28. The detection block 281 is a magnetic induction proximity sensor (DMSG-020). The detection block 281 needs to cooperate with the magnetic block to obtain a signal feedback to the external controller.
[0055] Further, such as Figure 8 - Fig.11As shown, the cleaning assembly 3 includes a filter block 31 fixedly sleeved on the side of the valve core 16, and the filter block 31 is arranged at the position of the oil inlet chamber 13 and fits on the inner wall of the installation chamber 12. The filter block 31 is a mesh-shaped ring block with an I-shaped cross section. The filter block 31 can filter the hydraulic oil. A cleaning chamber 32 is opened at the position of the filter block 31 inside the valve core 16. The cleaning chamber 32 is a cylindrical groove with an I-shaped cross section. Active chambers 33 are mirror-imaged on the inner walls on both sides of the cleaning chamber 32. The active chamber 33 is a cylindrical groove with a convex cross section. A trigger chamber 34 that penetrates the valve core 16 is opened on the inner wall of the active chamber 33. The trigger chamber 34 is a rectangular groove with a cross-shaped cross section. The sealing cylinder 321 is movably installed and fits inside the cleaning chamber 32. The sealing cylinder 321 is a cylinder with an I-shaped cross section. A movable rod 322 is fixedly installed inside the sealing cylinder 321, and both ends of the movable rod 322 extend into the movable chamber 33. The movable rod 322 is a cylindrical rod with a continuous cross-shaped cross section. A torsion spring 323 is fixedly connected between the side of the movable rod 322 and the inner wall of the cleaning chamber 32. The torsion spring 323 is a prior art and will not be described in detail here. The torsion spring 323 can support the movable rod 322 in rotation and reset. Cleaning grooves 36 that penetrate the valve core 16 and the side of the sealing cylinder 321 are staggered and equidistantly opened. The cleaning grooves 36 are circular grooves. The sealing cylinder 321 is in the cleaning chamber 33. The cleaning chamber 32 is rotated to a corresponding position so that the cleaning slot 36 is in a communicating position. The first movable blocks 331 are fixedly installed on both sides of the movable rod 322 in a mirror-like manner and are arranged in a position inside the movable chamber 33. The first movable block 331 is a circular block with right-angled trapezoidal protrusions equidistant from the side. The second movable block 332 is mirror-movably installed in the two groups of movable chambers 33 at the position corresponding to the second movable block 332. The second movable block 332 is a circular block with isosceles trapezoidal protrusions in the side mirror image. The second movable block 332 slides inside the movable chamber 33 to squeeze the first movable block 331 for rotation. The trigger rod 34 is movably installed inside the trigger chamber 34. The trigger rod 341 is fixedly connected to the side of the second movable block 332, and the trigger rod 341 extends out of the trigger chamber 34 to the outside of the valve core 16. The trigger rod 341 is a cylindrical rod, and a constraint block 342 is fixedly sleeved on the side of the trigger rod 341 and is movably installed inside the trigger chamber 34. The trigger chamber 34 is a rectangular block with a circular groove on the side. The constraint block 342 can constrain and guide the trigger rod 341. A second spring 343 is fixedly connected between the side of the constraint block 342 and the inner wall of the trigger chamber 34, and the second spring 343 is movably sleeved on the side of the trigger rod 341. The second spring 343 elastically supports the constraint block 342.
