A transformer coil impregnating device and process

Abstract

The present invention discloses a transformer coil dipping device and process, which relates to the technical field of electrical equipment processing; the present invention includes a dipping tank, a screw-type lifting assembly is arranged in the dipping tank, an intermittent rotation assembly is arranged on the screw-type lifting assembly, a vibration generating assembly is arranged in the intermittent rotation assembly, a coil limiting and adjusting assembly is arranged on the vibration generating assembly, and a side frame is fixedly arranged on the outer wall of the dipping tank near one side of the top frame; by setting the intermittent rotation assembly and the vibration generating assembly, while the intermittent rotation assembly drives the adjusting frame to perform periodic intermittent rotation, the vibration generating assembly drives the adjusting frame to vibrate synchronously. The adjusting frame drives the transformer coil to rotate in the paint liquid, which will cause the liquid to flow, helping the bubbles to move from the coating to the liquid surface and escape. The vibration can further break the bubbles and accelerate their dissipation, thereby effectively reducing the number of bubbles and improving the uniformity of the transformer coil dipping.

Description

Technical Field

[0001] The present invention relates to the technical field of electrical equipment processing, and particularly to a transformer coil impregnating device and process. Background Art

[0002] Transformer coil impregnation is an important process for insulating and moisture-proofing transformer coils. The main purposes are to improve the insulation performance of the coils, enhance their mechanical strength, and extend their service life. Usually, the transformer coils need to be cleaned and dried and then immersed in the paint solution. Vacuum treatment is used to reduce the air and moisture inside the coils. However, the vacuum treatment cycle is relatively long, and there are certain limitations on the impregnating materials. As a result, there are certain limitations in the bubbles and impregnating uniformity during the impregnating process. The residual bubbles will prevent the impregnating material from fully penetrating into each part of the coil, forming insulation defects, which will lead to a decline in insulation performance and an increase in the risk of leakage and short circuit. Secondly, during the impregnating process of the transformer coil, it is usually directly placed in the lifting frame. Without a limiting device, the coil may collide with other components during lifting, increasing the risk of coil damage and thus affecting the product quality. To solve the above problems, the inventor proposes a transformer coil impregnating device and process. Summary of the Invention

[0003] In order to solve the problems of residual bubbles during the impregnating process of transformer coils and limiting and protecting transformer coils of different specifications; the purpose of the present invention is to provide a transformer coil impregnating device and process.

[0004] To solve the above technical problems, the present invention adopts the following technical solution: A transformer coil impregnating device includes an impregnating tank. One side of the top of the impregnating tank is provided with a top frame. A top cover cooperating with the impregnating tank is rotatably provided on the top frame. A screw-type lifting assembly is provided in the impregnating tank. An intermittent rotation assembly is provided on the screw-type lifting assembly. A vibration generating assembly is provided in the intermittent rotation assembly. A coil limiting and adjusting assembly is provided on the vibration generating assembly. A side frame is fixedly provided on the outer wall of the impregnating tank near the top frame.

[0005] Preferably, the screw-type lifting assembly includes four symmetrically distributed slide rails. All four slide rails are fixedly installed on the inner wall of the impregnating tank. A lifting frame is slidably provided on the slide rails. Two symmetrically distributed support plates are fixedly provided in the middle of the inner wall of the impregnating tank near the side frame. A threaded screw rod is rotatably provided on the support plates. A lifting block is threadedly sleeved on the outer wall of the threaded screw rod, and the lifting block is fixedly connected to the lifting frame.

