Track iron tooth impregnation device and working method thereof

Abstract

The invention belongs to the technical field of general processes for coating fluids on surfaces, provides a device for impregnating crawler iron teeth in various types and a working method of the device, which have no special requirements on the crawler iron teeth, can be used for impregnating the crawler iron teeth with different shapes, sizes and thicknesses, are higher in working efficiency and double the number of impregnated workpieces, and particularly relates to a device for impregnating the crawler iron teeth in various types and a working method of the device. The glue storage device comprises a glue storage mechanism, a lifting mechanism, a transverse moving mechanism, a transmission frame, an upper frame and a hook. By integrating automatic lifting and transverse moving mechanisms, track iron teeth are continuously subjected to gum dipping treatment, more track iron teeth are treated within the same time, the production efficiency is improved, the number of hooks can be adjusted according to production requirements, so that different numbers of track iron teeth are treated, and if the yield needs to be increased, the production efficiency is improved. The device can be achieved by increasing the number of the hooks and the number of the liquid material frames, and due to the expandability, the device can adapt to different production scales and requirements.

Description

Technical Field

[0001] The present invention belongs to the general technical field of surface coating fluid, and provides a process for dipping track teeth without special requirements, which can be used for workpieces of different shapes, sizes, thicknesses, and has high work efficiency. The number of workpieces that can be dipped in glue is doubled, and in particular, it relates to a device for dipping various types of track teeth in glue and a working method thereof. Background Art

[0002] The iron teeth act as a supporting skeleton in the rubber track, directly meshing with the machine drive wheel to transmit power and support the weight of the machine. Dipping can increase the wear resistance of the iron teeth, reduce friction and wear, thereby extending the service life of the iron teeth and protecting them from corrosion. In some harsh working environments, the iron teeth are subject to chemical corrosion or rust. Dipping can provide additional anti-corrosion protection for the iron teeth, effectively resist these chemical erosions, and ensure the integrity of the iron teeth during use. Dipping can enhance the adhesion between the iron teeth and the rubber track, ensuring that the iron teeth are not easy to loosen or fall off during use, and improving the overall stability and reliability of the track. The iron teeth are susceptible to impact when violently colliding with obstacles. Dipping can also improve the impact resistance of the iron teeth and reduce damage caused by impact. The thermal barrier coating can effectively isolate the heat transfer between the track iron teeth and the external heat source, prevent the softening, deformation and wear of the track iron teeth caused by high temperature, and improve the heat resistance of the track iron teeth. In the prior art, CN214320717, the automatic gluing of iron teeth does not require manual operation, but the number of iron teeth to be glued each time is too small, which makes the working efficiency of the device low and wastes operating space. Summary of the invention

[0003] The present invention proposes a track iron tooth dipping device and a working method thereof. The purpose of the present invention is to provide a track iron tooth dipping process which has no special requirements for the track iron teeth and can be used for dipping workpieces of different shapes, sizes, thicknesses, and has high working efficiency and can double the number of workpieces that can be dipped.

[0004] The technical solution of the present invention is as follows: a track iron tooth dipping device, comprising: Glue deposit institutions; Lifting mechanism; Lateral movement mechanism; Transmission frame; Upper frame; hook up; The transmission frame is installed on the glue storage mechanism, the transverse moving mechanism is arranged on the upper frame, the lifting mechanism and the transmission frame are slidably installed, the upper frame and the transmission frame are also slidably installed, and a plurality of hooks are installed on the upper frame.

[0005] As a preferred solution of the present invention, the glue storage mechanism includes a liquid material frame, a heating device and a through rod; The number of the liquid material frame and the hook is the same, the number of the heating device and the liquid material frame is the same, the heating device is installed on one side of the liquid material frame, and the through rod is inserted in the liquid material frame.