[0056] Further, such as Fig.12 and Fig.13As shown, the pressure relief assembly 4 includes a pressure relief groove 41 provided on the inner wall of the oil outlet chamber 14 at a position corresponding to the oil outlet groove 141. The pressure relief groove 41 is a cylindrical groove. A pressure relief pipe 42 is fixedly installed at a position corresponding to the pressure relief groove 41 on the side of the main body 11. The pressure relief pipe 42 is a "C"-shaped circular pipe. The two groups of oil outlet chambers 14 can be connected through the pressure relief pipe 42. An electric-controlled ball valve 43 is fixedly installed on the side of the oil outlet pipe 152. The electric-controlled ball valve 43 is an electric-controlled two-position three-way valve. The oil circuit can be changed by electric control through the electric-controlled ball valve 43. A connecting pipe 44 is fixedly installed on the side of the electric-controlled ball valve 43 and the connecting pipe 44 extends through and extends into the inside of the pressure relief pipe 42. The connecting pipe 44 is a circular pipe. A first fixed block 45 is fixedly installed on the inner wall of the pressure relief groove 41. The first fixed block 45 is a circular ring block with a trapezoidal cross-section. A The pressure block 46 is a rubber round block with tapered sides. The pressure block 46 can block the first fixed block 45. A first connecting block 47 is fixedly installed on the side of the first fixed block 45. The first connecting block 47 is a circular ring block with fan-shaped grooves equidistantly opened on the side. A pressure relief rod 48 is movably installed inside the first connecting block 47 and the pressure relief rod 48 is fixedly connected to the side position of the pressure block 46. The pressure relief rod 48 is a "T"-shaped cylindrical rod. A third spring 49 is fixedly connected between the pressure relief rod 48 and the side of the first connecting block 47 and the third spring 49 is movably sleeved on the side position of the pressure relief rod 48. The third spring 49 plays an elastic support for the pressure relief rod 48. When the pressure block 46 is subjected to a pressure exceeding the third spring 49, the third spring 49 can be pushed to deform so that the pressure block 46 and the first fixed block 45 are misaligned and connected to the pressure relief pipe 42;
[0057] Further, such as Fig.14 - Fig.17As shown, the sealing assembly 5 includes an oil drain groove 51 provided on the inner wall of the oil inlet chamber 13 at a position corresponding to the oil inlet groove 131, the oil drain groove 51 is a cylindrical groove, a second connecting block 52 is fixedly installed inside the oil inlet groove 131, the oil outlet groove 141 and the oil drain groove 51, and the second connecting block 52 is fitted on the side of the main body 11, the second connecting block 52 is a convex annular block with an annular groove on the side, a first clamping block 53 is provided on the side of the second connecting block 52 at the position corresponding to the oil inlet groove 131 and the oil outlet groove 141, and an oil pipe is connected to the side of the first clamping block 53 to communicate with the oil tank and the inside of the hydraulic rod oil chamber, the first clamping block 53 is a circular ring block with a "Z"-shaped cross section, a first sealing block 531 is fixedly connected to the inner side of the first clamping block 53, and the first sealing block 531 is clamped on the second connecting block 52 inside the annular groove, the first sealing block 531 is a rubber annular block with a convex cross-section, a sealing plate 54 is arranged on the side of the main body 11 at the position corresponding to the first clamping block 53, the sealing plate 54 is a rectangular plate, a matching groove 541 is opened on the side of the sealing plate 54 at the position corresponding to the first clamping block 53, and the first clamping block 53 is arranged at the inner position of the matching groove 541, the matching groove 541 is a rectangular groove with a convex cross-section, the first clamping block 53 is arranged inside the matching groove 541 so that the sealing plate 54 can limit it, and a second electric push rod 542 is symmetrically fixedly installed on the side of the main body 11 at the position corresponding to the sealing plate 54, and the second electric push rod 542 is connected to the side position of the sealing plate 54 through a rectangular block, and the second electric push rod 542 can push the sealing plate 54 to move up and down. A second fixed block 55 is fixedly installed on the inner wall of the oil drain groove 51. The second fixed block 55 is a circular ring block with fan-shaped grooves equidistantly opened on the side. A one-way rod 551 is movably installed inside the second fixed block 55. The one-way rod 551 is a cylindrical block with an I-shaped cross section. A support cylinder 552 is fixedly connected between the one-way rod 551 and the second fixed block 55 side, and the support cylinder 552 is movably sleeved on the side position of the one-way rod 551. The support cylinder 552 is a spring steel cylinder with a continuous "W"-shaped cross section. The support cylinder 552 can provide elastic support for the one-way rod 551. The second fixed block 55, the one-way rod 551 and the support cylinder 552 are arranged in opposite directions inside the oil inlet groove 131, and a second clamp is arranged on the side of the second connecting block 52 corresponding to the position of the oil drain groove 51. Block 56, the second clamping block 56 is a circular ring block with an "L"-shaped cross section, a second sealing block 561 is fixedly installed on the inner side of the second clamping block 56 and the second sealing block 561 is clamped in the inner side of the circular ring groove of the second connecting block 52, the second sealing block 561 is a rubber circular ring block with a convex cross section, a linkage block 562 is movably installed in the second clamping block 56, and the side of the linkage block 562 is connected with an oil pipe connected to the inside of the waste oil tank, the linkage block 562 is a cylindrical block with a "T"-shaped cross section, a limit block 563 is fixedly installed on the side of the linkage block 562, the limit block 563 is a circular ring block with a conical side, a fourth spring 564 is fixedly connected between the limit block 563 and the side of the second clamping block 56, and the fourth spring 564 is movably sleeved on the side position of the linkage block 562,The fourth spring 564 can provide elastic support for the limit block 563. A trigger block 57 is symmetrically arranged on the side of the sealing plate 54 corresponding to the position of the limit block 563. The trigger block 57 is an "L"-shaped block with an inclined surface on one side. The trigger block 57 can limit the limit block 563.