[0006] Preferably, the intermittent rotation assembly includes a lifting frame, which is fixedly installed on the lifting bracket. An inner built-in plate is fixedly arranged on the inner wall of the lifting frame. A rotating cylinder is rotatably arranged in the middle of the inner built-in plate. A transmission shaft is rotatably arranged on one side of the inner built-in plate close to the rotating cylinder. An intermittent rotation frame is rotatably arranged at the top of the rotating cylinder, and the intermittent rotation frame is rotatably connected with the lifting frame. A rotating rod used in cooperation with the intermittent rotation frame is fixedly arranged at the top end of the transmission shaft, and the end of the rotating rod is slidably connected with the intermittent rotation frame. A driving gear is fixedly sleeved on the outer wall of the rotating cylinder. A driven gear is fixedly sleeved on the outer wall of the transmission shaft, and the driving gear is meshed with the driven gear. A vibration plate is fixedly arranged at the top end of the intermittent rotation frame. An extension frame is fixedly arranged on the outer wall of the lifting frame close to the threaded lead screw. A driving shaft used in cooperation with the extension frame is rotatably arranged on the support plate. A rotating wheel is slidably sleeved on the outer wall of the driving shaft, and the rotating wheel is rotatably connected with the extension frame. A rotating wheel is fixedly sleeved on the outer wall of the rotating cylinder, and the two rotating wheels are connected by a synchronous belt for transmission.

[0007] Preferably, the vibration generating assembly includes two symmetrically distributed fixing plates, both of which are fixedly installed in the lifting frame. A driven shaft is rotatably arranged on the lifting frame. An eccentric shaft is fixedly arranged at one end of the driven shaft away from the transmission shaft. A rotating block is rotatably arranged on the eccentric shaft. A driving rod is rotatably arranged at the end of the rotating block. A limiting plate is rotatably arranged at the other end of the driving rod, and the limiting plate is fixedly connected with the lifting frame. Two symmetrically distributed connecting rods are rotatably arranged in the middle of the driving rod. A lifting rod is inserted through the middle of the rotating cylinder, and both connecting rods are rotatably connected with the lifting rod. A first bevel gear is fixedly arranged at the bottom end of the transmission shaft. A second bevel gear is fixedly arranged at one end of the driven shaft close to the transmission shaft, and the first bevel gear is meshed with the second bevel gear. A trapezoidal column is rotatably arranged at the top end of the lifting rod, and the trapezoidal column is fixedly connected with the adjusting frame. Guide columns are fixedly arranged at the four corners of the top end of the vibration plate. Four side plates distributed in an annular array are fixedly arranged on the outer wall of the adjusting frame, and the guide columns penetrate through the side plates. Springs are sleeved on the outer walls of the guide columns, and the two ends of the springs are respectively fixedly connected with the side plates and the vibration plate.

[0008] Preferably, the coil limit adjustment assembly includes an adjustment frame, which is slidably mounted on the vibration plate, and the adjustment frame is rotatably provided with five rotating disks distributed in an annular array, and ten half gears distributed in an annular array are rotatably provided on the outer side of the rotating disk, and the half gears are rotatably connected to the adjustment frame, and a transmission rod is rotatably provided on the rotating disk close to the half gear, and the other end of the transmission rod is rotatably connected to the corresponding half gear, six fixing bolts distributed in an annular array are fixed on the adjustment frame, a gear ring used in conjunction with the half gear is slidably provided on the fixing bolt, and the ten half gears are all meshed with the gear ring, three arc grooves distributed in an annular array are provided on the half gear and the rotating disk, and a limit rod is slidably provided in the arc groove, a plurality of guide grooves used in conjunction with the limit rod are provided on the adjustment frame, and the limit rod is slidably connected to the guide groove, a fixed frame is fixedly provided on one side of the top of the adjustment frame, an electric cylinder is rotatably provided on the fixed frame, and the driving end of the electric cylinder is rotatably connected to the gear ring.

[0009] Preferably, a No. 1 motor and a No. 2 motor are fixedly provided on the side frame respectively, and the driving end of the No. 1 motor is connected to the threaded screw through a synchronous wheel transmission group, and the driving end of the No. 2 motor is connected to the driving shaft through a pulley transmission group.