[0006] As a preferred solution of the present invention, the lifting mechanism includes a follower rod, a driving chain, a sleeve, a first lifting wheel, a first linkage wheel, a first linkage chain, a lifting chain, a follower wheel, a second lifting wheel, a second linkage wheel, a second lifting chain, a second linkage chain, a second lifting rod, a second slider, a second wheel frame, a second limit buckle, a second lifting seat, a first lifting seat, a first lifting rod, a first slider, a first wheel frame and a first limit buckle; The two follower rods are arranged at both sides of the bottom of the glue storage mechanism, the follower wheel fixed sleeve is arranged on one of the follower rods, a part of the driving chain is meshed with the follower wheel, and the other part of the driving chain can be meshed with a driving device for driving the driving chain to rotate, the two first linkage wheels are fixedly sleeved at one end of the two follower rods, the two second linkage wheels are fixedly sleeved at the other end of the two follower rods, the first accommodating wheel frame and the second accommodating wheel frame are correspondingly arranged above the first linkage wheel and the second linkage wheel, the first linkage chain is meshed and covered on the first linkage wheel and the first accommodating wheel frame, the second linkage chain is meshed and covered on the second linkage wheel and the second accommodating wheel frame, and is simultaneously sleeved by the first limiting buckle and the second limiting buckle, and the first limiting buckle and the second limiting buckle are fixed to the transmission frame; The first lifting wheel and the second lifting wheel are respectively fixedly sleeved on the inner two parts of the two follower rods, and the first lifting chain and the second lifting chain are meshed and covered on the first lifting wheel and the second lifting wheel through the first wheel frame and the second wheel frame; The first slider and the second slider are fixed to two parts of the transmission frame, the first lifting rod and the second lifting rod are slidably installed in the first slider and the second slider, and the first lifting seat and the second lifting seat are sleeved at both ends of the first lifting rod and the second lifting rod; The first lifting seat and the second lifting seat as well as the first wheel receiving frame and the second wheel receiving frame need to be fixed on the wall in each direction respectively.

[0007] As a preferred solution of the present invention, the lateral movement mechanism includes a motor, a driven gear and a rack; The rack is fixed on the upper frame, the driven gear is meshed with the rack, and the output end of the motor is fixedly sleeved in the driven gear.

[0008] As a preferred solution of the present invention, the transmission frame includes a first slide rail, a second slide rail, a lower frame and a bottom frame; The first slide rail is installed on a part of the lower frame, the second slide rail is installed on the other part of the lower frame, the bottom frame and the upper frame are fixedly connected, the bottom frame and the upper frame are an integral frame, and the lower frame is slidably connected inside the integral frame.

[0009] The working method of the track iron tooth dipping device comprises the following steps: S1. Hang or fix enough track teeth on the hook, pour enough glue into the liquid material frame in the glue storage mechanism, and turn on the heating device to keep the glue at a suitable temperature and fluidity; S2. Adjust the follower rod, lifting wheel and lifting chain in the lifting mechanism through the driving chain and the driving device to control the vertical position of the hook and the track iron teeth so that they can be immersed in the glue; S3, start the motor in the lateral movement mechanism, the motor drives the rack through the driven gear, and realizes the horizontal movement of the upper frame together with the hook and the track iron teeth; S4. After the track teeth are completely immersed in the glue, they are lifted up by the lifting mechanism to ensure that the glue evenly covers the surface of the teeth; S5. After being lifted, the track teeth need to be cured and dried by air drying to ensure that the glue can be firmly attached to the surface of the teeth.

[0010] The beneficial effects of the present invention are: The present invention integrates an automated lifting and lateral movement mechanism, and can continuously perform glue dipping treatment on track iron teeth. More track iron teeth can be processed in the same time, thereby improving production efficiency. The automated process reduces interruptions and delays caused by manual operations, making the operation of the entire production line smoother. The present invention allows the number of hooks to be adjusted according to production needs, so that different numbers of track iron teeth can be flexibly processed. If the output needs to be increased, it can be achieved by increasing the number of hooks and liquid material frames without large-scale transformation of the entire system. This scalability enables the device to adapt to different production scales and needs; Compared with the traditional dipping process, manual operation will lead to inconsistent coating thickness and coverage, thus affecting product quality. The automated dipping device reduces such human errors by precisely controlling the dipping process, ensuring that each batch of track teeth can meet the same quality standards. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a partial schematic diagram of the left side of the overall structure of the present invention; Figure 3 It is a partial schematic diagram of the right side of the integrated structure of the present invention; Figure 4 It is a partial enlarged schematic diagram of the lateral movement mechanism of the present invention; Figure 5 It is a partial structural schematic diagram of the lifting mechanism of the present invention; Figure 6 It is a schematic diagram of the structure of the glue depositing mechanism of the present invention.