[0058] Working principle of the present invention:
[0059] During normal use, as shown in the valve body assembly 18 and the valve body assembly 19, the valve body assembly 1 switches the oil circuit normally, the electronic control assembly 2 drives and adjusts the oil speed, the cleaning assembly 3 performs normal filtering and cleaning, the pressure relief assembly 4 performs normal oil return state, and the sealing assembly 5 seals the interface. Specifically: the electromagnetic coil module 21 on one side is energized to drive the internal guide rod 23 to slide inside the guide cavity 221, pushing the valve core 16 to slide and switch inside the installation cavity 12, so that one group of oil outlet cavities 14 is connected to the oil inlet cavity 13, and the other group of oil outlet cavities 14 is connected to the oil return cavity 15. The hydraulic oil is transported into the oil inlet groove 131 through the oil pump, and the hydraulic oil is filtered by the filter block 31 for impurities. The hydraulic oil is discharged from the oil inlet cavity 13 to the connected oil outlet The inside of the chamber 14 is discharged from the corresponding oil outlet groove 141 to the inside of the hydraulic rod oil chamber. When the synchronous hydraulic rod is pushed, the oil chamber on the other side returns the hydraulic oil from another group of oil outlet grooves 141 to the inside of the other group of oil outlet chambers 14, and then returns the oil from the inside of the return oil chamber 15 through the return oil groove 151 to the inside of the oil tank, completing the pushing or contraction movement of the hydraulic rod. When the oil outlet groove 51 on one side is energized, the first electric push rod 28 on the other side pushes the manual rod 26 to force the guide rod 23 to reach the predetermined position, so that the valve core 16 is limited when being pushed, so as to adjust the gap size at the connection point between the oil inlet chamber 13 and the oil outlet chamber 14, and adjust the hydraulic oil flow rate so that the pushing speed of the hydraulic rod can be adjusted; wherein, before the first electric push rod 28 is installed, it is threadedly installed on the installation block 271 The first electric push rod 28 is driven to perform telescopic movement inside the groove 27. When the detection block 281 contacts the matching block 261 and obtains a signal, it is set to zero position, which is convenient for the subsequent first electric push rod 28 to accurately push the manual rod 26. When the guide rod 23 on one side pushes the valve core 16, the guide rod 23 pushes the trigger rod 341 to slide inside the trigger chamber 34 constrained by the constraint block 342, so that the second movable block 332 contacts and squeezes the first movable block 331. At this time, the second movable block 332 only pushes the first movable block 331 to rotate clockwise or counterclockwise by a certain angle, and the movable rod 322 drives the blocking cylinder 321 to rotate. At this time, the cleaning groove 36 is not connected. When the electromagnetic coil module 21 is not energized, the first spring 25 elastically Under the support, the limit ring 24 constrains the valve core 16 to reset to the center position of the installation chamber 12, and the trigger rod 341 and the movable rod 322 reset under the elastic force of the second spring 343 and the torsion spring 323; at the same time, the second electric push rod 542 pulls the sealing plate 54 so that the first clamping block 53 is inside the matching groove 541, and the trigger block 57 is squeezed on the side of the fourth spring 564, so that the first clamping block 53 and the second connecting block 52 are squeezed to squeeze the first sealing block 531 to form a seal, and the linkage block 562 is squeezed on the side of the one-way rod 551 at the corresponding position to limit and close the oil drain groove 51 oil circuit, and when the electromagnetic coil module 21 fails, the first electric push rod 28 can be used to forcibly push the manual rod 26 to make the guide rod 23 slide and switch the oil circuit for use.