[0010] A process used in a transformer coil varnish dipping device comprises the following steps:

[0011] S1. First, clean the surface of the transformer coil to ensure that there is no dust, oil or other impurities on the coil surface;

[0012] S2. Place the processed transformer coil on the coil limit adjustment component, and limit the coil through the coil limit adjustment component to ensure the stability of the coil during the paint dipping process;

[0013] S3, control the screw-type lifting assembly to drive the transformer coil to descend until it is completely immersed in the paint liquid;

[0014] S4. Control the intermittent rotation component to drive the transformer coil in the paint liquid. At the same time, the vibration generating component drives the transformer coil to vibrate in the paint liquid as the adjustment frame rotates. The rotation of the coil in the paint liquid will generate flow, which helps bubbles move from the coating to the liquid surface and escape. The vibration can further break the bubbles and accelerate their dissipation, thereby reducing the number of bubbles.

[0015] S5. After the transformer coil is dipped in paint, it is placed in an oven or curing equipment and cured according to the temperature and time required by the material to ensure that the dipped paint material is completely dry and cured.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. By setting an intermittent rotation component and a vibration generation component, the intermittent rotation component drives the adjustment frame to perform periodic intermittent rotation, and at the same time, the vibration generation component drives the adjustment frame to vibrate synchronously. The adjustment frame drives the transformer coil to rotate in the paint liquid, which will generate flow, helping bubbles move from the coating to the liquid surface and escape. Combining with vibration can further break the bubbles and accelerate their dissipation, thus effectively reducing the number of bubbles and improving the uniformity of the transformer coil impregnation liquid.

[0018] 2. By setting a coil limit adjustment component, the rotation of the toothed ring drives several semi-gears to rotate synchronously. While the semi-gears rotate, they drive the corresponding rotating disks to rotate in the opposite direction. When the semi-gears and the rotating disks rotate, the corresponding limiting rods move synchronously and centripetally expand through the mutual cooperation of the arc-shaped grooves and the guide grooves to contact the inner side of the transformer coil, thereby achieving the effect of limiting the transformer coil, ensuring the stability of the transformer coil during the impregnation process, reducing damage and improving product quality.

[0019] 3. By setting an intermittent rotation component, the intermittent rotation component stirs the paint liquid while driving the transformer coil to rotate, which can enhance the fluidity in the paint liquid, improve the dispersibility of the paint liquid, and avoid the influence on the impregnation effect caused by the precipitation of paint liquid substances to form a stratification phenomenon. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the overall side sectional structure of the present invention;

[0023] Figure 3 It is a schematic diagram of the structure of the coil limit adjustment component in the present invention;

[0024] Figure 4 It is a schematic diagram of the side sectional structure of the lifting frame in the present invention;

[0025] Figure 5 It is a schematic diagram of the bottom view structure of the intermittent rotation component in the present invention;

[0026] Figure 6 It is a schematic diagram of the structure of the intermittent rotation frame and the rotating rod in the present invention;

[0027] Figure 7Schematic diagram of the adjustment frame, guide groove and side plate in the present invention;

[0028] Figure 8 Schematic diagram of the vibration generating assembly in the present invention;

[0029] Figure 9 Schematic diagram of the guide post, side plate and spring in the present invention;

[0030] Figure 10 Schematic diagram of the screw-type lifting assembly in the present invention;

[0031] Figure 11 is Figure 2 Schematic enlarged view of the structure at A in

[0032] Figure 12 is Figure 2 Schematic enlarged view of the structure at B in

[0033] Figure 13 is Figure 3 Schematic enlarged view of the structure at C in

[0034] In the figure: 1, dipping paint tank; 2, top frame; 3, top cover; 4, screw-type lifting assembly; 401, slide rail; 402, lifting frame; 403, support plate; 404, threaded screw rod; 405, lifting block; 406, first motor; 5, side frame; 6, intermittent rotation assembly; 601, lifting frame; 602, built-in plate; 603, rotating cylinder; 604, transmission shaft; 605, intermittent rotation frame; 606, rotating rod; 607, driving gear; 608, driven gear; 609, extension frame; 610, driving shaft; 611, rotating wheel; 612, second motor; 613, vibrating plate; 7, vibration generating assembly; 701, fixing plate; 702, driven shaft; 703, eccentric shaft; 704, rotating block; 705, limiting plate; 706, driving rod; 707, connecting rod; 708, lifting rod; 709, trapezoidal column; 710, guide post; 711, side plate; 712, spring; 713, first bevel gear; 714, second bevel gear; 8, coil limiting and adjusting assembly; 801, adjusting frame; 802, half gear; 803, rotating disc; 804, transmission rod; 805, fixing bolt; 806, toothed ring; 807, guide groove; 808, arc groove; 809, limiting rod; 810, fixing frame; 811, electric cylinder. Detailed implementation manners