[0013] In the figure: 1, glue storage mechanism; 101, liquid material frame; 102, heating device; 103, through rod; 2. Lifting mechanism; 201. Follower rod; 202. Driving chain; 203. Sleeve; 204. First lifting wheel; 205. First linkage wheel; 206. First linkage chain; 207. First lifting chain; 208. Follower wheel; 209. Second lifting wheel; 210. Second linkage wheel; 211. Second lifting chain; 212. Second linkage chain; 213. Second lifting rod; 214. Second slider; 215. Second wheel frame; 216. Second limit buckle; 217. Second lifting seat; 218. First lifting seat; 219. First lifting rod; 220. First slider; 221. First wheel frame; 222. First limit buckle; 3. lateral movement mechanism; 301. motor; 302. driven gear; 303. rack; 4. Upper frame; 5. Transmission frame; 501. First slide rail; 502. Second slide rail; 503. Lower frame; 504. Bottom frame; 6. Hook. DETAILED DESCRIPTION

[0014] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] Example 1 like Figure 1 to Figure 6 As shown, this embodiment proposes a track iron tooth glue dipping device, including a glue storage mechanism 1, a lifting mechanism 2, a lateral movement mechanism 3, a transmission frame 5, an upper frame 4 and a hook 6; The transmission frame 5 is installed on the glue storage mechanism 1, the horizontal moving mechanism 3 is arranged on the upper frame 4, the lifting mechanism 2 and the transmission frame 5 are slidably installed, the upper frame 4 and the transmission frame 5 are also slidably installed, and a plurality of hooks 6 are installed on the upper frame 4.

[0016] like Figure 1 to Figure 6 As shown, the glue storage mechanism 1 includes a liquid material frame 101, a heating device 102 and a through rod 103; The number of liquid material frames 101 and the number of hooks 6 are the same, the number of heating devices 102 and the number of liquid material frames 101 are the same, the heating device 102 is installed on one side of the liquid material frame 101, and the through rod 103 is inserted into the liquid material frame 101.

[0017] like Figure 1 to Figure 6 As shown, the lifting mechanism 2 includes a follower rod 201, a driving chain 202, a sleeve 203, a first lifting wheel 204, a first linkage wheel 205, a first linkage chain 206, a lifting chain, a follower wheel 208, a second lifting wheel 209, a second linkage wheel 210, a second lifting chain 211, a second linkage chain 212, a second lifting rod 213, a second slider 214, a second wheel frame 215, a second limiting buckle 216, a second lifting seat 217, a first lifting seat 218, a first lifting rod 219, a first slider 220, a first wheel frame 221 and a first limiting buckle 222; Two follower rods 201 are arranged at both sides of the bottom of the glue storage mechanism 1, and the follower wheel 208 is fixedly sleeved on one of the follower rods 201. A part of the driving chain 202 is meshed with the follower wheel 208, and the other part of the driving chain 202 can be meshed with a driving device for driving the driving chain 202 to rotate. Two first linkage wheels 205 are fixedly sleeved on one end of the two follower rods 201, and two second linkage wheels 210 are fixedly sleeved on the other end of the two follower rods 201. The first wheel frame 221 and the second wheel frame 215 are correspondingly arranged above the first linkage wheel 205 and the second linkage wheel 210. The first linkage chain 206 is meshed and covered on the first linkage wheel 205 and the first wheel frame 221, and the second linkage chain 212 is meshed and covered on the second linkage wheel 210 and the second wheel frame 215, and is simultaneously sleeved by the first limit buckle 222 and the second limit buckle 216, and the first limit buckle 222 and the second limit buckle 216 are fixed on the transmission frame 5; The first lifting wheel 204 and the second lifting wheel 209 are respectively fixedly sleeved on the inner two parts of the two follower rods 201, and the first lifting chain 207 and the second lifting chain are meshed and covered on the first lifting wheel 204 and the second lifting wheel 209 through the first wheel frame 221 and the second wheel frame 215; The first slider 220 and the second slider 214 are fixed to two parts of the transmission frame 5, the first lifting rod 219 and the second lifting rod 213 are slidably installed in the first slider 220 and the second slider 214, and the first lifting seat 218 and the second lifting seat 217 are sleeved at both ends of the first lifting rod 219 and the second lifting rod 213; The first lifting seat 218 and the second lifting seat 217 as well as the first wheel receiving frame 221 and the second wheel receiving frame 215 need to be fixed on the wall in each direction respectively.