[0060] When the oil pressure is too high, as shown in the electronic control component 20, the valve body component 1 switches the oil circuit normally, the electronic control component 2 drives and adjusts the oil speed, the cleaning component 3 performs normal filtering and cleaning, the pressure relief component 4 performs connected pressure relief, and the sealing component 5 performs auxiliary pressure relief. Specifically: when the oil circuit is switched normally and the oil speed is adjusted as above, the oil pressure inside the installation cavity 12 is too high. At this time, the internal pressure of the oil outlet cavity 14 connected to the oil inlet cavity 13 is too high, and the corresponding position pressure block 46 is squeezed to deform the third spring 49. The pressure block 46 is constrained by the pressure relief rod 48 to slide out of the first fixed block 45 to the connected oil circuit, and the hydraulic oil is discharged into the pressure relief pipe 42 to the position of another group of oil outlet chambers 14. At this time, the corresponding pressure block 46 is also pushed by the hydraulic oil to slide out of the first fixed block 45 in the opposite direction, so that the hydraulic oil of the oil outlet chamber 14 of the oil inlet is discharged from the pressure relief pipe 42 into the oil outlet chamber 14 of the return oil. The pressure is released. At this time, the electric-controlled ball valve 43 electrically opens the oil circuit at the oil outlet pipe 152 and closes the oil circuit of the connecting pipe 44. A pressure detector is arranged inside the synchronous installation chamber 12. After the pressure is too high and continues for more than the set time, the second electric push rod 542 pushes the sealing plate 54 to move upward. At this time, the trigger block 57 disengages from the side position of the limit block 563. The fourth spring 564 elastically pushes the limit block 563 to drive the linkage block 562 to move accordingly. The linkage block 562 slides to the position of the second sealing block 561. At this time, the hydraulic oil inside the oil inlet chamber 13 can enter the oil drain groove 51 to push the one-way rod 551 to slide. The hydraulic oil is discharged from the inside of the second fixed block 55 and enters the linkage block 562. From its side oil pipe, it enters the waste oil tank to complete the auxiliary pressure relief. The one-way rod 551 inside the synchronous oil inlet groove 131 is arranged in the opposite direction to complete a similar one-way valve to prevent the hydraulic oil in the oil inlet groove 131 from flowing back.
[0061] During self-cleaning, as shown in the electromagnetic coil module 21, the valve body assembly 1 resets the oil circuit, the electronic control assembly 2 switches the drive, the cleaning assembly 3 switches the oil circuit to the self-cleaning state, the pressure relief assembly 4 switches the closed oil return, and the sealing assembly 5 discharges the waste oil. Specifically: the two sets of electromagnetic coil modules 21 are in a non-energized state, the electronically controlled ball valve 43 is electronically switched so that the oil outlet pipe 152 closes the connecting pipe 44 and is in an open state, and the valve core 16 is reset and set in the 12-shaped position of the installation cavity. At this time, the first electric push rod 28 on the left side is energized to push the guide rod 23 to squeeze the trigger rod 341 at the corresponding position so that the second movable block 332 pushes the first movable block 331 to rotate a certain angle in the clockwise direction. At this time, the first movable block 331 on the other side rotates accordingly to the previous position of the first movable block 331, and then the first electric push rod 28 on the right side is energized to push the second movable block 332 to contact the first movable block 331 at this time, and the second movable block 332 can continue to push the first movable block 331 to rotate a certain angle in the clockwise direction. At this time, the movable rod 322 drives the blocking cylinder 321 to rotate so that the cleaning groove 36 is in a connected state, and the side of the electric control ball valve 43 is connected with high-pressure impurity-free hydraulic oil, and the hydraulic oil passes from the connecting pipe 44 through the pressure relief pipe 42 to the inside of the oil outlet chamber 14. The hydraulic oil in the oil outlet chamber 14 enters the inside of the cleaning chamber 32 from the corresponding cleaning groove 36 and then is discharged from the cleaning groove 36 at the corresponding position of the filter block 31. At this time, the sealing plate 54 is pushed by the second electric push rod 542 to push the trigger block 57 away from the side position of the limit block 563. The hydraulic oil is discharged from the inner side of the filter block 31 to flush the impurities on the side of the filter block 31. The oil is discharged from the inside of the oil drain groove 51 inside the oil inlet chamber 13 and flows to the waste oil tank. The inside of the oil inlet groove 131 is one-way blocked, and the oil outlet groove 141 is in a constant pressure blocked state because there is oil inside the hydraulic rod cylinder at this time. The second electric push rod 542 pushes the sealing plate 54 completely upward, and the first clamping block 53 and the second clamping block 56 slide out of the matching groove 541 without restraint, and the first clamping block 53 and the second clamping block 56 can be directly pulled out for disassembly.