[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0036] Embodiment: As Figures 1-13 shown, the present invention provides a technical solution: a transformer coil dipping device, including a dipping tank 1, a top frame 2 is provided on one side of the top of the dipping tank 1, a top cover 3 used in cooperation with the dipping tank 1 is rotatably provided on the top frame 2, a screw-type lifting assembly 4 is provided in the dipping tank 1, an intermittent rotation assembly 6 is provided on the screw-type lifting assembly 4, a vibration generating assembly 7 is provided in the intermittent rotation assembly 6, a coil limiting and adjusting assembly 8 is provided on the vibration generating assembly 7, and a side frame 5 is fixedly provided on the outer wall of the dipping tank 1 near the top frame 2;

[0037] The screw-type lifting assembly 4 includes four symmetrically distributed slide rails 401, all four slide rails 401 are fixedly installed on the inner wall of the dipping tank 1, a lifting frame 402 is slidably provided on the slide rails 401, two symmetrically distributed support plates 403 are fixedly provided in the middle of the inner wall of the dipping tank 1 near the side frame 5, a threaded screw rod 404 is rotatably provided on the support plates 403, a lifting block 405 is threadedly sleeved on the outer wall of the threaded screw rod 404, and the lifting block 405 is fixedly connected to the lifting frame 402.

[0038] By adopting the above technical solution, the lifting frame 402 is lifted and moved under the guidance of the slide rail 401.

[0039] The intermittent rotation assembly 6 includes a lifting frame 601, the lifting frame 601 is fixedly installed on the lifting frame 402, an inner plate 602 is fixedly provided on the inner wall of the lifting frame 601, a rotating cylinder 603 is rotatably provided in the middle of the inner plate 602, a transmission shaft 604 is rotatably provided on one side of the inner plate 602 close to the rotating cylinder 603, an intermittent rotation frame 605 is rotatably provided at the top of the rotating cylinder 603, and the intermittent rotation frame 605 is rotatably connected to the lifting frame 601. The top end of the transmission shaft 604 is fixedly provided with a rotating rod 606 used in cooperation with the intermittent rotation frame 605, and the end of the rotating rod 606 is slidably connected to the intermittent rotation frame 605. A driving gear 607 is fixedly sleeved on the outer wall of the rotating cylinder 603, a driven gear 608 is fixedly sleeved on the outer wall of the transmission shaft 604, and the driving gear 607 is meshed with the driven gear 608. A vibration plate 613 is fixedly provided at the top end of the intermittent rotation frame 605.

[0040] By adopting the above technical solution, the rotating cylinder 603 drives the transmission shaft 604 to rotate, and the rotating rod 606 drives the intermittent rotation frame 605 to perform intermittent rotation.

[0041] The vibration generating assembly 7 includes two symmetrically distributed fixing plates 701, both of the two fixing plates 701 are fixedly installed in the lifting frame 601. A driven shaft 702 is rotatably provided on the lifting frame 601. An eccentric shaft 703 is fixedly provided at one end of the driven shaft 702 away from the transmission shaft 604. A rotating block 704 is rotatably provided on the eccentric shaft 703. A driving rod 706 is rotatably provided at the end of the rotating block 704. A limiting plate 705 is rotatably provided at the other end of the driving rod 706, and the limiting plate 705 is fixedly connected to the lifting frame 601. Two symmetrically distributed connecting rods 707 are rotatably provided in the middle of the driving rod 706. A lifting rod 708 is inserted through the middle of the rotating cylinder 603, and both of the two connecting rods 707 are rotatably connected to the lifting rod 708.