[0018] In this embodiment, the liquid material frame 101 is used to store glue and is a container for storing glue during the dipping process. The heating device 102 is used to heat the glue in the liquid material frame 101 to maintain the temperature and fluidity of the glue and ensure the performance of the glue during the dipping process. The through rod 103 is used to stir the glue in the liquid material frame 101 to prevent the glue from precipitating during the heating process and ensure the uniformity of the glue. The follower rod 201 is used as a part of the lifting mechanism 2 to support and guide the movement of the lifting chain and the lifting wheel. The driving chain 202: connects the driving device and the follower wheel 208 to transmit power to control the lifting action of the lifting mechanism 2. The sleeve 203, the first lifting wheel 204, and the second lifting wheel 209 cooperate with the lifting chain to realize the lifting movement of the lifting rod. The first linkage wheel 205 and the second linkage wheel 210 cooperate with the linkage chain to transmit power and control the synchronous movement of the lifting wheel. The first linkage chain 206 and the second linkage chain 212 are connected to the linkage wheel to transmit power to ensure the synchronous lifting of the lifting wheel. The lifting chain connects the lifting wheel and the lifting rod to transmit power to realize the lifting and lowering of the lifting rod. The follower wheel 208 is fixed on the follower rod 201 and meshes with the driving chain 202 to transmit power. The first slider 220 and the second slider 214 are fixed on the transmission frame 5 to guide the sliding of the lifting rod. The first lifting rod 219 and the second lifting rod 213 slide in the slider to realize the lifting and lowering of the lifting seat. The first lifting seat 218 and the second lifting seat 217 are sleeved on both ends of the lifting rod and fixed on the wall to fix the position of the lifting mechanism 2.

[0019] Example 2 like Figure 1 to Figure 6 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that the lateral movement mechanism 3 includes a motor 301, a driven gear 302 and a rack 303; The rack 303 is fixed on the upper frame 4 , the driven gear 302 is meshed with the rack 303 , and the output end of the motor 301 is fixedly sleeved in the driven gear 302 .

[0020] like Figure 1 to Figure 6 As shown, the transmission frame 5 includes a first slide rail 501, a second slide rail 502, a lower frame 503 and a bottom frame 504; The first slide rail 501 is installed on a part of the lower frame 503, and the second slide rail 502 is installed on the other part of the lower frame 503. The bottom frame 504 and the upper frame 4 are fixedly connected. The bottom frame 504 and the upper frame 4 are an integral frame, and the lower frame 503 is slidably connected inside the integral frame.

[0021] In this embodiment, the motor 301 serves as a power source. The motor 301 provides the required torque and speed to drive the entire lateral movement mechanism 3. The output end of the motor 301 is connected to the driven gear 302, and the rotational power of the motor 301 is transmitted through the gear. The driven gear 302 is fixedly mounted on the output end of the motor 301, receives the rotational power of the motor 301, meshes with the rack 303, and converts the rotational motion of the motor 301 into the linear motion of the rack 303. The rack 303 is fixed on the upper frame 4 and meshes with the driven gear 302. As the driven gear 302 rotates, the rack 303 performs linear motion along its length direction, thereby driving the upper frame 4 to move in the horizontal direction. The first slide rail 501 and the second slide rail 502 are installed at different parts of the lower frame 503, and are used to guide and support the movement of the upper frame 4. The first slide rail 501 and the second slide rail 502 provide guide rails for the movement of the upper frame 4 to ensure movement The stability and accuracy of the transmission frame 5 are ensured. The lower frame 503 serves as the basic part of the transmission frame 5, supporting the first slide rail 501 and the second slide rail 502, and providing a stable support structure for the movement of the upper frame 4. The bottom frame 504 is fixedly connected to the upper frame 4 to form an integral frame. The bottom frame 504 and the lower frame 503 are slidably connected, allowing the lower frame 503 to slide inside the bottom frame 504, thereby realizing the lateral movement of the upper frame 4. The hook 6 is installed on the upper frame 4 to suspend the track iron teeth so that it can be dipped in glue through the lifting and lateral movement mechanism 3. The liquid material frame 101 is used to store glue and is a container for storing glue during the dipping process. The heating device 102 is used to heat the glue in the liquid material frame 101 to maintain the temperature and fluidity of the glue and ensure the performance of the glue during the dipping process. The through rod 103 is used to stir the glue in the liquid material frame 101 to prevent the glue from precipitating during the heating process and ensure the uniformity of the glue.

[0022] The present invention also provides a working method of the track iron tooth glue dipping device, comprising the following steps: S1. Hang or fix enough track teeth on the hook 6, pour enough glue into the liquid material frame 101 in the glue storage mechanism 1, and turn on the heating device 102 to keep the glue at a suitable temperature and fluidity. S2. Adjust the follower rod 201, the lifting wheel and the lifting chain in the lifting mechanism 2 through the driving chain 202 and the driving device to control the vertical position of the hook 6 and the track teeth so that they can be immersed in the glue. S3. Start the motor 301 in the horizontal movement mechanism 3. The motor 301 drives the rack 303 through the driven gear 302 to realize the horizontal movement of the upper frame 4 together with the hook 6 and the track teeth. S4. After the track teeth are completely immersed in the glue, lift them up through the lifting mechanism 2 to ensure that the glue is evenly covered on the surface of the teeth. S5. The lifted track teeth need to be cured and dried by air drying to ensure that the glue can be firmly attached to the surface of the teeth.