[0062] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
Claims
1. An automatic high-speed hydraulic valve with strong adaptability, comprising a valve body assembly (1), electric control assemblies (2) are arranged in mirror image on both sides of the valve body assembly (1), a cleaning assembly (3) is arranged at a position between the inside of the valve body assembly (1) and the electric control assembly (2), a pressure relief assembly (4) is arranged on the side of the valve body assembly (1), and a sealing assembly (5) is arranged at a position corresponding to the pressure relief assembly (4) on the other side of the valve body assembly (1); Features: The valve body assembly (1) comprises a main body (11), wherein a mounting cavity (12) is arranged on a side of the main body (11), and a movable valve core (16) is arranged inside the mounting cavity (12); The electric control component (2) comprises an electromagnetic coil module (21), a movable guide rod (23) is arranged inside the electromagnetic coil module (21), a movable manual rod (26) is arranged on the side of the guide rod (23), and a push-pull first electric push rod (28) is arranged on the side of the manual rod (26); The cleaning assembly (3) comprises a filter block (31), a rotatable blocking cylinder (321) is arranged on the inner side of the filter block (31), a cleaning groove (36) is arranged on the side of the blocking cylinder (321), a rotatable first movable block (331) and a second movable block (332) are arranged on the side of the blocking cylinder (321), and a slidable trigger rod (341) is arranged on the side of the second movable block (332); The pressure relief assembly (4) comprises a pressure relief groove (41), a pressure relief pipe (42) is arranged on the side of the pressure relief groove (41), an electric-controlled ball valve (43) capable of switching an oil circuit is arranged on the side of the pressure relief pipe (42), and a sealable pressure block (46) is arranged inside the pressure relief groove (41); The sealing assembly (5) comprises an oil drain groove (51), a movable sealing plate (54) is arranged on the side of the oil drain groove (51), a sealable second connecting block (52), a first clamping block (53) and a second clamping block (56) are arranged on the side of the sealing plate (54), a pushable second electric push rod (542) is arranged on the side of the sealing plate (54), and a movable linkage block (562) is arranged on the side of the second clamping block (56).
2. According to claim 1, an automatic high-speed hydraulic valve with strong adaptability is characterized in that: The inner wall of the installation cavity (12) is provided with an oil inlet cavity (13), the inner mirror image of the installation cavity (12) is provided with an oil outlet cavity (14), the inner wall of the installation cavity (12) is provided with an oil return cavity (15), the inner wall of the oil inlet cavity (13) is provided with an oil inlet groove (131), the inner wall of the oil outlet cavity (14) is provided with an oil outlet groove (141), the inner wall of the oil return cavity (15) is provided with an oil return groove (151), an oil outlet pipe (152) is fixedly mounted on the side of the oil return groove (151), and the valve core (16) is movably mounted at the inner center position of the installation cavity (12).
3. According to claim 2, the highly adaptable automated high-speed hydraulic valve is characterized in that: The electric control component (2) comprises an electromagnetic coil module (21) fixedly mounted on the side of the main body (11); an electromagnet (22) is arranged inside the electromagnetic coil module (21); a guide cavity (221) is opened on the side of the electromagnet (22); a guide rod (23) is movably mounted inside the guide cavity (221); a limit ring (24) is movably mounted inside the guide cavity (221); a first spring (25) is fixedly connected between the side of the limit ring (24) and the inside of the guide cavity (221); and a manual rod (26) is movably mounted inside the guide cavity (221).
4. The highly adaptable automated high-speed hydraulic valve according to claim 3, characterized in that: The electric control assembly (2) further comprises a mounting groove (27) formed on a side of the electromagnet (22); a mounting block (271) is mounted on the internal threads of the mounting groove (27); the first electric push rod (28) is fixedly mounted on the side of the mounting block (271); a matching block (261) is fixedly mounted on the side of the manual rod (26); and a detection block (281) is fixedly mounted on the side of the push rod of the first electric push rod (28).