[0042] By adopting the above technical solution, the transmission shaft 604 drives the lifting rod 708 to perform reciprocating lifting movement in the rotating cylinder 603 through the eccentric shaft 703, the rotating block 704, the driving rod 706 and the connecting rod 707.

[0043] The coil limiting and adjusting assembly 8 includes an adjusting frame 801. The adjusting frame 801 is slidably installed on the vibrating plate 613. Five rotation disks 803 distributed in an annular array are rotatably provided on the adjusting frame 801. Ten semi-gears 802 distributed in an annular array are rotatably provided on the outer side of the rotation disks 803, and the semi-gears 802 are rotatably connected to the adjusting frame 801. A transmission rod 804 is rotatably provided on one side of the rotation disk 803 close to the semi-gear 802, and the other end of the transmission rod 804 is rotatably connected to the corresponding semi-gear 802. Six fixing bolts 805 distributed in an annular array are fixedly provided on the adjusting frame 801. A toothed ring 806 used in cooperation with the semi-gear 802 is slidably provided on the fixing bolt 805, and all ten semi-gears 802 are meshed with the toothed ring 806. Three arc-shaped grooves 808 distributed in an annular array are respectively formed on the semi-gear 802 and the rotation disk 803. A limiting rod 809 is slidably provided in the arc-shaped groove 808. A number of guiding grooves 807 used in cooperation with the limiting rod 809 are formed on the adjusting frame 801, and the limiting rod 809 is slidably connected to the guiding groove 807. A fixing frame 810 is fixedly provided on one side of the top end of the adjusting frame 801. An electric cylinder 811 is rotatably provided on the fixing frame 810, and the driving end of the electric cylinder 811 is rotatably connected to the toothed ring 806.

[0044] By adopting the above technical solution, the rotation of the semi-gear 802 drives the rotation disk 803 to rotate synchronously and in the opposite direction. The limiting rod 809 is driven to move centripetally through the mutual cooperation of the guiding groove 807 and the arc-shaped groove 808 to limit the transformer coil.

[0045] On the outer wall of the lifting frame 601, a extension frame 609 is fixedly arranged on one side close to the threaded lead screw 404. A drive shaft 610 is rotatably arranged on the support plate 403 and is used in cooperation with the extension frame 609. A rotating wheel 611 is slidably sleeved on the outer wall of the drive shaft 610, and the rotating wheel 611 is rotatably connected to the extension frame 609. A rotating wheel 611 is fixedly sleeved on the outer wall of the rotating cylinder 603, and the two rotating wheels 611 are connected by a synchronous belt.

[0046] By adopting the above technical solution, the drive shaft 610 drives the rotating cylinder 603 to rotate.

[0047] At the bottom end of the transmission shaft 604, a first bevel gear 713 is fixedly arranged. At one end of the driven shaft 702 close to the transmission shaft 604, a second bevel gear 714 is fixedly arranged, and the first bevel gear 713 is meshed and connected with the second bevel gear 714. At the top end of the lifting rod 708, a trapezoidal column 709 is rotatably arranged, and the trapezoidal column 709 is fixedly connected with the adjustment frame 801.

[0048] By adopting the above technical solution, the transmission shaft 604 drives the driven shaft 702 to rotate.

[0049] At the four corners of the top end of the vibrating plate 613, guide posts 710 are fixedly arranged respectively. On the outer wall of the adjustment frame 801, four side plates 711 distributed in an annular array are fixedly arranged, and the guide posts 710 penetrate through the side plates 711. A spring 712 is sleeved on the outer wall of the guide posts 710, and the two ends of the spring 712 are respectively fixedly connected with the side plates 711 and the vibrating plate 613.

[0050] By adopting the above technical solution, the adjustment frame 801 slides on the guide posts 710.