[0023] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Track iron teeth dipping device, characterized in that: include: Glue deposit institutions; Lifting mechanism; A lateral movement mechanism, the lateral movement mechanism comprises a motor, a driven gear and a rack, the rack is fixed on the upper frame, the driven gear is meshed on the rack, and the output end of the motor is fixedly sleeved in the driven gear; A transmission frame, the transmission frame comprising a first slide rail, a second slide rail, a lower frame and a bottom frame, the first slide rail being mounted on a portion of the lower frame, the second slide rail being mounted on another portion of the lower frame, the bottom frame and the upper frame being fixedly connected, the bottom frame and the upper frame being an integral frame, and the lower frame being slidably connected inside the integral frame; Upper frame; hook up; The transmission frame is installed on the glue storage mechanism, the transverse moving mechanism is arranged on the upper frame, the lifting mechanism and the transmission frame are slidably installed, the upper frame and the transmission frame are also slidably installed, and a plurality of hooks are installed on the upper frame.

2. The track iron teeth dipping device according to claim 1, characterized in that: The glue storage mechanism includes a liquid material frame, a heating device and a through rod; The number of the liquid material frame and the hook is the same, the number of the heating device and the liquid material frame is the same, the heating device is installed on one side of the liquid material frame, and the through rod is inserted in the liquid material frame.

3. The track iron teeth dipping device according to claim 2, characterized in that: The lifting mechanism includes a follower rod, a driving chain, a sleeve, a first lifting wheel, a first linkage wheel, a first linkage chain, a lifting chain, a follower wheel, a second lifting wheel, a second linkage wheel, a second lifting chain, a second linkage chain, a second lifting rod, a second slider, a second wheel frame, a second limit buckle, a second lifting seat, a first lifting seat, a first lifting rod, a first slider, a first wheel frame and a first limit buckle; The two follower rods are arranged at both sides of the bottom of the glue storage mechanism, the follower wheel fixed sleeve is arranged on one of the follower rods, a part of the driving chain is meshed with the follower wheel, and the other part of the driving chain is used to mesh with the driving device and to drive the driving chain to rotate, the two first linkage wheels are fixedly sleeved at one end of the two follower rods, the two second linkage wheels are fixedly sleeved at the other end of the two follower rods, the first accommodating wheel frame and the second accommodating wheel frame are correspondingly arranged above the first linkage wheel and the second linkage wheel, the first linkage chain meshes and covers the first linkage wheel and the first accommodating wheel frame, the second linkage chain meshes and covers the second linkage wheel and the second accommodating wheel frame, and is simultaneously sleeved by the first limiting buckle and the second limiting buckle, and the first limiting buckle and the second limiting buckle are fixed to the transmission frame; The first lifting wheel and the second lifting wheel are respectively fixedly sleeved on the inner two parts of the two follower rods, and the first lifting chain and the second lifting chain are meshed and covered on the first lifting wheel and the second lifting wheel through the first wheel frame and the second wheel frame; The first slider and the second slider are fixed to two parts of the transmission frame, the first lifting rod and the second lifting rod are slidably installed in the first slider and the second slider, and the first lifting seat and the second lifting seat are sleeved at both ends of the first lifting rod and the second lifting rod; The first lifting seat and the second lifting seat as well as the first wheel receiving frame and the second wheel receiving frame need to be fixed on the wall in each direction respectively.

4. A working method of a track iron tooth dipping device, using the track iron tooth dipping device according to claim 3, characterized in that: The following steps are involved: S1. Hang or fix enough track teeth on the hook, pour enough glue into the liquid material frame in the glue storage mechanism, and turn on the heating device to keep the glue at a suitable temperature and fluidity; S2. Adjust the follower rod, lifting wheel and lifting chain in the lifting mechanism through the driving chain and the driving device to control the vertical position of the hook and the track iron teeth so that they can be immersed in the glue; S3, start the motor in the lateral movement mechanism, the motor drives the rack through the driven gear, and realizes the horizontal movement of the upper frame together with the hook and the track iron teeth; S4. After the track teeth are completely immersed in the glue, they are lifted up by the lifting mechanism to ensure that the glue evenly covers the surface of the teeth; S5. After being lifted, the track teeth need to be cured and dried by air drying to ensure that the glue can be firmly attached to the surface of the teeth.

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