5. The highly adaptable automated high-speed hydraulic valve according to claim 4, characterized in that: The cleaning assembly (3) comprises a filter block (31) fixedly sleeved on the side of the valve core (16); a cleaning chamber (32) is provided inside the valve core (16); a blocking cylinder (321) is movably mounted inside the cleaning chamber (32); a movable rod (322) is fixedly mounted inside the blocking cylinder (321); a torsion spring (323) is fixedly connected between the side of the movable rod (322) and the inner wall of the cleaning chamber (32); and cleaning grooves (36) are staggered and equidistantly provided on the sides of the valve core (16) and the blocking cylinder (321).
6. The highly adaptable automated high-speed hydraulic valve according to claim 5, characterized in that: The cleaning assembly (3) further comprises movable chambers (33) mirror-imaged on the inner walls of both sides of the cleaning chamber (32); first movable blocks (331) are mirror-imaged and staggeredly fixedly mounted on both sides of the movable rod (322); and second movable blocks (332) are mirror-imaged and movably mounted inside the two sets of movable chambers (33).
7. The highly adaptable automated high-speed hydraulic valve according to claim 6, characterized in that: The cleaning assembly (3) further comprises a trigger chamber (34) formed on the inner wall of the movable chamber (33); a trigger rod (341) is movably mounted inside the trigger chamber (34); a restraining block (342) is fixedly sleeved on the side of the trigger rod (341); and a second spring (343) is fixedly connected between the side of the restraining block (342) and the inner wall of the trigger chamber (34).
8. The highly adaptable automated high-speed hydraulic valve according to claim 7, characterized in that: The pressure relief assembly (4) comprises a pressure relief groove (41) formed on the inner wall of the oil outlet chamber (14); a pressure relief pipe (42) fixedly mounted on the side of the main body (11); an electric control ball valve (43) fixedly mounted on the side of the oil outlet pipe (152); a connecting pipe (44) fixedly mounted on the side of the electric control ball valve (43); a first fixed block (45) fixedly mounted on the inner wall of the pressure relief groove (41); a pressure block (46) movably mounted inside the first fixed block (45); a first connecting block (47) fixedly mounted on the side of the first fixed block (45); a pressure relief rod (48) movably mounted inside the first connecting block (47); and a third spring (49) fixedly connected between the pressure relief rod (48) and the side of the first connecting block (47).
9. The highly adaptable automated high-speed hydraulic valve according to claim 8, characterized in that: The sealing assembly (5) comprises an oil drain groove (51) formed on the inner wall of the oil inlet cavity (13); a second connecting block (52) fixedly mounted inside the oil inlet groove (131), the oil outlet groove (141) and the oil drain groove (51); a first clamping block (53) arranged on the side of the second connecting block (52) at positions corresponding to the oil inlet groove (131) and the oil outlet groove (141); a first sealing block (531) is fixedly connected to the inner side of the first clamping block (53); a sealing plate (54) is arranged on the side of the main body (11); and the side of the sealing plate (54) corresponds to the first clamping block (53). A matching groove (541) is provided at the position of a clamping block (53); a second electric push rod (542) is fixedly mounted on the side of the main body (11); a second fixed block (55) is fixedly mounted on the inner wall of the oil drain groove (51); a one-way rod (551) is movably mounted inside the second fixed block (55); a support cylinder (552) is fixedly connected between the one-way rod (551) and the side of the second fixed block (55); and a second fixed block (55), a one-way rod (551) and a support cylinder (552) are arranged in opposite directions inside the oil inlet groove (131).
10. The highly adaptable automated high-speed hydraulic valve according to claim 9, characterized in that: The sealing assembly (5) further comprises a second clamping block (56) arranged on the side of the second connecting block (52); a second sealing block (561) is fixedly mounted on the inner side of the second clamping block (56); a limit block (563) is fixedly mounted on the side of the linkage block (562); a fourth spring (564) is fixedly connected between the limit block (563) and the side of the second clamping block (56); and a trigger block (57) is arranged on the side of the sealing plate (54).
Citation Information
Patent Citations
Valve with self-cleaning function
CN113531184A
Three-way pressure reducing valve, flushing method of three-way pressure reducing valve, hydraulic balance system and system flushing method
CN116951132A