[0051] On the side frame 5, a first motor 406 and a second motor 612 are respectively fixedly arranged, and the driving end of the first motor 406 is connected with the threaded lead screw 404 through a synchronous pulley transmission group, and the driving end of the second motor 612 is connected with the drive shaft 610 through a belt pulley transmission group.

[0052] By adopting the above technical solution, the first motor 406 drives the threaded lead screw 404 to rotate, and the second motor 612 drives the drive shaft 610 to rotate.

[0053] A process used in a transformer coil impregnating device includes the following steps:

[0054] S1. First, clean the surface of the transformer coil to ensure that there is no dust, oil stain and other impurities on the coil surface;

[0055] S2. Place the processed transformer coil on the coil limit adjustment component 8, and limit the coil through the coil limit adjustment component 8 to ensure the stability of the coil during the impregnating process;

[0056] S3. Control the screw-type lifting component 4 to drive the transformer coil to descend until it is completely immersed in the paint solution;

[0057] S4. Control the intermittent rotation component 6 to drive the transformer coil to rotate in the paint solution while driving the transformer coil to vibrate in the paint solution through the vibration generating component 7. The rotation of the coil in the paint solution will generate flow, helping the bubbles to move from the coating to the liquid surface and escape. Vibration can further break the bubbles and accelerate their dissipation, thereby reducing the number of bubbles;

[0058] S5. After the transformer coil is completely immersed in paint, place it in an oven or curing equipment and cure it according to the temperature and time required by the material to ensure that the impregnating material is completely dried and cured.

[0059] By adopting the above technical solution, uniform impregnation of the transformer coil is achieved.

[0060] Working principle: First, place the cleaned transformer coils on the corresponding lower limit rods 809 in sequence, and then control the electric cylinder 811 to start. As Figure 3 shown, the driving end of the electric cylinder 811 extends and pushes the toothed ring 806 to rotate counterclockwise under the guidance of the fixed bolt 805. The toothed ring 806 drives the half gear 802 to rotate counterclockwise synchronously. The half gear 802 drives the corresponding rotating disk 803 to rotate clockwise through the transmission rod 804. The rotation of the half gear 802 and the rotating disk 803 drives the corresponding limit rod 809 to expand centripetally and fit with the inner side of the transformer coil to limit and fix the transformer coil. Then control the first motor 406 to start. As Figure 10 shown, the first motor 406 drives the threaded screw rod 404 to rotate. The threaded screw rod 404 drives the lifting frame 601 to descend under the guidance of the slide rail 401 through the lifting block 405 and the lifting frame 402, so that the transformer coil is completely immersed in the paint solution in the impregnation tank 1. During the descent of the lifting frame 601, the right rotating wheel 611 is driven to slide synchronously on the drive shaft 610 through the extension frame 609. Then close the top cover 3 and control the second motor 612 to start. The second motor 612 drives the drive shaft 610 to rotate. The drive shaft 610 drives the rotating cylinder 603 to rotate synchronously through the two rotating wheels 611 and the synchronous belt. As Figure 5 shown, the rotating cylinder 603 drives the transmission shaft 604 to rotate through the driving gear 607 and the driven gear 608. The transmission shaft 604 drives the intermittent rotation frame 605 to rotate intermittently through the rotating rod 606. The rotating rod 606 rotates one circle to drive the intermittent rotation frame 605 to rotate a quarter of a circumference. The intermittent rotation frame 605 drives the adjustment frame 801 to rotate intermittently synchronously through the vibration plate 613, the guide post 710 and the side plate 711. The rotation of the adjustment frame 801 drives the transformer coil to rotate synchronously in the paint solution. As Figure 8As shown, the rotation of the transmission shaft 604 drives the driven shaft 702 to rotate synchronously. The driven shaft 702 drives the drive rod 706 to swing with the connection point with the limit plate 705 as the axis through the eccentric shaft 703 and the rotating block 704. The drive rod 706 drives the lifting rod 708 to reciprocate up and down under the guidance of the rotating cylinder 603 through the connecting rod 707. The lifting rod 708 drives the adjusting frame 801 to vibrate through the mutual cooperation of the trapezoidal column 709, the guiding column 710 and the spring 712. The vibration of the adjusting frame 801 drives the corresponding transformer coil to vibrate in the paint liquid, and further breaks the bubbles through vibration to accelerate the dissipation of the bubbles.

[0061] Obviously, those skilled in the art can make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.

Claims

1. A transformer coil impregnating device, comprising an impregnating tank (1), characterized in that: One side of the top of the dipping tank (1) is provided with a top frame (2), a top cover (3) used in cooperation with the dipping tank (1) is rotatably arranged on the top frame (2), a screw-type lifting assembly (4) is arranged in the dipping tank (1), an intermittent rotation assembly (6) is arranged on the screw-type lifting assembly (4), a vibration generating assembly (7) is arranged in the intermittent rotation assembly (6), a coil limiting and adjusting assembly (8) is arranged on the vibration generating assembly (7), and a side frame (5) is fixedly arranged on the outer wall of the dipping tank (1) close to one side of the top frame (2); The screw-type lifting assembly (4) includes four symmetrically distributed slide rails (401), all the four slide rails (401) are fixedly installed on the inner wall of the dipping tank (1), a lifting frame (402) is slidably arranged on the slide rails (401), two symmetrically distributed support plates (403) are fixedly arranged in the middle of the inner wall of the dipping tank (1) close to one side of the side frame (5), a threaded screw rod (404) is rotatably arranged on the support plates (403), a lifting block (405) is threadedly sleeved on the outer wall of the threaded screw rod (404), and the lifting block (405) is fixedly connected with the lifting frame (402); The intermittent rotation assembly (6) includes a lifting frame (601), the lifting frame (601) is fixedly installed on the lifting frame (402), an inner built-in plate (602) is fixedly arranged on the inner wall of the lifting frame (601), a rotating cylinder (603) is rotatably arranged in the middle of the inner built-in plate (602), a transmission shaft (604) is rotatably arranged on one side of the inner built-in plate (602) close to the rotating cylinder (603), an intermittent rotation frame (605) is rotatably arranged at the top of the rotating cylinder (603), and the intermittent rotation frame (605) is rotatably connected with the lifting frame (601), a rotating rod (606) used in cooperation with the intermittent rotation frame (605) is fixedly arranged at the top end of the transmission shaft (604), and the end of the rotating rod (606) is slidably connected with the intermittent rotation frame (605), a driving gear (607) is fixedly sleeved on the outer wall of the rotating cylinder (603), a driven gear (608) is fixedly sleeved on the outer wall of the transmission shaft (604), and the driving gear (607) is meshed with the driven gear (608), and a vibration plate (613) is fixedly arranged at the top end of the intermittent rotation frame (605); The vibration generating assembly (7) includes two symmetrically distributed fixed plates (701), both of the two fixed plates (701) are fixedly installed in the lifting frame (601), a driven shaft (702) is rotatably provided on the lifting frame (601), an eccentric shaft (703) is fixedly provided at one end of the driven shaft (702) away from the transmission shaft (604), a rotating block (704) is rotatably provided on the eccentric shaft (703), a driving rod (706) is rotatably provided at the end of the rotating block (704), a limiting plate (705) is rotatably provided at the other end of the driving rod (706), and the limiting plate (705) is fixedly connected to the lifting frame (601), two symmetrically distributed connecting rods (707) are rotatably provided in the middle of the driving rod (706), a lifting rod (708) is inserted through the middle of the rotating cylinder (603), and both of the two connecting rods (707) are rotatably connected to the lifting rod (708); The coil limiting and adjusting assembly (8) includes an adjusting frame (801), the adjusting frame (801) is slidably installed on the vibrating plate (613), five rotation disks (803) distributed in an annular array are rotatably provided on the adjusting frame (801), ten semi-gears (802) distributed in an annular array are rotatably provided on the outer side of the rotation disk (803), and the semi-gears (802) are rotatably connected to the adjusting frame (801), a transmission rod (804) is rotatably provided on one side of the rotation disk (803) close to the semi-gear (802), and the other end of the transmission rod (804) is rotatably connected to the corresponding semi-gear (802), six fixing bolts (805) distributed in an annular array are fixedly provided on the adjusting frame (801), a toothed ring (806) used in cooperation with the semi-gear (802) is slidably provided on the fixing bolt (805), and all ten semi-gears (802) are meshed with the toothed ring (806), three arc-shaped grooves (808) distributed in an annular array are formed on both the semi-gear (802) and the rotation disk (803), a limiting rod (809) is slidably provided in the arc-shaped groove (808), a plurality of guiding grooves (807) used in cooperation with the limiting rod (809) are formed on the adjusting frame (801), and the limiting rod (809) is slidably connected to the guiding groove (807), a fixing frame (810) is fixedly provided on one side of the top end of the adjusting frame (801), an electric cylinder (811) is rotatably provided on the fixing frame (810), and the driving end of the electric cylinder (811) is rotatably connected to the toothed ring (806).

2. The transformer coil impregnating device according to claim 1, characterized in that, A extension frame (609) is fixedly provided on the outer wall of the lifting frame (601) close to the threaded lead screw (404), a driving shaft (610) used in cooperation with the extension frame (609) is rotatably provided on the support plate (403), a rotating wheel (611) is slidably sleeved on the outer wall of the driving shaft (610), and the rotating wheel (611) is rotatably connected to the extension frame (609), a rotating wheel (611) is fixedly sleeved on the outer wall of the rotating cylinder (603), and the two rotating wheels (611) are connected by a synchronous belt for transmission.

3. The transformer coil impregnating device according to claim 1, characterized in that, A first bevel gear (713) is fixedly provided at the bottom end of the transmission shaft (604). A second bevel gear (714) is fixedly provided at one end of the driven shaft (702) close to the transmission shaft (604). The first bevel gear (713) is meshed and connected with the second bevel gear (714). A trapezoidal column (709) is rotatably provided at the top end of the lifting rod (708). The trapezoidal column (709) is fixedly connected with the adjusting frame (801).

4. The impregnating device for transformer coils according to claim 1, wherein, Guide posts (710) are fixedly provided at the four corners of the top end of the vibrating plate (613). Four side plates (711) distributed in an annular array are fixedly provided on the outer wall of the adjusting frame (801). The guide posts (710) penetrate through the side plates (711). A spring (712) is sleeved on the outer wall of the guide posts (710). Two ends of the spring (712) are respectively fixedly connected with the side plates (711) and the vibrating plate (613).

5. A transformer coil impregnating device according to claim 1, characterized in that, A first motor (406) and a second motor (612) are respectively fixedly provided on the side frame (5). The driving end of the first motor (406) is in transmission connection with the threaded lead screw (404) through a synchronous pulley transmission group. The driving end of the second motor (612) is in transmission connection with the driving shaft (610) through a belt pulley transmission group.

6. A process used in a transformer coil impregnation device according to any one of claims 1-5, characterized in that, It includes the following steps: S1. First, clean the surface of the transformer coil to ensure that there is no dust, oil stain and other impurities on the coil surface; S2. Place the processed transformer coil on the coil limit adjusting assembly (8), and limit the coil through the coil limit adjusting assembly (8) to ensure the stability of the coil during the dipping process; S3. Control the screw type lifting assembly (4) to drive the transformer coil to descend until it is completely immersed in the paint; S4. Control the intermittent rotation assembly (6) to drive the transformer coil to rotate in the paint while driving the transformer coil to vibrate in the paint through the vibration generating assembly (7) as the adjusting frame (801) rotates. The rotation of the coil in the paint will generate flow, helping the bubbles to move from the coating to the liquid surface and escape. Vibration can further break the bubbles and accelerate their dissipation, thereby reducing the number of bubbles; S5. After the transformer coil is dipped in paint, put it into an oven or curing equipment, and cure it according to the temperature and time required by the material to ensure that the dipping material is completely dried and cured.

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